JCM EBA-40, EBA Series Integration Manual
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EBA® Series
Banknote Acceptor (EBA-40)
Integration Guide
Revision A, December 4, 2013
P/N 960-000173R_Rev. A {EDP #229278}
Issue #4103-IGE-01-00
© 2013, JAPAN CASH MACHINE CO., LTD.
EBA® Series Banknote Acceptor (EBA-40) Integration Guide
or
or or
or
Issue #4103-IGE-01-00
REVISION HISTORY
Rev №. Date Reason for Update Comment
A 12/4/13 Initial Document
International Compliance
• RoHS Directives
• CE Mark
• CB Scheme
NOTE: The above listed compliance confirmations are currently being examined for approval or
certification.
This product document (hereinafter referred to as “Manual”) is fully covered by legal Copyrights owned by the JAPAN
CASH MACHINE CO., LTD. (hereinafter referred to as “JCM”) under Japanese laws and other Foreign Countries.
This Manual contains many copyrighted, patented or properly registered equipment items manufactured by JCM, that
are prohibited and illegal to duplicate, replicate, copy in whole, or in part, without the express authorization by JCM with
the following exceptions:
1. When an authorized JCM agency or distributor duplicates the Manual for sales promotion and/or service
maintenance of the product, or technical service personnel education as required; and
2. When an end user duplicates the Manual to maintain operation of the product or operate the product in general.
JCM retains all rights to amend, alter, change or delete any portion of this Manual in whole, or in part, or add items
thereto without notice regarding the product or its related products.
JCM is a registered trademark of JAPAN CASH MACHINE CO., LTD. All other product names mentioned herein may be
registered trademarks or trademarks of their respective companies. Furthermore,
in each case throughout this publication.
Copyright © 2013 By JAPAN CASH MACHINE CO., LTD.
™, ® and © are not always mentioned
i
EBA® Series
Banknote Acceptor (EBA-40)
Table of Contents
Page
1 GENERAL INFORMATION......................................................................................1
Description.......................................................................................................................... 1
EBA-40 Unit ......................................................................................................................
Model Descriptions ............................................................................................................. 2
Type Descriptions ...............................................................................................................2
Software Descriptions......................................................................................................... 2
Precautions.......................................................................................................................
User Cautions ................................................................................................................................. 2
Installation Cautions ..................................................................................................................... 2
Mounting, Dismounting & Transportation...................................................................................... 3
Placing Foreign Objects into the Unit
Preventive Maintenance ..........................................................................................................
Banknote Fitness Requirements....................................................................................................
Primary Features ................................................................................................................4
Component Names............................................................................................................. 5
...........................................................................................3
2 SPECIFICATIONS....................................................................................................6
Technical Specifications...................................................................................................... 6
Environmental Specifications .............................................................................................. 7
Electrical Specifications ...................................................................................................... 7
Structural Specifications...................................................................................................... 7
3 INSTALLATION .......................................................................................................8
Installation Procedure ......................................................................................................... 8
Entire Unit Installation ..................................................................................................................... 8
Acceptor Head Installation .............................................................................................................. 8
Lock Installation .................................................................................................................. 9
DIP Switch Configurations ................................................................................................ 10
4 CONNECTOR PIN ASSIGNMENTS ......................................................................11
CONNECTOR PIN ASSIGNMENTS (Continued 1).......................................................... 12
CONNECTOR PIN ASSIGNMENTS (Continued 2)
CONNECTOR PIN ASSIGNMENTS (Continued 3)
CONNECTOR PIN ASSIGNMENTS (Continued 4)
CONNECTOR PIN ASSIGNMENTS (Continued 5)
CONNECTOR PIN ASSIGNMENTS (Continued 6)
.......................................................... 13
.......................................................... 14
.......................................................... 15
.......................................................... 16
.......................................................... 17
5 PREVENTIVE MAINTENANCE .............................................................................18
Retrieving Banknotes........................................................................................................ 18
Clearing a Banknote Jam.................................................................................................. 18
Cleaning Procedure .......................................................................................................... 18
Sensor and Roller Cleaning Procedure ........................................................................................ 18
Sensor and Roller Locations......................................................................................................
