jcb 220 Series, 210SC, 210NLC, 220NLCXD, 220LCLR Quick Start Manual

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Quick Start Guide

Tracked Excavators

210X 220X

Disclaimer

This Quick Start Guide is to provide quick and simple information to the Operator and

does not include any health and safety aspects. In addition, because of our continual

development of machines, features described in this Quick Start Guide may differ from

those on your machine. No errors and emissions be entirely ruled out. This Quick Start

Guide DOES NOT replace the Operators Manual. You MUST read ALL the disclaimers

and safety and other instructions in the Operators Manual before initially operating this

product. Accordingly, no legal claims can be entertained on the basis of the data,

illustrations or descriptions in this Quick Start Guide. This machine should not be

operated by any person who isn’t appropriately qualiﬁed or had the appropriate training.

Operation of this machine without periodic maintenance could cause it to malfunction.

For more information please contact your JCB Dealer.

2 Please see operator manual for full details.

Index

Intended use .......................................................................................................................................4

Static dimensions ................................................................................................................................5

Tie down points .................................................................................................................................6

Lifting points .......................................................................................................................................8

Cab layout & controls .........................................................................................................................9

Start up sequence .............................................................................................................................17

Shutdown sequence .........................................................................................................................18

Hydraulic quick hitch .........................................................................................................................19

Lifting mode .....................................................................................................................................20

Maintenance position ........................................................................................................................21

Service / maintenance schedule ........................................................................................................22

Fluids & lubricants .............................................................................................................................26

Troubleshooting / FAQs ....................................................................................................................27

Your notes ........................................................................................................................................29

210X 220X 3

Intended use

General

> Machine Type – Heavy Excavator

> Self propelled machine with a tracked undercarriage

> 360° revolving upper structure with boom, dipper, bucket and slew mechanism

Intended Use

> The machine is intended to be used in normal conditions for the applications and in the

environmental condition as described in the operators manual

> When used normally with a bucket ﬁtted to the machine the work cycle consists of, digging,

elevating, slewing and the discharging of material without movement of the undercarriage.

> Applications include earthmoving, road construction, building and construction, landscaping and

similar applications.

> An excavator can also be used for object handling if it is suitably equipped with the relevant parts

and systems.

> The machine must not be used in the following scenarios because of the risk of overturning; used

for forestry, used with attachments of unknown weight, used on surfaces of unknown stability. This

list is not exhaustive.

> If the machine is to be used in applications where there is a high silica concentration, risk due to

materials containing asbestos or similar hazards, additional protective measures such as the use of

PPE (Personal Protective Equipment) may be required.

> The machine should not be operated by any person who does not have an appropriate level of

qualiﬁcation ,training or experience of use of this type of machine.

> Prior to use of the machine, its suitability (size, performance, speciﬁcation etc.) should be considered

with regards to the intended application and any relevant hazards that may exist.

