JBL GTO14001 User Manual

GTO 14001

1 CHANNEL POWER AMPLIFIER

SERVICE MANUAL

Released 2008
Discontinued XXXX

JBL Consumer Products

250 Crossways Park Dr.

Woodbury, New York 11797 Rev0 3/2008

1

GTO14001

- CONTENTS -

SPECIFICATIONS ………………………………………..1

PACKING……………………………………………..…....2

CONTROL/INSTALLATION DRAWINGS………………3

CONTROL/INSTALLATION INSTRUCTIONS………....4

BASIC TROUBLESHOOTING……………………………5

EXPLODED VIEW/PARTS LIST…….….….…………....6

AMPLIFIER BLOCK DIAGRAM…………………….……7

ELECTRICAL PARTS LIST ..……….……….…….…….8

P.C.B. DRAWINGS….………………………..…….……13

IC/TRANSISTOR PINOUTS..………………..….….…..20

SCHEMATICS……………..……………….………..…...21

GTO 14001 Specifications

Output Power: 1200W RMS x 1 channels @ 4 ohms; ≤1% THD + N
(14.4V supply) 1500W RMS x 1 channels @ 2 ohms; ≤1% THD + N
Signal-to-noise ratio: 77dBA (reference 1W into 4 ohms)

108dBA (reference rated power into 4 ohms)
Dynamic power: 1800W @ 2 ohms
Frequency response: 20Hz – 300Hz (–3dB)
THD+N 1KHz LPF=22KHz ≤0.05% (rated power @ 4 ohms)
Input Impedance >20K ohms
Maximum input signal: 6.0V
Maximum sensitivity: 100mV

Bass Boost @ 20-100Hz 0-12dB (±2dB)

DC Offset <30mV
Output regulation: .03dB @ 4 ohms
Idle Current @ 2 ohms 1.8A
Max Current Draw 140A @ 2 ohms
Remote Operating Voltages ON 5V OFF 3.5V
Turn-on delay time 2-3 sec
Circuit Protection Temperature (80±5C), Short circuit
Operating voltage range (8-16V)
Dimensions: 18 9/16 x 10 3/8 x 2 1/8” (470 x 263 x 53mm)
Fuses: (4) x 40A

JBL continually strives to update and improve existing products, as well as create new ones. The specifications and

details in this and related JBL publications are therefore subject to change without notice.

2

GTO14001

9A

02

8

5 6

34

7

AB

ABCD

A

C

B

18-9/16"

470mm

10-3/8"
263mm

2-1/8"
53mm

8

1-5/8"
40mm

1"

25mm

D

4x

2x

4x

1x

1x

1x

1

3

GTO14001

Factory Bolt Ring Connector

G

round Wire

Note: Remove any paint
below ring connector.

Star Washer

4

GTO14001

GTO14001 CAR AUDIO SUBWOOFER AMPLIFIER OWNER’S MANUAL

Installation Warnings and Tips

• Disconnect the negative (–) lead from your vehicle’s
battery.

• At the installation sites, locate and make a note of
all fuel lines, hydraulic brake lines, vacuum lines
and electrical wiring. Use extreme caution when
cutting or drilling in and around these areas.

• Choose a safe mounting location away from moisture.

• Make sure there is sufficient air circulation at the
mounting location for the amplifier to cool itself.

• Mount the amplifier, using the supplied hardware.

Specifications

• 1200W RMS x 1 channel @ 4 ohms and ≤1% THD + N*

• 1500W RMS x 1 channel @ 2 ohms and ≤1% THD + N*

• THD + N: 0.05% (rated power @ 4 ohms)

• Signal-to-noise ratio: 77dBA
(reference 1W into 4 ohms)*

• Signal-to-noise ratio: 108dBA
(reference rated power into 4 ohms)

• Frequency response: 20Hz – 330Hz (–3dB)

• Max power: 1500 watts

* CEA-2006A-compliant

0

Speaker Output Connectors

• Connect the speakers to these terminals,
observing proper polarity. Either + or –
terminal may be used. Minimum total
impedance is 2 ohms.