6 STANDARD INTERFACE CIRCUIT SCHEMATICS..............................................20
STANDARD INTERFACE CIRCUIT SCHEMATICS (Continued 1)................................... 21
STANDARD INTERFACE CIRCUIT SCHEMATICS (Continued 2)................................... 22
STANDARD INTERFACE CIRCUIT SCHEMATICS (Continued 3)................................... 23
7 OPERATIONAL FLOWCHART .............................................................................24
Operational Flowchart (Continued 1)................................................................................ 25
8 TROUBLESHOOTING ...........................................................................................26
Introduction ....................................................................................................................... 26
Troubleshooting Overview ................................................................................................ 26
.. 1
.. 2
..... 3
. 4
... 19
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EBA® Series Banknote Acceptor (EBA-40) Integration Guide
Table of Contents
Continued
Page
Fault Table Listings ............................................................................................................26
LED Indication Conditions .................................................................................................28
LED Flash Error Code Conditions .................................................................................................28
LED Flash Reject Code Conditions; Banknotes ........
LED Reject Error Code Conditions; Barcode Coupons .................................................................31
....................................................................30
9 UNIT DIMENSIONS ............................................................................................... 33
Entire Unit Outside Dimensions.....................................................................................................33
Head Assembly Outside Dimensions
............................................................................................33
10 TECHNICAL CONTACT INFORMATION ............................................................. 34
Americas .......................................................................................................................................34
JCM American......................................................................................................................
Europe, Africa, Russia & Middle East .......................
JCM Europe GmbH.................................................................................................................
UK & Ireland .....................................................................................................................
JCM Europe (UK Office)..........................................................................................................
Asia and Oceania ................................................................................................................
JCM Gold (HK) Ltd. ..............................................................................................................
JAPAN CASH MACHINE CO., LTD. (HQ)...................................................................................34
....................................................................34
.......34
....34
.............34
....34
..........34
.......34
11 INDEX .................................................................................................................... 35
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EBA® Series
Banknote Acceptor (EBA-40)
List of Figures
Page
Figure 1 EBA-40 Unit ...............................................................................................1
Figure 2 Precautionary Symbols ..............................................................................2
Figure 3 Unacceptable Banknotes ...........................................................................4
Figure 4 Automatic Centering Mechanism (with the SD3 Stacker) ..........................4
Figure 5 Automatic Centering Mechanism (without the SD3 Stacker) .....................4
Figure 6 EBA-40 Component Names ......................................................................5
Figure 7 M3 Screw Locations (Bottom) ....................................................................8
Figure 8 Key Hole Slot Locations (Rear) .................................................................8
Figure 9 M4 Screw Locations (Rear & Bottom) .......................................................8
Figure 10 M3 Screw Locations (Rear & Bottom) .......................................................9
Figure 11 Key Hole Location ......................................................................................9
Figure 12 Lock Dimension & Cylinder Length ............................................................9
Figure 13 Key Unlock Rotation Requirement ...........................................................10
Figure 14 Retrieving Banknotes ...............................................................................18
Figure 15 Clearing an Entrance Banknote Jam .......................................................18
Figure 16 Clearing a Stacker Box Banknote Jam ....................................................18
Figure 17 Sensor Cleaning ......................................................................................19