4 Please see operator manual for full details.

Static Dimensions

Fig 1 Fig 1

Dimensions in mm

Machine Type 210 220

Undercarriage options LC SC LC SLC SC

A Track length on ground 3660 3370 3660 3660 3370

B Undercarriage overall length 4460 4170 4460 4460 4170

C Track gauge 2390 2170 2390 2170 2170

D Width over tracks (500mm trackshoes) 2890 2670 2890 2670 2670

D Width over tracks (600mm trackshoes) 2990 2770 2990 2770 2770

D Width over tracks (700mm trackshoes) 3090 2870 3090 2870 2870

D Width over tracks (800mm trackshoes) 3190 2970 3190 2970 2970

D Width over tracks (900mm trackshoes) 3290 - 3290 - -

E Counterweight clearance 1077

F Tail length 2813

G Tail swing radius 2846

H Width of upper superstructure 2700

H Width of upper superstructure – Xd/Hd 2828

I Height over cab 3030

J Height over FOPS guard/Xd FOPS cage 3102

J Height over grab rail 3170

J Height over grab rail – folded handrail 2744

K Ground clearance 485

L Track height 885

Boom option Mono

Dipper lengths 2.4m 3.0m

M Transport length without bucket 9624 / 9597 9562 / 9540

N Transport height without bucket 3200 / 3090 3086 / 3025

Boom option TAB

Dipper lengths 2.4m 3.0m

M Transport length without bucket 9622 / 9600 9410 / 9424

N Transport height without bucket 3266 / 3225 3152 / 3170

Boom option LR

Dipper lengths 6.4m

M Transport length 12563

N Transport height 3080

210X 220X 5

Tie down points

Fig 2

A Undercarriage tie down points

B Dipper tie down points

Standard undercarriage

6 Please see operator manual for full details.

Tie down points

Fig 3

Undercarriage dozer option

Tie down

position decal

Undercarriage type Track

width

Running gear CL width

Angles in degree

A B C D E F G H J K

210SC / 220SC / 220SCXD 800mm 2,170mm 20° 16.5° 41° 35°

210LC / 220LC / 220LCXD / 220LCLR 900mm 2,390mm 20° 17° 42° 36°

210NLC / 210NLC / 220NLCXD 700mm 1,990mm 18° 15.5° 39° 34.4°

220SLC / 220SLCLR 800mm 2,170mm 18° 14.5° 38° 31°

220LCD 900mm 2,390mm 20° 17° 42° 36° 33° 28.5° 62.5° 37.4°

220SLCD 800mm 2,170mm 18° 14.5° 38° 34.4° 32° 28° 56° 36°

Undercarriage type Track width Running gear CL width

Front tie down point

Rear tie down point

Front tie down point

Rear tie down point

210SC / 220SC 104kN 104kN 166kN 166kN

210LC / 220LC 107kN 107kN 172kN 172kN

210SLC / 210SLC 109kN 109kN 174kN 174kN

200LCD 118kN 120kN 189kN 192kN

200SLCD 118kN 113kN 189kN 181kN

210X 220X 7

Lifting points

Fig 4

A Lifting points

B Lifting decal

Note: The correct lifting positions are identiﬁed on the machine by their decals (B):

8 Please see operator manual for full details.

Cab layout & controls

Fig 5

A Track controls

B Display unit

C Keypad 1

D Dozer control (option)

E Right joystick

F Dial control panel

G Display control panel

H Auxiliary power socket/media socket

J Keypad 2

K Ignition switch

L Fire extinguisher (option)

M Option switches

N Winter control panel (option)

P Left hand pod

Q Operators seat

R Left hand joystick

Isolation lever

T TAB (triple articulated boom) foot pedal (option)

U Footrests

V Hammer/Auxiliary foot pedal

210X 220X 9

Instrument panel

Fig 6

K J

A Upper ribbon icons

B Ambient temperature

C Clock

D Machine hours

E Camera screen (if camera mode selected)

F Volume or phone/media

G Source/detail information

H Engine RPM (Revolutions Per Minute)

Fig 7

A Warning band

B Main band

C Fuel information

D Needle

G F

J Power band

K Lower ribbon HVAC

(Heating Ventilation Air Conditioning) icons

L HVAC/Fan speed

M Fuel level gauge

N Coolant temperature gauge

P DEF ﬂuid level gauge

Q Hydraulic oil temperature gauge

10 Please see operator manual for full details.

Rotary controller 1

Fig 8

A Rotary media volume control:

Rotate clockwise to increase, anti-clock wise to decrease. Push to mute.

B Rotary media track/source control:

Rotate clockwise to skip forward, anti-clockwise to skip backwards. Push to select source.

C Engine start/stop button.

D Rotary wiper control:

Wiper of f, intermediate 1, intermediate 2, continuous. Push to wash screen.

E Rotary worklight control:

Worklights off, worklights front, worklights rear, Worklights custom. Push to conﬁgure custom.

F Rotary machine operating powerband control:

Push to select heavy power band.