1

Fuses

• Replace only with the same type and rating.

2

Power Input Connectors

• +12V: Connect to the positive terminal of the
vehicle’s battery. 4 AWG wire is recommended.
Install an appropriate fuse holder and fuse (160A
minimum) within 18 inches of the battery. Make
sure the wire is not damaged or pinched during
installation. Install protective grommets when
routing wires through the firewall or other sheet
metal.

• GND: Connect to the vehicle’s chassis. Refer to
the picture below.

• REM: Connect to the “Remote Out” lead from
the source unit or to a source of switched
12V+ (ACC).

3

Aux Output Connectors (RCA)

• Nonfiltered pass-through output. Connect to the
input of an additional amplifier.

4

Input Connectors (RCA)

• Connect to the RCA outputs from the source unit
or signal processor.

5

Input-Level Control

• Used to match the input level of the amplifier
to the output level of the source unit.

• See Bfor the adjustment procedure.

6

Low-Pass Filter Frequency Control

• 12dB/octave low-pass filter,
variable from 32Hz to 320Hz.

• See Cfor the adjustment procedure.

7

DBO (Dynamic Bass Optimization) Variable
Subsonic High-Pass Filter With Variable Boost (Q)

• For woofers in tuned (vented) enclosures, set
the Frequency control to a value 10Hz below the
enclosure’s resonance (tuned) frequency.

• For woofers in sealed boxes, set the control to
any value you prefer, between 30Hz and 50Hz.

• Set the Boost control according to your
preference, being careful not to apply
enough boost to damage your woofer(s).

A DBO High-Pass Filter Frequency control,

variable between 10Hz and 100Hz. See
above for appropriate settings.

B DBO Boost control provides up to

12dB of boost, slightly above the high­pass filter’s frequency. See above for
appropriate settings.

8

Remote Level Control (RLC) Connector

• Connect the Remote Level Control (RLC) here,
using the supplied RJ-11 cable.

9

Power On LED

• Illuminated when the amplifier is on.

A

Protect LED

• Illuminated under any of the following fault
conditions: battery over/under voltage, short
circuit in speaker wires, amplifier is too hot,
amplifier’s output circuit has failed (DC voltage
is present in the amplifier’s output).

B

Setting Input Level

A Turn Input Level control counterclockwise to

6V (minimim).

B With a dynamic music track playing, turn the

head unit’s volume control to the 3/4 position.

C Turn Input Level control clockwise until the

bass output is proportionate to the output of
the high-frequency speakers, according to
your preference.

D Input level is now adjusted correctly.

C

Setting the Crossover

A Crossover setting for subwoofers.

Note: Acceptable frequency ranges are indicated
in gray.

D

Remote Level Control

The Remote Level Control, if installed, will allow
you to adjust the level of bass while seated in the
listening position.

5

GTO14001

Amplifier Troubleshooting Guide

1. Status LED on Amplifier not Lit - Head Unit (Source) Turned ON
Verify:

A. Remote turn-on wire from source to amplifier has proper voltage
B. Power (B+) connections at amplifier, terminal blocks, and battery are secure
C. Ground (GND) connections at amplifier and vehicle chassis are secure
D. Battery B+ fuse (if used) is OK
E. Amplifier fuse is OK
F. B+ at battery and B+ at amplifier has proper voltage

2. Status LED’s Lit, No Output from Speakers in Normal Operating Condition
Verify:

A. RCA cables from amplifier to source are securely connected
B. Volume adjustment on amplifier is correctly adjusted
C. Source is ON and playing

3. Engine Noise From Speaker(s)
Turn source OFF, Disconnect RCA cables at amplifier. If noise stops, check equipment & cables leading
to ampli fier.
Verify:

A. RCA cables ar e o f good quality wit h no bre ak a ge to i nternal shiel ds
B. RCA cables from source to amplifier are not run alongside any power cables

4. Amplifier Output Distorted Music
Verify:

A. Source output music to amplifier is not distorted
B. Source output sensitivity is correctly adjusted

5. Amplifier Shuts Down, Green LED’s are Lit - Amplifier is in Thermal Protection Mode
Verify:

A. Amplifier is mounted with adequate air circulation around heatsinks or vents
B. Amplifier is not mounted under carpet or sealed enclosure
C. Speakers meet correct impedance for application (mono or stereo hookup)