Figure 18 EBA-40 Sensor and Roller Cleaning Locations .......................................19
Figure 19 EBA-40 TTL Interface Schematic Diagram ..............................................20
Figure 20 EBA-40 MDB Interface Schematic Diagram ............................................20
Figure 21 EBA-40 ccTalk Interface Schematic Diagram ..........................................21
Figure 22 EBA-40 Photo-Coupler Interface Schematic Diagram .............................21
Figure 23 EBA-40 RS232C Interface Schematic Diagram ......................................22
Figure 24 EBA-40 USB Interface Schematic Diagram .............................................22
Figure 25 EBA-40 Bezel LED Interface Schematic Diagram ...................................23
Figure 26 EBA-40 Operational Flowchart (Initializing) .............................................24
Figure 27 EBA-40 Operational Flowchart (Validation) .............................................25
Figure 28 EBA-40 Operational Flowchart (Stacking) ...............................................25
Figure 29 EBA-40 Banknote Acceptor’s Outside Dimensions .................................33
Figure 30 EBA-40 Banknote Acceptor’s Outside Dimensions .................................33
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EBA® Series Banknote Acceptor (EBA-40) Integration Guide
iv
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v
EBA® Series
Banknote Acceptor (EBA-40)
List of Tables
Page
Table 1 EBA-40 Model Number Specifications ........................................................2
Table 2 EBA-40 Type Number Specifications .........................................................2
Table 3 EBA-40 Software Number Specifications ...................................................2
Table 4 EBA-40 Technical Specifications ................................................................6
Table 5 EBA-40 Environmental Specifications ........................................................7
Table 6 EBA-40 Electrical Specifications .................................................................7
Table 7 EBA-40 Structural Specifications ................................................................7
Table 8 DIP Switch Block 1 Settings .....................................................................10
Table 9 DIP Switch Block 2 Settings .....................................................................10
Table 10 EBA-40 TTL Interface Pin Assignments ...................................................11
Table 11 EBA-40 MDB Interface Pin Assignments ..................................................12
Table 12 EBA-40 ccTalk Interface Pin Assignments ...............................................13
Table 13 EBA-40 Photo-Coupler Interface Pin Assignments ..................................14
Table 14 EBA-40 RS232C Interface Pin Assignments ............................................15
Table 15 EBA-40 CN13 RS232C Connector Pin Assignments ...............................15
Table 16 EBA-40 USB Interface Pin Assignments ..................................................16
Table 17 EBA-40 CN3 mini-B Connector Pin Assignments .....................................17
Table 18 EBA-40 CN2 Bezel Connector Pin Assignments ......................................17
Table 19 EBA-40 Sensor Type Cleaning Methods ..................................................19
Table 20 General Fault Conditions ..........................................................................26
Table 21 Adjustment Fault Conditions .....................................................................27
Table 22 Communication Fault Conditions ..............................................................28
Table 23 LED Flash Error Codes .............................................................................28
Table 24 LED Flash Reject Codes For Banknotes ..................................................30
Table 25 LED Flash Reject Error Codes For Barcode Coupons .............................31
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EBA® Series Banknote Acceptor (EBA-40) Integration Guide
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P/N 960-000173R_Rev. A {EDP #229278} © 2013, JAPAN CASH MACHINE CO., LTD.
1
EBA® Series
1 GENERAL INFORMATION
EBA-40 Unit
Figure 1 EBA-40 Unit
Banknote Acceptor (EBA-40)
Integration Guide
Revision A
Description
This section provides a general overview of the
®
EBA
Series Banknote Acceptor Unit (EBA-40),
pictured in Figure 1. This section is designed to
help the user navigate through
It includes the following information:
• EBA-40 Unit
• Model Descriptions
• Type Descriptions
• Software Descriptions
• Precautions
• Primary Features
• Component Names
• Specifications
• Installation
• Connector Pin Assignments
• Preventive Maintenance
• Standard Interface Circuit
this guide with ease.
Schematics
• Operational Flowchart
• Troubleshooting
• Unit Dimensions
• International Compliance
• Technical Contact Information
In order to make operating this device and navigating within this manual easier
tions are used:
• Safety Instructions need to be obser
order to protect the operators and the
equipment; these are identified with bold text
and the following pictographs:
pecial Notes affect the use of the Banknote
• S
Acceptor; these are identified with italic text
and the following pictograph:
• St
eps require the operator to perform specific
actions; these are identified with sequential
numbers (1, 2, 3, etc.).