G Rotary HVAC (Heating Ventilation Air Conditioning)/heater temperature control:

Rotate clockwise to increase temperature, anticlockwise to decrease temperature. Push to select demister.

H HVAC/heater fan speed control:

Rotate clockwise to increase fan speed, anti-clockwise to decrease fan speed. Push to selec t vent mode.

210X 220X 11

Rotary controller 2

Fig 9

A Quick hitch conﬁrm button

B Lift mode on/off but ton

C Overload warning on/off button

D Quickhitch lock /unlock button

E Rotary control

F Back button

G Home button

Keypad 1

Fig 10

A Slew lock on/off button

B Beacon on/off button

C Camera button

D Controls isolate button.

E Travel speed button

F Engine auto idle button

12 Please see operator manual for full details.

Keypad 2

Fig 11

A Call accept/reject/end button

Immobiliser key number 2

B Boom ﬂoat button

Immobiliser key number 4

C Exhaust ﬁlter button, Immobiliser key number 6. Press the but ton to initiate or defer SCR (Selective Catalytic Reduction)

D Aux 1 button. Immobiliser key number 8

E Aux 2 button. Immobiliser key number 0

F Not used

G Immobiliser back but ton

H Aux 2 button. Immobiliser key number 9

J Auxiliary venting, Immobiliser key number 7

K Slew smoothing button

Immobiliser key number 5

L Reverse fan button, Immobiliser key number 3. When pressed the fan timer is overridden and the fan is reversed immediately for the time pre-set by the operator using the control box.

M Tool select but ton, Immobiliser key number 1

AUX

210X 220X 13

Pedals and controls

LH Joystick (ISO control pattern)

Fig 12

A Boom slew priority

B Horn

C Hot key

D Propor tional Auxiliary Control high ﬂow (option)

1 Left: Slew to the left

2 Right: Slew to the right

3 Forward: Move the dipper outwards

4 Backward: Move the dipper inwards

14 Please see operator manual for full details.

Pedals and controls

RH Joystick (ISO control pattern)

Fig 13

A Proportional auxiliary control low ﬂow (option)

B 2 - speed tracking

C One touch engine idle

D Power boost

1 Backward: Raise the boom

2 Forward (lower the boom)

3 Left: Fill the bucket

4 Right: Empty the bucket

210X 220X 15

Pedals and controls

Track levers

Fig 14

A Left track lever

B Right track lever

C Right track pedal

D Left travel pedal

E Footrests

TAB boom controls (option)

Fig 15

A Pedal

B Ram

1 Heel end of pedal: Extend the ram

2 To end of the pedal: Retract the ram

16 Please see operator manual for full details.

Start up sequence

AUX

Insert Isolator Key

Insert isolator key (A) and turn

in a clockwise direction.

Engine Pre Heat

Turn ignition to position 1 (A).

Check Isolation Lever

Ensure the hydraulic isolation

lever is in the lower position (B).

Disarm Immobiliser

If ﬁtted disarm by entering PIN

code using the 12 way keypad.

Engage Seat Belt

Engage seat belt (A) into latch

(B) before starting machine.

Start Machine

Hold down the Star t/Stop

button until the machine starts.

Raise LH Isolater lever

Raise the left hand isolator lever

(A) to activate the hydraulics.

Press 2 GO Button

If enabled press 2 GO button (A)

to activate hydraulics. Hydraulic

isolation icon (B) will disappear

Operate Machine

All controls are now active

and the machine is now ready

to use.

from the dash when active.

210X 220X 17

Shutdown and auxiliary venting

Shutdown sequence

1 2 3

Park machine up

Leave and secure

Isolate machine

Park machine on solid level

ground with the attachment and

dozer (if ﬁtted) on the ground.

Switch off all switches. Leave

machine using the handrails

and footholds. Close and lock

all doors and windows to

secure machine.

Auxiliary venting (within one minute of shutdown)

Turn ignition on

Turn ignition to position 1 (A)

so that the instrument panel

and switches become active.