6. Amplifier Does Not Turn ON, and Red LED is Lit Amplifier (and not Connected to a Shorted Speaker)
Verify:

A. Speaker crossover (if used) is not defective

6

GTO14001

Trans. Clamp

Trans. Clamp

Trans. Clamp

RCA CAP (Red)
RCA CAP (Wht)

Front Plate

Standoff

7

GTO14001

BALANCED

INPUT L

1

2

OUTPUT L

OUTPUT R

INPUT R

1

2

INPUT UNIT

OP

GAIN CONTROL

OP

OP

OP

Block Diagram GTO14001

LP FREQ

VARIABLE

32Hz-320Hz/12dB

32 320Hz80 32 320Hz50

OP

BASSBOOST
VARIABLE

0dB-12dB/50Hz

MAIN AMP

AMP

2 ohm/4 ohm

SPEAKER

2 ohm/4 ohm

BALANCED
INPUT UNIT

OP

IMS INPUT

UnRegistered

0

8

GTO14001

GTO14001 Electrical Parts List

Qty Part Number Reference Designator

MAIN PCB

Resistors

1 0702-3103-02 R95 Carbon film resistor 1/2W 10KΩ ±5% 12.5MM
5 0702-3220-02 R85 R86 R87 R88 R89 Carbon film resistor 1/2W 22Ω ±5% 12.5MM
2 0702-4123-02 R100 R101 Carbon film resistor 1W 12K ±5% 15mm
2 0705-5470-02 R1 R133 Cement resistor 5W 47Ω ±5%
2 0712-64R7-02 R128 R129 Metal Oxide film resistor 2W 4.7Ω ±5% Horizontal 10MM
2 0712-6221-02 R123 R124 Metal Oxide film resistor 2W 220Ω ±5% Horizontal 10MM
2 0702-3331-02 R93 R94 Carbon film resistor 1/2W 330Ω ±5% 12.5MM
2 0702-3562-02 R91 R92 Carbon film resistor 1/2W 5.6KΩ ±5% 12.5MM
2 0702-3222-02 R68 R71 Carbon film resistor 1/2W 2.2KΩ ±5% 12.5MM
2 0705-5222-02 R125 R126 Cement resistor 5W 2.2KΩ ±5% 13*9*2.5mm 5mm

8 0701-2100-02

24 0701-2101-02

2 0701-2470-02 R20 R78 Resistor SMD 47Ω 1/8W ±5% 0805
2 0701-2221-02 R58 R59 Resistor SMD 220Ω 1/8W ±5% 0805
1 0701-2331-02 R43 Resistor SMD 330Ω 1/8W ±5% 0805
1 0701-2751-02 RX Resistor SMD R0805 750Ω 1/8W ±5%
1 0701-2821-02 R105 Resistor SMD 820Ω 1/8W ±5% 0805
5 0701-2102-02 R44 R48 R49 R50 R121 Resistor SMD 1KΩ 1/8W ±5% 0805
2 0701-2182-02 R115 R12 Resistor SMD 1.8KΩ 1/8W ±5% 0805

9 0701-2222-02

4 0701-2472-02 R39 R40 R41 R127 Resistor SMD 4.7KΩ 1/8W ±5% 0805
1 0701-2113-02 R73 Resistor SMD 11KΩ 1/8W ±5% 0805
1 0701-2332-02 R72 Resistor SMD 3.3KΩ 1/8W ±5% 0805

13 0701-2103-02

2 0701-2153-02 R61 R51 Resistor SMD 15KΩ 1/8W ±5% 0805
1 0701-2203-04 R4 Resistor SMD 20KΩ 1/8W ±5% 0805
5 0701-2223-02 R3 R5 R103 R104 R98 Resistor SMD 22KΩ 1/8W ±5% 0805