, the following illustra-
ved in
P/N 960-000173R_Rev. A {EDP #229278} © 2013, JAPAN CASH MACHINE CO., LTD.
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EBA® Series Banknote Acceptor (EBA-40) Integration Guide
Type 1 Type 2 Type 3
Figure 2 Precautionary Symbols
Model Descriptions
Table 1 lists the product model number
descriptions.
Table 1 EBA-40 Model Number
o
N
N
Model Number
(1)
4 = Standard
Model Series Number
(2)
0 = Standard
1-9 = Reserved
Model: EBA- * * - SD3
o
(1)(2)
Specifications
Type Descriptions
Table 2 lists the product type number descriptions.
Table 2 EBA-40 Type Number Specifications
o
N
No (1) (2)(3)(4)(5)(6) (7)
(1)
Denomination (Country Code)
(2)
Cash Box Capacity
0 = None (Without Stacker)
4 = 400 notes (Standard)
(3) Bezel (Option)
0 = Without Bezel (Standard)
1 = Bezel Type A
(4) Interface Conversion Board
0 = Without I/F Conversion Board (Standard)
(5) Key Switch
0 = Without Key Switch (Standard)
1 = With Key Switch
2 = OEM Key Switch
(6) Bar Sensor
0 = Without Bar Sensor (Standard)
1 = With Bar Sensor (Up type)
2 = With Bar Sensor (Down type)
(7) Interface
03 = ID-003 (JCM Serial)
D3 = ID-0D3 (MDB)
E3 = ID-0E3 (ccTalk)
** = Other (Last 2 digits of interface ID)
*. The Country Code is indicated following the ISO 3166.
†. The numbers of stacked Notes depends on the Banknote’s condition.
‡. Serial communication protocol developed by MoneyControl is
employed for ccTalk.
Model: ***(*) - * * * * * - **
*
†
‡
Software Descriptions
Table 3 lists the software number descriptions.
Table 3 EBA-40 Software Number Specifications
o
N
(A)
(B)
(C) Interface Protocol Name
(D) Software Version
*. The Country Code is indicated following the ISO 3166.
Software: EBA-40 * * * - 0 * * - V * .**
No (A) (B) (C) (D)
Software Model Name
Denomination (Country Code)
*
Precautions
Symbols in Figure 2 are defined as follows:
1. (Type 1) Do not insert a torn, folded, or wet
Banknote; it may cause a jam inside the unit.
(Type 2) Do not expose the unit to water. The unit
2.
contains several precision electronic devices that
can be damaged if water or any liquid is sprayed
or spilled into the unit.
(Type 3) Do not install the unit in a dusty
3.
environment. Dust may af
sor’s performance.
U
SER CAUTIONS
Careful measures were taken in the design of this
product to ensure its quality; however, the following cautions pertain to all users and should be followed for safe operation.
Installation Cautions
The Installation Cautions are defined as follows:
1. Be sure the Host Machine contains enough
protection to avoid wet or dusty conditions when
installing the
The unit is not designed for outdoor installations.
2. Be sure the Host Machine is designed with
careful consideration for retrieving a Banknote
/or clearing a Banknote jam.
and
3. Be careful not to use excessive outside pressure
the Mounting Plate when removing the Cash
on
Box from the Unit.
4. Avoid exposing the Banknote Insertion Slot to
rect Sunlight and/or Incandescent Lamp
di
illumination having a Gradient Angle of 15
Deg
rees or more, and an illumination index of
3000 Lux or less. Insure that the Host Machine is
also designed to avoid exposing the Banknote
unit in an indoor or open-air space.
fect/degrade the sen-
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EBA® Series Banknote Acceptor (EBA-40) Integration Guide
Caution: Turn the EBA-40 Unit’s Power
OFF when opening the Upper Tray;
otherwise, the Rollers may begin
operating and personal injury to fingers
may occur by getting them pulled into
the Unit.
Caution: Be careful to avoid personal
injury to your fingers when closing the
Upper Guide Section.
