JBL S-120-P Mk2 Service manual

StudioÔ Series

S120PII

Preliminary Service Manual

JBL Consumer Products

250 Crossways Park Dr.

Woodbury, New York 11797

- CONTENTS -

1

BASIC SPECIFICATIONS …………………..…………..1

DETAILED SPECIFICATIONS ……………..…………..2

CONNECTIONS………………………..……..…...…..…4

OPERATION ……..………………………...…….….…...7

BASIC TROUBLESHOOTING..…………………………8

S120PII AMPLIFIER BLOCK DIAGRAM……………….9

S120PII MECHANICAL/PACKING PARTS LIST….....10

P.C.B. DRAWINGS….…………………………….…….11

S120PII ELECTRICAL PARTS LIST ..…………….….13

S120PII SCHEMATICS………..…………………….….20

JBL S120PII SPECIFICATIONS

Amplifier Power (RMS): 400 Watts

Driver: 12" PolyPlas™ (polymer-coated cellulose

fiber)

Inputs: Line Level (switchable to LFE), BassQ™ and

Speaker Level

Outputs: BassQ and Speaker Level (High-Pass)

Low-Pass Frequency: Continuously variable from 50Hz – 150Hz

High-Pass Frequency: 150Hz when using speaker-level outputs

Frequency Response: 22Hz – Low-pass crossover setting

Dimensions (H x W x D): 17-3/16" x 16-3/16" x 18" (19" with grille)

(with feet, without spikes) 437 x 411 x 457mm (483mm with grille)

Weight: 56 lb/25.5kg

All features and specifications are subject to change without notice.

S120PII 300W Powered Sub/ Plate Amp

(

2

LINE VOLTAGE Yes/No Hi/Lo Line Nom. Unit Notes

Parameter Spec Unit
Amp Section

Type (Class AB, D, other) D n/a n/a
Load Impedance (speaker) 6 Ohms n/a Nominal

Rated Output Power 275 Watts 220 1 input driven
THD @ Rated Power 0.1 % 1 22k filter
THD @ 1 Watt 0.1 % 0.5 22k filter
DC Offset 10 mV-DC 60 @ Speaker Outputs

Damping factor >50 DF 23 Measured at amplifier board

Input Sensitivity

Input Frequency 50 Hz 50 Nominal Freq.
L&R 425 mVrms ±2dB To 200 Watts Single input driven
LFE Mode selected 425 mVrms ±2dB To 200 Watts LFE Mode selected, single input driven
Bass Q Input 0.9 Vrms ±2dB To 200 Watts Single input driven
Speaker/Hi Level Input 5.5 Vrms ±2dB To 200 Watts Single input driven

Signal to Noise

SNR-A-Weighted 100 dBA 85 relative to rated power A-Weighting filter
SNR-unweighted 90 dBr 85 relative to rated power 22k filter
SNR rel. 1W-unweighted 65 dBr 60 relative to 1W Output 22k filter

Residual Noise Floor 1 mVrms 2

Residual Noise Floor 1 mVrms

US 120vac/60Hz Yes 108-132 120 Vrms Normal Operation

EU 230vac/50-60Hz Yes 207-264 230 Vrms Normal operation, MOMS required

QA Test

Limits Conditions Notes

Bridge type amplifier, None of the speaker
terminals must be connected to system GND at
any time.

Limiter prevents continuous power to exceed
220 Watts.

Measured at the speaker cable. 200 Watts,
measured at speaker output terminals located at
the amp board.

Volume @max, using RMS reading
DMM/VOM (or A/P)
Volume @max, w/ A/P Swept

max)2

Bandpass Measurement (Line
freq.+ harmonics)

Input Impedance

Filters

LP 4th order fixed 50-150 Hz ± 10 2nd order variable and 2nd order fixed
Subsonic filter (HPF) 3rd Order Fixed
LFE Low pass 2nd order Fixed Hz ± 10 LFE input driven only

Limiter

THD at Max. Output Power YES n/a functional Maximum Output Power

Features -­Auto - On -Off switch YES -- functional Refer to ATO section
Phase switch 0-180 deg functional
Volume pot Taper (lin/log) LOG -- functional A Taper
Variable crossover 50-150 Hz YES functional

HP Speaker out functional
LFE -Normal Select switch YES -- functional Disables LP filter, intended for LFE
BassQ Input YES functional 6.3mm Phono Jack

BassQ Output YES functional Bypass, loop-through - Designed for daisy chain

Input Configuration

Line In (L,R) & LFE YES
Bass Q in YES
Spkr/Hi Level In YES -- functional Binding post connector L&R

Signal Sensing (ATO)

Auto-Turn-On (yes/no) YES functional Auto - on selection switch in Auto
ATO Input test frequency 50 Hz functional "
ATO Level LFE Input 2 mV functional "
ATO Level Speaker in 50 mV functional "
ATO Level Bass Q input 2 mV functional "

ATO Turn-on time 1 seconds functional

Auto Mute/ Turn-OFF Time 15 minutes 17

Line Input (L, R,LFE) 10K ohms n/a Nominal

Speaker/Hi Level Input 10K ohms n/a Nominal

-- functional Dual RCA jack
functional 6.3m phono mono Jack

Amp connected and AC on, then
input signal applied
T before muting, after signal is
removed