13 0701-2473-02

1 0701-2563-02 R106 Resistor SMD 56KΩ
6 0701-2104-02 R34 R35 R54 R55 R56 R116 Resistor SMD 100KΩ 1/8W ±5% 0805
1 0701-2105-02 R96 Resistor SMD 1MΩ 1/8W ±5% 0805

8 0702-0106-03

1 1204-2030-01 VR1 INPUT LEVEL B20K KQ L=15 ±10% in phase=±3dB
1 1201-5030-04 VR2 LP FREQ B50K KQ L=15MM ±10% in phase≤2.5DB
1 1204-2040-02 VR3 HP FREQ B2K/B200K KQ L=15MM ±15% B2K,B200K
1 1204-5041-11 VR4 BOOST B500 KQ L=15 ±10%
1 1201-1031-03 VR5 Variable Resistor TG625MC-B10K

R107 R108 R109 R110 R111 R112
R113 R114

R45 R57 R122 R76 R77 R79 R80 R81
R82 R83 R84 R13 R14 R15 R16 R17
R18 R21 R22 R23 R24 R25 R26 R27

R62 R63 R64 R66 R67 R69 R70 R74
R75

R99 R28 R29 R32 R33 R37 R38 R130
R131 RX200 RX203 RX204 RX2001

R2 R6 R7 R8 R9 R10 R11 R19 R30
R31 R52 R53 R60

R36 R42 R11X R120 R118 R117 R119
R12X

Resistor SMD 10Ω 1/8W ±5% 0805

Resistor SMD 100Ω 1/8W ±5% 0805

Resistor SMD 2.2KΩ 1/8W ±5% 0805

Resistor SMD 10KΩ 1/8W ±5% 0805

Resistor SMD 47KΩ 1/8W ±5% 0805

Resistor 10mΩ ±1% manganese Ф1.5 10.5MM H=16.5MM

Description

1/8W ±5% 0805

Capacitors

2 06D2C3357700 C103 C104 Metal oxide film cap 3.3UF/100V ±20% 105℃ Brown 20.5mm
2 06D2C335C70
3 06D211066109 C86 C45 C46 E-cap 10uF/50V ±20% 5*11 105℃ Black 5MM
6 06D2C1067001 C106 C107 CX103 C98 C99 C81 Metal film cap 10UF/100V ±20% 20MM thickness=10.5MM
7 06D212266010 C1 C2 C3 C4 C5 C6 C7 E-cap 22uF/50V ±20% 5*11 105℃ 5.0MM
3 06D102266000 C22 C34 C52 E-cap 22UF/50V ±10% Φ6.3*11 85℃ NP
4 06D214765000 C90 C91 C43 C84 E-cap 47uF/35V ±20% 5*11 105℃ Black 5MM
3 06D211073001 C67 C78 C83 E-cap 100UF/16V ±20% 6*7 105℃ 5MM
3 06D214775101 C66 C72 C73 E-cap 470UF/35V ±20% Ф8*20MM 105℃ Black
4 06D213387001 C68 C69 C70 C71 E-cap 3300UF/100V 35*30MM ±20%
5 06D212285101 C53 C54 C55 C56 C57 E-cap 2200UF/35V Φ16*26MM ±20% 105℃ Low ESR 7.5MM
1 06D231027000 C109 Ceramic cap 1000pF/100V ±20% 5MM
6 06D231037000 C58 C59 C60 C61 C49 C51 Ceramic cap 0.01uF/100V ±20% 5MM

C92 CX102 Metal oxide film cap 3.3UF/250V ±20% 105℃ Brown 27mm

0

g

9

GTO14001

Qty Part Number Reference Designator

Description

MAIN PCB

6 06D231047000 C31 C32 C33 C37 C74 C75 Ceramic cap 0.1uF/100V ±20% 5MM
3 06D3C2247700 C100 C101 C102 Metal film cap 224/100V ±5% Brown 5MM
2 06D374717400 C64 C65 Ta capacitor 470pF/100V ±5% 5.5mm
3 06D1C4747701 C48 C85 C94 C93
1 06D1C105G70
1 06D341547400 C44 MET CAP 154/100V ±5% 5MM
1 06D341847000 C42 MET CAP 184/100V ±5% 5MM
1 06D344737400 C47 MET CAP 473/100V ±5% 5MM
1 06D344747000 C41 MET CAP 474/100V ±5% 5MM
2 06S322206000 C39 C40 Capacitor SMD 22pF/50V 0805 NPO ±5%
5 06S321016000 C10 C11 C12 C13 C38 Capacitor SMD 100pF/50V 0805 NPO ±5%

