JCM iPRO-100-SH2-RC Operation And Maintenance Manual

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website: http://www.jcmglobal.com

iPRO-RC™ Series

Banknote Recycler

Operation and Maintenance



Manual

(Revision 3)

P/N 960-000164R_Rev. 3 {EDP #213631}

Issue #4088-SME-00-03

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iPRO-RC™ Series Banknote Recycler Operation and Maintenance Manual

or or

File No. E142330, Subscriber 857947001, Vol. 2

JPULA-04222

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

Issue #4088-SME-00-03

REVISION HISTORY

Rev No.

A 6/06/12

1 12/30/13

2 9/16/15

3 2/7/18

Date Reason for Update Comment

Initial Version

Changed Specifications, DIP Switch Settings, Parts List, Copyright

Updated Product Descriptions, Parts Lists

Updated Product Descriptions in Section 1 and updated Parts Lists in Section 7

International Compliance

• RoHS Directives

• UL & c-UL Marks

• CE Mark

• CB Scheme

• FCC Directives

Electrical Current Symbol

Direct Current: indicates Direct Current values on product labels.

This product document (hereinafter referred to as “Manual”) is fully covered by legal Copyrights owned by the JAPAN CASH MACHINE CO., LTD., (hereinafter referred to as “JCM”) under Japanese laws and other foreign countries.  This Manual contains many copyrighted, patented, or properly registered equipment items manufactured by JCM, that are prohibited and illegal to duplicate, replicate, copy in whole, or in part, without the express authorization by JCM with the following exceptions:

1. When an authorized JCM agency or distributor duplicates the Manual for sales promotion and/or service  maintenance of the product, or technical service personnel education as required; and

2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general.  JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items  thereto without notice regarding the product or its related products.

JCM is a registered trademark of JAPAN CASH MACHINE CO., LTD.. All other product names mentioned herein may be registered trademarks or trademarks of their respective companies. Furthermore, in each case throughout this publication.

™, ® and © are not always mentioned

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iPRO-RC™ Series

Banknote Recycler

Page

1 GENERAL INFORMATION ................................................................................. 1-1

Description ....................................................................................................................1-1

iPRO-RC Unit Assembly ............................................................................................... 1-1

Model Descriptions ....................................................................................................... 1-2

Type Descriptions ......................................................................................................... 1-2

Software Descriptions ................................................................................................... 1-2

Precautions ................................................................................................................... 1-2

User Cautions ...........................................................................................................................1-3

Installation Cautions ..............................................................................................................1-3

Mounting, Dismounting & Transportation ...............................................................................1-3

Preventive Maintenance ............................................................................................... 1-3

Banknote Fitness Requirements ..............................................................................................1-4

Banknote Storage Requirements .............................................................................................1-4

Primary Features .......................................................................................................... 1-4

Component Names ....................................................................................................... 1-5

Specifications ................................................................................................................ 1-6

Technical Specifications ...........................................................................................................1-6

Environmental Specifications ..................................................................................................1-7

Electrical Specifications ............................................................................................................1-7

Structural Specifications ...........................................................................................................1-7

Unit Dimensions ........................................................................................................... 1-8

Entire Unit Outside Dimensions ...............................................................................................1-8

Entire Unit Outside Dimensions (Continued) ............................................................................1-9

Technical Contact Information .................................................................................... 1-10

Americas ................................................................................................................................1-10

JCM American .....................................................................................................................1-10

Europe, Middle East, Africa & Russia ....................................................................................1-10

JCM Europe GmbH ............................................................................................................. 1-10

UK & Ireland ...........................................................................................................................1-10

JCM Europe (UK Office) ......................................................................................................1-10

Asia and Oceania ...................................................................................................................1-10

JCM Gold (HK) Ltd. .............................................................................................................1-10

JAPAN CASH MACHINE CO., LTD.(HQ) ............................................................................1-10

2 INSTALLATION .................................................................................................. 2-1

Installation Procedure ................................................................................................... 2-1

Cable Interconnection ................................................................................................... 2-2

DIP Switch Configuration .............................................................................................. 2-2

Switch Configuration ..................................................................................................... 2-2

Connector Pin Assignments ......................................................................................... 2-4

Connector Pin Assignments (Continued) ................................................................................. 2-5

Connector Pin Assignments (Continued) ................................................................................. 2-6

Connector Pin Assignments (Continued) ................................................................................. 2-7

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iPRO-RC™ Series Banknote Recycler

Table of Contents

Page

Connector Pin Assignments (Continued) ................................................................................. 2-8

Preventive Maintenance ............................................................................................... 2-9

Restoring Banknotes ............................................................................................................... 2-9

Restoring Banknotes using the iPRO Transport Unit ............................................................ 2-9

Restoring Banknotes Directly into the Recycler Unit ............................................................. 2-9

Retrieving Banknotes ................................................................................................... 2-9

Sending Retrieved Banknotes to the Cash Box ....................................................................... 2-9

Sending Retrieved Banknotes to the Cash Box by Command ................................................ 2-9

Retrieving Banknotes Directly ..................................................................................................2-9

Dispense Settings ...................................................................................................... 2-10

Clearing a Banknote Jam ........................................................................................... 2-10

Cleaning Procedure ............................................................................................................... 2-10

Sensor Cleaning Procedure ................................................................................................ 2-10

Sensor and Roller Locations ...................................................................................... 2-12

Standard Interface Circuit Schematics ....................................................................... 2-13

Standard Interface Circuit Schematics (Continued) ............................................................... 2-14

Standard Interface Circuit Schematics (Continued) ............................................................... 2-15

Standard Interface Circuit Schematics (Continued) ............................................................... 2-16

Standard Interface Circuit Schematics (Continued) ............................................................... 2-17

Operational Flowchart ................................................................................................ 2-18

Operational Flowchart (Continued) ........................................................................................ 2-19

Operational Flowchart (Continued) ........................................................................................ 2-20

Operational Flowchart (Continued) ........................................................................................ 2-21

Operational Flowchart (Continued) ........................................................................................ 2-22

Operational Flowchart (Continued) ........................................................................................ 2-23

Operational Flowchart (Continued) ........................................................................................ 2-24

Operational Flowchart (Continued) ........................................................................................ 2-25

3 COMMUNICATIONS ...........................................................................................3-1

Americas .................................................................................................................................. 3-1

JCM American ....................................................................................................................... 3-1

Europe, Middle East, Africa & Russia ...................................................................................... 3-1

JCM Europe GmbH ............................................................................................................... 3-1

UK & Ireland ............................................................................................................................ 3-1

JCM Europe (UK Office) ........................................................................................................ 3-1

Asia and Oceania .................................................................................................................... 3-1

JCM Gold (HK) Ltd. ............................................................................................................... 3-1

JAPAN CASH MACHINE CO., LTD. (HQ) ............................................................................. 3-1

4 DISASSEMBLY/REASSEMBLY .........................................................................4-1

Tool Requirements ........................................................................................................ 4-1

Power Source Board Removal ..................................................................................... 4-1

Lifter Motor Encoder Board Assy Removal .................................................................. 4-1

Recycler CPU Board Assy Removal ............................................................................ 4-2

Emission Side Double Note Sensor Removal .............................................................. 4-2

Lifter Motor Assy Removal ........................................................................................... 4-3

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Table of Contents

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Upper & Lower Full Sensor PT/Upper & Lower End Sensor 

LED Removal ............................................................................................................... 4-3

Upper & Lower Full Sensor LED/Upper & Lower End Sensor PT/

Lifter Home Position Sensor LED & PT Removal ......................................................... 4-4

Upper & Lower Flapper Pusher Lever Solenoid Removal ............................................ 4-5

Flapper Open/Close Circuit Board Removal ................................................................ 4-5

Banknote Transaction Sensor/Transport Unit Encoder Board 

& Double Note Sensor PT Removal ............................................................................. 4-6

Banknote Transaction Sensor & Box Sensor Board Removal ...................................... 4-6

Recycler Encoder Board Removal ............................................................................... 4-7

Upper & Lower Recycler Transport Motor Assy Removal ............................................ 4-7

Timing Belt Removal ..................................................................................................... 4-8

Pick Roller Removal ..................................................................................................... 4-8

Feed Roller Removal .................................................................................................... 4-9

Impeller and Stop Roller Removal .............................................................................. 4-10

O-Ring (Pusher Plate) Removal ................................................................................. 4-11

Roller Timing Belt and O-Ring Removal ..................................................................... 4-11

Pusher Plate Re-installation ...................................................................................................4-12

5 WIRING DIAGRAMS ........................................................................................... 5-1

Entire System Wiring Diagram ..................................................................................... 5-1

Transport Unit & Frame Unit Wiring Diagram (Partial) ................................................. 5-2

Frame Unit Wiring Diagram (Partial) ........................................................................................5-3

6 PERFORMANCE TESTS .................................................................................... 6-1

Download and Installation 

Workbench Tool Requirements .................................................................................... 6-1

JCM Tool Suite Standard Edition Installation ................................................................ 6-1

JCM Tool Suite Standard Edition .................................................................................. 6-3

Firmware Download Procedure .................................................................................... 6-3

Calibration ....................................................................................................................6-5

When to Calibrate .....................................................................................................................6-5

Calibration Tool Requirements .................................................................................................6-5

iPRO-RC Reference Paper ......................................................................................................6-5

Placing the Reference Paper ...................................................................................................6-5

Calibration and Testing Program .............................................................................................. 6-5

Sensor Calibration and Performance Testing ...........................................................................6-5

Model Information Confirmation ...............................................................................................6-8

Reading the Model Information ................................................................................................6-9

Reading the iPRO-RC Maintenance Tool Version ....................................................................6-9

Individual Calibration and Performance Test .............................................................. 6-10

Sensor Test Screen ................................................................................................................ 6-10

Individual Calibration ..............................................................................................................6-10

Load Sensor Data ................................................................................................................6-10

Double Note Detection Sensor Calibration ..........................................................................6-10

RC Full Sensor Button Calibration ....................................................................................... 6-11

Individual Performance Test ................................................................................................... 6-11

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iPRO-RC™ Series Banknote Recycler

Table of Contents

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Get All Sensor State ........................................................................................................... 6-13

Performance Test without a PC .................................................................................. 6-14

Performance Test without PC Procedure ............................................................................... 6-15

Banknote Acceptance Test .................................................................................................. 6-15

7 EXPLODED VIEWS AND PARTS LISTS ............................................................ 7-1

Entire iPRO-RC Unit Exploded View ............................................................................ 7-1

Entire iPRO-RC Unit Parts List ................................................................................................ 7-2

iPRO-RC Frame Unit 1 Exploded View ........................................................................ 7-3

iPRO-RC Frame Unit 1 Parts List ............................................................................................ 7-4

iPRO-RC Frame Unit 2 Exploded View ........................................................................ 7-5

iPRO-RC Frame Unit 2 Parts List ............................................................................................ 7-6

iPRO-RC Frame Unit 3 Exploded View ........................................................................ 7-7

iPRO-RC Frame Unit 3 Parts List ............................................................................................ 7-8

iPRO-RC Frame Unit 4 Exploded View ........................................................................ 7-9

iPRO-RC Frame Unit 4 Parts List .......................................................................................... 7-10

iPRO-RC Frame Unit 5 Exploded View .......................................................................7-11

iPRO-RC Frame Unit 5 Parts List .......................................................................................... 7-12

iPRO-RC RC Space 1 Exploded View ........................................................................ 7-13

iPRO-RC RC Space 1 Parts List ............................................................................................ 7-14

iPRO-RC RC Space 2 Exploded View ........................................................................ 7-15

iPRO-RC RC Space 2 Parts List ............................................................................................ 7-16

iPRO-RC RC Space 3 Exploded View ........................................................................ 7-17

iPRO-RC RC Space 3 Parts List ............................................................................................ 7-18

iPRO-RC RC Space 4 Exploded View ........................................................................ 7-19

iPRO-RC RC Space 4 Parts List ............................................................................................ 7-20

iPRO-RC RC Space 5 Exploded View ........................................................................ 7-21

iPRO-RC RC Space 5 Parts List ............................................................................................ 7-22

iPRO-RC Rear Transport Assembly 1 Exploded View ............................................... 7-23

iPRO-RC Rear Transport Assembly 1 Parts List ................................................................... 7-24

iPRO-RC Rear Transport Assembly 2 Exploded View ............................................... 7-25

iPRO-RC Rear Transport Assembly 2 Parts List ................................................................... 7-26

iPRO-RC Rear Transport Assembly 3 Exploded View ............................................... 7-27

iPRO-RC Rear Transport Assembly 3 Parts List ................................................................... 7-28

iPRO-RC Rear Transport Assembly 4 Exploded View ............................................... 7-29

iPRO-RC Rear Transport Assembly 4 Parts List ................................................................... 7-30

iPRO-RC Rear Transport Assembly 5 Exploded View ............................................... 7-31

iPRO-RC Rear Transport Assembly 5 Parts List ................................................................... 7-32

iPRO-RC Rear Transport Assembly 6 Exploded View ............................................... 7-33

iPRO-RC Rear Transport Assembly 6 Parts List ................................................................... 7-34

WBA-SH2 Cash Box Exploded View 1 ....................................................................... 7-35

WBA-SH2 Cash Box Parts List 1 ........................................................................................... 7-35

WBA-SH2 Cash Box Exploded View 2 ....................................................................... 7-36

WBA-SH2 Cash Box Parts List 2 ........................................................................................... 7-37

WBA-SH2 Cash Box Exploded View 3 ....................................................................... 7-38

WBA-SH2 Cash Box Parts List 3 ........................................................................................... 7-38

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iPRO-RC™ Series Banknote Recycler

Table of Contents

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WBA-SH2 Cash Box Exploded View 4 ....................................................................... 7-39

WBA-SH2 Cash Box Parts List 4 ........................................................................................... 7-40

WBA-SH2 Cash Box Exploded View 5 ....................................................................... 7-41

WBA-SH2 Cash Box Parts List 5 ........................................................................................... 7-42

iPRO-RC Large Cash Box Frame Unit Exploded View .............................................. 7-44

iPRO-RC Large Cash Box Frame Unit Parts List .................................................................. 7-44

Optional Lock Unit Exploded View ............................................................................. 7-45

Optional Lock Unit Parts List ..................................................................................................7-46

8 INDEX ..................................................................................................................8-1

A TROUBLESHOOTING ........................................................................................ A-1

Introduction ...................................................................................................................A-1

Troubleshooting Overview .......................................................................................................A-1

Malfunction LED Error Codes ..................................................................................................A-1

LED Indicator Conditions .........................................................................................................A-1

iPRO-RC Recycler Unit Width and Length Guide Replacement Procedure .................A-4

Length Guide Replacement .....................................................................................................A-4

Length Guide Installation .........................................................................................................A-4

Width Guide Replacement ....................................................................................................... A-5

Maintenance Equipment Requirements ....................................................................... A-6

Additional iPRO-RC Maintenance Equipment .........................................................................A-6

Reference Paper Handling ...................................................................................................... A-6

B GLOSSARY ........................................................................................................ B-1

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iPRO-RC™ Series Banknote Recycler

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vii

iPRO-RC™ Series

Banknote Recycler

List of Figures

Page

Figure 1-1 iPRO-RC Unit Assembly ...................................................................... 1-1

Figure 1-2 Precautionary Symbols ........................................................................ 1-2

Figure 1-3 Unacceptable Banknotes ..................................................................... 1-4

Figure 1-4 Banknote Storage Insertion Cautions .................................................. 1-4

Figure 1-5 iPRO-RC Component Names .............................................................. 1-5

Figure 1-6 iPRO-RC Banknote Recycler Standard Unit with Bezel 

Outside Dimensions ............................................................................. 1-8

Figure 1-7 iPRO-RC Banknote Recycler Standard Unit with Bezel, 

Lock Unit and Outside Dimensions ...................................................... 1-8

Figure 1-8 iPRO-RC Banknote Recycler Standard Unit with Bezel 

Outside Dimensions ............................................................................. 1-9

Figure 1-9 iPRO-RC Banknote Recycler Standard Unit with Bezel, 

Lock Unit and Outside Dimensions ...................................................... 1-9

Figure 2-1 M4 Screws Locations (Right/Left) ........................................................ 2-1

Figure 2-2 M4 Screws Locations (Rear & Bottom) ................................................ 2-1

Figure 2-3 Cable Interconnection .......................................................................... 2-2

Figure 2-4 CPU Board Switch Locations ............................................................... 2-2

Figure 2-5 Banknote Restoration Methods ........................................................... 2-9

Figure 2-6 Retrieving Recycler Banknotes ............................................................ 2-9

Figure 2-7 Clearing a Banknote Jam 1 ............................................................... 2-10

Figure 2-8 Clearing a Banknote Jam 2 ............................................................... 2-10

Figure 2-9 Sensor and Roller Cleaning ............................................................... 2-11

Figure 2-10 iPRO-RC Sensor Cleaning Locations ................................................ 2-12

Figure 2-11 iPRO-RC USB Interface Schematic Diagram .................................... 2-13

Figure 2-12 iPRO-RC Photo-Coupler Interface Schematic Diagram .................... 2-14

Figure 2-13 iPRO-RC RS232C Interface Schematic Diagram .............................. 2-15

Figure 2-14 iPRO-RC ccTalk Interface Schematic Diagram ................................. 2-16

Figure 2-15 iPRO-RC Bezel Circuit Interface Schematic Diagram ....................... 2-17

Figure 2-16 iPRO-RC Operational Flowchart (Primary Sequence) ....................... 2-18

Figure 2-17 iPRO-RC Operational Flowchart (Validation) .................................... 2-19

Figure 2-18 iPRO-RC Operational Flowchart (Stacking/Recycler Unit) ................ 2-20

Figure 2-19 iPRO-RC Operational Flowchart (Stacking/Cash Box) ...................... 2-21

Figure 2-20 iPRO-RC Operational Flowchart (Dispensing) .................................. 2-22

Figure 2-21 iPRO-RC Operational Flowchart (Abnormal Error) ............................ 2-23

Figure 2-22 iPRO-RC Operational Flowchart (Retrieving) .................................... 2-24

Figure 2-23 iPRO-RC Operational Flowchart (Retrieving/Cash Box) ................... 2-25

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iPRO-RC™ Series Banknote Recycler

List of Figures

Page

Figure 4-1 Power Source Circuit Board Removal ..................................................4-1

Figure 4-2 Lifter Motor Encoder Circuit Board Assembly Removal ....................... 4-2

Figure 4-3 Connector & Harness Removals ..........................................................4-2

Figure 4-4 Recycler CPU Circuit Board Removal .................................................. 4-2

Figure 4-5 Emission Side Double Note Sensor Removal ......................................4-3

Figure 4-6 Lifter Motor Bracket Removal ...............................................................4-3

Figure 4-7 Lifter Motor Assy Removal ................................................................... 4-3

Figure 4-8 Rear Frame & Middle Frame Removal ................................................4-3

Figure 4-9 Rear Transport Assy Removal ............................................................. 4-4

Figure 4-10 Left Frame Plate Removal ...................................................................4-4

Figure 4-11 Frame Guide 4 Removal ......................................................................4-4

Figure 4-12 Full Sensor PTs and End Sensor LEDs Removal ................................4-4

Figure 4-13 Frame Guide 3 Removal ......................................................................4-4

Figure 4-14 Full Sensor LEDs, End Sensor PTs and Lifter 

Home Position Sensor LED/PT Removal .............................................4-5

Figure 4-15 Upper & Lower Flapper Pusher Lever Solenoid Removal ...................4-5

Figure 4-16 Flapper Open/Close Circuit Board Removals ......................................4-6

Figure 4-17 Banknote Transaction Sensor/ Transport Unit Encoder 

Circuit Board & Double Note Sensor Removal ....................................4-6

Figure 4-18 Banknote Transaction Sensor & Box Detection 

Circuit Board Removal ......................................................................... 4-6

Figure 4-19 Recycler Encoder Circuit Board Removal ............................................4-7

Figure 4-20 Gear & Shaft Removal .........................................................................4-7

Figure 4-21 Recycler Transport Motors Removal .................................................... 4-7

Figure 4-22 Rear Transport Upper Frame & Shaft Removal ...................................4-8

Figure 4-23 Timing Belt Cover Removals ................................................................ 4-8

Figure 4-24 Timing Belt/Pulley Removal .................................................................4-8

Figure 4-25 RC Centering Guide Removal .............................................................. 4-9

Figure 4-26 End Lever Removal ..............................................................................4-9

Figure 4-27 Pick Roller Removal ............................................................................. 4-9

Figure 4-28 RC Course Assy. Removal ..................................................................4-9

Figure 4-29 Transport Race Shaft Removal ............................................................4-9

Figure 4-30 Feed Roller Removal .........................................................................4-10

Figure 4-31 Flapper Removals .............................................................................. 4-10

Figure 4-32 Spring Removals ................................................................................ 4-10

Figure 4-33 Impeller Shaft Removals .................................................................... 4-10

Figure 4-34 Impeller & Stop Roller Removal ......................................................... 4-11

Figure 4-35 Pusher Mechanism Removal .............................................................4-11

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iPRO-RC™ Series Banknote Recycler

List of Figures

Page

Figure 4-36 O-Ring Removals .............................................................................. 4-11

Figure 4-37 Pusher Plate Removal ....................................................................... 4-11

Figure 4-38 Pusher Drive Gear Removal .............................................................. 4-12

Figure 4-39 Pusher Timing Belt Removal 1 .......................................................... 4-12

Figure 4-40 Pusher Timing Belt Replacement ...................................................... 4-12

Figure 4-41 Pusher Timing Belt Removal 2 .......................................................... 4-12

Figure 4-42 Pulley & O-Ring Removal .................................................................. 4-12

Figure 4-43 Pusher Plate Removal ....................................................................... 4-12

Figure 5-1 iPRO-RC Entire System Wiring Diagram (24V) ................................... 5-1

Figure 5-2 iPRO-RC Transport Unit/Frame Unit System Wiring Diagram (Part 1) 5-2

Figure 5-3 iPRO-RC Frame Unit System Wiring Diagram (Part 2) ....................... 5-3

Figure 6-1 Tool and Harness Connection ............................................................. 6-1

Figure 6-2 setup.exe Location ............................................................................... 6-1

Figure 6-3 Install Shield Wizard Screen ................................................................ 6-1

Figure 6-4 Installation File Extracting Screen ....................................................... 6-2

Figure 6-5 Customer Information Screen .............................................................. 6-2

Figure 6-6 Destination Folder Screen ................................................................... 6-2

Figure 6-7 Current Settings Confirmation ............................................................. 6-2

Figure 6-8 Installation Status Confirmation ........................................................... 6-2

Figure 6-9 Installation Completion Screen ............................................................ 6-2

Figure 6-10 JCM Tool Suite Short-cut Icon ............................................................. 6-3

Figure 6-11 JCM Tool Suite Standard Edition ......................................................... 6-3

Figure 6-12 iPRO-RC DIP Switch Setting ............................................................... 6-3

Figure 6-13 DIP Switch Location ............................................................................. 6-3

Figure 6-14 Select Download .................................................................................. 6-3

Figure 6-15 Invalid File! Dialog Pop-Up Screen ...................................................... 6-3

Figure 6-16 Select Firmware 1 ................................................................................ 6-4