HP single order filter 180 Hz @ 8 Ohms, 90 Hz
@ 4 Ohms load

Auto turn of time (T) must be 10 > T < 17
Minutes

Power on Delay time 3 sec. 4 AC Power Applied

Parameter Spec Unit

3

Transients/Pops

ATO Transient 5 mV-peak n/a @ Speaker Outputs
Turn-on Transient 50 mV-peak 2v-pp @ Speaker Outputs AC Line cycled from OFF to ON
Turn-off Transient 50 mV-peak 2v-pp @ Speaker Outputs AC Line cycled from ON to OFF

Efficiency

Efficiency 70 % 65 Rated power Nominal Line voltage 120 VAC

Stand-by Input Power 12 Watts 15 @ nom. line voltage
Power Cons. @ rated power 400 Watts 400 @ nom. line voltage 250 Watts @ 6.0 Ohms nominal line voltage

QA Test

Limits Conditions Notes

Maximum allowable input power under nominal
Input voltage and frequency, in stand-by mode
(HOT or COLD operation).

Protection

Short Circuit Protection YES functional Direct short at output

Thermal Protection YES functional @1/8 max unclipped Power
DC Offset Protection YES - DC present at Speaker Out leads Relay or crowbar (for driver/fire protection),
Line Fuse Rating
USA-Domestic 4 Amps Type-T or Slo Blo-250 V
EU 2 Amps Type-T or Slo Blo-250 V Internal fuse with UL/SEMKO rated holder

Amplifier should resume operation after short
circuit condition removal
Temperature rise in accessible metal parts
should not exceed 35K rise for domestic version
or 30K rise for European versions

When we designed the
S120PII powered subwoofer,
our goal was to offer the user
the best possible performance
combined with the most
flexible and complete
installation options. Please
look over the following three
examples to determine which

description best matches
your system and follow the
corresponding hookup
instructions.

To use the binding-post
speaker terminals •ª with
bare wire, unscrew the collar
until the pass-through hole in
the center post is visible

under the collar. Insert the
bare end of the wire through
the hole in the post, then
screw the collar back down
until the connection is tight.
The holes in the center of the
collars are intended for
banana-type connectors.

Dolby* Pro Logic* (Non-Digital) – Speaker Level

Use this installation method
for Dolby Pro Logic appli­cations (not Dolby Digital,
DTS®or other digital
processing), where the
receiver/processor does not
have a subwoofer output or
a volume-controlled preamp
(line-) level output:

If your receiver features bass
management capabilities that
require you to configure your
speaker settings, make sure
to set your left- and right-front
speakers to “LARGE”.

Connect your receiver or
amplifier’s front left and right
speaker terminals to the left

and right terminals on the
subwoofer that are marked
“High Level In” •. Connect
the left and right terminals on
the subwoofer that are
marked “High Level Out” ª
to the corresponding
terminals on the back of your
front left and right speakers.

Connect your receiver or
amplifier’s center, left and
right surround-speaker
terminals to the corre­sponding terminals on the
back of your center, left and
right surround speakers.

SPEAKER CONNECTION

4

Left Front

+ –

Left Front Center

+ – + –

Left Surround

+ –

+ –

Center

+ –

Subwoofer

+ –

Receiver

L

HIGH
LEVEL

IN

R

L

HIGH
LEVEL
OUT`

R

L

R

Right Front

Right Surround

Right SurroundLeft Surround

Right Front

+ –

+ –

+ –

+ –

•

ª

Dolby Pro Logic (Non-Digital) – Line Level

Use this installation method
for Dolby Pro Logic appli­cations (not Dolby Digital, DTS
or other digital processing),
where the receiver/processor
is equipped with a subwoofer
output or a volume-controlled
preamp (line-) level output:

Use RCA-type patch cords
to connect the line-level
subwoofer outputs on your
receiver or amplifier to the
Line Level inputs ¶ on the
subwoofer. IMPORTANT:
Make sure that the LFE toggle
switch ™ on the subwoofer is

in the “Normal” position. Do
not use the “LFE” position
with Dolby Pro Logic-only
processors.

Note: If your receiver or
amplifier only has one
subwoofer output jack,
then you may connect the
subwoofer output on your
receiver/preamplifier to either
the left or right Line Level
input ¶ on the subwoofer. It
makes no difference which
jack you choose.

Connect each speaker to the
corresponding speaker

terminals on your receiver or
amplifier.

Make sure your receiver or
processor is configured cor­rectly: Make sure that the sub­woofer is configured as “On.”

Note for advanced users: If
your receiver/processor has
a built-in low-pass crossover
filter for the subwoofer output,
then the LFE switch

™ should
be set to the “LFE” position to
bypass the subwoofer’s
internal crossover.