WARNING: Do not inject water or liquid
agents of any kind into the Acceptor, as
this may cause extreme damage to the
Unit.
WARNING: To minimize risk of damage
to internal printed circuit boards, never
allow excess fluid (e.g., from a wet
cleaning cloth) to drip or leak into the
device. Internal printed circuit boards
may be damaged. Do not use any
alcohol, citrus based cleaners, solvents
or scouring agents that can damage the
plastic surfaces of the device.
Caution: Make sure Interface Harness
connections to the Host Machine are
shorter than 9.84 Feet (3 Meters) in
length. Cut off all unused portions of
the Interface Harness wiring to avoid
static electrical effects or short circuit
possibilities that could cause damage
to the Unit.
WARNING: This Unit is designed for
use with a Current limiting Power
Source! Design the Host Cabinet space
to meet all local related safety
standards.
Insertion Slot to direct Sunlight or incandescent
light.
5. Do not allow the Acceptor to endure a range of
6. Do not use the Acceptor in environments
7. Do not use the Acceptor where it may be exposed
8. Clean and maintain the Acceptor regularly when
perature and humidity beyond the environ-
tem
mental limits specified (See “Environmental
Specifications” on page 7 of this Section).
may be subject to server temperature changes.
to airborne evaporated or s
located in an excess
ment.
poradic chemicals.
ively smoke filled environ-
that
Mounting, Dismounting & Transportation
Methods for mounting, dismounting and transporting the unit:
1. Be sure to turn the Power OFF before mounting
or removing the Unit from its permanent location.
Plugging or unplugging Connector Plugs from
their receptacles while the Power is ON may
cause damage to the Unit.
2. When reassembling a disasse
ensure that the each part is properly replaced in its
correct original location and the Acceptor is not
removed by pulling it forward.
3. Be sure to carry the Unit by both hands when
transportin
cause personal injury if the Unit accidentally
becomes disassembled and drops away.
4. Be careful not to use excessive outside press
on the Unit, or subject it to excessive vibration
during transportation.
g it. Holding the Unit by one hand may
mbled Unit Part,
ure
Placing Foreign Objects into the Unit
Observe the following precautions when placing
foreign objects into the Unit:
1. Do not insert anything except Banknotes into the
Insertion Slot. Inserting Receipts, Stapled Tickets,
Rubber Bands, or Credit Cards into the Unit may
damage the Banknote Transport path.
2. Do not inject liquids into the Banknote Insertion
ot. Injecting water, oil or cleaning agents may
Sl
damage the Sensors within the Banknote Transport path.
Preventive Maintenance
The preventive maintenance requirements are
defined as follows:
1. When closing the Upper Tray of the Acceptor,
ensure that it clicks firmly into place.
2. Do not redesign or disassemble the EBA-40
Acceptor
trained personnel, or use outside the original manufacturer’s intent for operation voids the warranty.
3. Perform routine cleaning and maintenance
once a month to keep the EBA-40 Unit’s performance stable.
4. Use a soft, lint-free clot
pressed air spray to clean dust and debris from the
Rollers.
5. If the Unit is exposed to water or liquids, use a
clean, dry
absorb excess liquids immediately. Any remaining liquids or fluids may affect and degrade the
Sensors and V
. Unauthorized use by inadequately
at least
h, cotton swab or com-
micro-fiber cloth to wipe off and
alidation component performance.
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EBA® Series Banknote Acceptor (EBA-40) Integration Guide
Damaged Banknotes
Wrinkled Banknotes
Curled Banknotes
Folded or Partial Banknotes
Figure 3 Unacceptable Banknotes
6
2
m
m
-
8
5
m
m
Figure 4 Automatic Centering Mechanism
(with the SD3 Stacker)
Figure 5 Automatic Centering Mechanism
(without the SD3 Stacker)
6
0
m
m
-
8
5
m
m
B
ANKNOTE FITNESS REQUIREMENTS
The following Banknote types may not validate
correctly, or worse, can cause a jam and/or damage
to the unit’s Transport Path.