21 06S121046000

1 06S121244000 C97 Capacitor SMD 0.12UF/25V 0805 X7R ±10%
7 06S124716000 C23 C62 C63 C79 C80 C87 C88 Capacitor SMD 470pF/50V 0805 X7R ±10%
1 06D212285000 C116 E-cap 2200UF/35V φ16*33MM ±20% 105℃
2 06S321006000 C8 C9 Capacitor SMD 10pF/50V 0805 NPO ±5%

Semiconductors

1 04ZL-6A10-00 D17 Diode 6A10 1000V
1 04ZL-4007-03 D39 Diode 1N4007 DO-41

10 04GS-R104-00

8 03D1-TP50-24 Q23 Q24 Q25 Q26 Q27 Q28 Q29 Q30 MOS FET TP50N20P TO-220
8 03T1-3205-02 Q11 Q12 Q13 Q14 Q15 Q16 Q18 Q21 MOS FET IRF3205 110A 50V TO-220
1 2000-0017-00 LED1 LED red light Φ3MM 2P
1 2004-0014-00 LED2 LED Φ3.0MM blue light
2 01FA-7812-04 U7 U8 +12V Pos. Regulator KA7812E TO-220
1 01FA-7912-04 U9 -12V Neg. Regulator KA7912 TO-220
2 2202-1602-05 D26 D27 Bridge rectifier UF1602CT AKA 16/200V TO-220
2 2202-1620-05 D48 D49 Bridge rectifier MUR1620CTA KAD 16A/200V TO-220

19 04PT-4148-01

4 04ZL-2512-00 D32 D33 D34 D35 Rectifying diode SMD MUR120 1A 2512
2 03N1-5551-04 Q9 Q10 Transistor SMD MMBT5551LT1 NPN SOT-23
1 03N1-2222-04 Q22 Transistor SMD BT2222 SOT-23 NPN
5 01JR-4560-08 U1 U2 U3 U4 U5 Dual Op-Amp SMD 4560 SOP-8 JRC
2 04WY-51AV101 DZ1 DZ2 Zener Diode SMD 5.1V DO-213AA 0.5W
1 01TI-L072-09 U6 Dual Op-Amp SMD TL072 SO-8
1 2601-0202-00 LCR1 Optocoupler LCR-0202

CX11 Metal film cap 105/160V ±10% Brown 15MM thickness≤6.5MM

C14 C15 C16 C17 C18 C19 C20 C21
C24 C25 C26 C27 C28 C29 C30 C35
C36 C76 C77 CX2 CX111

D20 D21 D22 D23 D24 D25 D28 D29
D30 D31

D3 D4 D6 D7 D8 D9 D10 D11 D12 D13
D14 D16 DX1 DX2 D1 D2 D5 D15 D18

Metal film cap 474/100V ±10% Brown 7.5mm

Capacitor SMD 0.1uF/50V 0805 X7R ±10%

Diode FR104 1A 400V 52MM

Diode SMD 1N4148 DO-213AA

Miscellaneous

1 1404-0020-04 J1 RCA INPUT, AUX OUT DIP AV4-8.4-38 up-white, down-red Nickel plating
1 1413-0001-00 JK1 Phone jack 6P4C RJ11 vendor model:HPCB-3021-6P4C Black
1 1501-0400-01 CN6 Terminal BTS4-23 Nickel plating, cross screws
1 1501-0300-02 CN3 Terminal BTS3-24 Nickel plating, cross screws
2 1001-3002-10 L8 L9 Power Inductor DIP 30UH/40A ETD49 ф0.1*80*6 13TS
1 1001-1022-10 L10 Common mode choke DIP L1=L2 1MH ф42.5 ф0.5*(24P*4)*2.5TS*2
2 1004-3001-10 L6 L7 Inductor DIP 30UH ф12 ф5 11.5MM ф2*3
2 2901-224C-00 RL1 RL2 Relay DC12V 30A
4 1601-403E-00 F1A-F1D Fuse DIP 40A high temperature durable
1 1380-0209-00 SW1 Temperature switch
1 1401-0002-04 for F1 Fuse holder DIP 4PIN

