jcb 406, 407, 409 Quick Start Manual

Quick Start Guide

Compact Wheeled Loader

406, 407 & 409

1

Disclaimer Index

Intended Use ......................................................................................................................................4

>

This Quick Reference Guide is to provide quick and simple information to the Operator

and does not include any health and safety aspects. In addition, because of our continual

development of machines, features described in this Quick Reference Guide may differ

from those on your machine. No errors and emissions be entirely ruled out.

Dimensions ....................................................................................................................................5-7

Tie Down/ Lifting Points .....................................................................................................................8

Lifting Points ................................................................................................................................. 9 -10

>

This Quick Reference Guide DOES NOT replace the Operators Manual. You MUST

read ALL the disclaimers and safety and other instructions in the Operators Manual

before initially operating this product. Accordingly, no legal claims can be entertained on

the basis of the data, illustrations or descriptions in this Quick Reference Guide.

>

This machine should not be operated by any person who isn’t appropriately qualified or

had the appropriate training.

>

Operation of this machine without periodic maintenance could cause it to malfunction.

For more information please contact your JCB Dealer.

Cab Layout & Controls ................................................................................................................11-19

Start Up Sequence ...........................................................................................................................20

Shutdown Sequence .........................................................................................................................21

Maintenance Position ........................................................................................................................22

Service/ Maintenance ..................................................................................................................23-25

Fluids & Lubricants ............................................................................................................................26

Attachments .....................................................................................................................................27

Troubleshooting/ FAQs .....................................................................................................................28

Your Notes .................................................................................................................................29-31

23Please see operator manual for full details.

406, 407 & 409

Intended Use Dimensions

General

> Machine Type – Compact Wheeled Loader

> 406,407 &409 front end ar ticulated Loader

Intended Use

> Machine intended to be used in normal conditions

> With bucket fitted, machine work cycle consists of digging and discharging of materials

> Applications include earthmoving, road construction, building and construction, landscaping etc.

> Can be used for object handling

> Not intended for use in mining and quarrying applications, demolition, forestry and any

explosive atmospheres

> Must not be used with attachments of unknown weight, used on surfaces with unknown stability

– list not exhaustive

> PPE may be required in certain applications/environments e.g. high silica concentration or asbestos

> The machine should not be operated by any person who isn’t appropriately qualified or had the

correct training

> Prior to use, the machines suitability should be considered with regards to the intended applications

and any hazards which may be present

Fig 1

F

J

E

H

G

B

C

A

D

Machine model 406 407 409

A Overall length mm 5133 5133 5465

B Axle to pivot pin mm 906 906 1130

C Wheelbase mm 2100 2100 2205

D Axle to counterweight face mm 1268 1268 1295

E Ground clearance mm 313 313 472

F Width over cab mm 1468 1468 1468

G Width over tyres mm 1727 1727 1898

H Wheel track mm 1390 1390 1490

J Height over cab mm 2500 2500 2643

Front axle weight kg 1475 1395 1850

Rear axle weight kg 3398 3668 4076

Total weight kg 4873 5063 5926

Engine

Mechanical 36kW

(49hP)

Transmission Hydrostatic 2 Speed Hydrostatic 2 Speed

JCB Kohler

JCB Kohler

Mechanical 48kW

(64hP)

JCB Kohler

Mechanical 55.4kW

(74hP)

Hydrostatic 2 Speed

(Option 3 speed)

Axles Dana III Dana III Dana III

45Please see operator manual for full details.

406, 407 & 409

Dimensions Dimensions

Fig 2 Fig 3

N

M

T

V

Q

R

O

P

S

Machine model 406 407 409

M Dump angle maximum degrees 45 45 45

N Roll back angle full height degrees 56 56 63.6

O Roll back at carry degrees 54 54 53.1

P Roll back at ground level degrees 42 42 41

Q Load over height mm 2991 2991 3189

Dump height

R

(45 deg dump)

S Dig depth mm 105 105 60

T Reach at dump height mm 764 835 599

V

Pin height mm 3120 3120 3340

Bucket type General purpose General purpose General purpose

Bucket equipment Teeth or toeplate Teeth or toeplate Teeth or toeplate

Bucket capacity
(SAE heaped)

Bucket weight kg 287 322 358

Tipping load straight kg 4225 4245 4503

Tipping load full turn kg 3250 3265 3584

mm 2489 2418 2552

m³ 0.8 1 1.2

F

B

E

A

D

C

Machine model

A Reach at ground level mm 710 710 724

B Reach at arms horizontal mm 1232 1232 1187

C Below ground level mm 84 84 17

D Arms, horizontal height mm 1426 1426 1396

E Arms, max. height mm 3012 3012 3231

Reach at

F

maximum height

Payload* kg 2033 2142 2366

Tipping load straight kg 3184 3324 3787

Tipping load full turn
(40°)

Attachment weight kg 191 191 191

Fork carriage width mm 1345 1345 1345

Length of tines mm 1200 1200 1200

* At the centre of gravity distance 500mm. Based on 80% of FTTL as defined in IS0 8313.