Figure 6-17 Select Firmware 2 ................................................................................ 6-4

Figure 6-18 Select Firmware 3 ................................................................................ 6-4

Figure 6-19 Download Progress Screen ................................................................. 6-4

Figure 6-20 Download Progress Screen ................................................................. 6-4

Figure 6-21 Download Completed Screen .............................................................. 6-5

Figure 6-22 KS-087 Reference Paper ..................................................................... 6-5

Figure 6-23 Reference Paper Insertion ................................................................... 6-5

Figure 6-24 iPRO Transport DIP Switch Setting ..................................................... 6-6

Figure 6-25 DIP Switch Setting ............................................................................... 6-6

Figure 6-26 DIP Switch Location ............................................................................. 6-6

Figure 6-27 Model Information Screen .................................................................... 6-6

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iPRO-RC™ Series Banknote Recycler

List of Figures

Page

Figure 6-28 Model Information Screen .................................................................... 6-6

Figure 6-29 iPRO-RC Maintenance Tool Screen 1 .................................................6-6

Figure 6-30 iPRO-RC Maintenance Tool Screen 2 .................................................6-6

Figure 6-31 iPRO-RC Maintenance Tool Screen 3 .................................................6-7

Figure 6-32 iPRO-RC Maintenance Tool Screen 4 .................................................6-7

Figure 6-33 iPRO-RC Maintenance Tool Screen 5 .................................................6-7

Figure 6-34 iPRO-RC Maintenance Tool Screen 6 .................................................6-7

Figure 6-35 iPRO-RC Maintenance Tool Screen 7 .................................................6-7

Figure 6-36 iPRO-RC Maintenance Tool Screen 8 .................................................6-8

Figure 6-37 iPRO-RC Maintenance Tool Screen 9 .................................................6-8

Figure 6-38 Calibration Completed Dialog Box .......................................................6-8

Figure 6-39 Serial No. Screen Button Location ....................................................... 6-8

Figure 6-40 Model Information Saving Screen 1 ..................................................... 6-8

Figure 6-41 Model Information Saving Screen 2 ..................................................... 6-8

Figure 6-42 Model Information Saving Completed Screen ...................................... 6-9

Figure 6-43 Sensor Calibration Screen Button ........................................................6-9

Figure 6-44 Loading Model Information Screen 1 ...................................................6-9

Figure 6-45 Loading Model Information Screen 2 ...................................................6-9

Figure 6-46 Version Information Screen 1 ............................................................... 6-9

Figure 6-47 Version Information Screen 2 ............................................................... 6-9

Figure 6-48 Sensor Test Selection ........................................................................ 6-10

Figure 6-49 Test Function Listing Screen .............................................................. 6-10

Figure 6-50 Calibration Test Function Screen Buttons .......................................... 6-10

Figure 6-51 Load Sensor Data ..............................................................................6-10

Figure 6-52 Double Note Detection Sensor ........................................................... 6-11

Figure 6-53 RC Full Sensor ................................................................................... 6-11

Figure 6-54 Test Function Screen Buttons ............................................................6-11

Figure 7-1 Entire iPRO-RC Unit Exploded View .................................................... 7-1

Figure 7-2 iPRO-RC Frame Unit 1 Exploded View ................................................ 7-3

Figure 7-3 iPRO-RC Frame Unit 2 Exploded View ................................................ 7-5

Figure 7-4 iPRO-RC Frame Unit 3 Exploded View ................................................ 7-7

Figure 7-5 iPRO-RC Frame Unit 4 Exploded View ................................................ 7-9

Figure 7-6 iPRO-RC Frame Unit 5 Exploded View .............................................. 7-11

Figure 7-7 iPRO-RC RC Space 1 Exploded View ............................................... 7-13

Figure 7-8 iPRO-RC RC Space 2 Exploded View ............................................... 7-15

Figure 7-9 iPRO-RC RC Space 3 Exploded View ............................................... 7-17

Figure 7-10 iPRO-RC RC Space 4 Exploded View ............................................... 7-19

Figure 7-11 iPRO-RC RC Space 5 Exploded View ............................................... 7-21

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iPRO-RC™ Series Banknote Recycler

List of Figures

Page

Figure 7-12 iPRO-RC Rear Transport Assembly 1 Exploded View ....................... 7-23

Figure 7-13 iPRO-RC Rear Transport Assembly 2 Exploded View ....................... 7-25

Figure 7-14 iPRO-RC Rear Transport Assembly 3 Exploded View ....................... 7-27

Figure 7-15 iPRO-RC Rear Transport Assembly 4 Exploded View ....................... 7-29

Figure 7-16 iPRO-RC Rear Transport Assembly 5 Exploded View ....................... 7-31

Figure 7-17 iPRO-RC Rear Transport Assembly 6 Exploded View ....................... 7-33

Figure 7-18 WBA-SH2 Cash Box Exploded View 1 ..............................................7-35

Figure 7-19 WBA-SH2 Cash Box Exploded View 2 ..............................................7-36

Figure 7-20 WBA-SH2 Cash Box Exploded View 3 ..............................................7-38

Figure 7-21 WBA-SH2 Cash Box Exploded View 4 ..............................................7-39

Figure 7-22 WBA-SH2 Cash Box Exploded View 5 ..............................................7-41

Figure 7-23 iPRO-RC Large Cash Box Frame Unit Exploded View ......................7-44

Figure 7-24 Optional Lock Unit Exploded View ..................................................... 7-45

Figure A-1 Opening the Recycler Unit Door ..........................................................A-4

Figure A-2 Length Guide Removal ........................................................................A-4

Figure A-3 New Length Guide Installation 1 ..........................................................A-4

Figure A-4 New Width Guide Installation 2 ............................................................A-5

Figure A-5 New Width Guide Installation 3 ............................................................A-5

Figure A-6 New Width Guide Installation 4 ............................................................A-5

Figure A-7 Additional Maintenance Equipment Requirements ..............................A-6

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List of Tables

Page

Table 1-1 iPRO-RC Model Number Specifications ............................................... 1-2

Table 1-2 iPRO-RC Type Specifications ............................................................... 1-2

Table 1-3 iPRO-RC Software No. Specifications .................................................. 1-2

Table 1-4 iPRO-RC Technical Specifications ....................................................... 1-6

Table 1-5 iPRO-RC Environmental Specifications ................................................ 1-7

Table 1-6 iPRO-RC Electrical Specifications ........................................................ 1-7

Table 1-7 iPRO-RC Structural Specifications ....................................................... 1-7

Table 2-1 iPRO Transport Unit DIP Switch Settings ............................................. 2-2

Table 2-2 iPRO-RC Unit DIP Switch Settings ....................................................... 2-2

Table 2-3 CPU Board Switch Configurations ........................................................ 2-2

Table 2-4 RC Selection Switch Configuration ....................................................... 2-3

Table 2-5 USB Interface Connection Pin Assignments ........................................ 2-4

Table 2-6 Photo Coupler Interface Connection Pin Assignments ......................... 2-5

Table 2-7 RS232C Interface Connection Pin Assignments .................................. 2-6

Table 2-8 ccTalk Interface Connection Pin Assignments ..................................... 2-7

Table 2-9 Power Supply Pin Assignments ............................................................ 2-8

Table 2-10 Front Panel Bezel Interface Connection Pin Assignments ................... 2-8

Table 2-11 iPRO-RC Sensor Type Cleaning Methods ......................................... 2-12

Table 6-1 Sensor Calibration Configuration ........................................................ 6-11

Table 6-2 Performance Test Configurations ....................................................... 6-12

Table 6-3 Get All Sensor State Configurations ................................................... 6-13

Table 6-4 Non-PC Performance Test Item and Configuration

Table 7-1 iPRO-RC Unit Parts List ....................................................................... 7-2

Table 7-2 iPRO-RC Frame Unit 1 Parts List ......................................................... 7-4

Table 7-3 iPRO-RC Frame Unit 2 Parts List ......................................................... 7-6

Table 7-4 iPRO-RC Frame Unit 3 Parts List ......................................................... 7-8

Table 7-5 iPRO-RC Frame Unit 4 Parts List ....................................................... 7-10

Table 7-6 iPRO-RC Frame Unit 5 Parts List ....................................................... 7-12

Table 7-7 iPRO-RC RC Space 1 Parts List ........................................................ 7-14

Table 7-8 iPRO-RC RC Space 2 Parts List ........................................................ 7-16

Table 7-9 iPRO-RC RC Space 3 Parts List ........................................................ 7-18

Table 7-10 iPRO-RC RC Space 4 Parts List ........................................................ 7-20

Table 7-11 iPRO-RC RC Space 5 Parts List ........................................................ 7-22

Table 7-12 iPRO-RC Rear Transport Assembly 1 Parts List ................................ 7-24

Table 7-13 iPRO-RC Rear Transport Assembly 2 Parts List ................................ 7-26

Table 7-14 iPRO-RC Rear Transport Assembly 3 Parts List ................................ 7-28

............................ 6-14

Page 16

xiv

iPRO-RC™ Series Banknote Recycler

List of Tables

Page

Table 7-15 iPRO-RC Rear Transport Assembly 4 Parts List ................................ 7-30

Table 7-16 iPRO-RC Rear Transport Assembly 5 Parts List ................................ 7-32

Table 7-17 iPRO-RC Rear Transport Assembly 6 Parts List ................................ 7-34

Table 7-18 WBA-SH2 Cash Box Parts List 1 ........................................................ 7-35

Table 7-19 WBA-SH2 Cash Box Parts List 2 ........................................................ 7-37

Table 7-20 WBA-SH2 Cash Box Parts List 3 ........................................................ 7-38

Table 7-21 WBA-SH2 Cash Box Parts List 4 ........................................................ 7-40

Table 7-22 WBA-SH2 Cash Box Parts List 5 ........................................................ 7-42

Table 7-23 iPRO-RC Large Cash Box Frame Unit Parts List ................................ 7-44

Table 7-24 Optional Lock Unit Parts List ...............................................................7-46

Table A-1 iPRO Unit LED Code Conditions ...........................................................A-1

Table A-2 RC Unit LED Color Type Error Code Conditions ..................................A-2

Table A-3 Recycler Unit LED Code Conditions .....................................................A-3

Table A-4 Various Recycler Unit LED Flashing Error Code Conditions ................A-3

Table A-5 Additional Maintenance Equipment Parts List .......................................A-6

Page 17

1-1

iPRO-RC™ Series

1 GENERAL INFORMATION

Figure 1-1 iPRO-RC Unit Assembly

iPRO-RC Unit Assembly

Figure 1-1 iPRO-RC Unit Assembly

PTIONAL BEZEL

SSEMBLY

PRO V

ALIDATION

SSEMBLY

PRO-RC

RAME UNIT

PRO-RC R

ECYCLER

SSEMBLY

PRO-RC C

ASH BOX

SSEMBLY

(NOT I

NCLUDED

)

NOTE: Cash Box Locks are

Provided Selection

an Optional User

(NOT I

NCLUDED

)

EZEL SPACER

EHIND BEZEL

)

Banknote Recycler

Section 1

Description

This section provides a general overview of the  iPRO-RC™ Series Banknote Recycler (iPRO-100SH2-RC; iPRO-RC™) Unit Assembly pictured in Figure 1-1. This first section is designed to help you navigate through this guide with ease, and  provides the following information:

• iPRO-RC™ Unit Assembly

• Model Descriptions

• Precautions

• Primary Features

• Component Names

• Specifications

• Unit Dimensions

• Technical Contact Information.

In order to make operation of this device easier and make navigation within this manual simpler, the following illustrations were used within the text:

• Safety Instructions, which need to be

observed in order to protect the operators and equipment, have been written in Bold text and have been given the following pictographs:

• Special Notes, which affect the use of the

Banknote Recycler have been written in italic text and have been given the pictograph:

• Steps, requiring the operator to perform

specific actions are given sequential numbers (1., 2., 3., etc).

Page 18

1-2

Section 1 iPRO-RC™ Series Banknote Recycler General Information

0 = None 1 = Width Guide 62 (Gray)

2 = Width Guide 67 (Red) 3 = Width Guide 72 (Blue)

0 = None 1 = Width Guide 62 (Gray)

2 = Width Guide 67 (Red) 3 = Width Guide 72 (Blue)

0 = None 1 = Length Guide 120 (Gray) 2 = Length Guide 127 (Red) 3 = Length Guide 133 (Blue)

4 = Length Guide 140 (Orange) 5 = Length Guide 147 (Green) 6 = Length Guide 152 (Black) 7 = Length Guide 158 (Black)

0 = None 1 = Length Guide 120 (Gray) 2 = Length Guide 127 (Red) 3 = Length Guide 133 (Blue)

4 = Length Guide 140 (Orange) 5 = Length Guide 147 (Green) 6 = Length Guide 152 (Black) 7 = Length Guide 158 (Black)

Figure 1-2 Precautionary Symbols

Type 1 Type 2 Type 3

Figure 1-2 Precautionary Symbols

Model Descriptions

Table 1-1 lists the Product Model Number descriptions.

Table 1-1 iPRO-RC Model Number Specifications

Model: iPRO

No.

(1)

Product Series Name

Validation Sensor

(2)

1 = Standard (World Wide)

CPU Circuit Board

(3)

0 = Standard

Transport Unit Type

(4)

0 = Standard (World Wide)

Option Unit (Input Section)

(5)

none = Standard

Stacker Type

(6)

SH2 = Horizontal Down (82mm Specification) SS = Vertical Down (Large Cash Box)

Box Access

(7)

None = Front Access (Standard)

Recycler Function

(8)

RC = Recyclable

(1) (2) (3)(4) (5) (6) (7) (8)

Type Descriptions

Table 1-2 lists the Product Type Number Descriptions.

Table 1-2 iPRO-RC Type Specifications

Type: *

No.

No.o (1,2,3) (4,5) (6,7,8,9,10,11,12,13,14,15,16,17)

Cash Box Capacity

(1)

4 = 400 Notes (New Banknote) 8 = 800 Notes (New Banknote)

Cash Box Type

(2)

0 = Standard

Cash Box Handle

(3)

0 = Standard

Transport Section

(4)

0 = Standard 1 = OEM

Transport Cover

(5)

0 = Standard (Black)

Optional Bezel

0 = None

(6)

1 = Black/Green LED (UBA/iPRO Standard Bezel 85) 2 = Blue/Blue LED (UBA/iPRO Standard Bezel 85) A = Blue/Blue (2-Line) (UBA/iPRO Standard Bezel 85)

Bezel Spacer

(7)

0 = No 1 = Yes

Optional Power Circuit Board

(8)

1 = Standard (Power Board Featured)

Input/Output Signal

(9)

P = Photo-Coupler Isolation R = RS232C

0 0 - 0 0 - * * 1 * * * * * * * * *

- 1 0 0 - * SH2 * - RC

Table 1-2 iPRO-RC Type Specifications

Type: *

0 0 - 0 0 - * * 1 * * * * * * * * *

No.

No.o (1,2,3) (4,5) (6,7,8,9,10,11,12,13,14,15,16,17)

External Communication Harness

0 = None

(10)

1 = Standard (with Power Harness) 2 = USB I/F Harness (with Power Harness) 3 = OEM (3441-05-03) 4 = OEM (3441-05-10)

RC1 Recycler Unit Banknote Width Guide

(11)

RC2 Recycler Unit Banknote Width Guide*

(12)

†

RC1 Recycler Unit Banknote Length Guide*

(13)

RC2 Recycler Unit Banknote Length Guide*

(14)

Lock Unit

(15)

0 = No (without Lock) 1 = Yes (with Lock)

Anti-Static (Option)

(16)

0 = No (without Anti-Static Sheets) 1 = Yes (with Anti-Static Sheets)

Optional Cash Box Fastener

(17)

0 = None 1 = Thumb Twist Lock Fastener for the Cash Box

*. Contact each region’s local JCM representative for details.

†. Refer to each Country’s “Software Information Sheet”.

Software Descriptions

Table 1-3 lists the Software Number  Specifications.

Table 1-3 iPRO-RC Software No. Specifications

Software: iPRO-100-(*)SH2(*)-RC * * * - 0 * * - V * .**

No.

No.o (A) (B) (C) (D)

(A)

Software Model Name

(B)

Denomination (Country)

(C)

Interface Protocol Name

(D)

Software Version

*. The Country Code is indicated by three (3) Alphabetical Characters

following the JIS Country Standard abbreviation.

Precautions

Page 19

1-3

General Information iPRO-RC™ Series Banknote Recycler Section 1

Caution: DO NOT use any alcohol, solvents, abrasive cleaning agents, or citrus-based cleaners that can damage the plastic surface of the device when cleaning it.

Caution: Make Interface Harness connections to the Host Machine shorter than 9.84 Feet (3 Meters) in length. Cut off all unused portions of the Interface Harness wiring to avoid static electrical effects or short circuit possibilities that could cause damage to the Unit.

WARNING: This Unit is designed for use with a Current limiting Power Source! Design the Host Cabinet space to meet all local related safety standards.

The Figure 1-2 symbols are defined as follows:

1. (Typ e 1 ) Do not insert a torn, folded, or wet  Banknote into the Unit, as this action may cause a Banknote jam inside the Unit.

Typ e 2 ) Do not expose the Recycler Unit to

2. ( water or any other liquids. The Unit contains  several precision electronic devices damaged if water or other liquids are sprayed or spilled into the Unit.

Typ e 3 ) Do not install the Unit into a dusty 

3. ( environment. Dust may affect and degrade the Recycler’s performance.

User Cautions

Careful measures are taken in the design of this product to ensure its quality; however, the following cautions should be read and understood by all users in order to confirm safe operation.

NSTALLATION CAUTIONS

The Installation Cautions are defined as follows:

1. Do not allow the Unit to endure or operate at a high temperature, in high humidity and/or in a dusty environment.

2. Do not install the Unit sive vibration or shock are present.

3. The Unit is not designed for outside installation.

4. Avoid exposing the Unit to direct Sunlight and/or

5. Ensure that the Host Machine is designed for

6. When installing the equipment, connect the

7. If an unused Interface

8. Because this equipment is a component product,

9. Do not operate the iPRO-R

10. This Unit is designed to use a current limiting

OUNTING

Methods for Mounting, Dismounting, and Transporting the Unit are as follows:

1. Be sure to turn the Power OFF to the iPRO-RC™

ure that the Host Machine contains enough

Be s protection to avoid wet or dusty conditions when installing in either an indoor or open-air space.

candescent Lamp illumination having a 

In Gradient Angle of 15 Degrees or more, and an  illumination index of 3000 Lux or less.

daily operational access for maintenance  and/or clearing a Banknote jam.

Frame Housing Machine.

Harness off short to avoid attracting static electricity or a short circuit possibility that may cause dam

age to the Unit.

close the Ho

Cash Box and/or the Recycler Unit’s door is open. Personal injury may occur.

Power Source. Be s cabinet material design meets local safety standards.

, D

Unit before mounting or removing the Recycler Unit from its permanent location. Attaching or unplugging Connector Plugs from their Receptacles while the Power is ON may damage the Unit.

st Machine’s door before using it.

ISMOUNTING

that may be

into an area where exces-

to the Frame Ground of the Host

Harness exists, cut the 

C™ Unit while the

ure that the Host Machine’s

& T

RANSPORTATION

2. When reassembling a Unit’ each part is replaced in its correct location.

3. Be sure to carry the Unit by both hands when transportin cause personal injury if the Unit accidentally becomes disassembled and falls away from the Frame housing.

4. Be careful not to use exc on the Recycler Unit, or subject it to excessive vibration during transportation.

5. Check that the iPRO™ T not drop off the Unit Frame while pulling the Recycler forward from the Frame.

g it. Holding the Unit by one hand may

s Section, ensure that

essive outside pressure

ransport Section does

Preventive Maintenance

The Preventive Maintenance requirements are defined as follows:

1. Be sure to turn the Power OFF before beginning a maintenance procedure. The equipment produces improper operating signals while in maintenance mode that may cause personal injury.

2. When closing the Recycler Unit, ensure all service door locks click into place.

3. If the iPRO™ Validator Section is dirty due to

st, foreign objects or other such debris adhering

du to it, the Banknote acceptance rate will degrade. Clean the Transport Unit once a month to keep its performance stable.

4. Use a soft, lint-free cloth, pressed air spray to clean dust and debris from the Banknote

5. Do not redesign or disassemble the Recycler Unit. Unauthorized us personnel, or use outside the original manufacturer’s intent for operation voids the warranty.

path and inside areas of the Recycler.

e by inadequately trained 

cotton swab or a com-

Page 20

1-4

Section 1 iPRO-RC™ Series Banknote Recycler General Information

Figure 1-3 Unacceptable Banknotes

Damaged Banknotes

Wrinkled Banknotes

Curled Banknotes

Folded or Partial Banknotes

NOTE: Do not insert more than the above recommended recyclable Banknotes.

Figure 1-4 Banknote Storage Insertion Cau- tions

Figure 1-4 Banknote Storage Insertion Cautions

Adjust shapes before restoring recyclable Banknotes.

Hologram

End

aaa

Banknote Fitness Requirements

The following Banknote types may not validate correctly, or can cause a Banknote jam and/or damage to the Unit’s Transport path. Banknotes exhibiting the conditions listed below and illustrated in Figure 1-3 should be avoided:

• Torn

• Having excessive folds

• Dirty

• Wet

• Having excessive wrinkles

• Adhering foreign objects and/or oil

7. Make sure the denomination of each Banknote bundle ins direction.

8. Make sure the Banknote bundle inserted is of the same deno when restoring by hand.

9. Insert the Banknotes being recycled into the Recycler Unit’ reaches the very back of the Bin.

10. Verify that the bottom Note of a Banknote bundle

not curled or folded when inserting the Bank-

is note bundle into a Recycler Unit’s Bin.

erted is correctly placed in the same

mination and from the same Country

s Bins carefully until the bundle

Banknote Storage Requirements

The following conditions are required when placing Banknotes directly into the Recycler Unit’s Bins.

1. Replace the minimum Banknote count as required for Recycler initialization, so the Banknotes will be available for use during a standard recycle function.

• The maximum number of recyclable Banknotes in a Recycler

Unit’s Bin should be:

– Approximately 100 Notes if the Banknotes are 

all new

– Approximately 70 Notes if the Banknotes are 

a mixed Street Grade level.

2. Do not use any Banknotes indicated in Figure 1-3  “Unacceptable Banknotes ” shown on this page.

3. Make one edge of the Banknote bundle smooth.

4. Verify that no curled or folded Banknotes

5. Before placing Banknotes into the Recycler Bins

6. Verify that the Holograp

ally new Notes), Flip-over and Fan-Flip

(especi the Banknote bundle; then curve the middle of the Banknote bundle to form a downward angled structure (Figure 1-4 a).

hic image portion of a Banknote is always at the front end of the insertion direction (Figure 1-4 b).

exist.

Primary Features

The iPRO-RC™ Series Banknote Recycler  contains the following primary features:

• Allows a high capacity, compact size,

Recycling Unit available for two (2) different Banknote denominations

• The Friction Roller System eases operation and

maintenance of the Recycler Unit

• The Automatic Centering Mechanism allows

the Unit to read Banknotes ranging from 62mm to 82mm in width, and a maximum of 158mm in length. It will automatically center Banknotes inserted at an angle to help improve the acceptance rate

• A secure Recycler Unit containing a Key Lock

is composed of durable, impact-resistant plastic construction to assure safe and secure cash handling.

