JCM ivision series Integration Manual

Page 1
iVIZION™ Series
Next-Generation Banknote Acceptor
Integration Guide
Revision A, May 5, 2010
CONFIDENTIAL PROPERTY OF JCM GLOBAL
DRAFT 5 © 2010, Japan CashMachine Co, Limited
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iVIZION™ Series Next-Generation Banknote Acceptor Integration Guide

REVISION HISTORY

Rev №. Date Reason for Update Comment
A05-05-10
Initial Document
1
2
Contains Transmitter Module FCC ID: VZQNRWA3 MODEL NO.: NRWA3 IC: 8285A-NRWA3 This device complies with Part 15 of FCC Rules and RSS-Gen of IC Rules. Operation is subject to the following two conditions: (1) this device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation of this device.
FCC WARNING Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. FCC NOTICE This equipment has been tasted and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expence. IC NOTICE This class A digital apparatus complies with Canadian ICES-003. Cet appareil numerique de la classe A est conforme a la norme NMB-003 du Canada.
Copyright © 2010 By Japan CashMachine Co, Limited
This product document (hereinafter referred to as “Guide”) is fully covered by legal Copyrights owned by the Japan Cash Machine, Co., Ltd., (hereinafter referred to as “JCM”) under Japanese laws and other Foreign Countries. This Manual contains many copyrighted, patented or properly registered equipment items manufactured by JCM, that are prohibited and illegal to duplicate, replicate, copy in whole, or in part, without the express authorization by JCM with the following exceptions:
1. When an authorized JCM agency or distributor duplicates the Manual for sales promotion and/or service maintenance of the product, or technical service personnel education as required; and
2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general. JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items thereto without notice regarding the product or its related products.
JCM is a registered trademark of Japan CashMachine Co, Limited. All other product names mentioned herein may be registered trademarks or trademarks of their respective companies. Furthermore, in each case throughout this publication.
, ® and © are not always mentioned
CONFIDENTIAL PROPERTY OF JCM GLOBAL
Page 3
iVIZION™ Series
Integration Guide
Table of Contents
Page
TOC
1 GENERAL INFORMATION......................................................................................1
Description.......................................................................................................................... 1
iVIZION Unit........................................................................................................................ 1
Component Names
2 SPECIFICATIONS....................................................................................................3
Technical Specifications ..................................................................................................... 3
Environmental Specifications.............................................................................................. 3
Electrical Specifications ...................................................................................................... 3
Structural Specifications...................................................................................................... 4
3 INSTALLATION .......................................................................................................4
Installation Procedure ......................................................................................................... 4
Installation Process......................................................................................................................... 4
Cable Interconnection......................................................................................................... 5
DIP Switch Configurations .................................................................................................. 5
Primary LED Indications .................................................................................................................5
Cleaning Procedure ........................................................................................................................
4 VARIOUS IVIZION UNIT DIMENSIONS ..................................................................8
iVIZION Entire Unit Outside Dimensions ............................................................................ 8
iVIZION Installation/Maintenance Space Requirements................................................................. 9
Various Cash Box Unit Dimensions ............................................................................................. 10
5 TECHNICAL CONTACT INFORMATION ..............................................................11
Americas & Oceania ..................................................................................................................... 11
JCM Global .................................................................................................................................
Europe, Africa, Russia & Middle East ..............................
JCM Europe GmbH .................................................................................................................... 11
UK & Ireland...............................................................................................................................
JCM United Kingdom Ltd............................................................................................................ 11
Asia .
....................................................................................................................................
JCM Gold (HK) Ltd. .................................................................................................................... 1
Japan Cash Machine Co, Limited (HQ) ............................
6 INDEX.....................................................................................................................13
............................................................................................................. 2
11
............................................................. 11
... 11
.......... 11
.......................................................... 11
6
1
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iVIZION™ Series
Integration Guide
List of Figures
Page
LOF
Figure 1 iVIZION Unit..................................................................................................1
Figure 2 iVIZION Component Names ...............................................
Figure 3 Interface Harness Installation Location.........................................................4
Figure 4 M4 Screws Locations (Left/Right Side).........................................................4
Figure 5 Flat Head Screws Locations (Rear Side) Figure 6
Figure 7 iVIZION Sensor Cleaning Locations .............................................................
Figure 8 iVIZION Banknote Acceptor Unit Outside Dimensions .................................8
Figure 9 i
Figure 10 Maximum Gradient Angle = 50 Degrees.......................................................9
Figure 11 iVIZION Standard Cash Box Outside Dimensions......................................10
Figure 12 iVIZION Large Cash Box Outside Dimensions ...........................................10
Cable Interconnection ...................................................................................5
VIZION Installation and Maintenance Space Requirements Diagram .........9
......................................................4
..........................2
6
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iVIZION™ Series Integration Guide List of Figures
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iVIZION™ Series
Integration Guide
List of Tables
Page
LOT
Table 1 iVIZION Technical Specification ....................................................................3
Table 2 iVIZION Environmental Specification ......................................
Table 3 iVIZION Electrical Specifications.......................................................................3
Table 4 iVIZION Structural Specifications......................................................................4
Table 5 Denomination INHIBIT Table 6 JCM Private Line DIP Switch Setting
Table 7 Software DIP Switch Settings ...........................................................................5
Table 8 Serial Communications DIP Switch Settings Table 9 LED Error Pattern Indications
Table 10 iVIZION Sensor Cleaning Locations ...............................................................7
DIP Switch Settings......................................................5
................................................................5
.....................................................5
...........................................................................5
..........................3
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iVIZION™ Series