Subwoofer

Out

RECEIVER

L R

HIGH

LEVEL

IN

HIGH

LEVEL

OUT

L

R

L

R

+ –

IN OUT R L

CROSSOVER
FREQUENCY

BASSQ

(See owner’s

manual

before use)

LINE

LEVEL IN

(For LFE

use R or L)

LEVEL

PHASE AUTO

50Hz

80Hz

180°0°LFE

NORMALONOFF

150Hz

MIN

MAX

¡

¢
∞

§
¶

•

ª

™

£

5

6

Dolby Digital or DTS (or Other Digital Surround Mode) Connection

Use this installation method
for Dolby Digital, DTS or other
digital surround processors:

IMPORTANT: Make sure that
the LFE toggle switch ™ on
the subwoofer is in the “LFE”
position. Use the Line Level
input jacks ¶ for the Low­Frequency Effects channel.
Connect these jacks to the
LFE output or subwoofer
output on your receiver or
amplifier.

Note: If your receiver or
amplifier has only one
subwoofer output jack,
then you may connect the
subwoofer output on your
receiver/preamplifier to either
the left or right Line Level
input ¶ on the subwoofer. It
makes no difference which
jack you choose.

Connect each speaker to the
corresponding speaker
terminals on your receiver or
amplifier.

Make sure that you have
configured your surround
sound processor for
“Subwoofer On” or “LFE On.”
The front left, front right,
center and rear speakers
should be set to “Small” or
“Large” depending on their
size and frequency response.
Consult your receiver’s or
processor’s owner’s manual.

HIGH

LEVEL

IN

HIGH

LEVEL

OUT

L

R

L

R

+ –

IN OUT R L

CROSSOVER
FREQUENCY

BASSQ

(See owner’s

manual

before use)

LINE

LEVEL IN

(For LFE

use R or L)

LEVEL

PHASE AUTO

50Hz

80Hz

180°0°LFE

NORMALONOFF

150Hz

MIN

MAX

¡

¢
∞

§

¶

•

ª

™

£

Subwoofer
Output/LFE

RECEIVER/PREAMPLIFIER

The jacks marked “BassQ” §
are for use with the JBL
BassQ bass equalization
module that will be released
in the near future. The BassQ
will enable you to optimize

your system’s bass response
by equalizing the output of
multiple subwoofers to
best match your listening
environment.

DO NOT con-

nect these jacks to any other

device. Do not use the BassQ
jacks § without having first
read the BassQ owner’s
manual.

BassQ™Jacks

7

OPERATION

The S120PII is equipped with
both a master Power switch
‚ and an Auto turn-on/turn­off switch £. In order to
function, the S120PII must
be plugged into an active
electrical outlet (but not an
accessories outlet on another
component of your audio
system such as a receiver),
and the master Power switch
‚ must be turned on
(the “•” position).
The Auto turn-on/turn-off
switch £ has three positions:
On The subwoofer is on at

all times and ready to
play program material.

Auto As long as no audio

signal is received, the
subwoofer is in Standby
mode to conserve
power, indicated by the
red color of the LEDs on
the front of the unit.
When an audio signal is
sensed, the subwoofer
will switch itself into the
fully On mode and begin
playing the program
material. The LEDs will
turn green. When a
period of about twenty
minutes goes by during
which no signal is
sensed, the S120PII will

return to Standby mode,
indicated by the LEDs
turning red.

Off The subwoofer is off at

all times, even if an
audio signal is present

at its inputs.
If you plan to be away for an
extended time, or if the
subwoofer will not be used,
you may wish to turn off the
master Power switch ‚.

The subwoofer Level Control
∞ adjusts the volume of the
subwoofer relative to the rest
of the system. Proper level
adjustment depends on
several variables such as

room size, subwoofer
placement, type of main
speakers and listener position.
Adjust the subwoofer level so
that the volume of the bass
information is pleasing to you.

When using a Dolby Digital/
DTS receiver, adjust the LFE
level on the receiver to 0dB,
and then adjust the subwoofer
Level Control ∞ for the
desired amount of bass.

Crossover Adjustments

The Crossover Frequency
Control ¢ determines the
highest frequency at

which the

subwoofer reproduces

sounds.
If your main speakers can
comfortably reproduce some
low-frequency sounds, set
this control ¢ to a lower
frequency setting, between
50Hz – 100Hz. This will
concentrate the subwoofer’s
efforts on the ultradeep bass
sounds required by today’s
films and music. If you are
using smaller bookshelf
speakers that do not extend to
the lower bass frequencies,
set the low-pass Crossover
control ¢ to a higher setting,

between 120Hz – 150Hz. This
control ¢ is not used when

the LFE switch

™ is in the

“LFE” position.

Level Control

Power

£

™

¡

180°0°LFE

PHASE AUTO

NORMALONOFF

80Hz

CROSSOVER

¢

FREQUENCY

BASSQ

(See owner’s

manual

before use)

50Hz

IN OUT R L

∞

§

¶

•

ª

150Hz

+ –

LEVEL

MAX

MIN

L

HIGH
LEVEL

R

L

HIGH
LEVEL

R

LINE
LEVEL IN
(For LFE

use R or L)

IN

OUT

S120P

II

CAUTION

RISK OF ELECTRIC SHOCK

DO NOT OPEN

WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK,
DO NOT EXPOSE THIS APPLIANCE TO RAIN OR MOISTURE.