Raise isolator lever

While sitting in the operating

station with engine off raise the

isolator lever.

Turn isolator key anti-clockwise

and remove key.

Press 2 GO button (if activated)

Press 2 GO but ton to activate

hydraulics. Instrument panel

will illuminate when active.

Operate aux switches

Continuously operate the

auxiliar y but tons/sliders

Rotate joysticks

Continuously rotate both joysticks

for 5 seconds.

(depending on machine

conﬁguration) A + B (page

14/15) on both joysticks for

5 seconds.

18 Please see operator manual for full details.

Auxiliaries vented

The auxiliaries should now be

vented and pressure relieved.

If it feels as though there is still

pressure in the system, repeat

from step 4.

Hydraulic quick hitch

Standard attachments

Start unlock process

To start quick hitch unlock

process ensure hydraulics

are live then press quick hitch

sequence button (A).

Remove attachment

To disengage the

quickhitch jaws,

crowd the

attachment for

3 seconds.

The attachment

can now be

removed.

Conﬁrm process

Switch (B) will ﬂash and the

buzzer will sound constantly for

5 seconds indicating conﬁrmation

is required. Press quickhitch

conﬁrm button (B). If not pressed

within 5 seconds the process will

need to be

restarted.

Change attachment

Operate the machine to engage

the jaw (D) with the attachment (E)

and then full crowd the attachment

to align latch.

Indicator

When the sequence is

conﬁrmed the conﬁrmation

button will ﬂash and a bucket

crowd symbol will show on the

display (B).

Lock quickhitch

To engage the lock on the

quickhitch press the following

button (B) and visually check

hitch is locked.

Specialised attachments

4a 4b

Crowd override

For large attachments where

bucket crowding is not possible

follow steps 1 to 3, and then hold

rotary dial (C) for 10 seconds.

Remove attachment

An audible buzzer will sound

after 10 seconds to indicate that

the jaws of the quickhitch are

open. The attachment can now

be removed.

Specialised attachments are any

attachment that when crowded

fully could foul the boom/dipper.

210X 220X 19

Lifting mode

1 2 3

Mode selection

Power band adjustment

Overload alarm

Activate button (A) on

controller 2.

4 5

Autoidle de-activate

Autoidle de-activates when in

lift mode, symbol B will not be

on the screen.

In lift mode the power band

adjusts from A to B.

Disable lift mode

To disable lift mode press

button (A) on rotary

controller 2.

Overload warning alarm

is automatically activated,

highlighted on screen by (A).

Lift overload warning system

1 The machine will remember

the last setting after ignition

on/ off.

2 When working with

overload system enabled the

display symbol (A) will illuminate

red. This is because the machine

has reached maximum lift

capacity or the boom ram is

fully retracted

20 Please see operator manual for full details.

Maintenance position

Fig 16

A Excavator End

1. Park the machine on solid, level ground, with the upper structure parallel to the undercarriage.

2. If necessary, lower the dozer blade.

3. Lower the excavator end to ground.

4. Stop the engine.

5. Remove the ignition key.

6. Release the hydraulic pressure and the tank pressure.

7. Isolate the battery to prevent the accidental operation of the engine.

210X 220X 21

Service/Maintenance Schedule

Daily Checks (10h) Check

Check condition of attachments / optional equipment

Grease attachments / optional equipment as required

Clean bodywork and framework

Check condition of bodywork and framework

Check condition of cab/canopy including seat belt

Check engine for leaks and oil level

Check condition of drive belt

Check fuel system for leaks and contamination

Drain water from water separator on fuel ﬁlter

Check engine coolant for leaks, contamination and level

Check condition of cooling pack and system

Check hydraulic oil level

Check window washer ﬂuid level

Check the condition of the ﬁre ex tinguisher

Check operation of all services i.e. excavator, dozer etc.

Check operation of all electrical equipment i.e horn, alarms etc.