1 GENERAL INFORMATION

iVIZION Unit

Figure 1 iVIZION Unit

Next-Generation Banknote Acceptor
Integration Guide
Revision A

Description

This section provides a general overview of the iVIZION™ Next-Generation Banknote Acceptor Series pictured in Figure 1. This first designed to help you navigate through this guide with ease and provides the following information:
iVIZION™ Unit
• Component Names
• Primary Features
• Model Description
• Type Description
• Software Description
• Precautions
• Specifications
• Unit Dimensions
section is
• International Compliance
• Technical Contact Information.
In order to make operation of this device easier and
navigation within this
make following illustrations were used within the text:
Safety Instructions ob
served in order to protect the operators and
equipment, have been written in bold text and
have been given the pictographs:
Special Notes, which effec Banknote Acceptor, have been written in italic
text and have been given the pictograph:
Steps, requiring the operator to perform specific ac (1., 2., 3., etc).
tions are given sequential numbers
manual simpler, the
, which need to be
t the use of the
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iVIZION™ Series Next-Generation Banknote Acceptor Integration Guide

Figure 2 iVIZION Component Names

A.Acceptor Unit B.Front Upper Guide Access Lever
(Acceptor Unit)
C.Bezel (Option) D.Interface Connector E.Rear Upper Guide Access Lever
(Transport Unit)
F.Transport Unit G.Frame Housing H.DIP Switch Block
(Denomination INHIBIT)
I. DIP Switch Block (JCM Custom Private Line) J.Acceptor Unit Release Pushbutton K.Status LED (Four (4) Colors: Red/Yellow/Green & Blue) L.Front Panel Bezel JPL Connector
M.Transport Unit Release Lever N.Power ON LED
(Green)
O.USB (Mini-B) Software Download/Calibration
& Maintenance Connector P.Cash Box Q.Stack Volume Indicator Window R.Cash Box Window - confirms the last stacked
Banknote Denomination Value S.Lock Installation Hole
(user provided)
T.Pusher Lever - manually moves the Pusher
Plate down (Activate to confirm the denomination value
through Cash Box Window “R”)
.
A
B
C
D
E
F
G
H
I
JK
L
MN
O
Q
P
R
S
T

Component Names

Figure 2 illustrates the iVIZION™ Component Names and Locations.
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iVIZION™ Series Next-Generation Banknote Acceptor Integration Guide
Hydrothermal Condition Table
[°C]
[RH%]
Allowable Operating Temperature and Humidity Range
40°C/85%
60°C/40%

2 SPECIFICATIONS

Technical Specifications

Table 1 iVIZION Technical Specification
Banknote Types Accepted:
Barcode Coupon
*
Insertion Direction: Refer to the specific Country’s Software Information Sheet.
Processing Speed:
Validation Method Optical Diagnostic Indicators: Power LED, Status LED, Bezel LED (Optional) Escrow: 1 Note
Cash Box Type
Cash Box Capacity
:
:
Fraud Detection: Equipped
Interface:
*. Refer to the specific Country’s “Bar Code Coupon Specification” for more details.
†. User supplied installed Locks (including the attached Plate, Lock and Key).
‡. The number of Notes stacked depends on the Banknote’s condition.