• The JCM patented Anti-Pullback Mechanism

provides powerful protection against Banknote stringing operations.

Page 21

1-5

General Information iPRO-RC™ Series Banknote Recycler Section 1

Figure 1-5 iPRO-RC Component Names

A.iPRO Transport Unit

(User Supplied)

B.iPRO Unit Upper Guide Access Lever C.Front Panel Access

1.USB mini-B Type Receptacle

(for performing 

Software downloads and adjustments)

2.8 Position DIP Switch Block

3.iPRO Transport Unit LEDs (Green & Red)

4.Front Bezel Receptacle (for the Optional Bezel

Assembly Plug)

5.Centering LED

6.Transport Unit Release Lever D.RC Unit DIP Switch Block E.RC Unit LEDs

(Green, Red & Yellow)

F. Recycler Unit Release Pushbutton G.Restore Pushbutton (for moving Banknotes from the

Recycler Unit into the Cash Box)

H.Recycler Unit Lock (Supplied with Key) I. Recycler Unit J. Cash Box Lock Holes

(Locks are User Supplied

Options)

K.Cash Box L. Bezel Accessory

(One of 3 Options Available)

M.Bezel Spacer N.Centering Guide Release Port O.Interface Connector

(Connects to the Host Machine)

P. Housing Frame Q.RC1-Bin Assembly Banknote Space R.RC2-Bin Assembly Banknote Space S.Banknote Width Guide T. Banknote Length Guide U.Power Connector V.Optional Lock Unit

(Right or Left side)

12354

C: Front Panel Access

Recycler Unit Assembly

Rear Side

Front Side

Optional Lock

NOTE: The Optional Lock is available for installation on either the right or left side of an iPRO-RC Unit.

Component Names

Figure 1-5 illustrates the iPRO-RC™ component names and locations.

Page 22

1-6

Section 1 iPRO-RC™ Series Banknote Recycler General Information

Specifications

Technical Specifications

Table 1-4 iPRO-RC Technical Specifications

98% or greater

The following Banknote Types are excluded:

Acceptance Rate:

a) Banknotes with excess or poor magnetism or unclear graphics b) Double (dual) Banknotes c) Worn, dirty, wet, stained, torn or excessively wrinkled Banknotes d) Banknotes having folded corners or edges e) Banknotes having the wrong cut dimensions or a printing displacement.

Recycler Unit

• Length: 120-158mm (4.72-6.22 in.)

Banknote Types Accepted†:

• Width: 62-82mm (2.44-3.22 in.)

Cash Box

• Length: 120-170mm (4.72-6.69 in.)

• Width: 62-82mm (2.44-3.22 in.)

Standard Specification

a) Interleaved Barcode Read: 2 of 5 b) Narrow Bar Width: 0.5mm-0.6mm (0.019-0.023 in.)

Barcode Coupon**:

Insertion Direction:

c) Wide Bar to Narrow Bar ratio = 3:1 d) Characters: 18 Characters e) Print Position: Middle (Divides a Coupon equally to the left, right, top and

bottom of the Coupon’s center line)

f) Print Width: Wider than 10mm (0.39 in.)

Banknote: Barcode Coupon: Two-way (with Barcode Surface Facing Upward) From Banknote insertion to Vend signal output:

• Approximately 2 seconds

From Banknote insertion to stacking operation completion:

• Approximately 5 seconds (to Recycler Unit)

Processing Speed††:

• Approximately 6 seconds (to Cash Box)

From dispense beginning to dispensing operation completion:

• Approximately 3 seconds

From retrieve beginning to retrieving operation completion:

• Approximately 7 seconds

Escrow: 1 Note

Transport Unit: Two Single-Color LEDs

Diagnostic Indicators:

Cash Box‡‡:

Cash Box Capacity:

Recycler Unit: Key Lockable, 2 Denomination Integral Recycler (Friction Roller System) Recycler Unit Capacity: 100 Notes (New Banknotes Only)

Recycle Unit Storage Method:

Interfaces:

*. Refer to the “Software Information Sheet” for each Country’s Acceptance Rate parameters.

†. Banknote size widths are limited by the specific Guide Types inserted.

‡. Contact each region’s local JCM representative if the Banknote length is over 165mm (6.49 in.).

**.Refer to the specific Country’s Barcode Coupon Specification for more details.

††.Excludes the time lag associated with Host Communication (Power Supply: +24V DC, Temperature: 25º C ±5º C).

‡‡.Cash Box Lock(s) and Key(s) are provided by User (2 Key Hole Caps are fitted in place to cover existing holes when shipped).

RC Unit: Two Tri-Color LEDs (Red/Green/Yellow) Centering Home Position Indicator: LED (Red) Steel: Secure Type (WBA-SH2 Cash Box Design)

Plastic: Secure Type (UBA/iPRO Large Cash Box Design) 400 Notes

800 Notes (New Banknotes Only) (UBA/iPRO Large Cash Box Design)

Stores Banknotes from the Acceptor Stores Banknotes directly USB (USB Specification Rev.2.0/Full Speed Transmission 12Mbps) Photo-Coupler Isolation, TTL & RS232C

‡

Refer to the specific Country’s “Software Information Sheet”

(Red/Green)

(New Banknotes Only) (WBA-SH2 Cash Box Design)

(Recommended)

Page 23

1-7

General Information iPRO-RC™ Series Banknote Recycler Section 1

Hydrothermal Condition Table

[°C]

[RH%]

35°C/85%

50°C/40%

[°C]

[RH%]

40°C/70%

50°C/40%

Normal Banknote

Polymer Banknote

Allowable Operating Temperature and Humidity Range

Allowable Operating

Temperature and

Humidity Range

Environmental Specifications

Table 1-5 iPRO-RC Environmental Specifications

Operating Temperature: 5ºC to +50ºC (41ºF to 122ºF) Storage Temperature: -20ºC to +60ºC (-4ºF to 140ºF) Relative Operating Humidity: 30% to 85% RH (non-condensing) Relative Storage Humidity: 30% to 85% RH (non-condensing) Visible Light Sensitivity: Avoid contact with direct Sunlight Installation: Indoors Only

Electrical Specifications

Table 1-6 iPRO-RC Electrical S

pecifications

Supply Voltage

24V DC (±5%) (Greater than 3.5A Recommended) (Use a Current Limiting Power Source)

Standby: 230mA

Current Consumption:

Operation: 1.5A Peak: 2.5A

*. Use a Limited Power Source.

Structural Specifications

Table 1-7 iP

Weight Empty: Approximately 9kg (19.8lbs) Mounting: Horizontal

Outside Dimensions:

Refer to Figure 1-6 “iPRO-RC Banknote Recycler Standard Unit with Bezel Outside Dimensions” on page 1-8 of this Service Manual Section.

RO-RC Structural Specifications

Page 24

1-8

Section 1 iPRO-RC™ Series Banknote Recycler General Information

Figure 1-6 iPRO-RC Banknote Recycler Stan- dard Unit with Bezel Outside Dimensions

Figure 1-6 iPRO-RC Banknote Recycler Standard Unit with Bezel Outside Dimensions

UBA/iPRO Bezel Unit

Bezel Spacer

MAX DEPTH7mm

NOTE: All dimension are in millimeters

MAX DEPTH7mm

Figure 1-7 iPRO-RC Banknote Recycler Stan- dard Unit with Bezel, Lock Unit and Outside Dimensions

Figure 1-7 iPRO-RC Banknote Recycler Standard Unit with Bezel, Lock Unit and Outside Dimensions

UBA/iPRO Bezel Unit

Bezel Spacer

MAX DEPTH7mm

NOTE: The Lock Unit is available for installation on either the right or left side of the Unit.

NOTE: All dimension are in millimeters

Unit Dimensions

Entire Unit Outside Dimensions

Figure 1-6 illustrates the iPRO-RC™ Unit with the Bezel, Bezel Spacer and 400 Note Cash Box outside dimensions.

Figure 1-7 illustrates the iPRO-RC™ Unit with the Bezel, Bezel Spacer, Lock Unit and 400 Note Cash Box outside dimensions.

Page 25

1-9

General Information iPRO-RC™ Series Banknote Recycler Section 1

Figure 1-8 iPRO-RC Banknote Recycler Stan- dard Unit with Bezel Outside Dimensions

Figure 1-8 iPRO-RC Banknote Recycler Standard Unit with Bezel Outside Dimensions

UBA/iPRO Bezel Unit

Bezel Spacer

MAX DEPTH7mm

NOTE: All dimension are in millimeters

Figure 1-9 iPRO-RC Banknote Recycler Stan- dard Unit with Bezel, Lock Unit and Outside Dimensions

Figure 1-9 iPRO-RC Banknote Recycler Standard Unit with Bezel, Lock Unit and Outside Dimensions

UBA/iPRO Bezel Unit

Bezel Spacer

MAX DEPTH7mm

NOTE: The Lock Unit is available for installation on either the right or left side of the Unit.

NOTE: All dimension are in millimeters

MAX DEPTH7mm

Entire Unit Outside Dimensions (Continued)

Figure 1-8 illustrates the iPRO-RC™ Unit with the Bezel, Bezel Spacer and 800 Note Cash Box outside dimensions.

Figure 1-9 illustrates the iPRO-RC™ Unit with the Bezel, Bezel Spacer, Lock Unit and 800 Note Cash Box outside dimensions.

Page 26

1-10

Section 1 iPRO-RC™ Series Banknote Recycler General Information

Technical Contact Information

To obtain further technical information regarding the iPRO-RC Twin™ device, please contact the nearest location listed below:

Americas

JCM A

MERICAN

Phone: +1-702-651-0000

Fax: +1-702-644-5512

925 Pilot Road, Las Vegas, NV 89119

E-mail: support@jcmglobal.com

Europe, Middle East, Africa & Russia

JCM E

UROPE GMB

Phone: +49-211-530-645-60

Fax: +49-211-530-645-65

Mündelheimer Weg 60

D-40472 Düsseldorf Germany

E-mail: support@jcmglobal.eu

UK & Ireland

JCM E

UROPE

(UK O

FFICE

)

Phone: +44 (0) 190-837-7331

Fax: +44 (0) 190-837-7834

Unit B, Third Avenue

Denbigh West Business Park

Bletchley, Milton Keynes,

Buckinghamshire MK1 1DH, UK

Asia and Oceania

JCM G

JAPAN CASH MACHINE CO., LTD.(HQ)

The JCM Website for all locations is: http://www.jcmglobal.com

OLD

(HK) LTD.

Phone: +852-2429-7187

Fax: +852-2929-7003

Unit 1-7, 3/F., Favor Industrial Centre

2-6 Kin Hong Street, Kwai Chung,

N.T. Hong Kong

E-mail: asiasupport@jcmglobal.com

Phone: +81-6-6703-8400

Fax: +81-6-6707-0348

2-3-15, Nishiwaki, Hirano-ku, Osaka 547-0035 JAP

E-mail: Shohin@jcm-hq.co.jp

E-mail: support@jcmglobal.eu

Page 27

2-1

iPRO-RC™ Series

2 INSTALLATION

Figure 2-1 M4 Screws Locations (Right/Left)

Figure 2-2 M4 Screws Locations (Rear &

Bottom)

Figure 2-2 M4 Screws Locations (Rear & Bottom)

NOTE: Choose two (2) of the five (5) installation configuration sides shown, and bolt the correct number of M4 Screws firmly in place. When bolting the Screws from the outside, the maximum length of each M4 Screw must be less than 7mm long.

Banknote Recycler

Section 2

This section provides installation and operating instructions for the iPRO-RC™ Series Banknote Recycler Unit (iPRO-100-SH2-RC; iPRO-RC™). The information within contains the  following features:

• Installation Procedure

• Cable Interconnection

• DIP Switch Configuration

• Switch Configuration

• Connector Pin Assignments

• Preventive Maintenance

• Clearing a Banknote Jam

• Cleaning Procedure

• Standard Interface Circuit Schematics

• Operational Flowchart

Installation Procedure

Holes are provided in each Frame Unit to accommodate mounting the iPRO-RC™ during installation. Select and perform the following steps required to install the iPRO-RC™ Unit:

1. When a side mounting configuration is preferred, bolt the left or right side of the iPRO-RC™ Frame into its intended location using six (6) M4 Screws from either side of the Frame (Figure 2-1).

3. When a bottom mounting configuration is preferred, bolt the inside or outside of the  iPRO-RC using four (4) M4 Phillips Head Screws. To bolt the Frame down from the inside, place the screws in the four un-threaded holes located inside the Frame (Figure 2-2 b

down from the outside using th Stud Insert holes located on the outside of the Frame (Figure 2-2 c

™ Frame into its intended location

to b4); or bolt the Frame

to c4).

e four (4) threaded

2. When a rear mounting configu bolt the inside back of the iPRO-RC its intended location using four (4) M4 Phillips Head Screws (Figure 2-2 a

ration is preferred,

™ Frame into

through a4).

Page 28

2-2

Section 2 iPRO-RC™ Series Banknote Recycler Installation

Figure 2-3 Cable Interconnection

a) iPRO-RC™ Unit b) Interface Connector

c) Interconnecting Harness d) Host Machine (Game Machine, Kiosk, etc.) e) Power Connection Harness

Figure 2-4 CPU Board Switch Locations

Switch #3

Switch #5

Switch #4

Switch #2

Cable Interconnection

Figure 2-3 illustrates the Cable interconnection requirements between the iPRO-RC™ and a Host Machine.

Table 2-2 iPRO-RC Unit DIP Switch Settings

iPRO-RC Unit DIP Switches

Switch

No.

1 Reserved Reserved

2 Reserved Reserved

3 Reserved Reserved

4 Reserved Reserved

5 Reserved Reserved

6 Reserved Reserved

7 Reserved Reserved

8 Reserved Reserved

*. Refer to each Country’s “Software Information Sheet” for making the

proper Switch settings.

Switch ON Switch OFF

Switch Configuration

The CPU Circuit Board contains four (4) DIP Switches on the Circuit Board (Figure 2-4).

DIP Switch Configuration

This section provides the denomination DIP Switch Block settings for the iPRO-RC

Table 2-1 iPRO Transport Unit DIP Switch Settings

iPRO Transport Unit DIP Switches

Switch

No.

1 VEND 1 INHIBIT VEND 1 ACCEPT

2 VEND 2 INHIBIT VEND 2 ACCEPT

3 VEND 3 INHIBIT VEND 3 ACCEPT

4 VEND 4 INHIBIT VEND 4 ACCEPT

5 VEND 5 INHIBIT VEND 5 ACCEPT

6 VEND 6 INHIBIT VEND 6 ACCEPT

7 VEND 7 INHIBIT VEND 7 ACCEPT

8OFF OFF

Switch ON Switch OFF

™ Unit.

DIP Switches identify an RS232C, Photo-Coupler, or ccTalk configuration selection (Table 2-3).

Table 2-3 CPU Board Switch Configurations

Switch 5 Switch 3 Signal Name

RS232C

Photo-Coupler Isolation

cc-Talk

Reserved

Page 29

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Installation iPRO-RC™ Series Banknote Recycler Section 2

NOTE: Refer to the “iPRO Service Manual” for details regarding the DIP Switch Configurations when using the iPRO Unit without a Recycler Unit.

DIP Switches also select the ICB or Recycler options (Table 2-4).

Table 2-4 RC Selection Switch Configuration

Switch 2 Switch 4 Description

iPRO™ Unit without an RC Unit

(When the IC

iPRO™ Unit without an RC Unit

(When the IC

Board is NOT installed)

iPRO™ Unit using an RC Unit

B Expansion Circuit

Board is installed)

B Expansion Circuit

Page 30

2-4

Section 2 iPRO-RC™ Series Banknote Recycler Installation

Connector Pin Assignments

Table 2-5 lists the USB Interface Connector Pin Assignments.

Table 2-5 USB Interface Connection Pin Assignments

Socket (Transport Unit Side): DRA-20PC-FO (JAE)

Contact (Transport Unit Side): D02-22-26P-10000 (JAE)

Contact (Frame Side): D02-22-26S-10000 (JAE)/D02-22-22S-10000 (JAE) (Terminal# 3, 13)

Pin No. Signal Name

1-- -Reserved

2-- -Reserved

3 M.RES IN Acceptor Hard Reset Signal Line

4 NC - No Connection

5-- -Reserved

6 NC - No Connection

7 NC - No Connection

8 Vbus IN USB Communication Vbus Signal Line (+5V DC)

9 -DATA IN/OUT USB Communication Input/Output Signal Line

10 +DATA IN/OUT USB Communication Input/Output Signal Line

11 -- - Reserved

12 GND (USB) - USB Communication Ground (0V DC)

13 NC - No Connection

14 LED (Power) - LED Drive Line (Anode)

15 -- - Reserved

16 NC - No Connection

17 -- - Reserved

18 LED - LED Drive Line (Cathode)

19 NC - No Connection

20 -- - Reserved

*. I/O (input/output) is the terminal as viewed from the Banknote Recycler’s backside.

Socket (Frame Side): DRA-20SC-FO (JAE)

Recommended Wires: Slit Wire UL1061 AWG #26

I/O

Function

Page 31

2-5

Installation iPRO-RC™ Series Banknote Recycler Section 2

Connector Pin Assignments (Continued)

Table 2-6 lists the Photo Coupler Interface Connector Pin Assignments.

Table 2-6 Photo Coupler Interface Connection Pin Assignments

Socket (Transport Unit Side): DRA-20PC-FO (JAE)

Contact (Transport Unit Side): D02-22-26P-10000 (JAE)

Contact (Frame Side): D02-22-26S-10000 (JAE)/D02-22-22S-10000 (JAE) (Terminal# 3, 13)

Pin No. Signal Name

1-- -Reserved

2-- -Reserved

3 M.RES IN Acceptor Hard Reset Signal Line

4 TXD OUT Output Signal Line from Acceptor to Host

5-- -Reserved

6 RXD IN Input Signal Line from Host to Acceptor

7 GND (I/F) - Interface Power Supply (Photo Coupler 0V DC)

8 NC - No Connection

9 NC - No Connection

10 NC - No Connection

11 -- - Reserved

12 NC - No Connection

13 NC - No Connection

14 LED (Power) - LED Drive Line (Anode)

15 -- - Reserved

16 NC - No Connection

17 -- - Reserved

18 LED - LED Drive Line (Cathode)

19 NC - No Connection

20 -- - Reserved

*. I/O (input/output) is the terminal as viewed from the Banknote Recycler’s backside.

Socket (Frame Side): DRA-20SC-FO (JAE)

Recommended Wires: Slit Wire UL1061 AWG #26

I/O

Function

Page 32

2-6

Section 2 iPRO-RC™ Series Banknote Recycler Installation

Connector Pin Assignments (Continued)

Table 2-7 lists the RS232C Interface Connector Pin Assignments.

Table 2-7 RS232C Interface Connection Pin Assignments

Socket (Transport Unit Side): DRA-20PC-FO (JAE)

Contact (Transport Unit Side): D02-22-26P-10000 (JAE)

Contact (Frame Side): D02-22-26S-10000 (JAE)/D02-22-22S-10000 (JAE) (Terminal# 3, 13)

Pin No. Signal Name

1-- -Reserved

2-- -Reserved

3 M.RES IN Acceptor Hard Reset Signal Line

4 TXD OUT Output Signal Line from Acceptor to Host

5-- -Reserved

6 RXD IN Input Signal Line from Host to Acceptor

7 NC - No Connection

8 NC - No Connection

9 NC - No Connection

10 NC - No Connection

11 -- - Reserved

12 NC - No Connection

13 GND (I/F) - Interface Power Supply (RS232C 0V DC)

14 LED (Power) - LED Drive Line (Anode)

15 -- - Reserved

16 NC - No Connection

17 -- - Reserved

18 LED - LED Drive Line (Cathode)

19 NC - No Connection

20 -- - Reserved

*. I/O (input/output) is the terminal as viewed from the Banknote Recycler’s backside.

Socket (Frame Side): DRA-20SC-FO (JAE)

Recommended Wires: Slit Wire UL1061 AWG #26

I/O

Function

Page 33

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Installation iPRO-RC™ Series Banknote Recycler Section 2

Connector Pin Assignments (Continued)

Table 2-8 lists the ccTalk Interface Connector Pin Assignments.

Table 2-8 ccTalk Interface Connection Pin Assignments

Socket (Transport Unit Side): DRA-20PC-FO (JAE)

Contact (Transport Unit Side): D02-22-26P-10000 (JAE)

Contact (Frame Side): D02-22-26S-10000 (JAE)/D02-22-22S-10000 (JAE) (Terminal# 3, 13)

Pin No. Signal Name

1-- -Reserved

2-- -Reserved

3 M.RES IN Acceptor Hard Reset Signal Line

4 NC - No Connection

5-- -Reserved

6 NC - No Connection

7 NC - No Connection

8 NC - No Connection

9 NC - No Connection

10 NC - No Connection

11 -- - Reserved

12 NC - No Connection

13 GND (I/F) - Interface Power Supply (ccTalk 0V DC)

14 LED (Power) - LED Drive Line (Anode)

15 -- - Reserved

16 TXD OUT Output Signal Line from Acceptor to Host

17 -- - Reserved

18 LED - LED Drive Line (Cathode)

19 NC - No Connection

20 -- - Reserved

*. I/O (input/output) is the terminal as viewed from the Banknote Recycler’s backside.

Socket (Frame Side): DRA-20SC-FO (JAE)

Recommended Wires: Slit Wire UL1061 AWG #26

I/O

Function

Page 34

2-8

Section 2 iPRO-RC™ Series Banknote Recycler Installation

Connector Pin Assignments (Continued)

Table 2-9 lists the iPRO-RC™ Power Supply Pin Assignments.

Table 2-9 Power Supply Pin Assignments

Header Type: 53426-0410 (MOLEX)

Contact Type: 50351-8100 (MOLEX)

Recommended Wires: Slit Wire UL1007 AWG #22-24

Pin No. Signal Name

1 +24V Power - +24V DC Power Supply

2 +24V Power - +24V DC Power Supply

3 GND (Power) - 0V DC Power

4 GND (Power) - 0V DC Power

*. I/O (input/output) is the terminal as viewed from the Banknote Recycler’s backside.

Housing: 51103-0400 (MOLEX)

I/O

Function

Connector Pin Assignments (Continued)

Table 2-10 lists the iPRO-RC™ Front Panel Bezel Interface Connection Pin Assignments.

Table 2-10 Front Panel Bezel Interface Connection Pin Assignments

Header Type: RF-H08(07)2SD-1110 (JST)

Contact Type: RF-SC2210 (JST)

Recommended Wires: Slit Wire UL1007 AWG #24-26

Pin No. Signal Name

1 NC - No Connection

2 NC - No Connection

3 NC - No Connection

4 NC - No Connection

5 +13V (Power) -

6 GND (Power) -

7 LED Power - LED Drive Line (Anode)

8 LED - LED Drive Line (Cathode)

*. I/O (input/output) is the terminal as viewed from the Banknote Recycler’s backside.