AVERTISSEMENT: POUR PRÉVENIR LES RISQUES D’INCENDIE OU
DE CHOC ÉLECTRIQUE ÉVITER D’EXPOSER CET APPAREIL A LA
PLUIE OU A L’HUMIDITÉ.

ON

‚

OFF

8

TROUBLESHOOTING

If you used the High Level
(speaker) inputs • and there
is no sound from any of the
speakers:

•

Check that receiver/amplifier

is on and a source is playing.

• Check that powered
subwoofer is plugged into
an active electrical outlet
and is switched on £‚.

• Check all wires and
connections between
receiver/amplifier and
speakers. Make sure all wires
are connected. Make sure
none of the speaker wires
are frayed, cut or punctured.
Make sure no wires are
touching other wires or
terminals and creating a
short circuit.

• Review proper operation
of your receiver/amplifier.

If there is low (or no) bass
output:

• Make sure the connections
to the left and right “Speaker
Inputs” • have the correct
polarity (+ and –).

• Make sure that the
subwoofer is plugged into an
active electrical outlet and
that both power switches
are on £‚.

• Adjust the Crossover point
¢.

• Flip the Phase Control
switch ¡ to the opposite
position.

• If you are using a Dolby
Digital/DTS receiver or
processor, make sure that the
subwoofer adjustments on
the receiver/processor are
set up correctly. When using
the S120PII’s Speaker Level
inputs •, you should set your
receiver to configure the
main left and right speakers
as “LARGE”.

• Slowly turn the Level
Control ∞ clockwise until
you begin to hear the desired
amount of bass.

If you used the Line Level
inputs ¶ and there is no
sound from the subwoofer:

•

Check that receiver/amplifier

is on and a source is playing.

• Check that powered
subwoofer is plugged into an
active electrical outlet and
that both Power switches
are on £‚.

• Check all wires and con­nections between receiver/
amplifier and subwoofer.
Make sure all wires are
connected. Make sure none
of the wires are frayed, cut
or punctured.

• Review proper operation of
your receiver/amplifier.

• Slowly turn the Level
Control ∞ clockwise until
you begin to hear the desired
amount of bass.

• Make sure that you have
configured your receiver/
processor so that the
subwoofer/LFE output is on.

Phase Control

The Phase Control ¡
determines whether the
subwoofer’s piston-like action
moves in and out in phase
with the main speakers or
opposite the main speakers.
There is no correct or
incorrect setting. Proper
phase adjustment depends on
several variables such as

subwoofer placement and
listener position. Adjust the
Phase switch

¡ to maximize
bass output at the listening
position.

Remember, every system,
room and listener is different.
There are no right or wrong
settings; this switch ¡ offers
the added flexibility to adjust
your subwoofer for optimum
performance for your specific
listening conditions without
having to move your speakers.
If at some time in the future

you happen to rearrange your
listening room and move
your speakers, you should
experiment with the Phase
switch ¡ in both positions,
and leave it in the position
that maximizes bass
performance.

S120PII BLOCK DIAGRAM

9

JBL S120PII MECHANICAL/PACKING PARTS LIST

10

ITEM DESCRIPTION QTY PART NUMBER

1 12” WOOFER (4.4 ohms DCR) 1 338008-001

2 FRONT GRILLE 1 338007-001

3 GRILLE RETAINER 4 333249-001

4 AMPLIFIER ASSEMBLY 1 NOT FOR SALE

5 PORT TUBE 1 337859-001

6 RUBBER FOOT ASS’Y 4 338037-001

7 SPIKE FOOT KIT 1 338076-001

8 OUTER CARTON 1 338001-001

9 END PAD – TOP/BOTTOM 2 338002-001

10 OWNER’S MANUAL 1 338003-001

11 SURVEY CARD 1 331384-001

12 WARRANTY CARD 1 338381-001

11

12

S120PII ELECTRICAL PARTS LIST

y

r

13

Part Number Qt

Description Reference Designato

Amplifier PCB

Resistors

021-100401-020 1 Metal oxide film resistor 1K 1W J FK TYPE R173

021-620303-020 2 Metal oxide film resistor 620R 3WS J 8x20 KINK R76,78

022-005105-020 1 cement resistor PN:SQM 0R05 5W J 25x13 R2

0024-00098-120 1 SMD resistor 0R 1/8W J 0805 TAPING R8

024-100498-120 2 SMD resistor 1K 1/8W J 0805 TAPING R110,169

024-100598-120 14 SMD resistor 10K 1/8W J 0805 TAPING R5,7,16,118,121,122,125,126,