Environmental Specifications

Operating Temperature: 5º C to ~ +50º C (41º F to ~ 122º F) Storage T Relative Operating Humidity: 15% to ~ 85% RH (non-condensed) Relative Storage Humidity: 15% to ~ 85% RH (non-condensed) Installation: Indoors Only
emperature: -20º C to ~ +70º C (-4º F to ~ 158º F)
Long edge: 110-170 mm (4.33-6.69 in.) Short edge: 60-85 mm (2.36-3.35 in.). Standard Specification
a) Read Code interleaved: 2 of 5 b) Narrow Bar: 0.5mm-1.0mm (0.19-0.23 in c) Wide Bar: Narrow Bar = 3 : 1 d) Characters: 18 Characters e) Print Position: Middle (by dividing a Coupon equally on the left, right, top and
bottom of the Coupon’s exact center)
f) Print Width: Wider than 10mm (0.39 in.).
.)
Approximately 2 seconds from Banknote insertion to Vend signal output. Approximately 3 seconds from Banknote insertion to completion of the
stacking operation.
Secure Cash Box Intelligent Cash Box (available with RF-ID Specification)
Standard: 500 Banknotes Large: 900 Banknotes.
USB Interface: USB Specification Rev.2.0 Hi Speed Transfer (480 Mbps) Serial Interface: Photo-Coupler Isolation Serial Interface: RS232 Communication Protocol.
Table 2 iVIZION Environmenta
l Specification
Electrical Specifications
Supply Voltage: 12V DC (-10%) ~ 24V DC (+10%)
Current Consumption:
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Table 3 iVIZION Elec
St
andby: 24V DC = 0.2A, 12V DC = 0.2A
trical Sp
ecifications
Operation: 24V DC = 1.3A, 12V DC = 2.3A Maximum: 24V DC = 3.2A, 12V DC = 3.0A
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iVIZION™ Series Next-Generation Banknote Acceptor Integration Guide

3 INSTALLATION

Installation Procedure

a
b
b
c
d
e
Figure 3 Interface Harness Installation Location
Figure 4 M4 Screws Locations (Left/Right Side)
Figure 5
Flat Head Screws Locations (Rear Side)
NOTE: The length of the M4 Screws should be selected in order not to puncture the Plastic Surface of the iVIZION™ Frame when aside mounting configuration is preferred.

Structural Specifications

Table 4 iVIZION Structural Specifications

Weight Empty: Approximately 4.1kg (9.04 lbs)
Horiz
Mounting:
Outside Dimensions:
This section provides installation and operating instructions for the iVIZION™ Series Banknote Acceptor Unit. The information within contains the following features:
• Installation Process
• DIP Switch Configurations
• Connector Pin Assignments
• Preventive Maintenance
• Clearing Banknote Jam
• Cleaning
• Interface Schematic
• Operational Flowchart
I
NSTALLATION PROCESS
Mounting holes are provided in each Frame Unit to attach the iVIZION™ to a related Machine during installation. Select and perform the following steps to install the iVIZION™ Unit:
1. Install the Interface Harness to the Frame Grounding Plate (FG PLT) (See Figure 4 a) using the two (2) Floating Collars (See Figure 4 b), the single (1) M2.6x12 W Washer (See Figure 4 c), the single (1) M2.6x10 W Washer (See Figure 4 d) and the single (1) M2.6 Nylon N See Figure 4 e) to the Frame Assembly.
ontal (Maximum gradient limitation within 50 degrees; See Figure
12 on page 10) Refer to “iVIZION Banknote Acceptor Unit Outside Dimensions” on
page 8 of this document.
3. When an end mounting configuration is preferred,
ut (See
remove the Cash iVIZION™ Frame into its intended location using four (4) UNC6-32 Flat Head Screws from inside the back end of the Frame as shown in Figure 5.
Box and bolt the rear end of the
2. When a side mounting configuration is preferred, bolt the left and right sid Frame into its intended location using six (6) M4 Screws on both sides of the Frame (3 Screws on each side as shown in Figure 4).
e of the iVIZION™
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When installing the iVIZION™ Unit into the Host Machine, refer to Figure 12 “iVIZION Instal and Maintenance Spac
e Requirements Dia
lation
gram”
on page 9 of this document.
4
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iVIZION™ Series Next-Generation Banknote Acceptor Integration Guide
a
b
c
d
a) iVIZION™ Unit b) Interface Connector (iVIZION™) c) Harness d) Host Machine (Game Machine, Jute Box, Kiosk,
etc.)

Figure 6 Cable Interconnection

SW1
JP1
NOTE: When changing the type of iVIZION Serial Communications, Switches JP2 and JP3 located on the Control CPU Board must be set to identical switch positions.
SW1
JP2
JP3

Cable Interconnection

Figure 6 illustrates the Cable Harness interconnect­ion requirements between the iVIZION™ and a Host Machine.