Housing: RF-08 (JST)

I/O

+13V DC Power (from the iPRO

0V DC Power (from the iPRO™)

Function

™)

Page 35

2-9

Installation iPRO-RC™ Series Banknote Recycler Section 2

Figure 2-5 Banknote Restoration Methods

NOTE: When installing replacement Banknotes directly, make sure the denominations are aligned in an identical order. Before inserting, flipover and Fan-Flip the Banknotes so one of the bundle edges is smooth; then place the Banknotes all the way to the back of the Bin’s space. (Refer to “Banknote Storage Requirements” on page 1-4 of this Service Manual).

NOTE: The Banknotes in the



RC1-Bin Space and the RC2-Bin Space will be retrieved note-by-note into the Cash Box.

NOTE: The Banknotes in the



RC1-Bin Space and the RC2-Bin Space will be retrieved note-by-note into the Cash Box.

Figure 2-6 Retrieving Recycler Banknotes

Preventive Maintenance

Restoring Banknotes

To restore Banknotes into the Recycle Unit, perform one (1) of the following two (2) procedures:

ESTORING BANKNOTES USING THE I

RANSPORT UNIT

1. Insert Banknotes note-by-note in a single fashion into the iPRO™ Transport Unit Insertion Slot (Figure 2-5 a).

ESTORING BANKNOTES DIRECTLY INTO THE

ECYCLER UNIT

1. Turn the iPRO-RC™ Power Supply OFF.

2. Unlock and open the Recycler Unit’ the Key provided.

3. Smooth and insert the Banknote edges being fed into the Recycler Unit

4. Close the Recycler Unit’s Doo the Key provided.

Once Banknote restoration is complete, the data

aining the number of restored Banknotes is

cont sent from the Host Machine to the iPRO-RC™.

(Figure 2-5 b).

PRO



s Door using

r, and lock it using

2. Press the Restore Pushbutton on the Recycler it (Review Figure 1-5 G).

3. Remove the Cash Box from the iPRO-RC

to obtain the Banknotes just retrieved.

4. Use the appropriate User-supplied Key(s) to

lock the Cash Box.

5. Open the Cash Box Door and remove the

rieved Banknotes (Figure 2-6 a).

ret

™ Unit

Sending Retrieved Banknotes to the Cash Box by Command

1. Send a Command to the iPRO-RC™ Unit 

from the Host Machine in order to retrieve  its Banknotes.

2. Remove the Cash Box from the iPRO-RC™ Unit

obtain the Banknotes just retrieved.

3. Use the appropriate User-supplied Key(s) to

lock the Cash Box.

4. Open the Cash Box Door and remove the

rieved Banknotes (Figure 2-6 a).

ret

Retrieving Banknotes Directly

1. Turn the iPRO-RC™ Power Supply OFF.

2. Unlock and open the Recycle Unit

Key supplied.

3. Retrieve the Banknotes from the RC1-Bin Space

and/or the R (Figure 2-6 b).

4. Close the Recycler Unit D

the Key supplied.

C2-Bin Space by hand 

oor and re-lock it using

Door using the



Retrieving Banknotes

To retrieve Banknotes from the Recycler Unit,  perform one (1) of the following three (3)  procedures.

Sending Retrieved Banknotes to the Cash Box

1. Send a Command to the iPRO-RC™ Unit from the Host Machine in order to enable the Restore Pushbutton Switch Functions.



Page 36

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Section 2 iPRO-RC™ Series Banknote Recycler Installation

NOTE: When setting the Recycler’s denomination values; check the Banknote sizes against the Recycler Unit’s size limitation settings (e.g., 62-82mm widths, 120-158mm lengths), and ensure that the correct Banknote Guides are in place for the proper width and length. This operation should be performed once appropriate Operator training has been completed.

Figure 2-7 Clearing a Banknote Jam 1

Key

Locks

Figure 2-7 Clearing a Banknote Jam 1

Figure 2-8 Clearing a Banknote Jam 2

NOTE: It is strongly recommended that regular cleaning be performed at least once a month.

Dispense Settings

Dispensing Banknotes from the RC1-Bin Space and/or the RC2-Bin Space of the Recycler Unit is possible. Banknote denomination dispensing is  predetermined by settings made for each RC Bin Space.

When changing the dispensable Banknote denomination values, replace the Recycler Unit with another Unit containing the different denomination  settings.

Clearing a Banknote Jam

When a Banknote is jammed in the iPRO-RC™ Unit, proceed as follows to clear it:

1. Open the Upper Guide of the iPRO’s Transport Unit (Figure 2-7 a).

2. Remove the jammed Banknote from the Transport Path (Figure 2-8 a).

3. If the Banknote jam location is not visible, press

the Recycler Unit’ ure 2-7 b) and pull the Frame Assembly (Figure 2-7 c).

“Release” Push Button (Fig-

Recycler Unit out of the

6. If the Banknote jam location is still not visible, pu

ll the Cash Box out of the Frame  (Figure 2-7 e) and rem from inside the Frame Unit  (Figure 2-8 d).

7. Open the Cash Box Door using the appropriate Supplied Key(s) as shown in Figure 2-7, and

User remove the jammed Banknote from inside the Cash Box (Figure 2-8 e).

ove the jammed Banknote

Cleaning Procedure

It is important to keep the Banknote Path, Rollers, and Belts clean. Adhering foreign objects or dirt on the Validation Sensors may cause acceptance errors or an acceptance rate degradation. Use a soft  lint-free Micro-fiber Cloth or a Cotton Swab to wipe dirt and stains from the surfaces of the Optical Sensors, Rollers and Belts. If necessary, blow  foreign objects or dirt away using a jet of  Compressed Air.

The Sensor Lenses are transparent, and made of a Polymer material; handle with care. Repeat the cleaning process as needed until the Banknote Transport Paths are free of contaminants.

4. Once the Recycler Unit is out of the Frame Assembly remove any jammed Banknotes that may be inside (Figure 2-8 b).

5. If the jammed Banknote is not visible, unlock and open ate Key supplied (Figure 2-7 d); then re

jammed Banknote from inside either the RC1-Bin Space, or Assembly (Figure 2-8 c).

, check inside the Frame Housing and

the Recycler Unit Door using the appropri-

the RC2-Bin Space of the Recycler Unit

move the

ENSOR CLEANING PROCEDURE

Perform the following steps to clean the iPRO™ and iPRO-RC™ Unit’s Sensors:

1. Turn the iPRO-RC™ Unit and the Host Machine’s Power OFF.

2. Open the iPRO™ Transport Upper Guide.

3. Clean the Sensors, Lenses and iPRO™ Transport Unit.

4. Pull the Recycler Unit out

5. Clean the Recycler Unit Lenses and Rollers, and

e Rollers located in the Cash Box, as well.

Rollers within the

of the Frame Housing.

Page 37

2-11

Installation iPRO-RC™ Series Banknote Recycler Section 2

Caution: DO NOT use alcohol, solvents, abrasive cleaning agents, or citrus based cleaners that can damage the plastic surface of the device when cleaning it. The lenses can become clouded by chemical evaporation residue that may cause acceptance errors.

Caution: Be sure to use non-flammable compressed air only.

NOTE: When closing the iPRO’s Transport Unit or the Recycler Unit’s Upper Guides, ensure they firmly click into place when closed. Also, when re-assembling the iPRO-RC Unit, ensure that it re-seats correctly into place when reassembly is complete.

NOTE: Wipe and clean all of the Green- colored Rollers and Belts shown in Figure 2-10 on page 2-12 using a slightly damp (not wet), lint-free Micro-fiber cloth.

Caution: DO NOT allow liquids to drip into the Unit’s interior; otherwise, the Unit may not operate correctly.

NOTE: Cleaning the Pick Roller should be performed only when appropriate Operator training has been completed!

Figure 2-9 Sensor and Roller Cleaning

Lens

Roller

Lint-free Cloth/Cotton Swab/Air

Before Cleaning

After Cleaning

Belt

Page 38

2-12

Section 2 iPRO-RC™ Series Banknote Recycler Installation

Figure 2-10 iPRO-RC Sensor Cleaning Locations

b a

NOTE: Remove the Recycler Unit and clean the enclosed

Blue Rectangular Area (f) with Compressed Air.

NOTE: Disassemble the RC Banknote Path Race and clean the Pick Rollers

using a slightly damp (not wet), lint-free Micro-fiber cloth.

NOTE: Check that the Rear Belts are

properly installed following cleaning.

Sensor and Roller Locations

Figure 2-10 illustrates the various iPRO-RC™ Unit’s sensor cleaning locations. Table 2-11 lists the iPRORC™ sensor type cleaning methods.

Table 2-11 iPRO-RC Sensor Type Cleaning Methods

Sym. Sensor/Roller Type Sym. Sensor/Roller Type Cleaning Method

RC2 End Sensor LED

b RC1 End Sensor LED l Lifter Home Position Sensor LED

c Recycle Unit Sensor m Lifter Home Position Sensor PT

d RC1 Full Sensor PT n RC2 End Sensor PT

e Double Notes Detection Sensor

LED

f Double Notes Detection Sensor

g RC1 End Sensor PT q Lifter Home Position Sensor Prism

h Transport Sensor 1 r Recycler Unit Sensor Prism

i RC1 Full Sensor LED s Transport Sensor 1 Prism

j Transport Sensor 2

*. Wipe and clean all of the Green-colored Rollers and Belts shown in Figure 2-10 using a slightly damp (not wet), lint-free Micro-fiber cloth. 

Caution! If liquids drip into the interior, the Unit may not perform correctly.

RC2 Full Sensor LED

RC2 Full Sensor PT

Transport Sensor 2 Prism

Wipe clean using a lint-free Micro-fiber cloth, or blow clean using Compressed

Air

Page 39

2-13

Figure 2-11 iPRO-RC USB Interface Sche-

matic Diagram

Figure 2-11 iPRO-RC USB Interface Schematic Diagram

Controller Side

Validator Side

Installation iPRO-RC™ Series Banknote Recycler Section 2

Standard Interface Circuit Schematics

Figure 2-11 illustrates the iPRO-RC™ USB Interface Schematic Diagram.

Page 40

2-14

Figure 2-12 iPRO-RC Photo-Coupler Interface

Schematic Diagram

Figure 2-12 iPRO-RC Photo-Coupler Interface Schematic Diagram

Controller Side

Validator Side

Section 2 iPRO-RC™ Series Banknote Recycler Installation

Standard Interface Circuit Schematics (Continued)

Figure 2-12 illustrates the iPRO-RC™ Photo-Coupler Interface Schematic Diagram.

Page 41

2-15

Figure 2-13 iPRO-RC RS232C Interface Sche-

matic Diagram

Figure 2-13 iPRO-RC RS232C Interface Schematic Diagram

Controller Side Validator Side

Standard Interface Circuit Schematics (Continued)

Installation iPRO-RC™ Series Banknote Recycler Section 2

Figure 2-13 illustrates the iPRO-RC™ RS232C Interface Schematic Diagram.

Page 42

2-16

Figure 2-14 iPRO-RC ccTalk Interface Sche-

matic Diagram

Figure 2-14 iPRO-RC ccTalk Interface Schematic Diagram

Controller Side Validator Side

Standard Interface Circuit Schematics (Continued)

Section 2 iPRO-RC™ Series Banknote Recycler Installation

Figure 2-14 illustrates the iPRO-RC™ ccTalk Interface Schematic Diagram.

Page 43

2-17

Installation iPRO-RC™ Series Banknote Recycler Section 2

Figure 2-15 iPRO-RC Bezel Circuit Interface Schematic Diagram

Bezel Side

Validator Side

Standard Interface Circuit Schematics (Continued)

Figure 2-15 illustrates the iPRO-RC™ Bezel Circuit Interface Schematic Diagram

Page 44

2-18

Section 2 iPRO-RC™ Series Banknote Recycler Installation

Figure 2-16 iPRO-RC Operational Flowchart (Primary Sequence)

a) Initializing

b) Stand-by

c) Is Acceptance inhibited?

e) External LED lights

f) Is a Banknote inserted? B1) To Figure 2-17 “Validation” Flow on page2-19 of 

this Service Manual

g) Is Banknote dispensing required?

A) Return from “h” or “d” in this Flow

Apply Power to the Unit.

d) External LED extinguished

B2) To Figure 2-20 “Dispensing” Flow on page2-22  of this Service Manual

h) Is Banknote collection required? B3) To Figure 2-22 “Retrieving” Flow on page2-24 

of this Service Manual

A) Return to “A” in this Flow

Operational Flowchart

Figure 2-16 depicts a typical iPRO-RC™ Primary Sequence flow process.

Page 45

2-19

Installation iPRO-RC™ Series Banknote Recycler Section 2

Figure 2-17 iPRO-RC Operational Flowchart (Validation)

b) Centering the Banknote

c) Transporting the Banknote

e) Stop Transportation

f) Is the Banknote authentic?

g) Returning the Banknote

h) Was Acceptance Inhibited?

a) Intake the Banknote

d) Sampling the Banknote Data

i) Sending Denomination Signal

k) Is the Banknote being stored in the Cash Box? C2) To Figure 2-19 “Stacking/Cash Box” Flow on 

page2-21 of this Service Manual

l) Return the Banknote.

j) Is the Banknote being stored in the Recycle Unit? C1) To Figure 2-18 “Stacking/Recycle Unit” Flow on 

page2-20 of this Service Manual

B1) Return from Figure 2-16 “Primary Sequence”  Flow on page2-18 of this Service Manual

Operational Flowchart (Continued)

Figure 2-17 depicts a typical iPRO-RC™ Validation flow process.

Page 46

2-20

Section 2 iPRO-RC™ Series Banknote Recycler Installation

Figure 2-18 iPRO-RC Operational Flowchart (Stacking/Recycler Unit)

C1) Return from Figure 2-17 “Validation” Flow on page2-19 of this Service Manual

c) Was transportation retried three (3) time?

d) Rotating the Anti-Pullback (PB) Unit

g) Sending an Acceptance VEND Signal

i) Is the Recycler Unit full? j) Sending a FULL Signal (*2)

a) Transporting the Banknote to the Recycler Unit

f) Stop performance, and send an Abnormal Oper- ation Signal (*1)

b) Is the Banknote transporting to the Recycler Unit?

e) Was an Abnormal Error detected by the PB Unit?

h) Stacking the Banknote

A) Return to the Figure 2-16 “Primary Sequence” Flow  on page2-18 of this Service Manual

*1). When an abnormal signal is received, remove and re-supply Power to the iPRO-RC after resolving the problem, or send

a RESET Command from the Host Machine.

*2). When either the RC1 or RC2-Bin Space inside the Recycler Unit is full, the recyclable Banknotes will be stacked into the

Cash Box until the “Full” detection is cleared. The iPRO-RC responds via Status Request from the Host Machine while it is performing when either the RC1 or RC2-Bin Spaces are full.

Operational Flowchart (Continued)

Figure 2-18 depicts a typical iPRO-RC™ Recycler Unit Stacking flow process.

Page 47

2-21

Installation iPRO-RC™ Series Banknote Recycler Section 2

Figure 2-19 iPRO-RC Operational Flowchart (Stacking/Cash Box)

C2) Return from Figure 2-17 “Validation” Flow on page2-19 of this Service Manual

c) Was transportation retried three (3) time?

d) Rotating the Anti-Pullback (PB) Unit

g) Sending an Acceptance VEND Signal

i) Is the Cash Box full? j) Stop performance and sending a FULL Signal (*4)

a) Transporting the Banknote to the Cash Box

f) Stop performance, and send an Abnormal Oper- ation Signal (*3)

b) Is the Banknote transporting to the Cash Box?

e) Was an Abnormal Error detected by the PB Unit?

h) Stacking the Banknote

A) Return to the Figure 2-16 “Primary Sequence” Flow  on page2-18 of this Service Manual

*3). When an Abnormal Signal is received, remove power, resolve the problem, and re-apply Power to the iPRO-RC; or send

a RESET Command from the Host Machine to the iPRO-RC.

*4). When a “Cash Box Full” Signal is received, retrieve the Banknotes from the Cash Box and re-seat the Cash Box back into

the Unit. The iPRO-RC will automatically perform its re-initialization movement operation.

Operational Flowchart (Continued)

Figure 2-19 depicts a typical iPRO-RC™ Cash Box Stacking flow process.

Page 48

2-22

Section 2 iPRO-RC™ Series Banknote Recycler Installation

Figure 2-20 iPRO-RC Operational Flowchart (Dispensing)

B2) Return from the Figure 2-16 “Primary  Sequence” Flow on page2-18 of this Service Manual

b) Sampling the Banknote data

c) Abnormal Error occur?

e) Was transportation retried ten (10) times?

f) Stop performance and sending Dispensing VEND Signal (*5)

h) Is the dispensing Banknote removed?

a) Transporting the Banknote

E) To the Figure 2-21 “Abnormal Error” Flow on page2-23 of this Service Manual

j) Has the number of required Banknote dispensed?

A) Return to Figure 2-16 “Primary Sequence” Flow on page2-18 of this Service Manual

d) Is the Banknote transporting to the Insertion Slot?

g) Sending Abnormal Signal

i) Sending Dispensing VEND Signal

*5). The specific Banknote position may be treated as Abnormal, and an “Abnormal Condition Error” state will occur instead of

the normal dispensing “VEND Signal” being sent.

Operational Flowchart (Continued)

Figure 2-20 depicts a typical iPRO-RC™ Dispensing flow process.

Page 49

2-23

Installation iPRO-RC™ Series Banknote Recycler Section 2

Figure 2-21 iPRO-RC Operational Flowchart (Abnormal Error)

E) Return from the Figure 2-20 “Dispensing”  Flow on page2-22 of this Service Manual

b) Sending Abnormal Signal

d) Stop transportation

a) Was transportation retried two (2) times? (*6)

c) Is a Banknote being dispensed from the Recycler  Unit?

C3) Return to the Figure 2-23 “Retrieving/Cash Box” Flow on page2-25 of this Guide

*6). The specific Banknote position, or an abnormal Banknote may be treated as an “Abnormal Error” occurrence condition.

Operational Flowchart (Continued)

Figure 2-21 depicts a typical iPRO-RC™ Abnormal Error flow process.

Page 50

2-24

Section 2 iPRO-RC™ Series Banknote Recycler Installation

Figure 2-22 iPRO-RC Operational Flowchart (Retrieving)

B3) Return from the Figure 2-16 “Primary Sequence” 

Flow chart on page2-18 of this Service Manual

b) Is a Banknote being dispensed from the Recycler  Unit?

a) Transporting the Banknote

C3) To the Figure 2-23 “Retrieving/Cash Box” Flow  on page2-25 of this Service Manual

c) Stop transportation

Operational Flowchart (Continued)

Figure 2-22 depicts a typical iPRO-RC™ Retrieving flow process.

Page 51

2-25

Installation iPRO-RC™ Series Banknote Recycler Section 2

Figure 2-23 iPRO-RC Operational Flowchart (Retrieving/Cash Box)

C3) Return from Figure 2-22 “Retrieving”  Flowchart on page2-24 of this Service Manual

b) Is the Banknote being transported to the  Cash Box?

d) Stop transportation and sending Abnormal Signal (*7)

a) Transport the Banknote to the Cash Box

A) To the Figure 2-16 “Primary Sequence” Flow  on page2-20 of this Service Manual

c) Was transportation retried three (3) times?

e) Retrieving the Banknote

f) Is the Cash Box FULL detected? g) Stop performance and send the FULL Signal (*8)

h) Is the Banknote retrieved while dispensing error?

i) Has the number of required Banknotes retrieved  while retrieving sequence?

B2) To the Figure 2-20 “Dispensing” Flow  on page2-22 of this Service Manual

B3) To the Figure 2-22 “Retrieving” Flow  on page2-24 of this Service Manual

*7). When an Abnormal Signal is received, remove power, resolve the problem, and reapply Power to the iPRO-RC, or send

a RESET Command from the Host Machine to the iPRO-RC.

*8). When a “Cash Box Full” Signal is received, retrieve the Banknotes from the Cash Box, and re-seat the Cash Box back into

the Unit. The iPRO-RC will automatically perform its re-initialization movement operation.

Operational Flowchart (Continued)

Figure 2-23 depicts a typical iPRO-RC™ Retrieving/Cash Box flow process.

Page 52

2-26

Section 2 iPRO-RC™ Series Banknote Recycler Installation

THIS PAGE INTENTIONALLY LEFT BLANK

Page 53

3-1

iPRO-RC™ Series

Banknote Recycler

Section 3

3 COMMUNICATIONS

This section was intentionally left out due to a Non-Disclosure Agreement requirement.

If this information is required, please contact the closest office location listed below:

Americas

JCM A

MERICAN

Phone: +1-702-651-0000

Fax: +1-702-644-5512

925 Pilot Road, Las Vegas, NV 89119

E-mail: support@jcmglobal.com

Europe, Middle East, Africa & Russia

JCM E

UROPE GMB

Phone: +49-211-530-645-60

Fax: +49-211-530-645-65

Mündelheimer Weg 60

D-40472 Düsseldorf Germany

E-mail: support@jcmglobal.eu

UK & Ireland

JCM E

UROPE

(UK O

Phone: +44 (0) 190-837-7331

Fax: +44 (0) 190-837-7834

Unit B, Third Avenue

Denbigh West Business Park

Bletchley, Milton Keynes,

FFICE

)

Asia and Oceania

JCM G

JAPAN CASH MACHINE CO., LTD. (HQ)

OLD

(HK) LTD.

Phone: +852-2429-7187

Fax: +852-2929-7003

Unit 1-7, 3/F., Favor Industrial Centre

2-6 Kin Hong Street, Kwai Chung,

N.T. Hong Kong

E-mail: asiasupport@jcmglobal.com

Phone: +81-6-6703-8400

Fax: +81-6-6707-0348

2-3-15, Nishiwaki, Hirano-ku, Osaka 547-0035 JAP

E-mail: Shohin@jcm-hq.co.jp

The JCM Website for all locat http://www

.jcmglobal.com

ions is:

Buckinghamshire MK1 1DH, UK

E-mail: support@jcmglobal.eu

Page 54

3-2

iPRO-RC™ Series Banknote Recycler

THIS PAGE INTENTIONALLY LEFT BLANK

Page 55

4-1

This section provides disassembly and reassembly

4 DISASSEMBLY/REASSEMBLY

NOTE: Calibration is required after reassembly (Refer to “Calibration” on page 6-5).

Figure 4-1 Power Source Circuit Board Removal

instructions for the iPRO-RC™ Series Banknote Recycler (iPRO-100-SH2-RC; iPRO-RC™). This section contains the following information:

• Tool Requirements

• Power Source Circuit Board Removal

• Lifter Motor Encoder Circuit Board Assy.

Removal

• Recycler CPU Circuit Board Assy. Removal

• Emission Side Double Note Sensor Removal

• Lifter Motor Assy. Removal

• Upper & Lower Full Sensor, PT/Upper &

Lower End Sensor LED Removal

• Upper & Lower Full Sensor, LED/Upper &

Lower End Sensor, PT/Lifter Home Position Sensor LED & PT Removal

• Upper & Lower Flapper Pusher Lever Solenoid

Removal

• Flapper Open & Close Circuit Board Removals

• Banknote Transaction Sensor/Transport Unit

Encoder Circuit Board & Double Note Sensor PT Removal

• Banknote Transaction Sensor & Cash Box

Sensor Circuit Board Removal

• Recycler Encoder Circuit Board Removal

• Upper & Lower Recycler Transport Motor

Assy. Removal

• Timing Belt Removal

• Pick Roller Removal

• Feed Roller Removal

• Impeller/Stop Roller Removal

• Pusher Plate O-Ring Removal

• Roller Timing Belt & O-Ring Removal

• Pusher Plate Re-installation

Tool Requirements

The following tools are required to perform  iPRO-RC™ disassembly and reassembly.