128,138,165,170,168,139

024-100698-120 2 SMD resistor 100K 1/8W J 0805 TAPING R15,120

024-130498-100 1 SMD resistor 1K3 1/8W F 0805 TAPING R119

024-160598-100 2 SMD resistor 16K 1/8W F 0805 TAPING R13,13B

024-220498-121 1 SMD resistor 2K2 1/8W J 0805 TAPING R17

024-220598-120 1 SMD resistor 22K 1/8W J 0805 TAPING R127

024-330498-120 2 SMD resistor 3K3 1/8W J 0805 TAPING R77,79

024-330598-120 5 SMD resistor 33K 1/8W J 0805 TAPING R4,6,14,60,60B

024-470298-120 4 SMD resistor 47R 1/8W J 0805 TAPING R24,25,26,27

024-470398-120 4 SMD resistor 470R 1/8W J 0805 TAPING R145,155,177,186

024-470598-120 2 SMD resistor 47K 1/8W J 0805 TAPING R3,171

024-510498-120 5 SMD resistor 5K1 1/8W J 0805 TAPING R48A,48B,48C,48D,48E

024-910498-120 1 SMD resistor 9K1 1/8W J 0805 TAPING R63

025-010300-000 1 Thermistor TSE-103 K L:50mm TH1

Capacitors

031-100184-100 2 SMD capacitor 0u01/250V K 0805 X7R TAPING C104,119

031-100244-100 2 SMD ceramic capacitor 0u01/50V K 0805 X7R TAPING C27,28

031-100344-100 6 SMD capacitor 0u1/50V K 0805 X7R TAPING C10,69,112,115,135,138

031-100384-100R 2 SMD capacitor 0u1/250V K 1206 X7R TAPING C5,6

031-470144-101 1 SMD capacitor 0u0047/50V K 0805 X7R TAPING C1G1

032-100484-200 3 END PE capacitor 1uF/250V K P:15mm C37,39,30

033-330444-270 2 NPE capacitor 3u3/50V K10 (R)8x13 SBE C114,137

033-680464-270 2 NPE capacitor 6u8/100V K10 (R)1020 GNE C113,136

034-100614-300 1 Electrolytic capacitor 100uF/16V M (R)0611 P:2.5 C8

034-100625-300 1 Electrolytic capacitor 100uF/25V M (R)6.3x11 P:5 C62

034-100695-300 1 Electrolytic capacitor 100uF/63V M (R)1012 P:5 TAPING C142

034-100895-204 2 Electrolytic capacitor 10000uF/63V M R30x51 85 C1,4

034-220525-300 2 Electrolytic capacitor 22uF/25V M (R) 5x11 P:2.5 C25,26

034-330625-300 2 Electrolytic capacitor 330uF/25V M (R)1013 P:5 C11,100

034-470415-300 1 Electrolytic capacitor 4u7/50V M (R)0511 P:2.0 C7

Part Number Qt

y

r

)

14

Description Reference Designato

Semiconductors

051-000600-100 1 Transistor NPN MPSW06RLRA TO-92 TAPING Q6

051-005600-100 1 Transistor NPN MPSW56RLRA MPQ TO-92 TAPING Q8

051-290700-100 4 Transistor P2N2907A TO-92 TAPING Q12,14,16,18

051-540101-000 1 Transistor PNP 2N5401 TO-92 TAPING Q3

051-640000-100 4 MOSFET N-Channel IRF640 TO-220 Q11,13,15,17

052-400080-000 1 Diode Bridge PN:RS804 400V,8A BR1

053-257400-100 1 IC;DIP 8P LM2574 HVN-15V 0.5A Step-Down Voltage Regulator U6

054-000100-100 6 SMD DIODE ES1D 200V,1A,35ns TAPING D1,23,37,40,44,47

054-001002-100 1 SMD ZENER DIODE 10V SOT-23 BZX84C10 TAPING D32

054-001501-100 2 SMD ZENER DIODE 15V SOT-23 BZX84C15 TAPING D2,3

054-033904-100 3 SMD TR (MOTOROLA) MMBT3904LT1 SOT23 TAPING Q25,28,29

054-033906-100 3 SMD TR (MOTOROLA) MMBT3906LT1 SOT23 TAPING Q26,27,30

054-050601-100 1 SMD ZENER DIODE 5.6V SOT-23 BZX84C5V6 TAPING D30

054-414803-100 14 SMD diode LL4148 TAPING D4-6,13,14,21,22,31,33,34,

38,41,45,48

054-540100-100 1 SMD PNP transistor MMBT5401 LT1 TAPING Q1

054-555100-100 1 SMD NPN Transistor MMBT5551 LT1 TAPING Q2

Miscellaneous

072-040039-000 1 Terminal (PCB TYPE) PC205 (t=0.8m/m) T205MA T2

072-040064-000 2 Terminal (PCB TYPE) PC250(t=0.8),T250MA T1,TER6

072-040096-000 2 Terminal T187MA(PCB TYPE

072-040250-000 1 Connector 7 PIN JS-1001-7 P:2.5mm P1

073-111003-000 1 Shorting strap 54.9x13.6x1m/m J7

073-111004-000 2 Shorting strap 29.5x12.4x0.8m/m J4,9

074-300018-000 1 Relay PN:943-1C-48D RLY1

043-300101-000 2 Inductor 30uH YT-10033 L9,10

043-560200-000 1 Inductor 56uH YT-10779 L12

043-700100-000 1 Inductor 70uHx2 YT-10024 L8

043-820300-000 1 Inductor 820uH YT-10034 L1

044-100100-000 2 SMD Ferrite bead PN:321611 600R/100MHz 1206 FB1,FB2

(t=0.8mm) PC187(0.8) TER5,TER7

CLASS D DRIVER PCB (Small Upright PCB on Amp PCB)