1 3000-1400-05 L4 HF Transformer

1 3000-1400-06 L5 HF Transformer φ49 4:9 F1=F2=φ0.8*16 4TS S1=S2=φ0.8*10 9TS
1 1001-3500-10 L10 Inductor DIP ф47 35UH*2 ф0.3*40*22TS ±30%
2 3501-0029-00 L11 L12 Inductor K4D RH 7.8*15*3 L=1.8UH (Φ2.0*70MM*0.5TS)±10%
1 1502-0209-00 CN1 Socket DIP PITCH 2.54MM 2PIN bending 90°
2 1003-1003-08 R46 R47 Inductor SMD 0805 10UH 0.5A

DIP, operatin

φ49 4:9:7:6 F1=F2=φ0.8*16 4TS S1=S2=φ0.8*10 9TS
S3=S4=φ1.0*1 7TS S5=S6=φ1.0*1 6TS

temp 80℃±5℃ TO-220, 2pins

10

GTO14001

Qty Part Number Reference Designator

Description

CONTROL PCB

Resistors

1 0701-2104-02 R64 Resistor SMD 100KΩ 1/8W ±5% 0805
4 0701-2103-02 R3 R33 R30 R31 Resistor SMD 10KΩ 1/8W ±5% 0805
4 0701-2100-02 R117 R118 R193 R198 Resistor SMD 10Ω 1/8W ±5% 0805
2 0701-2102-02 R55 R58 Resistor SMD 1KΩ 1/8W ±5% 0805
2 0701-2222-02 R105 R106 Resistor SMD 2.2KΩ 1/8W ±5% 0805
1 0701-2153-02 R2 Resistor SMD 15KΩ 1/8W ±5% 0805
5 0701-2472-02 R40 R41 R42 R43 R44 Resistor SMD 4.7KΩ 1/8W ±5% 0805
1 0701-2821-02 R45 Resistor SMD 820Ω 1/8W ±5% 0805
2 0701-2681-02 R116 R199 Resistor SMD 680Ω 1/8W ±5% 0805
1 0701-2152-02 R56 Resistor SMD 1.5KΩ 1/8W ±5% 0805
3 0701-2101-02 R49 R191 R192 Resistor SMD 100Ω 1/8W ±5% 0805
1 0701-2303-03 R29 Resistor SMD 30K 1/8W ±1% 0805
1 0701-2221-02 R113 Resistor SMD 220Ω 1/8W ±5% 0805
1 0701-2331-02 R48 Resistor SMD 330Ω 1/8W ±5% 0805
1 0701-2473-02 R57 Resistor SMD 47KΩ 1/8W ±5% 0805

Capacitors

1 06S2447644CD C93 C94 Ta Capacitor SMD 47uF/25V CASE-D ±20% Yellow
1 06S321026000 C100 Capacitor SMD 1000pF/50V 0805 NPO ±5%
2 06S321016000 C61 C62 Capacitor SMD 100pF/50V 0805 NPO ±5%
8 06S121046000 C57 C59 C60 C63 C75 C77 C91 C92 Capacitor SMD 0.1uF/50V 0805 X7R ±10%
2 06S132253000 C104 E1 Capacitor SMD 2.2uF/16V 1206 X7R ±10%
1 06S123326000 C64 Capacitor SMD 332/50V ±10% X7R 0805
1 06S2447634CC C43 Ta Capacitor SMD 47uF/16V CASE-C ±20% Yellow
1 06S2410724CC C58 Ta Capacitor SMD 100UF/10V CASE-C ±20% Yellow
2 06S124727000 C55 C56 Capacitor SMD 472/100V 0805 X7R ±10%