** FFTL from Calculation may vary after test work

Manual fork spacings at 50mm increments. Fork section 100mm x 50mm.

mm

kg

406 407 409

506 506 231

2541 2600 2907

67Please see operator manual for full details.

406, 407 & 409

Machine Transport Proceedure

Operation

Lifting a Machine

Operation

Transporting The Machine

Operation

Transporting The Machine

T070350-27

Fig 78. Front Axle

F

F

Operation

Transporting The Machine

T070350-27

Fig 78. Front Axle

T070350-28

Fig 79. Rear Axle

F

F

F

F

Operation

Transporting The Machine

A

A

C

D

Operation

Transporting The Machine

Lifting Points

Fig 4

Note: These Measurements are based on

a 2500mm wide trailer bed. The correc t Tie

down points are Identified by their Labels.

A Restraint Angular Range 8° to 11°

B Restraint Angular Range 40° to 50°

C Front axle

D Rear axle

E Tie Down Restraint

F Tie Down Point

C

A

D

A

Fig 6

To Lift the Machine

All attachments need to be removed

1.

2. Lower Boom

3. Remove all loose Items from machine

4. Check Un-laden weight

A

5. Use ONLY indicated Lift points (A)

6. Ensure the machine Is Balanced.

E

B

B

C

E

B B

E

D

E

Front Axle

F

F

Rear Axle

F

F

REFER TO OPER ATORS MANUAL TRANSPORTING MACHINE

89Please see operator manual for full details.

Fig 5

Tie Down Point Decal

A

406, 407 & 409

Lifting Points Cab Layout

Operation

Lifting a Machine

B

H

Operation

Lifting a Machine

T070350-31

Fig 84. Lifting (Side View)

B

C

C

P

P

F

G

P

P

E

D

A

H

Operation

Cab Layout

Operation

Cab Layout

Cab Layout

Operation

Drive Controls, Switches and Instruments

Park Brake Lever - 406 and 407 Machines Only

Important: No attempt must be made to adjust the park
brake using the lever handle. The handle adjustment must
remain permanently screwed all the way in.

1 Use this lever to engage the park brake 5 before

leaving the machine. K

Fig32.(T 42)

Park Brake Lever - 407HS and 409 Machines Only

1 You must apply the park brake C before you leave the

cab. K

Fig32.(T 42).

A

B

C

D

Operation

Drive Controls, Switches and Instruments

cab. K

Fig32.(T 42).

C

D

Fig 7 Fig 8

A

P

E

N

J

K

P

L

A H beam lifting spreader

B Centre line - centre of gravity

C Centre line - machine lifting point

D Lifting chain 5° minimum angle

E Lifting Chain 15° maximum angle

F Lifting chain 5° minimum angle

(To avoid damaging the machine)

G Lifting chain 15° Maximum angle

1011Please see operator manual for full details.

P

D

P

C

C

F

A

N

K

P

N

J

K

P

K

P

M

H Centre of gravity (For illustration only -

the position on your machine may var y)

J 0° angle maximum (Not shown)

K 5° Maximum angle

L Front of machine

M Rear of machine

N Perpendicular line - machine lifting point

P Lifting chain

6

21

20

A

P

406 & 407

G

1

12

B

a

%

45

e

15

Aux

1

b

rpm

1870

d

09876.4

mph

26.5

c

121314

17

1

4

23

8

5

6

7

9

13

C

16

18

19

11

10

4

17

8

7

10

3

2

409 O N LY

N

J

5

1. Steering Wheel

2. Accelerator pedal

9

3. Foot Brake

4. Forward/ Reverse Switch

11

5. Park Brake Lever

6. Instrument Cluster

7. Right Hand console

8. Operating Levers

9. Ignition Switch

10. Creep Speed

11. Rotary Throttle (Option)

16

14

15

12. Horn

13. Multi Purpose Steering

Column Switch

14. CAB Interior Light

15. Speakers

16. Front Window Blind

17. Steering column Adjustment.

406, 407 & 409