JCB 354, 360 Service Manual

Copyright © 2004 JCB SERVICE. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any other means,
electronic, mechanical, photocopying or otherwise, without prior permission from JCB SERVICE.
World Class
Customer Support
9803/9480-1
Publication No.
Issued by JCB Technical Publications, JCB Service, World Parts Centre, Beamhurst, Uttoxeter, Staffordshire, ST14 5PA, England. Tel +44 1889 590312 Fax +44 1889 593377
JCB 354/360 TRACTOR
Section 1 - General Information
Section 2 - Care and Safety
Section 3 - Routine Maintenance
Section A - Attachments
Section B - Body and Framework
Section C - Electrics
Section E - Hydraulics
Section F - Transmission
Section G - Brakes
Section H - Hydraulic Steering
Section K - Engine
Section 1 - General Information
1 - 0 1 - 0
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Notes:
Page No.Contents
Section 1 - General Information
1 - i 1 - i
Introduction
About This Publication ......... ... ... ... ... .......................................... .... ... ... ... . 1 - 1
Identifying Your Machine ........................................... .... ... ... ... ... .... ... ... ... . 1 - 3
Standard Torque Settings
Front Axle Housing and Transmission ..................................................... 1 - 5
Service Consumables
Sealing and Retaining Compounds ......................................................... 1 - 7
Service Tools
Numerical List Section H - Steering ......................................................... 1 - 9
Tool Detail Reference Section H - Steering ........................................... 1 - 10
Page No.Contents
Section 1 - General Information
1 - ii 1 - ii
Section 1 - General Information
1 - 1 1 - 1
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Introduction
About This Publication
Machine Model and Serial Number
This publication provides information for the following models in the JCB product range:
– 354 from S/N 1287000 to 1288999 – 360 from S/N 1287000 to 1288999
Using the Service Manual
T11-004
This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, training by JCB Technical Training Department.
These personnel should have a sound knowledge of workshop practice, safety procedures, and general techniques associated with the maintenance and repair of hydraulic earthmoving equipment.
The illustrations in this publication are for guidance only. Where the machines differ, the text and/or the illustration will specify.
General warnings in Section 2 are repeated throughout the manual, as well as specific warnings. Read all safety statements regularly, so you do not forget them.
Renewal of oil seals, gaskets, etc., and any component showing obvious signs of wear or damage is expected as a matter of course. It is expected that components will be cleaned and lubricated where appropriate, and that any opened hose or pipe connections will be blanked to prevent excessive loss of hydraulic fluid and ingress of dirt.
Where a torque setting is given as a sing le figure it may be varied by plus or minus 3%. Torque figures indicated are for dry threads, hence for lubricated threads may be reduced by one third.
The manufacturer's policy is one of continuous improvement. The right to change the specification of the machine without notice is reserved. No responsibility will be accepted for discrepancies which may occur between specifications of the machine and the descriptions contained in this publication.
Finally, please remember above all else safety must come first!
Units of Measurement
T1-001_2
In this publication, the S.I. system of units is used. For example, liquid capacities are given in litres. The Imperial units follow in parentheses ( ) eg 28 litres (6 gal).
Section Numbering
T11-005
The manual is compiled in sections, the first three are numbered and contain information as follows:
The remaining sections are alphabetically coded and deal with Dismantling, Overhaul etc. of specific components, for example:
Section contents, technical data, circuit descriptions, operation descriptions etc. are inserted at the beginning of each alphabetically coded section.
1 General Information - includes torque settings and
service tools.
2 Care and Safety - includes warnings and cautions
pertinent to aspects of workshop procedures etc.
3 Maintenance - includes service schedules and
recommended lubricants for all the machine.
A Attachments B Body and Framework, etc.
Section 1 - General Information
Introduction
About This Publication
1 - 2 1 - 2
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Left Side, Right Side
In this publication, ‘left’ A and ‘right’ B mean your left and right when you are seated correctly in the machine.
Cross References
T1-004_2
In this publication, page cross references are made by presenting the subject title printed in bold, italic and underlined. It is preceeded by the 'go to' symbol. The number of the page upon which the subject begins, is indicated within the brackets. For example: K
Cross
References ( T 1-2).
Section 1 - General Information
Introduction
Identifying Your Machine
1 - 3 1 - 3
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Identifying Your Machine
Machine Identification Plate
Your machine has an identification plate mounted as shown. Information contained on this plate includes Model, Type, Engine, V ehicle Identification Number , Manufacturer and Address.
The machine and engine serial numbers can help identify exactly the type of equipment you have.
Fig 1.
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