Resistors

024-000098-120 4 SMD resistor 0R 1/8W J 0805 TAPING R313,314,318,320

024-100298-120 4 SMD resistor 10R 1/8W J 0805 TAPING R89,90,140,150

024-100498-120 10 SMD resistor 1K 1/8W J 0805 TAPING R81,85,96,97,131,137,142,

147,162,179

024-100598-120 12 SMD resistor 10K 1/8W J 0805 TAPING R75,82,83,92,98,132,133,

148,163,164,181,156

024-100698-120 1 SMD resistor 100K 1/8W J 0805 TAPING R37

Part Number Qt

y

r

15

024-110598-120 2 SMD resistor 11K 1/8W J 0805 TAPING R74,99

024-200598-120 2 SMD resistor 20K 1/8W J 0805 TAPING R95,141

024-220398-120 2 SMD resistor 220R 1/8W J 0805 TAPING R136,167

024-220498-121 1 SMD resistor 2K2 1/8W J 0805 TAPING R134

024-220798-120 2 SMD resistor 2M2 1/8W J 0805 TAPING R87,93

024-270498-120 3 SMD resistor 2K7 1/8W J 0805 TAPING R80,84,157

024-390498-120 2 SMD resistor 3K9 1/8W J 0805 TAPING R130,161

024-390598-120 2 SMD resistor 39K 1/8W J 0805 TAPING R86,94

024-470398-120 1 SMD resistor 470R 1/8W J 0805 TAPING R91

024-470498-120 6 SMD resistor 4K7 1/8W J 0805 TAPING R151-153,183,34,36

024-470598-120 1 SMD resistor 47K 1/8W J 0805 TAPING R35

024-470698-120 2 SMD resistor 470K 1/8W J 0805 TAPING R32,33

024-560598-120 1 SMD resistor 56K 1/8W J 0805 TAPING R38

024-680498-120 2 SMD resistor 6.8K 1/8W J 0805 TAPING R135,166

Description Reference Designato

Capacitors

031-100244-100 4 SMD ceramic capacitor 0u01/50V K 0805 X7R TAPING C108,118,131,140