• #1 & #2 Phillips Screw Drivers

• A #2, #2.5, #3 and #4 E-Clip Holder

• Needlenose Pliers

• Tweezers

iPRO-RC™ Series

Banknote Recycler

Section 4

Power Source Board Removal

To remo ve the Power Source Circuit Board, proceed as follows:

1. Separate the Transport Unit, Recycler Box Unit and Cash Box Unit from the Frame Housing.

2. Remove the two (2) Mounting Screws (Figure 4-1

& a2) retaining the Power Source Circuit Board

(Figure 4-1 b) in plac Circuit Board off the top of the Frame.

Lifter Motor Encoder Board Assy Removal

To remove the Lifter Motor Encoder Circuit Board Assembly, proceed as follows:

1. Remove the four (4) Mounting Screws (Figure 42 a

to a4) retaining the UBA/iPRO-RC Upper

Frame in place (Figure 4-2 b), Frame up and off the Frame top.

2. Remove the single (1) Mounting Screw (Figure 42 c) ret

aining the Lifter Motor Encoder Circuit Board Assembly in place (Figure 4-2 d); unpl the single (1) Connector (Figure 4-2 e), and th remove the Lifter Motor En Assembly from the Frame.

e, and take the Power Source

and lift the Upper

coder Circuit Board

Page 56

4-2

Section 4 iPRO-RC™ Series Banknote Recycler Disassembly/Reassembly

Figure 4-2 Lifter Motor Encoder Circuit Board Assembly Removal

Figure 4-2 Lifter Motor Encoder Circuit Board

Assembly Removal

Figure 4-3 Connector & Harness Removals

a (12 Connectors)

Figure 4-3 Connector & Harness Removals

Figure 4-4 Recycler CPU Circuit Board

Removal

Figure 4-4 Recycler CPU Circuit Board Removal

NOTE: When re-assembling the Frame Transport Guide onto the Frame, be sure to align the thick part of the Frame Transport Guide to the cut out area in the Frame (Figure 4-5

b).

NOTE: If the Sensor Assembly does not remove easily, place the small head of a Flat-blade Screwdriver into the hole located on the back side of the Frame Transport Guide, and gently push the Sensor out of the Frame (Figure 4-5 e).

Recycler CPU Board



Assy Removal

To remove the Recycler CPU Circuit Board Assembly, proceed as follows:

1. Unplug the twelve (12) Connectors (Figure 4-3 a) from the Recycler CPU Circuit (Figure 4-3 b), and rem nesses from their three (3) related Retainer Clam

ps (Figure 4-3 c

ove the three (3) Har-

, c2 & c3).

Board Assembly

2. Remove the two (2) Mounting Screws (Figure 4-4

& a2) retaining the bottom of the RC Bezel

Assembly (Figure 4-4 b) Bezel Assembly off of the Frame.

3. Remove the four (4) Mounting Screws (Figure 44 c

to c4) retaining the Recycler CPU Circuit

Board Assembly in place (Figure 4-4 d) and the Recycler CPU Circuit Bo the Frame.

in place, and lift the RC

ard Assembly off of

take

Emission Side Double Note



Sensor Removal

To remove the Emission Side Double Note Sensor, proceed as follows:

1. Remove the Frame Transport Guide (Figure 4-5

a) from the top

2. Remove the Emission Side Double Note Sensor (Figure 4-5 c) from and unplug its single (1) Signal Connector (Figure 4-5 d).

of the Frame.

the Frame Transport Guide,

Page 57

4-3

Disassembly/Reassembly iPRO-RC™ Series Banknote Recycler Section 4

Figure 4-5 Emission Side Double Note Sensor Removal

Figure 4-5 Emission Side Double Note 

Sensor Removal

Figure 4-6 Lifter Motor Bracket Removal

NOTE: Ensure that the Parallel Pin (Figure 4-7 c) does not fall out when removing the Gear.

NOTE: When re-assembling the Motor, ensure that the Harness is correctly positioned as shown in Figure 4-7f, and that the Encoder Gear (Figure 4-7 g) does not touch either wall of the Sensor (Figure 4-7

h).

Figure 4-7 Lifter Motor Assy Removal

Figure 4-8 Rear Frame & Middle Frame

Removal

Figure 4-8 Rear Frame & Middle Frame Removal

Lifter Motor Assy Removal

To remove the Lifter Motor Assembly, proceed as follows:

1. Remove the four (4) Mounting Screws (Figure 46 a

to a4) retaining the Lifter Motor Bracket in

place (Figure 4-6 b), and tak Bracket off of the Frame.

e the Lifter Motor

3. Remove the two (2) Mounting Screws (Figure 4-7

& d2) retaining the Lifter Motor Assembly in

place (Figure 4-7 e) Assembly from the Lift Motor Bracket.

, and remove the Lifter Motor

Upper & Lower Full Sensor PT/ Upper & Lower End Sensor



LED Removal

To remove the Upper/Lower Full Sensor PT (Photo Transistor) and the Upper/Lower End Sensor LED, proceed as follows:

1. Remove the six (6) Mounting Screws (Figure 4-8

to a6) retaining the Rear Frame Cover (Figure

4-8 b) to

2. Remove the four (4) Mounting Screws (Figure 48 c

(Figure 4-8 d)

the back side of the Frame.

to c4) retaining the Center Shelf in place

and slide it out of the Frame.

2. Remove the single (1) E-Ring (Figure 4-7 a) and the single (1) Gear (Figure 4-7 b) fr Assembly.

om the

Page 58

4-4

Section 4 iPRO-RC™ Series Banknote Recycler Disassembly/Reassembly

NOTE: Be careful that the Harness is not pinched between the Rear Transport Assembly and the Frame!

Figure 4-9 Rear Transport Assy Removal

Tilt Back and Out

Figure 4-9 Rear Transport Assy Removal

Figure 4-10 Left Frame Plate Removal

Figure 4-11 Frame Guide 4 Removal

Figure 4-12 Full Sensor PTs and End Sensor

LEDs Removal

Figure 4-12 Full Sensor PTs and End Sensor

LEDs Removal

Figure 4-13 Frame Guide 3 Removal

3. Tilt the Rear Transport Assembly (Figure 4-9 a) backward and out of the Frame.

4. Remove the five (5) Mounting Screws (Figure 410 a

to a5) retaining the Left Frame Plate in place

(Figure 4-10 b), and separate the Frame bottom.

5. Remove the five (5) Mounting Screws (Figure 411 a

to a5) retaining Frame Guide 4 in place (Fig-

ure 4-11 b), and Left Frame Plate (Figure 4-11 c).

remove Frame Guide 4 from the

the Left Plate from

6. Remove the four (4) Sensor Covers (Figure 4-12

to a4); the Upper & Lower Full Sensor PTs

(Figure 4-12 b & c) Sensor LEDs (Figure 4-12 d & e) located left side of the Frame from Frame Guide 4, and th

en unplug the four (4) related Signal Connec-

tors (Figure 4-12 f

and the Upper & Lower End

on the

to f4) from each Sensor.

Upper & Lower Full Sensor LED/ Upper & Lower End Sensor PT/ Lifter Home Position Sensor LED & PT Removal

To remove the Upper & Lower Full Sensor LED, the Upper & Lower End Sensor PT, and the Lifter Motor Home Position Sensor LED & PT, proceed as follows:

1. Remove the two (2) Mounting Screws (Figure 413 a

& a2) retaining the UBA/iPRO-RC Internal

Top Frame (Figure 4-13 b) UBA/iPRO-RC Internal T Right Frame Assembly (Figure 4-13 c).

in place, and take the

op Frame off of the

2. Remove the five (5) Mounting Screws (Figure 413 d

to d5) retaining Frame Guide 3 (Figure 4-13

Page 59

4-5

Disassembly/Reassembly iPRO-RC™ Series Banknote Recycler Section 4

Figure 4-14 Full Sensor LEDs, End Sensor PTs and Lifter Home Position Sensor LED/PT Removal

Figure 4-14 Full Sensor LEDs, End Sensor PTs

and Lifter Home Position Sensor LED/PT Removal

NOTE: When re-assembling both the Upper and Lower Flapper Solenoids, pull upward in the direction of the Red Arrow indicated in the Figure 4-15f inset, and then replace their related carrier with their mounting screws.

Figure 4-15 Upper & Lower Flapper Pusher Lever Solenoid Removal

d&e

Figure 4-15 Upper & Lower Flapper Pusher

Lever Solenoid Removal

NOTE: Before removing the Flapper Pusher Brackets, remove the two (2) Springs (Figure 4-16 d

& d2) from

the Rear Transport Assy.

e) in place, and separate the Frame Guide 3 from

the Right Frame.

3. Remove the six (6) Sensor Covers (Figure 4-14 a to a

) and remove the Upper & Lower Full Sensor

LEDs (Figure 4-14 b & c), End Sensor PTs (Figure 4-14 d & e) Home Position Sensor LED (Figure 4-14 f) and the Lifter Home Position Sensor PT (Figure 4-14

g) located

(6) related Signal Connectors (Figure 4-14 h

) from each Sensor.

on Frame Guide 3; then unplug the six

the Upper & Lower

and the Lifter

Upper & Lower Flapper Pusher Lever Solenoid Removal

To remove the Flapper Pusher Lever Solenoid,  proceed as follows:

1. Pull the Harness (Figure 4-15 a) to the back side of the Rear Transport Assembly (Figure 4-15 b).

2. Remove the six (6) Mounting Screws (Figure 415 c

Lever Solenoid (Figure 4-15 d) Flapper Pusher Lever Solenoid in place (Figure 415 e); Flapper Lever Solenoids from the Rear Transport Assemb

to c6) retaining the Upper Flapper Pusher

then remove both the Upper and Lower

ly.

and the Lower

Flapper Open/Close Circuit Board Removal

To remove the Flapper Open/Close Circuit Board, proceed as follows:

1. Remove the two (2) E-Rings (Figure 4-16 a1 &

) retaining the two (2) Flapper Pusher Brackets

(Figure 4-16 b Flapper Pusher Brackets from the Rear T

Assembly (Figure 4-16 c).

2. Remove the two (2) Mounting Screws (Figure 416 e

& e2) retaining the Flapper Open/Close Cir-

cuit Boards (Figure 4-16 f unplug each of their related Signal Connectors

(Figure 4-16 g Flapper Open/Close Circuit Boards from the Rear

ransport Assembly.

& b2) in place, and remove the

ransport

& f2) in place, and

& g2); then remove the two (2)

Page 60

4-6

Section 4 iPRO-RC™ Series Banknote Recycler Disassembly/Reassembly

Figure 4-16 Flapper Open/Close Circuit Board Removals

Figure 4-16 Flapper Open/Close Circuit

Board Removals

NOTE: If the Sensor does not remove easily, place the head of a small Flat-blade Screwdriver into the hole located on the back side of the Frame Transport Guide, and push the Sensor out (Figure 4-17 c).

Figure 4-17 Banknote Transaction Sensor/ Transport Unit Encoder Circuit Board & Double Note Sensor Removal

Figure 4-17 Banknote Transaction Sensor/

Transport Unit Encoder Circuit Board & Double Note Sensor Removal

Figure 4-18 Banknote Transaction Sensor & Box Detection Circuit Board Removal

Figure 4-18 Banknote Transaction Sensor & Box

Detection Circuit Board Removal

Banknote Transaction Sensor & Banknote Transaction Sensor/ Transport Unit Encoder Board & Double Note Sensor PT Removal

To remove the Banknote Transaction Sensor, the Transport Unit Encoder Circuit Board, and the Double Note Sensor PT, proceed as follows:

1. Remove the Banknote Transaction Sensor (Figure 4-17 a) from unplug the single (1) Signal Connector (Figure 417 b)

the Rear Transport Assembly, and

from the Sensor.

Box Sensor Board Removal

To remove the Banknote Transaction Sensor and the Box Sensor Circuit Board, proceed as follows:

1. Remove the two (2) Mounting Screws (Figure 418 a

& a2) retaining the Lower Rear Transport

Cover (Figure 4-18 b) in place Transport Assembly.

2. Remove the Banknote Transaction Sensor (Figure 4-18 c) from the Rear T unplug the single (1) Signal Connector (Figure 418 d) from the

Board.

from the Rear

ransport Assembly and

2. Remove the three (3) Mounting Screws (Figure 4, d2 & d3) retaining the Upper Rear Trans-

17 d

port Cover (Figure 4-17 e) in plac Upper Rear Transport Cover up and off the Rear T

ransport Assembly.

3. Remove the single (1) Mounting Screw (Figure 4-

17 f) retaining (Figure 4-17 g) in Unit Encoder Circuit Board off the Rear Transport Assembly; then unplug the single (1) Signal Connector (Figure 4-17 h).

4. Remove the Double Note Sensor PT (Figure 4-17

from the Rear Transport Assembly, and then unplug the single (1) Connector (Figure 4-17 j) from the Double Note Sensor PT.

the Transport Unit Encoder Board

place, and take the Transport

e, and take the

3. Remove the Cash Box Det (Figure 4-18 f) from and unplug the single (1) Signal Connector (Figure 4-18 g)

from the Board.

ection Circuit Board

the Rear Transport Assembly

Page 61

4-7

Disassembly/Reassembly iPRO-RC™ Series Banknote Recycler Section 4

Figure 4-19 Recycler Encoder Circuit Board Removal

Figure 4-19 Recycler Encoder Circuit Board

Removal

Figure 4-20 Gear & Shaft Removal

NOTE: When re-assembling the Motors, ensure that the holes on the Motors (Figure 4-21 d

& d2) are

visible from the front side of the Rear Transport Assembly.

Figure 4-21 Recycler Transport Motors Removal

Recycler Encoder Board Removal

To remove the Recycler Encoder Circuit Board, proceed as follows:

1. Remove each of the four (4) Mounting Screws (Figure 4-19 a

Rear Transport Gear Covers (Figure 4-19 c in place, and take the Rear Transport Gear Covers

f of the Rear Transport Assembly.

2. Remove each of the single (1) Mounting Screws (Figure 4-19 d

cler Encoder Circuit Boards (Figure 4-19 e in place, and unplug each of the related single

Signal Connector’s (Figure 4-19 f each Board; then remove the Recycler Encoder

Circuit

Boards from the Rear Transport Assem-

bly.

to a4 & b1 to b4) retaining two (2)

& c2)

& d2) retaining the two (2) Recy-

& e2)

& f2) from

(1)

2. Remove the two (2) Mounting Screws (Figure 421 a

, a2 & b1, b2) retaining the two (2) Recycler

Transport Motors (Figure 4-21 c then remove the Recycler Transport Motor from

e Rear Transport Assembly.

& c2) in place;

Upper & Lower Recycler Transport Motor Assy Removal

To remove the Recycler Transport Motors, proceed as follows:

1. Remove the nine (9) Gears (Figure 4-20 a1 to a9), the six (6) Shafts (Figure 4-20 b

two (2) Poly Vinyl Sliders (Figure 4-20 c from the Rear Transport Assembly.

to b6) and the

& c2)

Page 62

4-8

Section 4 iPRO-RC™ Series Banknote Recycler Disassembly/Reassembly

NOTE: When re-inserting the Shaft, press the edge of the Shaft in using the Springs visible from the front side of the Rear Transport Assembly (Figure 4-22 f).

Figure 4-22 Rear Transport Upper Frame & Shaft Removal

Figure 4-22 Rear Transport Upper Frame

& Shaft Removal

Figure 4-23 Timing Belt Cover Removals

Figure 4-24 Timing Belt/Pulley Removal

NOTE: One of the two (2) RC Centering Guides contains a Prism installed in its Plate to detect the Cash Box (Figure 4-25 c). Ensure that this Guide Plate is always

reinstalled in the upper position of the Cash Box.

Timing Belt Removal

To remove the Timing Belt, proceed as follows:

1. Remove the two (2) Mounting Screws (Figure 422 a

& a2) retaining the Rear Transport Upper

Frame (Figure 4-22 b) in Transport Upper Frame off of the Rear T Assembly.

2. Remove the two (2) Springs (Figure 4-22 c retaining the single (1) Shaft (Figure 4-22 d)

rest position, and remove the Shaft and the two (2

) Gears (Figure 4-22 e

place, and take the Rear

ransport

& c2)

in its

& e2).

5. Remove the single (1) Shaft Mounting Screw (Figure 4-24 a) and related Bearing out from Assembly (Figure 4-24 b

6. Remove the two (2) E-Rings (Figure 4-24 c

), and the two (2) related Bearings (Figure 4-24

& d2); then pull the two (2) Shafts (Figure 4-24

& e2) out and remove the single (1) Timing

Belt with its related pulleys (Figure 4-24 f) fr the Assembly.

pull the single (1) Shaft and

the Rear Transport

& b2).

3. Remove the two (2) E-Rings (Figure 4-23 a

4. Remove the two (2) Timing Belt Covers (Figure

), the two (2) Bearings (Figure 4-23 b1 & b2),

the single (1) Shaft (Figure 4-23 c), the single (1) Gear (Figure 4-23 d), ure 4-23 e) and th

& f

) from the Transport Assembly.

4-23 g

& g2) from both the left and right sides of

the Rear Transport Assembly.

the single (1) Encoder (Fig-

e two (2) Pulleys (Figure 4-23 f1

Pick Roller Removal

To remove the Pick Roller, proceed as follows:

1. Remove the two (2) Mounting Screws (Figure 425 a

& a2) retaining the two (2) RC Centering

Guides (Figure 4-25 b remove the RC Centering Gui

Box.

& b2) in place, and

de from the Cash

Page 63

4-9

Disassembly/Reassembly iPRO-RC™ Series Banknote Recycler Section 4

Figure 4-25 RC Centering Guide Removal

Figure 4-26 End Lever Removal

Figure 4-27 Pick Roller Removal

Figure 4-28 RC Course Assy. Removal

Figure 4-29 Transport Race Shaft Removal

NOTE: Be careful that the Parallel Pins are not lost when removing their related Spacer and Gear.

NOTE: When reassembling the Feed Roller, align both the Spacer and the Feed Roller teeth to the correct mesh (Figure 4-30 h).

Feed Roller Removal

To remove the Feed Roller, proceed as follows:

1. Remove the four (4) Mounting Screws (Figure 428 a

to a4) retaining the RC Course Assy. (Figure

2. Remove the two (2) E-Rings (Figure 4-26 a1 &

) retaining the Centering Guide Shaft (Figure 4-

26 b)

in place, and remove the Centering Guide Shaft, the End Lever (Figure 4-26 c) and the gle (1) Spring (Figure 4-26 d) tering Guide.

from the RC Cen-

sin-

4-28 b) in Cash Box Unit.

2. Remove the four (4) E-Rings (Figure 4-29 a

), the four (4) Bearings (Figure 4-29 b1 to b4),

and the two (2) Gears (Figure 4-29 c pull the two (2) Shafts (Figure 4-29 d of the RC Course Assy..

place, and remove the Race from the

& c2); then

& d2) out

3. Remove the two (2) E-Rings (Figure 4-27 a

) retaining the RC Centering Guide Shaft (Fig-

ure 4-27 b) in place; Guide Shaft, Pick Roller (Figure 4-27 c) and single (1) Gear (Figure 4-27 d).

then remove the Centering

3. Remove the two (2) E-Rings (Figure 4-30 a

), the Feed Roller (Figure 4-30 b), the single (1)

Spacer (Figure 4-30 c), the sing (Figure 4-30 d), the

e), the tw

and the single (1) Vinyl Poly Slider (Figure 4-30

o (2) Parallel Pins (Figure 4-30 f1 & f2)

from the Shaft.

single (1) Gear (Figure 4-30

le (1) Bearing

Page 64

4-10

Section 4 iPRO-RC™ Series Banknote Recycler Disassembly/Reassembly

Figure 4-30 Feed Roller Removal

NOTE: Be careful that the Springs (Figure 4-31 d

& d2) are not lost

when removing the Flappers.

NOTE: When re-assembling the Plastic Bearing Bushing, align the groves to the cut area in the RC Course Assy. (Figure 4-31 f).

Figure 4-31 Flapper Removals

Groove

Figure 4-31 Flapper Removals

NOTE: Replace each Spring back (Figure 4-32 c) into its related Bearing (Figure 4-32 d) position when re-assembling Unit.

Figure 4-32 Spring Removals

NOTE: Position the slanted cut surface of the One-Way Holder up when re-installing it (Figure 4-33 e).

Figure 4-33 Impeller Shaft Removals

Oblique Cut

Figure 4-33 Impeller Shaft Removals

NOTE: Be careful that the Parallel Pin (Figure 4-34 f) is not lost.

Impeller and Stop Roller Removal

To remove the Impeller and the Stop Roller,  proceed as follows:

1. Remove the four (4) E-Rings (Figure 4-31 a1 to

) retaining the two (2) Flappers (Figure 4-31 b1

& b

) in place, and remove the four (4) Plastic

Pushing Bearings (Figure 4-31 c pers from the RC Course Assy..

to c4) and Flap-

3. Remove the four (4) E-Rings (Figure 4-33 a

) retaining the two (2) Shafts (Figure 4-33 b1 &

) in place.

4. Remove the two (2) Shafts, the four (4) related

ngs (Figure 4-33 c

Beari Poly Vinyl Sliders (Figure 4-33 d RC Course Assy..

to c4) and the four (4)

to d4) from the

2. Remove each of the single (1) Return Springs (Figure 4-32 a) from th ing hooks (Figure 4-32 b).

e RC Course Assy. mount-

5. Remove the two (2) Impellers (Figure 4-34 a

) and the One-Way Holder (Figure 4-34 b) from

the Shaft (Figure 4-34 c).

6. Remove the single (1) E-Ring (Figure 4-34 d) an the Stop Roller (Figure 4-34 e) from the

Shaft.

Page 65

4-11

Disassembly/Reassembly iPRO-RC™ Series Banknote Recycler Section 4

NOTE: Position the Impeller on the slotted portion of the Shaft when reinstalling (Figure 4-34 g

& g2).

NOTE: Be sure that the Impeller wing’s direction is tilted toward the front, and that both sides of the wings are set in a parallel position as shown in the Figure 4-34 reassembly illustration. If the wings are re-assembled in the wrong direction, it can cause transportation problems such as a Banknote Jam.

Figure 4-34 Impeller & Stop Roller Removal

Figure 4-35 Pusher Mechanism Removal

Figure 4-36 O-Ring Removals

Figure 4-37 Pusher Plate Removal

NOTE: Be careful that the Parallel Pin (Figure 4-38 d) is not lost while removing the Gears.

NOTE: One of the Screws is a Phillips Self Tightening/Tapping type (Figure 4-38 e

). Do not confuse its

placement with the others during reassembly.

