JCM Integra User Manual

COD. 1257012-GB / 3.0

INTEGRA

GENERAL DESCRIPTION

Control panel for the control of three-phase motors to 3CV at 400V and single-phase motors to 1.5CV at 230V for industrial
doors. It allows dead-man open and close operations, automatic dead-man close operations, semi-automatic operations and
automatic operations. Connection to portable programmer. Anti-intrusion function. It allows dead-man function when a
security fails. LAMP LED will blink indicating security activated.

TECHNICAL CHARACTERISTICS

INTEGRA-ECO (standard box model)

_Panel supply 400V ac 3N / 230V ac
Power 3CV / 1.5CV
Optional cards Receiver card, Radioband/RCS, signal, magnetic detector
24Vac output 24V ac / 0.5A (shared with photocell test output)
Photocell autotest output 24V ac / 0.5A (shared with security device output)
Auxiliary contact outlet Electro-brake / Electro-lock / Garage light

230V ac outlet
Operating temperature -20ºC to +85ºC

Sizes 225x195x85 mm 305x225x126 mm
Airtightness IP54 IP56
Equipment category Class II

Limited to (0.05A, 11W) powered at 400V

Limited to (3A, 600W) powered at 230 Vac

BASE PLATE DESCRIPTION

INTEGRA (Industrial box model)

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25 26 27 28 29 30 31 32 33 34

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COD. 1257012-GB / 3.0

INTEGRA

CONEXIÓN

1 Test for security parts 24Vac
2 Common for security part test and 24Vac outlet
3 24Vac outlet
4 Common ends of run and stop
5 End of run Close (NC)
6 End of run Open (NC)
7 Stop button (NC)
8 Common temperature contact
9 Temperature contact (NC)
10 Common buttons
11 Alternative button (NO)
12 Close button (NO)
13 Start button (NO)

14 Common securities
15 Security Close contact (NC)
16 Security Open contact (NC)
17 Security Close edge (resistive contact 8k2)
18 Security Close edge (resistive contact 8k2)
19 Sensor hall power (+) 12Vdc/+5Vdc depending on switch
20 “Sensor hall” HA signal inlet.
21 Sensor hall power (-) 12Vdc/5Vdc depending on switch
22 “Sensor hall” HB signal inlet

23 230V ac outlet
24 230V ac outlet

25 earthing terminal
26 earthing terminal
27 R(N) power supply connection 230V/400V or neutral
28 S power supply connection 400V
29 T(L) power supply connection 230V/400V
30 U triple phase motor connection/ single phase
31 V triple phase motor connection/ single phase
32 W(C) triple phase motor connection/ common single phase

33 auxiliary contact outlet
34 auxiliary contact outlet

LINE CONNECTION

MOTOR CONNECTION

230V SINGLE-PHASE

N
R

400V THREE-PHASE

R
S
T

R(N)S T(L)

RST

230V
THREE-PHASE

R
S
T

R(N)S T(L)

UVW

THREE-PHASE MOTOR

UVW

SINGLE-PHASE MOTOR
230V

Warning: Where working with 230V connection, turn the switch to 230Vac, and where working with 400V three-phase
connection, turn the switch to 400Vac.

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COD. 1257012-GB / 3.0

INTEGRA

INSTALLATION

Any handling of the panel for installation must be carried out with the power supply disconnected.

FITTING THE CASING

· Parts: front casing and container box.

· Unscrew the securing points. Insert the cables through the lower holes.

IMPORTANT CONSIDERATIONS FOR START-UP
Check that the Open button opens and the Close button closes. Where this is not the case, invert motor cables U and V.
Any optional cards must be connected to the panel with the power supply disconnected.

OPERATING

Open (OPEN): Contact normally open to open. If pressed during the closing operation it stops and opens (until the end of the
limit switch). Acts as “Dead-Man” if kept pressed down with Option 3 of the options switch triggered.

Close (CLOSE): Contact normally open to close. If it is pressed while the door is opening, it stops. Acts as “Dead-Man” if
kept pressed down with Option 2 of the options switch triggered.

Start (START): Contact normally open to open and close. The first press opens, the second press stops (until the limit switch)
and the third closes. If pressed during the closing operation it stops and inverts (until the end of the limit switch).
The Start contact only acts as an open button when using a traffic light card with traffic control enabled.

Temperature (TEMP): Contact normally closed for connection to a temperature sensor for the motor. When it indicates that
the motor has exceeded the security limit, the operation will stop until it has cooled. Where not used, turn option 4 (TEMP)
on the input switch to ON.

Stop (STOP): Contact normally closed. This detains the operation on standby for a new order. Where not used, turn option 3
(STOP) on the input switch to ON.

Ends of run (FC.CL / FC. OP): contacts normally closed to mechanically indicate the open and closed end of run. Where not
used, turn option 1 (FC.CL) and 2 (FC.OP) on the input switch to ON.

Security contact (SEC.CL / SEC.OP): Contact normally closed, photocell or magnetic detector type. This acts by causing
stoppage and partial inversion during opening and stoppage and total inversion during closure. Where not used, turn option 5
(SEC.CL) and 6 (SEC.OP) on the input switch to ON.
The security close contact also acts as a close button when the vehicle has passed if Option 10 on the options switch is
enabled.

Security edge (SEC.EDGE): Resistive contact for resistive security edge. This acts on closing, causing stoppage and inversion.
Where not used, turn option 7 (SEC.EDGE) on the input switch to ON.

24 Vac output: To power any equipment at a voltage of 24 Vac with a maximum consumption of 0,5A (shared with
photocell test output).

Auto-test output (TEST. SEC): 24 Vac output for auto-test of security parts with a maximum consumption of 0,5A (shared
with 24Vac output).

Auxiliary Contact (Aux. Contact): Normally open contact that has four different functions depending on the position of Option
switches 7 and 8.

Function Option switch 7 Option switch 8
Electro-brake: Enables electro-brake to unblock motor
during operations.
Anti-intrusion function* ON ON
Electro-lock: Enables electro-lock 3 seconds at the start
of the opening operation.
Garage light: Enables garage light during the door
operating time plus 2 minutes.

* Anti-intrusion function:

1. Activates the auxiliary contact on the following cases:
a) if during the opening or closing movements, or with the door opened, it detects the passage of more
than one vehicle by the close safety contact (SEC.CL). If this occurs during the opening movement, the
door will finish opening. If this occurs during the closing, the door will invest up until being completely
open. The door remains opened, without making auto-closing even if it is activated.
b) If the control panel has not given the order to open and closing end of course (FC.CL) is
deactivated. For example, if someone tries to open the door by force.

ON OFF

OFF OFF

OFF ON

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