031-100343-100 2 SMD capacitor 100pF/50V J 0805 NPO TAPING C81,84

031-100344-100 6 SMD capacitor 0u1/50V K 0805 X7R TAPING C75-78,82,85

031-180344-100 2 SMD capacitor 0u18/50V K 0805 X7R TAPING C80,83

031-470244-102 4 SMD capacitor 0u047/50V K 0805 X7R TAPING C93,94,101,124

031-560243-100 4 SMD capacitor 56pF/50V J 0805 NPO TAPING C92,102,105,125

031-560343-102 1 SMD capacitor 560pF/50V J 0805 NPO TAPING C79

034-100625-303 1 Electrolytic capacitor 100uF/25V M (R) P:2.5 TAPING C117

034-100715-202 2 Electrolytic capacitor 1000uF/16V M (R) 10x17 P:5 C109,132

034-330615-301 1 Electrolytic capacitor 330uF/16V M (R)0812 P:3.5 C32

Semiconductors

051-000600-100 1 NPN transistor MPSW06RLRA TO-92 TAPING Q31

051-222200-100 2 NPN transistor PN:MPS2222ARLRA TO-92 TAPING Q20,22

051-555100-000 2 NPN transistor 2N5551 TO-92 TAPING Q21,23

053-211100-000 2 IC;DIP PN:IR2111 HALF-BRIDGE DRIVER U7,8

054-000100-100 2 SMD DIODE ES1D 200V,1A,35ns TAPING D35,43

054-001002-100 2 SMD ZENER DIODE 10V SOT-23 BZX84C10 TAPING D42,49

054-007200-100 2 SMD IC TL072CDR SO-8 (TI) TAPING U9,10

054-033906-100 2 SMD TR (MOTOROLA) MMBT3906LT1 SOT23 TAPING Q34,35

054-050601-100 2 SMD ZENER DIODE 5.6V SOT-23 BZX84C5V6 TAPING Z7,8

054-414803-100 6 SMD Diode LL4148 TAPING D36,39,46,52,60,61

054-540100-100 2 SMD PNP transistor MMBT5401 LT1 TAPING Q33,40

054-555100-100 1 SMD NPN transistor MMBT5551 LT1 TAPING Q32

Part Number Qt

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r

16

Description Reference Designato

Miscellaneous

072-040229-000 1 Header, Right Angle PN:211-107-000-400 7PIN PIN2

072-040230-000 1 Header, Right Angle PN:211-111-000-400 11PIN PIN1

Pre/Input PCB

Resistors

021-121598-100 1 metal film resistor 12K1 1/8W F TAPING R204

021-121698-100 1 metal film resistor 121K 1/8W F TAPING R214

021-301498-100 1 metal film resistor 3K01 1/8W F TAPING R220

021-680498-100 2 metal film resistor 6K8 1/8W F TAPING R208,209

024-000098-120 4 SMD resistor 0R 1/8W J 0805 TAPING R301,302,303,309

024-100398-120 1 SMD resistor 100R 1/8W J 0805 TAPING R249

024-100498-120 1 SMD resistor 1K 1/8W J 0805 TAPING R238

024-100598-120 17 SMD resistor 10K 1/8W J 0805 TAPING R202,205,222,225,227,229,

234,235,236,239,252,253,
254,257,217,262,228

024-100698-100 4 SMD resistor 100K 1/8W F 0805 TAPING R219,218,200,201

024-137698-100 1 SMD resistor 137K 1/8W F 0805 TAPING R213

024-150498-120 2 SMD resistor 1K5 1/8W J 0805 TAPING R251,255

024-150598-120 1 SMD resistor 15K 1/8W J 0805 TAPING R223

024-200598-120 1 SMD resistor 20K 1/8W J 0805 TAPING R256

024-220798-120 1 SMD resistor 2M2 1/8W J 0805 TAPING R244

024-240598-120 1 SMD resistor 24K 1/8W J 0805 TAPING R224

024-270498-120 1 SMD resistor 2K7 1/8W J 0805 TAPING R237

024-300398-120 1 SMD resistor 300R 1/8W J 0805 TAPING R258

024-300598-120 1 SMD resistor 30K 1/8W J 0805 TAPING R260

024-330498-100 4 SMD resistor 3K3 1/8W F 0805 TAPING R203,215,240,247

024-330598-120 1 SMD resistor 33K 1/8W J 0805 TAPING R212

024-453598-100 1 SMD resistor 45K3 1/8W F 0805 TAPING R207

024-470498-120 2 SMD resistor 4K7 1/8W J 0805 TAPING R230,210

024-470698-120 1 SMD resistor 470K 1/8W J 0805 TAPING R259

024-470798-120 1 SMD resistor 4.7M 1/8W J 0805 TAPING R243

024-510398-120 1 SMD resistor 510R 1/8W J 0805 TAPING R261

024-680598-120 2 SMD resistor 68K 1/8W J 0805 TAPING R206,250

024-750798-120 1 SMD resistor 7M5 1/8W J 0805 TAPING R241

024-820598-120 1 SMD resistor 82K 1/8W J 0805 TAPING R263

Capacitors

031-100244-100 3 SMD capacitor 0u01/50V K 0805 X7R TAPING C12,13,224

031-100343-100 2 SMD capacitor 100pF/50V J 0805 NPO TAPING C222,204

031-100344-100 7 SMD capacitor 0u1/50V K 0805 X7R TAPING C227,232,233,229,234,235,230

Part Number Qt

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17

031-220244-101U 1 SMD capacitor 0u022/50V K 0805 X7R TAPING C202

031-220344-100 2 SMD capacitor 220pF/50V J 0805 NPO TAPING C210,200

031-470144-101 1 SMD capacitor 0u0047/50V K 0805 X7R TAPING C219

031-680144-100 1 SMD capacitor 0u0068/50V K 0805 X7R TAPING C212

033-200695-300 2 NP Electrolytic capacitor 200u/63V M (R)1326 P:5 C205,203

034-100525-301 1 Electrolytic capacitor 10uF/25V M (R) P:2 TAPING C220

034-220525-300 4 Electrolytic capacitor 22uF/25V M (R) 5x11 P:2.5 C15,14,223,225

034-220625-300 1 Electrolytic capacitor 220uF/25V M (R)0812 P:5 TAPING C221

038-100363-300 2 MPE capacitor P:5 0u1/100V J TAPING C201,209

038-150393-300 2 MPE capacitor 0u15/63V J P:5 TAPING C208,207

038-680393-300 1 MPE capacitor 0u68/63V J P:5 TAPING C214

Description Reference Designato

Semiconductors

054-007200-100 6 SMD IC TL072CDR SO-8 (TI) TAPING U202,203,204,200,201,205

054-033904-100 2 SMD TR (MOTOROLA) MMBT3904LT1 SOT23 TAPING Q203,204

054-050601-100 1 SMD ZENER DIODE 5.6V SOT-23 BZX84C5V6 TAPING D210

054-211400-100 1 SMD NPN Transistor DTC114EK SMT3 TAPING Q202

054-414803-100 12 SMD diode LL4148 TAPING

072-040008-000 1 4P terminal housing JS-1001-04 P4

072-040169-000 1 Connector 2 PIN JS-1001-2 P:2.5mm CONN3

072-040250-000 1 Connector 7 PIN JS-1001-7 P:2.5mm P2

Copper wire Jumper In lieu of C206

D215,212,209,207,205,200,
201,202,203,204,216,217

Phone Jack PCB

024-000098-120 2 SMD resistor 0R 1/8W J 0805 TAPING R305,307

024-620398-120 2 SMD resistor 620R 1/8W J 0805 TAPING R221,226

031-220344-100 2 SMD resistor 220pF/50V J 0805 NPO TAPING C215,216

072-010100-000 2 Phone Jack PN:JY-6313-01-340 J206,207

072-010101-000 1 RCA Jack PN:RJ-1031-10-0300A J205

072-040251-000 1 Header Right angle PN:211-104-000-400 4PIN

Toggle Switch PCB

031-470144-101 1 SMD capacitor 0u0047/50V K 0805 X7R TAPING C2G1

072-040252-000 1 HEADER Right Angle PN:211-109-000-400 9PIN

073-010021-000 1 Screw base PN:PCB-2(M3) 4PIN T3

074-030002-000 2 Toggle Switch P/N L101 SW201,200

074-030018-000 1 Toggle Switch PN:L103-T2-B4 SW202

Control Pot PCB

021-301498-100 2 metal film resistor 3K01 1/8W F TAPING R231,232

Part Number Qt

y

r

)