Check operation of the hour meter

Check the track and running gear operation

Visual check

Lubricate

Clean

Visual check

Clean

Visual check

Operate

Visual check

Operate

Weekly Checks (50h) Check

Grease slew ring bearing Lubricate

Clean cooling pack Clean

Check condition and tension of tracks Visual check

Check hydraulic hoses / pipework for leaks and damage Visual check

Check condition of the rams Visual check

Check the condition of the electrical wiring Visual check

Clean the battery terminals Clean

Check the operation of the battery isolator Operate

Please refer to the operators handbook for a complete service and maintenance guide.

22 Please see operator manual for full details.

Service & Maintenance Points

Fig 17

A Air ﬁlter

B Fuse box

C Batteries

D Battery isolator

E Window washer ﬂuid bottle

F Radiator(s)

Fig 18

A Main fuel ﬁlter

B Engine oil ﬁlter

C Lubricity ﬁlter (option)

D Fuel sedimenter

E Hydraulic oil level indicator

F Fuel tap

G Water separator

H Fuel tank drain tap

Fig 19

A Fresh air cab ﬁlter

210X 220X 23

Service & Maintenance Points

Fig 20

A DEF (Diesel Exhaust Fluid)

ﬁller cap

B Diesel fuel ﬁller cap

C Hydraulic oil ﬁller cap

D Engine oil dip stick

E Engine oil ﬁller cap

F Coolant expansion tank

G Slew gearbox ﬁller

H Slew gearbox dipstick

J Blower booster ﬁlter (option)

K Slew gear grease bath

Fig 21

A Cover

B Handle

C Lock

24 Please see operator manual for full details.

Service & Maintenance Points

Upper step – DEF ﬁller access

Fig 22

A Latch

B Cover

C DEF tank ﬁller cap

Lower step – Toolbox/refuel pump access (if ﬁtted)

Fig 23

A Fuel hose

B Close-off valve

C Switch

210X 220X 25

Fluids and Lubricants

Item Capacity Fluid/Lubricant JCB

Part Number

Fuel Tank 387L Diesel 400 - Refer to ‘Fuel’

DEF (Diesel Exhaust Fluid) Tank

Engine (Oil)

Cooling System 38L JCB Antifreeze HP/Coolant 4 00 6 /112 0 20L ASTM D3306,

Track Gearbox (each) 3.5L JCB HD90 Gear Oil 4000/0301 5L

Slew Gearbox 8L JCB HD90 Gear Oil 4000/0305 20L

Track Rollers and Idler Wheels

Recoil Spring Cylinder JCB Special HP Grease 40 03/ 2017 0.4k g

Hydraulic System 250L JCB Hydraulic Fluid HP32,

Slew Ring Bearings 0.1k g JCB Special H P Grease 4 0 03/2017 0.4kg

(2)

47. 7 L DEF 4009/0120 20L Refer to ‘DEF’

20.4 L -30°C (-22°F) to 30°C (86.0°F) JCB Engine oil UP 5W/30

-30°C (-22°F) to 46°C (114.7°F) JCB Engine oil UP 5W/40

-15°C (5°F) to 46°C (115°F) JCB Engine oil UP 10W/30

JCB HD90 Gear Oil 4000/0305 20L

-20°C (-4°F ) to 15°C (59°F)

JCB Hydraulic Fluid HP46,

-10°C (14°F) to 30°C (86°F)

JCB Hydraulic Fluid HP68, 0°C (32°F) to 40°C (104°F)

40 01/3105 20L API CJ-4

4001/3405 20L

4001/3005 20L

4002/1024 200L

4002/0803 200L

4002/0701 200L

Container Size

Speciﬁcation

ASTM D4985, ASTM D6510, SEA (Society of Automotive Engineers) J1034, BS6580 (1992), AFNOR NF R15- 60

Slew Ring Gear Teeth 17k g JCB Special HP Grease 4003/2006 12. 5kg

All other grease As required JCB Special HP Grease 4003/2006 12.5k g

JCB part numbers are liable to change and may also vary by region. For the latest information, always

check with your dealer/distributor.