O-Ring (Pusher Plate) Removal

To remove the O-Rings on the Pusher Plate,  proceed as follows:

1. Remove the two (2) Mounting Screws (Figure 435 a

& a2) retaining the Pusher Mechanism (Fig-

ure 4-35 b) in place, and slide nism out of the Cash Box Frame Housing.

the Pusher Mecha-

Roller Timing Belt



and O-Ring Removal

To remove the Timing Belt and O-Rings on the Roller part of the Pusher Plate, proceed as follows:

1. Remove the six (6) Mounting Screws (Figure 437 a

to a6) retaining the Pusher Plate (Figure 4-

37 b),

and take the Pusher Plate off the Pusher

Mechanism.

2. Remove the five (5) E-Rings (Figure 4-38 a

), the two (2) Gears (Figure 4-38 b1 & b2) and

three (3) Bushings (Figure 4-38 c the Pusher Mechanism Assembly.

, c2 & c3) from

2. Remove the six (6) O-Rings (Figure 4-36 a while lifting up on the Pusher Plate (Figure 4-36

b).

3. Remove the three (3) Frame Mounting Screws (Figure 4-38 e

nism Frame.

to a6)

, e2 & e3) from the Pusher Mecha-

Page 66

4-12

Section 4 iPRO-RC™ Series Banknote Recycler Disassembly/Reassembly

Figure 4-38 Pusher Drive Gear Removal

Phillips Self

Tapping

Figure 4-38 Pusher Drive Gear Removal

Figure 4-39 Pusher Timing Belt Removal 1

NOTE: The Pusher Timing Belt should be reinstalled as illustrated in Figure 4-40 when the Unit is being reassembled.

Figure 4-40 Pusher Timing Belt Replacement

Figure 4-41 Pusher Timing Belt Removal 2

NOTE: Be careful that the Parallel Pins (Figure 4-42 d

& d2) are not

lost while removing the Gears.

Figure 4-42 Pulley & O-Ring Removal

1-3

4-6

Figure 4-42 Pulley & O-Ring Removal

Figure 4-43 Pusher Plate Removal

NOTE: If the Gears are not correctly re-assembled, the Home Position Arm will not show on the surface.

4. Separate Box Gear A (Figure 4-39 a) from the Pusher Mechanism, and remove the Timing Belt insi

de (Figure 4-39 b).

6. Remove the two (2) Pulleys (Figure 4-42 a from the Shaft (Figure 4-42 b),

six (6) O-Rings (Figure 4-42 c individual Pulleys.

and remove the

to c6) from the

Pusher Plate Re-installation

After re-assembling the Pusher Plate onto the Pusher Mechanism, readjust each Gear position as follows:

1. Remove the single (1) E-Ring (Figure 4-43 a) and the single (1) small Gear (Figure 4-43 b) from the Pusher Mechanism (Figure 4-43 c) indicated by the

2. Rotate the White Gear (Figure 4-43 d) and the Black Gear (Figure 4-43 e) each in the direction indicated by the stop rotating.

3. Reinstall the small Gear and its related E-Ring (removed during Step 1), as indicated by the Arrow.

4. Rotate the White Gear in the direction indicated by the the Home Position Arm (Figure 4-43 f) meets the surface of the Pusher Mechanism (Figure 4-43 g).

j Arrow.

k Arrows until they

m Arrow, and make sure that

& a2)

5. Remove the two (2) E-Rings (Figure 4-41 a

), the single (1) Gear (Figure 4-41 b), the single

(1) Shaft (Figure 4-41 c) and ing (Figure 4-41 d) and then remove the Timing Belt from the Assemb

ly (Figure 4-41 e).

from the Pusher Mechanism,

the single (1) Bush-

This completes the iPRO-RC™ Disassembly and Reassembly Instructions section.

Page 67

5-1

iPRO-RC™ Series

5 WIRING DIAGRAMS

Figure 5-1 iPRO-RC Entire System Wiring Dia-

gram (24V)

Entire System Wiring Diagram

CN1 CN2

13V Output

+24V

GND

123

2B3B3A1A2A

+13V

GND

13V I/F

+13V

GND

13V I/F

Power Source Circuit Board

Power Source

Harness

24V Input

13V

Output

Communication

Harness

Removable

Harness

521

1511172013

467

141618

13V

(I/F)

DCGND

13VDC (POWER)

M-RESET

I-TTL1

O-TTL1

I-TTL3

O-TTL4

SERIAL GND

SERIAL OUT

SERIAL IN

Opto GND

LED POWER

I-TTL2

O-TTL2

O-TTL3

USB Vbus

USB DM

USB DP

GND

(I/F)

13V (I/F)

DCGND

13VDC (POWER)

M-RESET

I-TTL1

O-TTL1

I-TTL3

O-TTL4

SERIAL GND

SERIAL OUT

SERIAL IN

Opto GND

LED POWER

I-TTL2

O-TTL2

O-TTL3

USB Vbus

USB DM

USB DP

GND

(I/F)

521

1511172013

467

141618

CN14

191816

764

1320171115

312

GND

(I/F)

USB DP

USB DM

USB Vbus

O-TTL3

O-TTL2

I-TTL2

LED POWER

Opto GND

SERIAL IN

SERIAL OUT

SERIAL GND

O-TTL4

I-TTL3

O-TTL1

I-TTL1

M-RESET

13VDC (POWER)

DCGND

13V

(I/F)

CPU Circuit Board

Serial

Communication

between

CPUs

Communicate

with

Gaming

Machine

123456789

+13V

GND

13V I/F

MRESET

TXD

RXD

RDY

MAIN RESET

I/F GND

+13V

GND

13V I/F

MRESET

TXD

RXD

RDY

MAIN RESE T

I/F GND

Flapper Open/Close

Solenoid (Lower)

Flapper Open/Close

Solenoid (Upper)

Lifter Motor

Recycler Transport

Motor (Lower)

Recycler Transport

Motor (Lower) Harness

Recycler Transport

Motor (Upper) Harness

Recycler Transport

Motor (Upper)

Lifter Encoder

Harness

Centering Home Position

Sensor Circuit Board

(For Lifter Encoder)

Recycler Encoder

Circuit Board

(For Recycler Transport Motor Upper)

Recycler Encoder Circuit Board

(For Recycler Transport Motor Lower )

123

S16A

S16C

S16KE

123

S16A

S16C

S16KE

S5A

S5C

S5KE

123

CN1

CN4

CN6

12345

23456

S5A

S5C

S5KE

S6A

S6C

S6KE S7A

S7C

S7KE

S8A

S8C

S8KE

S16A

S16C

S16KE

123

785634129

101112

S14C

S14E

S12A

S12K

S13C

S13E

S11A

S11K

S10A

S10K

S10C

S10E

UMOT+

UMOT-

123

DMOT+

DMOT-

S11C

S11E

S13A

S13K

S12C

S12E

S14A

S14K

3412785

CN3

CN9

CN7

CN8

CN11

CN13

CN10

CN12

CN5

CN2CN1

LIFTMOT+

LIFTMOT-

132

USND+

SUND-

USND+

SUND-

+13V

GND

13V I/F

MRSET

TXD

RXD

RDY

MAIN RESE T

I/F GND

123456789

Vcc

GND

NMI

RES

P85

P86

P87

1234567

Vcc

S1A

S1C

S1KE

S2A

S2K

S2C

S2E

S3A

S3K

S3C

S3E

+5V

S9C

S17C

GND

S4A

S4K

S4C

S4E

123456789

1011121314151617181920

Sensor Harness

Connected to Software Debug ICE

Vcc

S1A

S1C

S1KE

123

Transport Unit Encoder Circuit Board

CN1

S2A

S2K

S2C

S2E

S3A2

S3K

S3C

S3E1

Double Note

Detection Sensor LED

Double Note

Detection Sensor PT

Note Transaction

Detection Sensor 1

Box Detection Circuit Board

CN1

+5V

S9C

S17C

GND

123

S3A2

S3K

S3C

S3E1

Note Transaction

Detection Sensor 2

End Detection Sensor Harness

End Detection Lower

Sensor LED

Full Detection Lower

Sensor PT

End Detection Upper

Sensor LED

Full Detection Upper

Sensor PT

Full Detection Upper

Sensor LED

Full Detection Lower

Sensor LED

End Detection Upper

Sensor PT

End Detection Lower

Sensor PT

Lifter Home Position

Detection Sensor LED

Lifter Home Position

Detection Sensor PT

Full Detection

Sensor Harness

Flapper Open/Close

Detection Harness

Flapper Open/Close Detection

Circuit Board

(for Upper Flapper)

Flapper Open/Close Detection Circuit Board (for Lower Flapper)Recycler Circuit Board

Recycler Unit

Detection Sensor

Recycler Transport

Motor Encoder

Harness

S14A

S14K

S12A

S12K

S13A

S13K

S12C

S12E

S14C

S14E

S13C

S13E

S11C

S11E

S11A

S11K

S10A

S10K

S10C

S10E

S7A

S7C

S7KE

123

S8A

S8C

S8KE

123

CN1

Recycler Circuit Board

Power Source Harness

PT1 LED1

Figure 5-1 iPRO-RC Entire System Wiring Diagram (24V)

Banknote Recycler

Section 5

This section provides the iPRO-RC™ Series Banknote Recycler (iPRO-100-SH2-RC; iPRORC™) Unit wiring diagrams for the following items:

• System Wiring Diagram

• Transport & Partial Frame Unit Wiring

Diagram 1

• Partial Frame Unit Wiring Diagram 2

Page 68

5-2

Section 5 iPRO-RC™ Series Banknote Recycler Wiring Diagrams

Figure 5-2 iPRO-RC Transport Unit/Frame Unit

System Wiring Diagram (Part 1)

CN1 CN2

13V Output

+24V +24V GND GND

1 2 3 4

2B 3B 3A 1A 2A 1B

+13V

GND

13V I/F

+13V

GND

13V I/F

Power Source Circuit Board

Power Source Harness

24V Input

13V

Output

Communication

Harness

Removable Harness

5 2 1 3

11 17 20 13

4 6

7 14 16 18 19

9 10 12

13V

(I/F)

DCGND

13VDC (POWER)

M-RESET

I-TTL1

O-TTL1

I-TTL3

O-TTL4

SERIA L GND

SERIA L OUT

SERIAL IN Opto GND

LED POWER

I-TTL2 O-TTL2 O-TTL3

USB Vbus

USB DM

USB DP GND

(I/F)

13V (I/F)

DCGND

13VDC (POWER)

M-RESET

I-TTL1

O-TTL1

I-TTL3

O-TTL4

SERIAL GND SERIAL OU T

SERIAL IN Opto GND

LED POWER

I-TTL2 O-TTL2 O-TTL3

USB Vbus

USB DM USB DP GND

(I/F)

5 2 1

3 15 11 17 20 13

7 14 16 18 19

9 10 12

CN14

12 10

8 19 18 16 14

4 13 20 17 11 15

GND

(I/F)

USB DP USB DM

USB Vbus

O-TTL3 O-TTL2

I-TTL2

LED POWER

Opto GND SERIAL IN

SERIAL OU T

SERIAL GND

O-TTL4

I-TTL3

O-TTL1

I-TTL1

M-RESET

13VDC (POWER)

DCGND

13V

(I/F)

CPU Circuit Board

Serial Communication between CPUs

Communicate with Gaming Machine

1 2 3 4 5 6 7 8 9

+13V GND

13V I/F

MRESET

TXD RXD RDY

MAIN RESE T

I/F GND

To Figure 5-3 Frame Unit Side

Frame

Transport Unit

Unit

NOTE: Refer to the iPRO Service Manual for the detail of the Transport Unit Wiring Diagram.

(Part 1)

Figure 5-2 iPRO-RC Transport Unit/Frame Unit System Wiring Diagram (Part 1)

Transport Unit & Frame Unit Wiring Diagram (Partial)

Page 69

5-3

Wiring Diagrams iPRO-RC™ Series Banknote Recycler Section 5

Figure 5-3 iPRO-RC Frame Unit System Wir- ing Diagram (Part 2)

1 2 3 4 5 6 7 8 9

+13V GND

13V I/F

MRESET

TXD RXD RDY

MAIN RESE T

I/F GND

Flapper Open/Close Solenoid (Lower)

Flapper Open/Close Solenoid (Upper)

Lifter Motor

Recycler Transport Motor (Lower)

Recycler Transport Motor (Lower) Harness

Recycler Transport Motor (Upper) Harness

Recycler Transport Motor (Upper)

Lifter Encoder

Harness

Centering Home Position Sensor Circuit Board

(For Lifter Encoder)

Recycler Encoder Circuit Board

(For Recycler Transport Motor Upper)

Recycler Encoder Circuit Board

(For Recycler Transport Motor Lower)

1 2 3

S16A S16C

S16KE

1 2 3

S16A S16C

S16KE

S5A S5C

S5KE

1 2 3

CN1

CN4

CN6

1 2 3 4 5 61

2 3 4 5 6

S5A S5C

S5KE

S6A S6C

S6KE S7A

S7C

S7KE

S8A S8C

S8KE

S16A S16C

S16KE

1 2 3

7 8 5 6 3 4 1 2

9 10 11 12

S14C S14E S12A S12K S13C S13E S11A S11K S10A S10K S10C S10E

UMOT+

UMOT-

1 2 3

DMOT+ DMOT-

1 2

S11C S11E S13A S13K S12C S12E S14A S14K

CN3

CN9

CN7

CN8

CN11

CN13

CN10

CN12

CN5

CN2CN1

LIFTMOT+

LIFTMOT-

1 3 2

USND+ SUND-

1 2

USND+ SUND-

1 2

+13V

GND 13V I/F MRSET

TXD

RXD

RDY

MAIN RESE T

I/F GND

1 2 3 4 5 6 7 8 9 10

Vcc

GND

NMI

RES

P85 P86 P87

1 2 3 4 5 6 7

Vcc S1A S1C

S1KE

S2A S2K S2C S2E S3A S3K S3C S3E +5V S9C

S17C

GND

S4A S4K S4C S4E

1 2 3 4 5 6 7 8

9 10 11 12 13 14 15 16 17 18 19 20

Sensor Harness

Connected to Software Debug ICE

Vcc S1A S1C

S1KE

1 2 3 4

Transport Unit Encoder Circuit Board

CN1

S2A S2K12

S2C S2E12

S3A2 S3K

S3C

3 4

S3E1

Double Note Detection Sensor LED

Double Note Detection Sensor PT

Note Transaction Detection Sensor 1

Box Detection Circuit Board

CN1

+5V

S9C S17C GND

1 2 3 4

S3A2

S3K S3C34

S3E1

Note Transaction Detection Sensor 2

End Detection Sensor Harness

End Detection Lower Sensor LED

Full Detection Lower Sensor PT

End Detection Upper

Sensor LED

Full Detection Upper Sensor PT

Full Detection Upper Sensor LED

Full Detection Lower Sensor LED

End Detection Upper

Sensor PT

End Detection Lower Sensor PT

Lifter Home Position Detection Sensor LED

Lifter Home Position Detection Sensor PT

Full Detection Sensor Harness

Flapper Open/Close Detection Harness

Flapper Open/Close Detection Circuit Board

(for Upper Flapper)

Flapper Open/Close Detection Circuit Board (for Lower Flapper)Recycler Circuit Board

Recycler Unit Detection Sensor

Recycler Transport

Motor Encoder

Harness

S14A S14K12

S12A S12K12

S13A S13K

1 2

S12C S12E21

S14C S14E21

S13C S13E21

S11C S11E21

S11A S11K12

S10A S10K12

S10C S10E21

S7A

S7C S7KE

1 2 3

S8A

S8C S8KE

1 2 3

CN1

Recycler Circuit Board Power Source Harness

PT1

LED1

To Figure 5-2 Transport Unit Side

Frame Unit

(Part 2)

Figure 5-3 iPRO-RC Frame Unit System Wiring Diagram (Part 2)

RAME UNIT WIRING DIAGRAM

ARTIAL

)

Page 70

5-4

Section 5 iPRO-RC™ Series Banknote Recycler Wiring Diagrams

THIS PAGE INTENTIONALLY LEFT BLANK

Page 71

6-1

iPRO-RC™ Series

6 PERFORMANCE TESTS

Figure 6-1 Tool and Harness Connection

a) iPRO-RC™ Recycler with iPRO™ Transport Unit

(User supplied)

b) Power Supply c) PC (OS: Windows XP or later) d) USB Cable



d-1) USB “A” Terminal Plug

d-2) USB “B” Terminal Plug e) JCM Tool Suite f) iPRO-RC™ Firmware g) Reference Paper (KS-087)

d-1

d-2

e & f

Figure 6-2 setup.exe Location

Figure 6-3 Install Shield Wizard Screen

Banknote Recycler

Section 6

This section provides Calibration and Performance Testing instructions for the iPRO-RC™ Series Banknote Recycler (iPRO-100-SH2-RC; iPRORC™) Unit and contains the following  information:

• Download and Installation Workbench 

Tool Requirements

• JCM Tool Suite Standard Edition Installation

• Firmware Download Procedure

• When to Calibrate

• Calibration Tool Requirement

• iPRO-RC Reference Paper

• Calibration and Testing Program

• Individual Calibration and Performance Test

• Performance Test without PC

Download and Installation



Workbench Tool Requirements

Figure 6-1 illustrates and identifies the tools and equipment interconnects necessary to download and install an iPRO-RC™ Recycler.

JCM Tool Suite Standard



Edition Installation

Perform the following steps to install the JCM Tool

Suite Standard Edition

necessary Tool Requirements and Harness  Connector locations). The Driver and Tools required for the iPRO-RC™ Calibration are installed on the PC once the

StandardEdition.exe

To install the

JCMToolSuiteStandardEdition.exe,

proceed as follows:

1. Copy the JCMToolSuiteStandardEdition.zip File and paste it in a related Folder on the PC desktop.

2. Extract the Files and Double-Click on the cation in the extracted Folder (Figure 6-2 a).

(Refer to Figure 6-1 for the

JCMToolSuite-

is installed.

JCMToolSuiteStandardEdition.zip

setup.exe Appli-

3. The

4. Click on the “

JCM Tool Suite Standard Edition Install

Shield Wizard

appear.

Button (Figure 6-3 a) to beg

Tool Suite Standard Edition Program

Screen shown in Figure 6-3 will

Next>” Screen 

in installing the JCM

Page 72

6-2

Section 6 iPRO-RC™ Series Banknote Recycler Performance Tests

Figure 6-4 Installation File Extracting Screen

Figure 6-5 Customer Information Screen

Figure 6-6 Destination Folder Screen

Figure 6-7 Current Settings Confirmation

Figure 6-8 Installation Status Confirmation

Figure 6-9 Installation Completion Screen

5. Confirm that the Installation File was extracted automatically (Figure 6-4).

6. When the “ in Figure 6-5 appears, type the User Name and Organization (Figure 6-5 a) into each T provided, if necessary.

7. Click on the Radio Screen Button located next

Anyone who uses this computer” (Figure 6-5

to “

b), and then click on the “Next>” Screen

Button (Figure 6-5 c) once all entered.

Customer Information” Screen shown

ext Field

the information is

9. Check the “ and click on the “ (Figure 6-7 b)

10. Confirm the installation status by observing the

Green S

Current Settings” Area (Figure 6-7 a),

Install” Screen Button

to begin the installation process.

tatus Bar (Figure 6-8 a).

8. Click on the “ ure 6-6 a) wh shown in Figure 6-6 appears. If the “Destination

” is not the desired location, click on the

Folder

“

Change...” Screen Button (Figure 6-6

b) and select the

Next>” Screen Button (Fig-

en the “Destination Folder” Screen

desired location.

11. When installation is complete, the “

Wizard Completed

will appear.

12. Click on the “ Button.

This completes the “JCM Tool Suite Standard 

Edition

” installation procedure.

” Screen shown in Figure 6-9

Finish” Screen 

InstallShield

Page 73

6-3

Performance Tests iPRO-RC™ Series Banknote Recycler Section 6

Figure 6-10 JCM Tool Suite Short-cut Icon

Figure 6-11 JCM Tool Suite Standard Edition

NOTE: Service Mode Pull-down Menu listings will depend on

DIP Switch Setting selections.

Figure 6-12 iPRO-RC DIP Switch Setting

Figure 6-13 DIP Switch Location

Figure 6-14 Select Download

NOTE: When the download program is activated for the first time, an “Invalid File!” message pop-up Dialog Box (Figure 6-15) will appear because the Firmware File has not yet been selected. Click on the Dialog’s “

OK” Screen Button (Figure

6-15 a), and select the proper Firmware File. Once the Firmware File is selected, the message will no longer appear again.

Figure 6-15 Invalid File! Dialog Pop-Up Screen

JCM Tool Suite Standard Edition

When the “JCM Tool Suite Standard Edition” is installed, the Short-cut Icon shown in Figure 6-10 will appear on the PC Desktop.

To activate the “

” Software Program, Double-Click on the

tion

Short-cut Icon. The “

Edition

” Screen shown in Figure 6-11 will appear

JCM Tool Suite Standard Edi-

JCM Tool Suite Standard

on the PC Monitor. The

Device Information Text Fields shown in 

Figure 6-11a list the Model Information when  the Device is connected to a PC.

Service Mode Pull-down Menu shown in 

The Figure 6-11b contains several functional selections. The selection items will appear depending on the specific DIP Switches set to create them

5. Turn the iPRO-RC™ Power Supply iPRO™ Transport Unit LED will begin alternately flashing at a Green and Re and the iPRO-RC™ Status will revert to Stand-by Mode.

6. Launch the “ Program.

7. When the “ Screen shown in Figure 6-14 appears, click on the Service Mode Pull-down Menu and select “

” (Figure 6-14 a).

load

8. The “ Program will activate automatically.

JCMToolSuiteStandardEdition.exe”

JCM Tool Suite Standard Edition”

JCM Downloader Suite Edition Ver X.XX”

ON. The

d Color Rate,

Down-

Firmware Download Procedure

To download the iPRO-RC™ Firmware, proceed as follows:

1. Copy the iPRO-RC™ Firmware File and paste it on the PC Desktop. (Review Figure 6-1 “Tool and Harness Connection” on page 6-1 to properly select and set-up the Cable connections).

2. Turn the iPRO-RC™ Power Supply

3. Set the iPRO™ Transport Unit’s 8-Position DIP

witches #6, #7 and #8 to

S ure 6-13 a).

4. Connect the iPRO-RC™ and the PC together using the recommended USB Cable.

OFF.

ON (Figure 6-12 & Fig-

9. When the communication line iPRO-RC™ and the PC is will appear in Green Text (Figure 6-16 a) belo the Download Screen Button. click on the “ Button (Figure 6-16 b).

Browse” Screen 

between the 

connected, “Online”

Page 74

6-4

Section 6 iPRO-RC™ Series Banknote Recycler Performance Tests

Figure 6-16 Select Firmware 1

Figure 6-17 Select Firmware 2

Figure 6-18 Select Firmware 3

NOTE: All of the above steps are explained in detail onscreen when “Auto” is selected in the “Reset” Pull Down Menu.

Figure 6-19 Download Progress Screen

Figure 6-20 Download Progress Screen

loading is complete, and the iPRO™ Transport Unit LED will then start alternately flashing at a

Green and Red Color rate. 