Table 7 Software DIP Switch Settings

Control CPU Board SW1
Switch
No.
1
2 N/A* OFF (Fixed) 3 N/A* OFF (Fixed) 4 N/A* OFF (Fixed)
*. Not Applicable (N/A). Never Switched to ON.
Swit
ch ON Switch OFF
N/A
*
OFF (Fixed)
Table 8 Serial Communications DIP Switch
Settings
Control CPU Board JP2 & JP3
Switch No. Marked Non-Marked
JP2
JP3
Photo-Coupler
Isolation (Standard)
Photo-Coupler
Isolation (S
tandard)
RS232
RS232

DIP Switch Configurations

This portion provides the denomination DIP Switch Block Settings for the iVIZION™ Unit.

Table 5 Denomination INHIBIT DIP Switch Settings

Validation CPU Board SW1
Switch
No.
1 VEND 1 INHIBIT VEND 1 ACCEPT 2 VEND 2 INHIBIT VEND 2 ACCEPT 3 VEND 3 INHIBIT VEND 3 ACCEPT 4 VEND 4 INHIBIT VEND 4 ACCEPT 5 VEND 5 INHIBIT VEND 5 ACCEPT 6 VEND 6 INHIBIT VEND 6 ACCEPT 7 VEND 7 INHIBIT VEND 7 ACCEPT
8
*. Not Applicable (N/A). Never Switched to ON.
Table 6 JCM Private Line DIP Switch Setting
Switch ON Switch OFF
*
N/A
Validation CPU Board JP1
OFF (Fixed)
P
RIMARY
LED I
NDICATIONS
The iVIZION™ Unit pair of Color LED indications appear when various operating and error conditions occur.

Table 9 LED Error Pattern Indications

No. Condition
1 OFF
2
Initializing Green Lit Blue Flashes
3
Stand-by Green Lit
4 5
6
7 Downloading Green Lit
8
*. The Power LED lights when Power is supplied to the Unit.
Reject Green Lit Green Flashes
Banknote Jam Green Lit Yellow Flashes
Abnormal
Error
Performance
Te st
(Stand-by)
LED Indications
*
Power LED
Extinguished
(OUT)
Green Lit Red Flashes
Green Lit Blue Lit
Status LED
Extinguish
(OUT)
Extinguished
(OUT)
Red Lit
Green Lit
ed
Switch
No.
1
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Non-Marked (
RS-485 Terminating
Resistance Open
O) Marked (C)
RS-485 Terminating
Resistance Closed
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iVIZION™ Series Next-Generation Banknote Acceptor Integration Guide
Caution: Do not use Alcohol, thinner or citrus based products for cleaning any Banknote transport Sensors or surfaces.
NOTE: When closing the Acceptor or Transport Unit’s Upper Guides, ensure that they click firmly into place when being closed. Also, when reassembling the iVIZION™ Unit, ensure that it re-seats correctly into place when the reassembly is complete.

Figure 7 iVIZION Sensor Cleaning Locations

d
g
c
b
h
i
n
e
f
o
a
p
j
m
l
k
Hidden
H
i
d
d
e
n
H
i
d
d
e
n
C
LEANING PROCEDURE
To clean the lenses, use a lit-free cloth and a mild non-abrasive detergent such as liquid dish soap mixed with water to wipe the dirt from the Lenses. It is important to keep the Banknote Path, Rollers, and Belts clean. Use a soft-lint free cloth or a Cot­ton Swab to wipe dirt and stains from the surfaces of the Optic
al Sens
ors, Rollers and Belts. The Sen­sor Lenses are transparent, and made of a polymer material; Handle them with care. Repea
t the clean­ing process as needed until the Transport Path is free of contaminants.
Sensor Cleaning Procedure:
1. Turn the iVIZION™ Unit Power OFF.
2. Clean the Sensors and lenses in the Acceptor Unit, the Tr itself. If necessary, remove each Unit and/or open their Upper Guides for cleaning. See Figure 7 and Table 10 to locate all cleaning locations.
ansport Unit and on the Cash Box
Figure 7 illustrates and Table 10 lists the iVIZION™ various Sensor and Sensor Lens locations.
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iVIZION™ Series Next-Generation Banknote Acceptor Integration Guide
Table 10 iVIZION Sensor Cleaning Locations
Sym. Sensor Cleaning Method
a
Entrance Sensors
b Exit Sensors
c UV Sensor (Upper)
d UV Sensor (Lower)
Acceptor Unit
e Transmissive Sensor
f CIS Sensor (Upper) g CIS Sensor (Lower) h
Feed-in Sensors i Feed-out Sensors j Home Position Sensor
Transport Unit
k Home Position Sensor Lens
Wipe area clean using a lint-free cloth such as
a Micro-Fiber Cloth, or blow clean
using Compressed Air.
l Nearly Full Sensor
m Cash Box Sensor
n o Cash Box Sensor Lens
Cash Box
Home Position Sensor Lens
p Nearly Full Sensor Lens
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iVIZION™ Series Next-Generation Banknote Acceptor Integration Guide