Banknotes exhibiting the following conditions
illustrated in Figure 3 should be avoided:
• torn
• excessive folds or wrinkles
• dirty
• wet
• containing foreign objects and/or oil
Primary Features
The EBA-40 Banknote Acceptor Unit contains the
following primary features:
•
Proven Anti-Pullback Technology – This JCM
patented Anti-Pullback Mechanism provides
powerful protection against Banknote
stringing.
Automatic Centering – The Centering
•
Mechanism (See Figure 4 & Figure 5) allows
the unit to read Banknote without using speci
Banknote Guides. It helps to improve the
overall acceptance rate:
– With the SD3 Stacker: 62mm to 85mm in width
– Without the SD3 Stacker: 60mm to 85mm in
width.
al
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EBA® Series Banknote Acceptor (EBA-40) Integration Guide
Figure 6 EBA-40 Component Names
a) Acceptor Unit
b) DIP Switch Block 2
c) DIP Switch Block 1
d) Coin Lock
e) Interface Connector
f) External Display Connector
g) SD3 Stacker Box
b
c
d
e
f
g
a
Component Names
Figure 6 illustrates the EBA-40 component names and locations.
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6
EBA® Series Banknote Acceptor (EBA-40) Integration Guide
2 SPECIFICATIONS
Technical Specifications
Table 4 EBA-40 Technical Specifications
98% or greater
Note: The following banknote types are excluded:
• Banknotes with excess or poor magnetism or unclear graphics
Acceptance Rate
*
:
Banknote Types Accepted:
Barcode Coupon†:
Insertion Direction: Refer to the Specific Country’s “Software Information Sheet”
Processing Speed‡:
Validation Method: Validation Sensor and Magnetic Sensor
Diagnostic Indicators: LED (Green/Red), External Display Output
Escrow: 1 Note
Anti-stringing Mechanism: Pull-Back (PB) Unit (Anti-pullba
Cash Box Capacity
**
:
Cash Box Access: Front Access
††
Interface
*. Refer to the specific Country’s “Software Information Sheet” for each Country’s particular Banknote acceptance rate.
†. Refer to the specific Country’s “Bar Code Coupon Specification” for more details.
‡. Excluding Host Communication time lag (Power Supply: +12V DC, Temperature: 25º C ±5º C, Humidity: 30%-60%).
**.The number of Notes stacked depends on the Banknote’s condition.
††.The Interface Harness connecting to the Host should be less than 3m(9.84 ft).
:
• Double (dual) Notes
• Worn, dirty, wet, stained, torn or excessively wrinkled Banknotes
• Banknotes having folded corners or edges
• Banknotes having the wrong cut dimensions or printing displacement
• Returned Banknotes because of incorrect or failed insertion.
With the SD3 Stacker
• Long side: 120-160mm (4.72-6.29 in.)
• Short side: 62-85mm (2.44-3.34 in.)
Without the SD3 Stacker
• Long side: 110-181mm (4.33-7.12 in.)
• Short side: 60-85mm (2.36-3.34 in.)
Standard Specification
• Read code interleaved: 2 of 5
• Narrow Bar: 0.5-0.6mm (0.019-0.023 in.)
• Wide Bar to Narrow Bar ratio = 3:1
• Characters: 18 Characters
• Print Position: Middle (Divides a Coupon equally from the left, right, top and
bottom of the Coupon’s center)
• Print Width: Wider than 10mm (0.39 in.)
Approximately 1.8 seconds
(from Banknote insertion to sending Vend Signal)
Approximately 3.5 seconds
(from Banknote insertion t
o stacking completion)
ck System - JCM Patented)
Approximately 400 notes (new Banknotes)
TTL Serial Interface
MDB Interface
ccTalk
RS232C
USB (USB Specification Rev. 2.0 Co
mpliance) (Full Speed/12Mbps)
P/N 960-000173R_Rev. A {EDP #229278} © 2013, JAPAN CASH MACHINE CO., LTD.
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