If “

Manual” is selected from the “Reset” Pull-

down Menu, the LED will light a steady Green Color when the download is complete. If “

Reset” is selected from the “Reset” Pull-

down Menu, the Downloader’s Status will be reset back to Stand-by Mode. The LED will again begin alternately flashing between a Green and

Red Color rate.

10. Highlight select the desired iPRO-RC™ Firmware (Figure 6-17 a)

11. Click on the “ Button (Figure 6-17 b) to launch the selected file.

12. The “

JCM Downloader Suite Edition Version

X.XX

” Screen will re-appear (Figure 6-18).

from the PC Folder.

Open” Screen 

13. Click on the center “ Button (Figure 6-19 a) t download. The LED will begin flashing alternately at a Green and Red download is in progress. The Downloading Screen will display a Blue Progress Bar during the download operation (Figure 6-19 b), and a

Blue

Text Line below the “Download” Screen Button will indicate the download Percentage as “

14. When the desired download is complete, a “

ting and Verifying CRC and Version information.

Blue Text Line will appear (Figure 6-20 a), and

Model Information will start being

Downloading : XX%” (Figure 6-19 c).

Download” Screen

o begin a Firmware

Color Rate while a

collected.

Get-

”

Auto Download Mode” Check Box

If the “ located next to the “Download” Screen Button (Figure 6-18 a) is clicked, it will allow the same iPRO-RC™ Firmware to be downloaded to another iPRO-RC™ Unit automatically when Power is supplied to it during the launch of the JCM Downloader Screen.

The “

Reset” Pull-down Menu contains the 

following three (3) selections:

• Auto

• Manual

• Reset.

If “Auto” is left pre-selected in the “Reset” Pulldown Menu (Figure 6-18 b), the Downloader will enter Stand-by Mode automatically when down-

15. First, a “

ing. load Success. Reset Done. Waiting for USB Cable Discon

ure 6-21 a) tion process.

16. Confirm that the Host’s Checksum and the Unit’s Checks 21 b) after Color Rate.

Download Success. Validator is reboot-

” message will appear; then, a second “Down-

nection.

” Blue Text Line will appear (Fig-

during the Model information collec-

um identically match each other (Figure 6-

the LED starts flashing at a Green

Page 75

6-5

Performance Tests iPRO-RC™ Series Banknote Recycler Section 6

Figure 6-21 Download Completed Screen

NOTE: If a Firmware upgrade is unnecessary, or iPRO Transport Unit DIP Switches #6, #7 and #8 are ON, the Firmware downloaded to the iPRO Transport Unit will NOT be sent to the iPRO-RC Unit!

NOTE: When the “USB-A Terminal” connects to a USB Hub, the iPRO-RC may not operate as expected. Ensure that the “USB-A Terminal” connects DIRECTLY to a PC USB Port!

Figure 6-22 KS-087 Reference Paper

Figure 6-23 Reference Paper Insertion

17. Remove power from the iPRO-RC. Set all the iPRO-RC Transport DIP Switches to

18. Turn the iPRO-RC™ Power Switch to Firmware downloaded to the iPRO Transport Unit will begin transferring data to the  iPRO-RC™ Unit.

19. Confirm that the iPRO-RC™ LED is lit a steady

l lo w Color during the download. The LED will

light a steady Green Color when the Firmware download to the iPRO-RC™ is complete.

OFF.

ON. The

iPRO-RC Reference Paper

Figure 6-22 illustrates the KS-087 iPRO-RC™ Reference Paper.

Placing the Reference Paper

The iPRO-RC™ requires only one (1) Reference Paper (KS-087) type for calibration and performance testing. Insert the KS-087 Reference Paper into the iPRO™ Transport Unit’s Insertion Slot following the Calibration Tool instruction (Figure 6-22).

This completes the iPRO-RC™ Firmware  installation procedure.

Calibration

This section provides instructions for performing Sensor calibration within the iPRO-RC™ Unit.

When to Calibrate

Calibration should be performed if the following conditions occur:

– When removing and replacing each Sensor. – When dirt is adhering to Sensors. Perform

Calibration after cleaning the Sensors and the Rollers. (See “Cleaning Procedure” on page2-10 of this Service Manual.)

– When the Banknote dispensing rate is

drastically degraded.

Calibration Tool Requirements

To identify the tool and equipment interconnects necessary to calibrate the iPRO-RC™ Unit away from its Host Machine, refer to Figure 6-1 “Tool and Harness Connection” on page 6-1 of this

Section

Calibration and Testing Program

This portion provides the Calibration and Testing Program (

iPRORC_MaintenanceSuiteEdition.exe) 

Configuration. The Calibration and Testing Program contains the following five (5) selections:

• Double Note Detection Sensor Calibration

• RC Full Sensor Calibration

• Transport Sensor Test

• Motor Test

• Model Information Input.

Sensor Calibration and Performance



Testing

Perform the following steps to initiate Sensor  Calibration and the Performance Testing processes.

1. Turn the iPRO-RC™ Power Supply OFF.

2. Set the iPRO™ Transport Unit’s 8-Position DIP es # 1, #2, #5 & #8 to

Switch Figure 6-26 a).

ON (Figure 6-24 &

Page 76

6-6

Section 6 iPRO-RC™ Series Banknote Recycler Performance Tests

Figure 6-24 iPRO Transport DIP Switch Set- ting

Figure 6-24 iPRO Transport DIP Switch Setting

ONON

Figure 6-25 DIP Switch Setting

Figure 6-26 DIP Switch Location

Figure 6-27 Model Information Screen

Figure 6-28 Model Information Screen

NOTE: The available Calibration and Performance Test items will appear in the Black rectangular space below the Start Screen Button (Figure 6-29 b).

Figure 6-29 iPRO-RC Maintenance Tool Screen 1

Figure 6-30 iPRO-RC Maintenance Tool Screen 2

3. Set iPRO-RC™ 8-Position DIP Switches #1, #5, #6 & #7 to ON (Figure 6-25 & Figure 6-26 b).

10. Upon selection the “

Tool

” Screen shown in Figure 6-29 will launch

automatically.

11. Click on the “ Button (Figure 6-29 a) t and Performance Testing Procedures.

iPRO-RC Maintenance

Start” Screen

o begin the Calibration

4. Turn the iPRO-RC™ Power Supply (2) LEDs on the iPRO™ Transport Unit will light a steady Green and Red Color, and the two (2) LEDs on the iPRO-RC™ Unit will light a steady

Green Color.

5. Turn the iPRO™ Transport Unit’s 8-Position DIP

witch #8 to

6. Connect the PC and the iPR using the recommended USB Cable.

7. Double-Click on the “

Standard Edition” Short-cut Icon on the

PC Desktop.

8. Launch the “

Edition

will begin appearing in the Device Information Text Fields (Figure 6-27 a).

9. Click on the Service Mode Pull-down Menu and select the “ ure 6-28 a).

OFF.

O-RC™ Unit together

JCM Tool Suite

JCM Tool Suite Standard

” Application and the Model information

Recycler Maintenance” Function (Fig-

ON. The two

12. Insert a piece of KS-087 Reference Paper into the iPRO™ message provided in the lower Text Field area of the Screen (Figure 6-30 a) appears; the “

b) t

Calibration Procedure.

13. Confirm that the Test’s progress appears on the “ ing the Figure 6-31 a Green Progress Bar

14. The KS-087 Reference Paper will be returned aft ration Procedure is complete.

Transport Unit Insertion Slot when the

then click on

Start” Screen Button (Figure 6-30

o begin the Double Note Detection Sensor

iPRO-RC Maintenance Tool” Screen by view-

er the Double Note Detection Sensor Calib-

Page 77

6-7

Performance Tests iPRO-RC™ Series Banknote Recycler Section 6

Figure 6-31 iPRO-RC Maintenance Tool Screen 3

Figure 6-32 iPRO-RC Maintenance Tool Screen 4

NOTE: The RC End Sensor Calibration Procedure is performed during the RC Full Sensor Calibration Procedure.

NOTE: Once the RC Full Sensor Calibration Procedure has begun, the Lifter within the Recycler Unit will move upward, and then return to its Home position when the Calibration Procedure is complete.

Figure 6-33 iPRO-RC Maintenance Tool Screen 5

Figure 6-34 iPRO-RC Maintenance Tool Screen 6

Figure 6-35 iPRO-RC Maintenance Tool Screen 7

15. Remove the KS-087 Reference Paper from the Validator Head.

16. Confirm that the message “

Sensor Validation Success.

appears in the upper Text Field area of the Screen. This message notifies the User that Double Note Detection Sensor Calibration procedure is complete.

Double Note Detection

” (Figure 6-32 a)

19. Confirm that the message “RC Full Sensor Cali-

bration Success

Full Sensor Calibration is complete.

20. Click on the “ ure 6-34 b) and fo stated in the Figure 6-34c Transport Sensor Check.

” appears (Figure 6-34 a). The RC

Start” Screen Button (Fig-

llow the Instructional Message

Text Field to begin the

17. Prepare to start the RC Full Procedure by following the Instructional Message stated in the Figure 6-32b T

Ensure that no KS-087 Reference Paper, or any Banknotes or Tickets are present within the Recycler Unit; and then click on the “ Screen Button (Figure 6-32 c) Full Sensor Calibration Procedure.

18. Confirm that the Test’s progress appears on the “

iPRO-RC Maintenance Tool” Screen by view-

ing the Figure 6-33a Green Progress Bar.

Sensor Calibration

ext Field.

Start”

to begin the RC

21. Confirm that the Test’s progress appears on the “

iPRO-RC Maintenance Tool” Screen by view-

ing the Figure 6-35a Green Progress

22. Confirm that the message “

Check Success.

Transport Sensor Check is complete when this message appears.

23. Click on the “ Button (Figure 6-36 b) and fo tional Message stated in the Figure 6-36c Text Field to begin the RC Spaces Transport Motor Te

st.

” (Figure 6-36 a) appears. The

Start” Screen 

Transport Sensor

Bar.

llow the Instruc-

Page 78

6-8

Section 6 iPRO-RC™ Series Banknote Recycler Performance Tests

Figure 6-36 iPRO-RC Maintenance Tool Screen 8

Figure 6-37 iPRO-RC Maintenance Tool Screen 9

Figure 6-38 Calibration Completed Dialog Box

Figure 6-39 Serial No. Screen Button Location

Figure 6-40 Model Information Saving Screen 1

NOTE: The Model Name of the “iPRO-RC” (Figure 6-40 a), and the Serial No. “0000000000” shown in Figure 6-40b are default settings for use in this “Saving the

Model Information

” example.

Figure 6-41 Model Information Saving Screen 2

Model Information Confirmation

Perform the following steps to confirm the  iPRO-RC™ Unit’s Model Information.

1. On the “iPRO-100 Maintenance Tool” Screen,

24. Confirm that the Test’s progress appears on the “

iPRO-RC Maintenance Tool” Screen by view-

ing the Figure 6-37a Green Progress Bar

25. When the RC Bin Transport Motor Tests are complete, the calibration value will be “

Calibration Completed.” Pop-up Dialog Screen

message shown in Figure 6-38 will appear. Click on the “ to complete the Calibration and Testing Procedures.

OK” Screen Button (Figure 6-38 a)

saved and the

click on the “ Button (Figure 6-39 a).

2. Confirm the “ of the Unit being tested as shown in Figure 6-40.

Serial No. =>” Screen

Model Name” and the “Serial No.”

This completes the iPRO-RC™ Calibration and Performance Testing Procedures.

3. Type the required iPRO-RC™ Model Name using seven (7) Characters (Figure 6-41 a), and a Serial No. containing a maximum of ten (10) Characters (Figure 6-41 b) then click on the “

4. Confirm that the message in the second Text Field of the “

Maintenance Tool” Screen reads “Saving

Completed

into each related Text Entry Field;

Saving the Serial Number”

Screen Button (Figure 6-41 c).

” (Figure 6-42 a).

Page 79

6-9

Performance Tests iPRO-RC™ Series Banknote Recycler Section 6

Figure 6-42 Model Information Saving Com- pleted Screen

Figure 6-42 Model Information Saving Completed

Screen

Figure 6-43 Sensor Calibration Screen Button

Figure 6-44 Loading Model Information Screen 1

Figure 6-45 Loading Model Information Screen 2

NOTE: The Saved Model Information shown is the default information.

Figure 6-46 Version Information Screen 1

Figure 6-47 Version Information Screen 2

5. Click on the “OK” Screen  Button to end the Procedure (Figure 6-42 b).

This completes the Model Information Saving  Procedure.

Reading the Model Information

Perform the following steps to read an iPRO-RC™ Unit’s Model Information.

1. On the “iPRO-RC Maintenance Tool” Screen, click on the “ Button (Figure 6-43 a).

2. Confirm that the “ Screen shown in Figure 6-44 appears.

3. Click on the “

located at the bottom of the “

Information

Serial No. =>” Screen

iPRO-RC Maintenance Tool”

Loading the Model Information”

Screen Button (Figure 6-44 a)

Loading the Model

” Text Fields.

This completes the Reading Model Information Procedure.

Reading the iPRO-RC Maintenance Tool Version

Perform the following steps to read an iPRO-RC™ Unit’s Software Version using the “

tenanceTool.exe

1. Click on the “iPRO-RC Maintenance Tool” Tool Bar’s “

sion

a).

2. The “ Application Version information will appear in a Pop-up Dialog Screen on the PC. Each Version is indicated by an “X.X.X.X” Text Format (Figure 6-47 a).

3. Click on the “ accept the reported state (Figure 6-47 b).

” Application.

Help” pull-down Menu, and select “Ver-

” from the selections available (Figure 6-46

iPRO-RCMaintenanceTool.exe” Calibration

OK” Screen Button to

iPRO-RCMain-

The current Model Information for the

sion, Model Name

each related Cell Field located below the “

ing the Model Information

45 a), and a “

” message will appear in the upper Text

pleted

Field (Figure 6-45 b).

and Serial No. will appear in

” Text Field (Figure 6-

Loading the Model Information Com-

This completes the Reading Software Version Information Procedure.

Date, Ver-

Load-

Page 80

6-10

Section 6 iPRO-RC™ Series Banknote Recycler Performance Tests

Figure 6-48 Sensor Test Selection

Figure 6-49 Test Function Listing Screen

cde

a) Calibration Result Indication Field b) Performance Test Result Indication Field c) “Processing” Indication d) Performance Test Function Buttons

e) Calibration Function Buttons

Figure 6-50 Calibration Test Function Screen Buttons

Figure 6-50 Calibration Test Function Screen 

Buttons

NOTE: Always read the Sensor Data first prior to starting one of the two (2) Sensor Calibration Procedures.

NOTE: The LED will flash at a Green Color Rate when an abnormal condition occurs!

Figure 6-51 Load Sensor Data

NOTE: The LED will flash at a Green Color Rate when an abnormal condition occurs!

Individual Calibration and



Performance Test

This section explains the individual Calibration and Performance Testing Procedures for each Sensor within an iPRO-RC™ Unit. (Review “Sensor Calibration and Performance Testing” on page 6-5 of this Section for complete DIP Switch Settings).

Sensor Test Screen

Individual calibration and testing is available when

iPRO-RC Maintenance Tool” is in the Sensor

the “ Test Mode. To change the Mode, proceed as  follows:

1. Click on the “iPRO-RC Maintenance Tool” Tool Bar’s “

Mode” pull-down Menu, and select “Sen-

sor Test

48 a).

2. The Test Function Screen shown in Figure 6-49 will appear. Confirm that the Function and its related Status Cell indication contains a result.

” from the selections available (Figure 6-

each Screen Button

OAD SENSOR DATA

1. Click on the “Load Sensor Data”

ure 6-51 a) to read Data.

2. Confirm that the iPRO-RC™ Unit’s LED indicates a steady Green Color

cessing

Test’s performance (Figure 6-51 b).

3. When reading current data Text “ Grayed-out text (Figure 6-51 b), and a “Load OK” text message will appear in the related Status resul

” word appears during the

Processing” word will turn to

t Field (Figure 6-51 c).

Function Screen Button (Figthe current iPRO-RC™ Sensor

. The Bold Text “Pro-

is complete, the Bold

Individual Calibration

The following four (4) Function Buttons are used to perform these related Calibrations:

• Load Sensor Data

• Double Note Detection Sensor

• RC Full Sensor

• Save Sensor Data

OUBLE NOTE DETECTION SENSOR CALIBRATION

1. Insert a piece of KS-087 Reference Paper into the iPRO™ Transport Unit Insertion Slot.

2. Click on the “

(Figure 6-52 a).

3. Confirm that the iPRO-RC™ Unit’s LED indicates a steady Green Color

cessing

during Performance Testing (Figure 6-52 b).

4. When Double Note Detect is complete, the KS-087 Reference Paper will be returned, and the Bold Text “

Double Note Detection Sensor”

Calibration Screen Button

. The Bold Text “Pro-

” word will re-appear

ion Sensor Calibration

Processing”

Page 81

6-11

Performance Tests iPRO-RC™ Series Banknote Recycler Section 6

Figure 6-52 Double Note Detection Sensor

a c

NOTE: The LED will flash at a Green Color Rate when an abnormal condition occurs!

Figure 6-53 RC Full Sensor

Figure 6-54 Test Function Screen Buttons

word will again turn to Grayed-out

text (Figure 6-52 b).

5. Click on the “

Save Sensor Data”

Function Screen Button (Figure

6-52 c)

to reflect the saved Status in the related

result Field.

6. Click on the “

Load Sensor Data”

Function Screen Button (Fig-

ure 6-52 d)

7. Confirm that the “

to read the saved Status result data.

OK” (Figure 6-52 e) Status text

message appears in the Status result Field next to the Do

uble Note Detection text line label.

RC F

ULL SENSOR BUTTON CALIBRATION

1. Check that the Recycler Unit is Empty.

2. Click on the “

RC Full Sensor”

Calibration Screen Button (Figure 6-53 a).

3. Confirm that the iPRO-RC™ Unit LED indicates dy Green Color. The Bold Text “

a stea

ing

” word appears during the Test’s

Process-

performance (Figure 6-53 b).

4. When the RC Full Sensor Calibration is complete,

the Bol

d Text “

Processing” word

will turn to Grayed-out text (Figure 6-53 b).

5. Click on the “

Save Sensor Data”

Screen Button (Figure 6-53 c) to reflect the saved Status in the related result Fi

eld.

6. Click on the “

Load Sensor Data”

Screen Button (Figure 6-53 d)

to read the saved Status result data.

7. Confirm that the “

OK” text message (Figure 6-53

e) appears in the Status result Field next to the

RC1 Full Sensor and the RC2 Full Sensor text line labels.

Table 6-1 lists the Sensor Calibration Items, their descriptions and their resulting configurations.

Table 6-1 Sensor Calibration Configuration

Item Description Result

Double Note

Detection Sensor

RC1 Full Sensor

RC2 Full Sensor

Indicates the Double Note Detection Sensor’s Condition

Indicates the RC1 Full Sensor’s Calibration Condition

Indicates the RC2 Full Sensor’s Calibration Condition

Load OK = Current

Calibration Value

Read Completion

OK = Calibration

Success

NG = Abnormal

Condition Occurred

Individual Performance Test

The six (6) Function Buttons shown in Figure 6-54 are for activating Calibration tests for the following functions:

• Transport Sensor Test:

Checks the Transport movement Sensor

• Motor Test:

hecks the Motor Normal/Reverse rotation

• Flapper Test:

Checks the Flapper’s movement

• Lifter UP Test:

Checks the Lifter’s upward movement

• Lifter DOWN Test:

Checks the Lifter’s downward movement

• Get All Sensor States:

Reads all of the Sensor’s conditions.

Click on the desired Test Function Screen Button to begin each Performance Test.

The Test begins, and will finish automatically. The

Processing” display message appears in bold

“

Page 82

6-12

Section 6 iPRO-RC™ Series Banknote Recycler Performance Tests

NOTE: The Test Status will not appear in the Status Text Field unless the “Get All Sensor

State

” Screen Button is clicked! Only Motor Speed will appear in the Status Fields when a Motor Test is finished.

( ) during the Performance Test, then appears grayed-out once the Test is complete ( ). The iPRO-RC™ LED will appear solid (non-flashing) Green when the Function has performed normally. If an abnormal condition occurs, the LED flashes Green. (Refer to the Table A-4 on page A-3 in this manual for information on LED Error Code Conditions.)

Table 6-2 Performance Test Configurations

Button Description

Detects a Banknote’s presence on the Double Note Detection

Transport Sensor Test

Motor Test

Flapper Test Checks the Flapper’s performance -

Lifter UP Test Checks the Lifter’s Upward performance -

Lifter DOWN Test Checks the Lifter’s Downward performance -

*. Refer to Table A-4 in Appendix A of this Service Manual for further info rmation regarding any Abnormal Green Flashes.

Sensor (Does not detect double Notes)

Detect Banknote presence on Transport Sensor 1 -

Detect Banknote presence on Transport Sensor 2 -

RC1 Motor CW Speed: Checks the RC1 Space Transport Motor’s Normal Rotation Speed

RC1 Motor CCW Speed: Checks the RC1 Space Transport Motor’s Reverse Rotation Speed

RC2 Motor CW Speed: Checks the RC2 Space Transport Motor’s Normal Rotation Speed

RC2 Motor CCW Speed: Checks the RC2 Space Transport Motor’s Reverse Rotation Speed

Table 6-2 lists the functions of each Performance Test and the related LED configuration.

Recycler Unit LED

Status

Indication

Speed

[mm/s]

Normal

(Stand-by/

Testing)

Green Lit

Abnormal

Green

Flash

Green

Flash

Page 83

6-13

Performance Tests iPRO-RC™ Series Banknote Recycler Section 6

When clicking on the “Get All Sensor State” Screen Button, each Sensor’s Status will appear in the “Sta-

tus

” Text Field. Table 6-3 lists all of the Sensor’s Functions and their Status Indications.

GET ALL S

ENSOR STATE

Table 6-3 Get All Sensor State Configurations

Status Text Field

ndication

Item Description

Detect

Double (Transport)

Transport Sensor 1 Detects a Banknote’s presence on Transport Sensor 1 ON OFF

Transport Sensor 2 Detects a Banknote’s presence on Transport Sensor 2 ON OFF

RC1 Full

RC2 Full

RC1 End

RC2 End

Cash Box Sensor Detects that the Cash Box is seated ON OFF

Recycle Unit Sensor Detects that the Recycler Unit is seated ON OFF

Stacker Encoder Board

Lifter Home Position Detects the Lifter’s Home Position of the Lifter Home Sensor ON OFF

RC1 Flapper Open

RC2 Flapper Open

DIP Switch1 Detects the DIP Switch 1 condition on the iPRO-RC™ Unit ON OFF

DIP Switch2 Detects the DIP Switch 2 condition on the iPRO-RC™ Unit ON OFF

DIP Switch3 Detects the DIP Switch 3 condition on the iPRO-RC™ Unit ON OFF

DIP Switch4 Detects the DIP Switch 4 condition on the iPRO-RC™ Unit ON OFF

DIP Switch5 Detects the DIP Switch 5 condition on the iPRO-RC™ Unit ON OFF

DIP Switch6 Detects the DIP Switch 6 condition on the iPRO-RC™ Unit ON OFF

DIP Switch7 Detects the DIP Switch 7 condition on the iPRO-RC™ Unit ON OFF

DIP Switch8 Detects the DIP Switch 8 condition on the iPRO-RC™ Unit ON OFF

s a Banknote’s presence on the Double Note Detection Sensor (Does

not detect double Banknotes)

Detects that the RC1 Space is full (Detects a “Full” condition while the Lifter is in the UP position)

Detects that the RC2 Space is full (Detects a “Full” condition while the Lifter is in the UP position)

Detects that the RC1 Space is Empty (Detects an “End” condition while the Lifter is in the DOWN position)

Detects that the RC2 Space is Empty (Detects an “End” condition while the Lifter is in the DOWN position)

Detects the Pusher Plate’s Home Position of the Cash Box Pusher Plate Home Sensor

Detect the RC1 Space Flapper’s Open condition of the Flapper Open/Close Sensor

Detects the RC2 Space Flapper’s Open condition of the Flapper Open/Close Sensor

Detected

ON OFF

OPEN CLOSE

Not

etected

Page 84

6-14

Section 6 iPRO-RC™ Series Banknote Recycler Performance Tests

Performance Test without a PC

Table 6-4 lists the Performance Test Items and the DIP Switch Settings for the Performance Test without using a PC for testing.