NOTE THERE ARE TWO IDENTICAL CONTROL PCB'S IN THE GTO14001

Semiconductors

1 2601-4N35-00 U17 Optocoupler 4N35 DIP6
1 0100-C081-08 U8 Single Op-Amp TLC081 SOP-8
1 01LM-M555-08 U7 Timer SMD LM555 SOP-8
1 0100-74AH-00 U16 Inverter 74AHC1G04 SOT-235
1 0100-2010-00 U10 High/Low side Driver IR2010S SOL-16
1 03P1-5401-04 Q30 Transistor SMD MMBT5401LT1 PNP SOT-23
1 01TC-WH04-00 U9 Triple Inverter TC7WH04F
1 04ZL-2512-00 D8 Zener Diode SMD MUR120 1A 2512
1 01LM-M311-08 U11 Single Comparator SMD LM311 SOP-8
5 04PT-4148-01 D2 D3 D4 D7 D49 Diode SMD 1N4148 DO-213AA
1 04WY-51AV101 DZ1 Zener Diode SMD 5.1V DO-213AA 0.5W

Miscellaneous

1 1505-1009-04 CN6 Pin DIP PITCH 2.54mm 10PIN*2, bending 90°

PWM PCB

Resistors

1 0701-2221-02 2R65 Resistor SMD 220Ω 1/8W ±5% 0805
3 0701-2102-02 2R5 2R155 2R156 Resistor SMD 1KΩ 1/8W ±5% 0805
3 0701-2202-02 2R33 2R138 2R146 Resistor SMD R0805 2KΩ 1/8W ±5%
1 0701-2222-02 2R132 Resistor SMD 2.2KΩ 1/8W ±5% 0805
1 0701-2432-02 2R102 Resistor SMD 4.3KΩ 1/8W ±5% 0805
2 0701-2472-02 2R46 2R147 Resistor SMD 4.7KΩ 1/8W ±5% 0805
1 0701-2512-02 2R200 Resistor SMD 5.1KΩ 1/8W ±5% 0805

9 0701-2103-02

1 0701-2113-02 2R171 Resistor SMD 11KΩ 1/8W ±5% 0805
1 0701-2123-02 2R35 Resistor SMD 12KΩ 1/8W ±5% 0805
2 0701-2203-04 2R104 2R175 Resistor SMD 20KΩ 1/8W ±5% 0805

2R1 2R34 2R36 2R78 2R99 2R137
2R148 2R152 2R149

Resistor SMD 10KΩ 1/8W ±5% 0805

2R3 2R4 2R19 2R20 2R44 2R97

11

GTO14001

Qty Part Number Reference Designator

Description

PWM PCB

1 0701-2333-02 2R98 Resistor SMD 33KΩ 1/8W ±5% 0805
7 0701-2473-02
1 0701-2623-02 2R2 Resistor SMD 62KΩ 1/8W ±5% 0805
1 0701-2753-02 2R103 Resistor SMD 75K ±5% 1/8W 0805
1 0701-2104-02 2R154 Resistor SMD 100KΩ 1/8W ±5% 0805

Capacitors

1 06S121026000 2C143 Capacitor SMD 1000pF/50V 0805 X7R ±10%

12 06S121047000

2 06D212264103 2C87 2C88 E-cap 220uF/25V ±20% 8*12 105℃ Black, 5MM
1 06D211074100 2C2 E-cap 100uF/25V ±20% 6.3*11 105℃ Black, 5MM

Semiconductors

2 03P1-1023-01 2Q19 2Q20 Transistor A1023 TO-92 PNP
1 03P1-B649-07 2Q17 Transistor 2SB649A 1.5A 180V 20W PNP TO-126

15 04PT-4148-01

12 03N1-5551-04

1 03P1-5401-04 2Q32 Transistor SMD MMBT5401LT1 PNP SOT-23
1 01TI-L494-09 2U18 PWM IC SMD TL494C SO-16