18

026-200595-269 1 VR 20Kx2 FREQ PN:RD163121R03D-20KBx2(EJ) R233

026-500595-254 1 VR 50K LEVEL P/N:RK163111R405-EJ R216

038-100363-300 2 MPE capacitor P:5 0u1/100V J TAPING C218,213

072-040251-000 1 Header, Right Angle PN:211-104-000-400 4PIN

072-040253-000 1 Header, Right Angle PN:211-103-000-400 3PIN

Description Reference Designato

Fuse PCB

039-220180-100 1 X2 capacitor 0u22/250V 18x16.5x8.5mm PN:XG275M224VHS2 CXAC1

043-324300-000 1 Inductor 324uH YT-10778 L13

072-040064-000 1 Terminal (PCB TYPE) PC250(t=0.8),T250MA TER4

072-040096-000 3 Terminal T187MA(PCB TYPE

073-050001-000 2 Fuse Clip P/N:CFFH1206 F1B1

091-000128-000 1 AC Line Fuse T4A/250V 5x20mm F1

(t=0.8mm) PC187(0.8) TER1,2,3

Miscellaneous

008-060302-032 4 Gasket 28x20mm t=5mm C4305 For X'FORMER

008-061215-000 1 Gasket 12x15 t=5mm CR For Thermistor

008-062001-000 4 Gasket 196x10mm t=1mm COVER(Front)x2,COVER(Rear)x2

008-063001-000 4 Gasket 320x10mm t=1mm COVER(front)x2,COVER(Rear)x2

042-014107-000 1 Transformer 120V/60Hz EI-125 YT-9313-1 Power

061-015002-000 2 Knob P/N 446077(18teeth)D:15.1 H:14.5 Knob (P 400W) w/white indicator

061-100016-000 3 Nylon partition PN:BCMS-8 L=8mm NYLON 66(UL) For Power PCB

061-314002-000 2 Strain Relief P/N SB4F-2 For PANEL,COVER

061-700035-000 2 Insulation sheet PN:TO-220AWO For Q11,15

061-700044-000 2 Mica 13x18mm TO-220 For Q13,17

063-010010-000 5 Bracket for Transistor P/N:TRK-2

063-332100-000 1 Front faceplate 12.83"x8.33" t=0.0984"

063-332101-000 1 Plastic Amp Cover 12.83"x8.33"x3.93" ABS 94V0

070-040011-210 5 screw PMS;M3x10mm BLK(H) w/dble WASHER For TRx5

070-040811-308 1 screw M3x8mm zinc white For Terminal

070-040866-504 5 screw #6-32x1/4" zinc white For PCB

070-040866-516 5 screw #6-32x5/16" zinc white For Bracket

070-040886-803 4 screw 8#-32x1/2" zinc white For Transformer

070-540810-808 3 screw 3x8 zinc white For Power PCB

070-900811-312 9 screw PTS-4;3x12 zinc white For RCAx1,BPx8

070-940831-412 4 screw 4x12mm zinc white For COVERx4

071-060280-500 4 nut washer 8#-32 zinc plated 8.5 t=3m/m For Transformer

071-100606-060 2 flat washer PN:WS3-2 OD=6 ID=3.t=2mm nylon For Q11,Q13

073-014044-000 1 Bracket 6.64"x3.50"x3.20" SPCC cadium plated

074-020018-000 1 Rocker Switch (Power) PN:RF1003-BB4-0

082-022241-000 1 Wire #22 UL1007 L=410mm blk/wht XH2P+HWAFER

082-072620-000 1 Wire #26 UL1007 L=200mm XH7Px2 blk+whtx6

Part Number Qt

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19

086-021836-000 1 Double insulated cable SPT-2 #18 12feet +T187 Power cord

181-911600-158 1 Wire #16AWG UL1007 blk L=720mm

181-911622-148 1 Wire #16AWG UL1007 red L=720

181-921600-000 1 BLKWire #16 UL1015 both ends T187 trans sleeve L:140mm

181-921699-000 1 WHT Wire #16 UL1015 both ends T187 transp sleeve L:160mm

Description Reference Designato

LED Assy On the Cabinet

050-011700-000 2 LED red/green P/N:L-117EGW LED1,2

083-022204-000 1 UL1007 #22 white, blk XH2P+5TT

114-060200-000 1 Wire 35.6x16.8x1.6mm FR-4 dble side thru hole

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