Table 6-4 Non-PC Performance Test Item and Configuration

DIP Switches

No. Test Item Test Purpose

iPRO Recycler

Stand-by Operating

Red Lit

†

Green Lit Green Lit

Red Lit Green Lit

Green Lit Green Lit

Red Lit Green Lit Green Lit

Green Lit Green Lit Green Lit

Red Lit Green Lit Green Lit

Green Lit Green Lit Green Lit

Red Lit Green Lit Green Lit

Green Lit Green Lit Green Lit

Red Lit Green Lit Green Lit

Green Lit Green Lit Green Lit

Red Lit Green Lit Green Lit

Green Lit Green Lit Green Lit

Red Lit Green Lit Green Lit

Green Lit Green Lit Green Lit

Red Lit Green Lit Green Lit

Green Lit Green Lit Green Lit

Acceptance

Banknote

Te st

Checks the Banknote

Acceptance and

Stacking movement into

the Cash Box and the

Recycler Unit

1, 2, 3,

4, 8

Recyclable

Denomination

Setting

Checks each moving

2 Aging Test

RC1 Space

Transport

Motor Normal

Rotation Test

RC1 Space

Transport

Motor

Reverse

Rotation Test

RC2 Space

Transport

Motor Normal

Rotation Test

RC2 Space

Transport

Motor

Reverse

Rotation Test

7Lifter Test

RC1 Space

Flapper Test

RC2 Space

Flapper Test

*. The LEDs exhibit a Stand-by indication when each Test is successfully completed. If the LED indicates any other state, an abnormal condition has occurred. Refer to the

“iPRO Unit LED Code Conditions” on page A-1, “RC Unit LED Color Type Error Code Conditions” on page A-2, “Recycler Unit LED Code Conditions” on page A-3 and “Various Recycler Unit LED Flashing Error Code Conditions” on page A-3 in Appendix A of this Service  Manual.

†. Refer to the “Software Specification” Document for more detailed information concerning this value setting.

part and Sensor through

aging movements

Checks the RC1 Space

Transport Motor’s

normal rotation

movement

Checks the RC1 Space

Transport Motor’s

reverse rotation

movement

Checks the RC2 Space

Transport Motor’s

normal rotation

movement

Checks the RC2 Space

Transport Motor’s

reverse rotation

movement

Checks the Lifter’s

upward/downward

movement

Checks the RC1 Space

Flapper’s movement

Checks the RC2 Space

Flapper’s movement

1, 2, 5, 8 4

1, 2, 5, 8 1

1, 2, 5, 8 1, 3

1, 2, 5, 8 2

1, 2, 5, 8 2, 3

1, 2, 5, 8 3

1, 2, 5, 8 5

1, 2, 5, 8 6

iPRO Recycler

After Banknote

Out

Extinguished

€100 = 5 Times €200 = 6 Times €500 = 7 Times

LED

Insertion

Green

Flashes

€5 = 1 Time €10 = 2 Times €20 = 3 Times €50 = 4 Times

Stand-by Operating

Green Lit

Out

Extinguished

Page 85

6-15

Performance Tests iPRO-RC™ Series Banknote Recycler Section 6

NOTE: The denomination value stored in the RC1-Bin is set by DIP Switches No.1 to No.4 on the Recycler, and the denomination value stored in the RC2-Bin is set by DIP Switches No.5 to No.8 on the Recycler. Refer to the specific Country’s “Software Specification Sheet” Document for more value setting details.

Performance Test without PC Procedure

Perform the following steps to execute iPRO-RC™ performance Tests No.2 through No.9 without a PC:

1. Turn the iPRO-RC™ Power Switch to OFF.

2. Set the desired DIP Switches on the iPRO™ ransport Unit and Recycler Unit to

T desired Performance Test.

3. Turn the iPRO-RC™ Power Switch to

iPRO™ Transport Unit LED will flash at a Green and a Red Color rate when entering the  Performance Test Mode.

4. Set the iPRO™ Transport Unit’s 8-Position DIP

itch No.8

OFF in order to start a desired Test.

5. Set the iPRO™ Transport Unit 8-Position DIP

itch No.8 back

ON in order to end a Test. The

iPRO-RC™ will revert to Stand-by Mode Status following each Test’s completion. Return to Step 2 of this procedure if necessary to perform

ANKNOTE ACCEPTANCE TEST

another DIP Switch Performance Test.

Perform the following steps to execute the Banknote Acceptance Test without a PC:

1. Turn the iPRO-RC™ Power Switch to OFF.

2. Set the desired DIP Switch Number on the

iPRO™ T 8-Position DIP Switch to Performance Test (Table 6-4).

ransport Unit’s and Recycler Unit’s 

ON to select the desired

ON for the

ON. The

3. Turn the iPRO-RC™ Power Switch

iPRO™ Transport Unit’s LEDs will alternately flash at a Green and a Red Color Rate when  entering the Performance Test Mode.

4. Set the 8-Position DIP Switch No.8 to

order to start the iPRO-RC™ Unit’s initialization  routine.

5. Check that the iPRO™ T

off (extinguished), and that the iPRO-RC™ Status is in the Stand-by Mode.

6. Start the Test by inserting a Banknote.

7. Confirm the Banknote’s denomination by count-

ing the LED flashes between pauses (Table 6-4 in this Section for flash count vs. denomination

e information).

valu

This completes the Banknote Acceptance Test without using a PC Procedure.

ON. The

OFF in

ransport Unit’s LEDs are

Page 86

6-16

Section 6 iPRO-RC™ Series Banknote Recycler Performance Tests

THIS PAGE INTENTIONALLY LEFT BLANK

Page 87

7-1

iPRO-RC™ Series

7 EXPLODED VIEWS AND PARTS LISTS

NOTE: Parts may be changed for improvement without notice.

Figure 7-1 Entire iPRO-RC Unit Exploded View

Entire iPRO-RC Unit Exploded View

Figure 7-1 Entire iPRO-RC Unit Exploded View

Banknote Recycler

Section 7

This section provides product exploded views and parts lists for iPRO-RC™ Series Banknote Recycler (iPRO-100-SH2-RC; iPRO-RC™) Unit. This section contains the following information.

• Entire iPRO-RC Unit Exploded View

• iPRO-RC Frame Unit Exploded View

• iPRO-RC Lower Unit

• iPRO-RC Upper Course Assembly

• iPRO-RC RC Space Unit Exploded View

• iPRO-RC Rear Transport Assembly 

Exploded View

• WBA-SH2 Cash Box Unit Exploded View

• iPRO-RC Large Cash Box Frame Unit

Exploded View

• Optional Lock Unit Exploded View

Page 88

7-2

Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists

Entire iPRO-RC Unit Parts List

Table 7-1 iPRO-RC Unit Parts List

Ref No. EDP No. Description Qty Remark

196488 UBA/iPRO-RC Frame 1

216287 UBA/iPRO-RC Frame (Large Cash Box) 1

618 iPRO-100 Transport Unit 1

207

210

726 iPRO-200 Transport Unit 1

236

850 iPRO-100 Transport Unit OEM 1

198102 Bezel Spacer 1

272 UBA/iPRO Bezel SS 1 R (85mm, Black, Green LED) 1

202

Relay Harness

Bezel Harness:

202273 UBA/iPRO Bezel SS 2 R (85mm, Blue, Blue LED) 1

275 UBA/iPRO Bezel SS A R (85mm, Bl

202

ue, Blue LED. 2-Line) 1

202276 UBA/iPRO Bezel SS B R (85mm, Green, Green LED. 2-Line) 1

277 UBA/iPRO Bezel SS Metal M1 (Metal, Silver, Green LED) 1

202

Relay Harness:

Bezel Harness:

Relay Harness

Bezel Harness:

202278 UBA/iPRO Bezel SS Metal M2 (Metal, Silver, Blue LED) 1

963 UBA/iPRO-RC RC Space 1

195

237347 UBA/iPRO-RC RC Space with Anti Static Sheet 1

226497 UBA/iPRO-RC RC Space with P-Lock (Plastic Simple Lock) 1

131

854 WBA-SH2 Cash Box Unit 1

127891

UBA/iPRO Large Cash Box with Key Spacers and Tangs

7 075245 Grommet 1

8 199082 M3x35 W Washer (Small) 2 Accessory

1 196555 Power Harness 1 Accessory

*. Refer to the iPRO Series Banknote Acceptor Operational and Maintenance Manual for the Exploded View and Parts List.

013536 M3x10 W Washer (Small) 2 Accessory

567 External Communication Harness (Standard) 1 Accessory

209

N/A External Communication Harness (USB/IF) 1 Accessory

222

912 External Communication Harness for OEM(3441-05-03) 1 Accessory

196

554 External Communication Harness for OEM (3440-05-10) 1 Accessory

206442 Lock Unit Assy. 1 Optional

#200399

196594

#200399

Page 89

7-3

Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7

Figure 7-2 iPRO-RC Frame Unit 1 Exploded View

100

101

102

105

103

106

104

105

106

Figure 7-2 iPRO-RC Frame Unit 1 Exploded View

iPRO-RC Frame Unit 1 Exploded View

Page 90

7-4

Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists

iPRO-RC Frame Unit 1 Parts List

Table 7-2 iPRO-RC Frame Unit 1 Parts List

Ref No. EDP No. Description Qty Remark

100 265015 RC Bezel Assy. 1

101 196443 UBA/iPRO-RC Upper Frame 1

102 265780 UBA/iPRO Transport Rail 2

103 196441 UBA/iPRO-RC Rear Frame 1

104 128427 M3x5 Flat Head Screw (Nyloc) 2

105 006036 M3x4 Washer 12

106 149635 M3x4 Low Head Flat Screw (Nyloc) 4

Page 91

7-5

Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7

Figure 7-3 iPRO-RC Frame Unit 2 Exploded View

Ｃ

Ｎ

７

Ｃ

Ｎ

１

０

Ｃ

Ｎ

１

２

Ｃ

Ｎ

４

Ｃ

Ｎ

１

Ｃ

Ｎ

１

３

Ｃ

Ｎ

５

Ｃ

Ｎ

３

Ｃ

Ｎ

８

Ｃ

Ｎ

６

Ｃ

Ｎ

１

Ｃ

Ｎ

９

200

202

201

203

204

205

206

207

208

209

210

211

212

211

212

214

215

216

217

218

219

220

221

222

223

224

225

216

213

Figure 7-3 iPRO-RC Frame Unit 2 Exploded View

iPRO-RC Frame Unit 2 Exploded View

Page 92

7-6

Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists

iPRO-RC Frame Unit 2 Parts List

Table 7-3 iPRO-RC Frame Unit 2 Parts List

Ref No. EDP No. Description Qty Remark

200 196440 UBA/iPRO-RC Base Frame 1

201 196439 UBA/iPRO-RC Middle Frame 1

202 195324 Frame Transport Guide 1

203 195323 Pinch Roller Holder 4

204 195879 RC Pinch Roller 4

205 195935 Rear Transport Shaft 11 4

206 195899 Pinch Roller Spring 4

207 195966 UBA/iPRO-RC Rear Transport Assy. 1

208 196542 Double Note Detection Sensor LED 1

209 256324 Recycler CPU Board Assy. 1

210 006036 M3x4 Washer 6

211 113803 M3x8 Low Flat Head Screw (Nyloc) 4

212 149635 M3x4 Low Flat Head Screw (Nyloc) 4

213 003609 M3x6 W Washer 4

214 196553 End Detection Sensor Harness 1

215 196548 Lifter Motor Encoder Harness 1

216 196550 Sensor Harness 1

217 196551 Recycler Transport Motor Encoder Harness 1

218 216594 Recycler Board Power Harness 1

219 196562 Recycler Transport Motor Assy. (Upper) 1

220 196561 Recycler Transport Motor Assy. (Lower) 1

221 196539 Lifter Motor Assy. 1

222 196540 Flapper Open/Close Solenoid Assy. (Upper) 1

223 196541 Flapper Open/Close Solenoid Assy. (Lower) 1

224 196549 Flapper Open/Close Detection Harness 1

225 196552 Full Detection Sensor Harness 1

Page 93

7-7

Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7

Figure 7-4 iPRO-RC Frame Unit 3 Exploded View

300

301

302

303

304

305

306

307

308

309

318

320

309

221

311

215

312

318

319

307

321

322

310

323

325

327

314

326

313

317

315

316

317

Figure 7-4 iPRO-RC Frame Unit 3 Exploded View

iPRO-RC Frame Unit 3 Exploded View

Page 94

7-8

Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists

iPRO-RC Frame Unit 3 Parts List

Table 7-4 iPRO-RC Frame Unit 3 Parts List

Ref No. EDP No. Description Qty Remark

300 196451 RC Latch Case 1

301 196452 RC Latch Button 1

302 196472 Latch Button Spring 4

303 196453 RC Latch Left 1

304 196454 RC Latch Right 1

305 196437 Lift Motor Bracket 1

306 196475 Lift Up Shaft 1

307 007500 Bearing 2

308 196459 Lift Pitch Spacer 1

309 196473 Lift Up Gear 2

310 196474 Lift Motor Gear C 1

311 116208 Centering Home Position Sensor Board Assy. 1

312 196484 Reuse Clamp 3

313 196438 UBA/iPRO-RC Internal Frame 1

314 196442 RC Box Frame Ground Plate 1

315 201245 Polyacetal Washer (DURACON) 2

316 063250 2.6x6 Phillips, Self Tightening, Binding 2

317 113898 ø3x18 Parallel Pin (Hard) 2

318 133880 ø2x15 Parallel Pin (Hard) 2

319 196486 ø6.1xf8.0xt1.0 Poly Slider 1

320 003709 ø5 E-Ring 2

321 005683 M2x4 Washer 2

322 038938 ø2x10 Parallel Pin (Hard) 1

323 003707 ø3 E-Ring 1

324 010377 M2.6x5 W Washer (Small) 1

325 006036 M3x4 Washer 1

326 052564 2.6x6 Phillips, Self Tightening, Flat Head Screw 4

327 025195 M3x4 W Washer (Large) 4

Page 95

7-9

Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7

Figure 7-5 iPRO-RC Frame Unit 4 Exploded View

400

225

410

401

411

413

401

412

401

409

408

225

414

402

403

404

406

405

407

401

225

401

Figure 7-5 iPRO-RC Frame Unit 4 Exploded View

iPRO-RC Frame Unit 4 Exploded View

Page 96

7-10

Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists

iPRO-RC Frame Unit 4 Parts List

Table 7-5 iPRO-RC Frame Unit 4 Parts List

Ref No. EDP No. Description Qty Remark

400 196448 Frame Guide 3 1

401 196450 Sensor Cover 6

402 196446 Frame Guide 1 1

403 102984 Cash Box Holder B 1

404 052649 Box Lever Spring 1

405 196458 Box Pusher Holder 1

406 196471 Box Pusher Spring 1

407 196435 UBA/iPRO-RC Right Frame 1

408 196545 End Detection Sensor (Upper) LED 1

409 196545 End Detection Sensor (Lower) LED 1

410 196546 Full Detection Sensor (Upper) PT 1

411 196546 Full Detection Sensor (Lower) PT 1

412 196545 Lifter Home Detection Sensor LED 1

413 196546 Lifter Home Detection Sensor PT 1

414 128427 M3x5 Flat Head Screw (Nyloc) 6

Page 97

7-11

Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7

Figure 7-6 iPRO-RC Frame Unit 5 Exploded View

214 510

511

501

509

508

500

502

505

506

503

504

512

507

501

214

Figure 7-6 iPRO-RC Frame Unit 5 Exploded View

iPRO-RC Frame Unit 5 Exploded View

Page 98

7-12

Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists

iPRO-RC Frame Unit 5 Parts List

Table 7-6 iPRO-RC Frame Unit 5 Parts List

Ref No. EDP No. Description Qty Remark

500 196449 Frame Guide 4 1

501 196450 Sensor Cover 4

502 196447 Frame Guide 2 1

503 102983 Cash Box Holder A 1

504 052649 Box Lever Spring 1

505 196458 Box Pusher Holder 1

506 196471 Box Pusher Spring 1

507 196436 UBA/iPRO-RC Left Frame 1

508 196546 Full Detection Sensor (Upper) PT 1

509 196546 Full Detection Sensor (Lower) PT 1

510 196545 End Detection Sensor (Upper) LED 1

511 196545 End Detection Sensor (Lower) LED 1

512 128427 M3x5 Flat Head Screw (Nyloc) 6

Page 99

7-13

Exploded Views and Parts Lists iPRO-RC™ Series Banknote Recycler Section 7

Figure 7-7 iPRO-RC RC Space 1 Exploded View

615

618

616

617

619

603

620

604

620

613

605

600

612

601

602

614

608

611

610

609

606

609

607

611

610

Plastic Simple Lock

Cylinder Lock

Figure 7-7 iPRO-RC RC Space 1 Exploded View

iPRO-RC RC Space 1 Exploded View

Page 100

7-14

Section 7 iPRO-RC™ Series Banknote Recycler Exploded Views and Parts Lists

iPRO-RC RC Space 1 Parts List

Table 7-7 iPRO-RC RC Space 1 Parts List

Ref No. EDP No. Description Qty Remark

600 251308 Door 1

601 080522 Personal Coin Lock Mini 1

02 195897 Tang 1

196462 Length Guide 120 (Gray)

196464 Length Guide 127 (Red) 1

3 and 604

05 195917 Length Guide Assist Sheet 1

06 195888 Fulcrum Shaft 2

07 195915 RC Skid 2

08 265781 Front Width Guide 4

09 195916 RC Pressure Guide 2

10 003609 M3x6 W Washer (Small) 8

1 081564 M2.6x5 Flat Head Screw (Nyloc) 4

12 063352 M2.3x5 Washer 2

13 138053 2x5 Phillips, Self Tightening, Binding 2

14 003707 ø3 E-Ring 2

15 226493 RC Lock Guide 1 For P-Lock

16 226494 RC Lock Lever 1 For P-Lock

17 226495 RC Lock 1 For P-Lock

18 226496 RC Lock Spring 1 For P-Lock

19 104010 M3.6x6 Phillips, Self-Tapping, Bind Head Screw 1 For P-Lock

20 003610 M3x6 W Washer (Large) 4

*. Refer to the “Software Information Sheet” to choose appropriate guides for each currency.

196466 Length Guide 133 (Blue) 1

196

468 Length Guide 140 (Orange) 1

196

469 Length Guide 147 (Green) 1

204

457 Length Guide 152 (Black) 1

196

470 Length Guide 158 (Black) 1

Choose two guides

of the seven

various guides.

JCM iPRO-100-SH2-RC Operation And Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

List of Figures

List of Tables

1 GENERAL INFORMATION

Figure 1-1 iPRO-RC Unit Assembly

Description

Figure 1-2 Precautionary Symbols

Model Descriptions

Table 1-1 iPRO-RC Model Number Specifications

Type Descriptions

Table 1-2 iPRO-RC Type Specifications

Software Descriptions

Table 1-3 iPRO-RC Software No. Specifications

Precautions

User Cautions

Preventive Maintenance

Figure 1-3 Unacceptable Banknotes

Figure 1-4 Banknote Storage Insertion Cautions

Banknote Fitness Requirements

Banknote Storage Requirements

Primary Features

Figure 1-5 iPRO-RC Component Names

Component Names

Specifications

Technical Specifications

Table 1-4 iPRO-RC Technical Specifications

Environmental Specifications

Table 1-5 iPRO-RC Environmental Specifications

Electrical Specifications

Structural Specifications

Figure 1-6 iPRO-RC Banknote Recycler Standard Unit with Bezel Outside Dimensions

Figure 1-7 iPRO-RC Banknote Recycler Standard Unit with Bezel, Lock Unit and Outside Dimensions

Unit Dimensions

Entire Unit Outside Dimensions

Figure 1-8 iPRO-RC Banknote Recycler Standard Unit with Bezel Outside Dimensions

Figure 1-9 iPRO-RC Banknote Recycler Standard Unit with Bezel, Lock Unit and Outside Dimensions

Entire Unit Outside Dimensions (Continued)

Technical Contact Information

Americas

Europe, Middle East, Africa & Russia

UK & Ireland

Asia and Oceania

JAPAN CASH MACHINE CO., LTD.(HQ)

2 INSTALLATION

Figure 2-1 M4 Screws Locations (Right/Left)

Figure 2-2 M4 Screws Locations (Rear & Bottom)

Installation Procedure

Figure 2-3 Cable Interconnection

Figure 2-4 CPU Board Switch Locations

Cable Interconnection

Table 2-2 iPRO-RC Unit DIP Switch Settings

Switch Configuration

DIP Switch Configuration

Table 2-1 iPRO Transport Unit DIP Switch Settings

Table 2-3 CPU Board Switch Configurations

Table 2-4 RC Selection Switch Configuration

Connector Pin Assignments

Table 2-5 USB Interface Connection Pin Assignments

Connector Pin Assignments (Continued)

Table 2-6 Photo Coupler Interface Connection Pin Assignments

Connector Pin Assignments (Continued)

Table 2-7 RS232C Interface Connection Pin Assignments

Connector Pin Assignments (Continued)

Table 2-8 ccTalk Interface Connection Pin Assignments

Connector Pin Assignments (Continued)

Table 2-9 Power Supply Pin Assignments

Connector Pin Assignments (Continued)

Table 2-10 Front Panel Bezel Interface Connection Pin Assignments

Figure 2-5 Banknote Restoration Methods

Figure 2-6 Retrieving Recycler Banknotes

Preventive Maintenance

Restoring Banknotes

Sending Retrieved Banknotes to the Cash Box by Command

Retrieving Banknotes Directly

Retrieving Banknotes

Sending Retrieved Banknotes to the Cash Box

Figure 4-2 Lifter Motor Encoder Circuit Board

Assembly Removal

Figure 4-14 Full Sensor LEDs, End Sensor PTs

and Lifter Home Position Sensor LED/PT Removal

Figure 4-15 Upper & Lower Flapper Pusher

Lever Solenoid Removal

Figure 4-16 Flapper Open/Close Circuit

Board Removals

Figure 4-18 Banknote Transaction Sensor & Box

Detection Circuit Board Removal

Figure 4-19 Recycler Encoder Circuit Board

Removal