4 VARIOUS IVIZION UNIT DIMENSIONS

iVIZION Entire Unit Outside Dimensions

Figure 8 illustrates the iVIZION™ Unit’s entire outside dimensions.

Figure 8 iVIZION Banknote Acceptor Unit Outside Dimensions

NOTE: All Dimension are in Millimeters
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iVIZION™ Series Next-Generation Banknote Acceptor Integration Guide
I
VIZION I
NSTALLATION/MAINTENANCE SPACE REQUIREMENTS
Figure 9 illustrates the iVIZION™ installation and maintenance and space requirements.
NOTE: All Dimension are in Millimeters

Figure 9 iVIZION Installation and Maintenance Space Requirements Diagram

NOTE: If a maintenance space clearance area is unavailable, the iVIZION™ Unit will need to be dismounted when maintenance procedures need to be performed.
Caution: When installing the iVIZION Unit into a Host Machine, do not tilt it downward more than 50 degrees from a Horizontal position (See Figure 10).

Figure 10 Maximum Gradient Angle = 50 Degrees

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iVIZION™ Series Next-Generation Banknote Acceptor Integration Guide
NOTE: All Dimension are in Millimeters

Figure 11 iVIZION Standard Cash Box Outside Dimensions

NOTE: All Dimension are in Millimeters

Figure 12 iVIZION Large Cash Box Outside Dimensions

V
ARIOUS CASH BOX UNIT DIMENSIONS
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iVIZION™ Series Next-Generation Banknote Acceptor Integration Guide

5 TECHNICAL CONTACT INFORMATION

A
MERICAS
& O
CEANIA

JCM Global

Phone: +1-702-651-0000
Fax: +1-702-644-5512
925 Pilot Road, Las Vegas, NV 89119
E-mail: customerservice@jcmglobal.com
E
UROPE
, A
FRICA
, R
USSIA
& M
IDDLE EAST

JCM Europe GmbH

Phone: +49-211-530-645-60
Fax: +49-211-530-645-85
Muendelheimer Weg 60
D-40472 Duesseldorf Germany
E-mail: support@jcm-germany.com
UK & I
RELAND

JCM United Kingdom Ltd.

Phone: +44-(0)870-770-2863
Fax: +44 (0) 190-837-7834
Unit B, Third Avenue
Denbigh West Business Park
Bletchley, Milton Keynes,
A
SIA

JCM Gold (HK) Ltd.

Phone: +852-2429-7187
Fax: +852-2929-7003
Unit 1-7, 3/F., Favor Industrial Centre
2-6 Kin Hong Street, Kwai Chung,
N.T. Hong Kong
E-mail: cs@jcmgold.com.hk

Japan Cash Machine Co, Limited (HQ)

Phone: +81-6-6703-8400
Fax: +81-6-6707-0348
2-3-15, Nishiwaki, Hirano-ku, Osaka 547-0035 JAP
AN
E-mail: Shohi
n@jcm-hq.co.jp
All of these Websites are available via: http://www.jcmglobal.com
Buckinghamshire MK1 1EJ, UK
E-mail: info@jcm-uk.com
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iVIZION™ Series
Integration Guide

6INDEX

C
Cleaning
methods of, and equipment required for6
Contact Information
Address and Telephone Numbers for11
I
Installation
Processes for4
iVIZION Unit
photo of a1
N
Navigation
within manual
procedure for1
S
INDEX
Safety
pictographs indicating
1 to 3 symbols inside boxed area1
Special Notes
italic text highlights
finger points to1
Specifications
Electrical
information regarding3
Structural
information regarding4
Technical
information regarding3
Steps
sequential numbering of1
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iVIZION™ Series Integration Guide
DRAFT RELEASE FOR OEM INTEGRATION USE ONLY
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