26 Please see operator manual for full details.

Troubleshooting/FAQs

Issue / FAQ Resolution / Answer

Ensure that the start-up sequence has been followed (Page 17).

My machine will not start

I can’t activate the Hydraulics

How do I know if the hydraulic 2Go system is enabled/disabled?

If the machine is ﬁtted with an immobiliser make sure the correct pin has been entered.

If the machine still will not start contact dealer.

Make sure that the isolation lever is in the upper position (page 17).

If the 2Go system is ﬁtted, ensure that the isolation lever is in the upper position and the 2Go button has been pressed.

There is an issue with the machine and an error code is present on the display, this would inhibit the hydraulics.

If none of the above contact dealer.

If the system is disabled, the following symbol will appear on the dash upon start up.

Contact dealer for more information on activating/ deactivating 2Go system.

210X 220X 27

Troubleshooting/FAQs

Issue / FAQ Resolution / Answer

Can I open the quickhitch with the attachment on the ground?

Why is there an audible buzzer in the cab when I am lifting a large load?

Can I disable the lift overload warning system when not object handling?

250 hour greasing – does it matter if greased every day?

250 hour greasing – After the ﬁrst 250 hours does the bush then need greasing daily?

250 hour greasing – After 250 hours does the bush need to be replaced?

250 hour greasing – without daily greasing what cleans all the dirt out of the bush?

How do I switch between ISO/SAE joystick patterns?

The quickhitch can be opened with the attachment on the ground using the quickhitch override feature (Page 19).

The lift overload warning system has detected a load that is near the

limits of the machine, reduce the load to prevent over turn (Page 20).

To disable the lift overload warning system when not object handling press the lift overload but ton on rotary dial 2 (page 20).

No this has no adverse effect on the graphite impregnated bushes.

No simply grease at each 250 hour interval .

No simply grease and continue work.

The machine is ﬁtted with a one way seal stopping dirt entering the bush, but allows old grease out when greasing.

The ISO/SAE changeover switch is located within the fusebox clearly labelled (if option ﬁtted).

• Switch the head unit source to Bluetooth.

How do I pair my phone to Bluetooth?

• Turn on Bluetooth on your mobile phone.

• Search for the head unit and pair your phone.

• Pairing code is 1234.

Can you deactivate the travel alarm?

Yes you can disable the travel alarm through the dash.

The cool box works in conjunction with the HVAC system. If set

My cool box is blowing hot air.

to hot the cool box will warm, however the internal vent can be shut to prevent hot air from entering.

28 Please see operator manual for full details.

Your Notes

210X 220X 29

Your Notes

30 Please see operator manual for full details.

Your Notes

210X 220X 31

JCB Sales Limited, Rocester, Staffordshire, Uni ted Kingdom ST14 5JP

Tel: +44 1889 590312 Email: salesinfo@jcb.com

Download the very latest information on this product range at: w ww.jcb.com

All right s reserved. No p art of this pub lication may be rep roduced, stored i n a retrieval sys tem, or transmi tted in any form or by any other means, el ectronic, mech anical, photoco pying

or other wise, without p rior permissi on from JCB Sales . All references in t his publicati on to operating wei ghts, sizes, capa cities and other performance m easurements a re provided

for guida nce only and may var y dependant upo n the exact spec iﬁcation of the machine. They shou ld not therefore b e relied upon in rel ation to suitab ility for a par ticular applic ation.

Guidance and advice shoul d always be sought f rom your JCB Deale r’. JCB reserves the r ight to change spec iﬁcations wit hout notice. Ill ustrations an d speciﬁcatio ns shown may

include op tional equipm ent and accessori es.

9818/ 3300

jcb 220 Series, 210SC, 210NLC, 220NLCXD, 220LCLR Quick Start Manual

Specifications and Main Features

Frequently Asked Questions

User Manual