2C1 2C22 2C34 2C79 2C80 2C81
2C82 2C84 2C89 2C117 2C132 2C151

2D1 2D2 2D36 2D40 2D41 2D42 2D43
2D45 2D46 2D47 2D5 2D15 2D18
2D19 2D37

2Q1 2Q2 2Q3 2Q4 2Q5 2Q6 2Q7 2Q8
2Q33 2Q37 2Q38 2Q39

Resistor SMD 47KΩ 1/8W ±5% 0805

Capacitor SMD 104/100V 0805 X7R ±10%

Diode SMD 1N4148 DO-213AA

Transistor SMD MMBT5551LT1 NPN SOT-23

Miscellaneous

2 1506-0805-00 2CN1 Pin 8PIN*2, Bending 90℃, 2.5MM
1 1003-1010-08 2L1 Inductor SMD 100MH 100MHZ 4A

LED PCB

8 0701-3102-02 R1 R2 R3 R4 R5 R6 R7 R8 Resistor SMD 1KΩ 1/4W ±5% 1206

2 2100-0067-02 FFC

1 2100-0068-02 FFC

8 2005-0009-00

1 06S121046000 C1 SMD cap SMD 0.1uF/50V 0805 X7R ±10%

MISCELLANEOUS/MECHANICAL

1 SR-0752-0324 Heatsink

2 PL-A0048-000 Light bar 203.4*10.5*6.5MM light grey PC
1 GD-500012400 Reflector board 57.4*38.0*5.8MM Light grey PC
1 ZS-D00010112 Logo house 110.0*49.80*9.0MM Alum. With chromeplating
2 ZS-A00010104 Side panel 470.0*51.94MM Alum. With chromeplating
1 MK-0112-0507 Front plate 240.6*50.3*1.2MM 1.2MM Black with silkscreen
1 HG-0033-0507 Rear plate 240.6*50.3*1.2MM 1.2MMBlack with silkscreen

4 LS1JM0300401

4 LS1JM0300501

4 LS1FP0300011

4 LS1JM0401011

11 LS1JT0300801

4 LS1JT0300601

LED1 LED2 LED3 LED4 LED5 LED6
LED7 LED8

Indicator DIP LED 2*3*4mm

Screw, BM3*4Black zinc
plating
Screw, BM3*5Black zinc
plating
Screw, KT3*6Black zinc
plating
Screw, BM4*10Black zinc
plating
Screw, BT3*8Black zinc
plating
Screw, BT3*6Black zinc
plating

2PIN UL1007 AWG26 L=70mm ends with tin 5mm,
durable by 105℃
2PIN UL1007 AWG26 L=210mm one end with 2.54
terminal, one end with tin 5mm, durable by 105℃

261.0*51.4*440.5MM Extrusion Alum. With Brushed
metal surface

Screw the temperture switch to heatsink

For side LED board

For light bar

For side panel

For front/rear plate and connector

For bottom plate

12

GTO14001

Qty Part Number Reference Designator

Description

MISCELLANEOUS/MECHANICAL

16 LS1JM0401401

4 LS1JT0301201

1 LS1JT0301001

4 ZL-10038A-15 Standoff φ4.9*φ7.2*7.0mm Nylon 66
5 DQ8069032084 Washer Φ6.9*Φ3.2*0.8MM M3, For Logo house PCB board
1 JY264A22A01X MICA 64*22*0.1MM Ф4.5MM 16.5MM 7MM
1 PL-E0011-150 Light diffusion paper 64.0*41.0*0.1MM two sides with glud
1 XG-0033-0501 Bottom plate 234.0*439.2*1.2MM 1.2MM black painting
1 JY247A22A01X MICA 47*22*0.1MM Φ4.5mm 16.5mm 7mm
4 LS1AA0404501 Screw PA4*45 black Zinc plating

1 MP-O752-3001 Logo plate

2 GD-600030003 Reflector board 1 175.0*6.0*2.0MM PC Clear silkscreen
1 GD-600040003 Reflector board 2 64.0*41.0*2.0MM PC Clear silkscreen

16 JY217A12A10A Pottery 17*12*1.0mm White

2 LS1FJ0200801 Screw KA2*8 black Zinc
2 LS1CA0301501 Screw TA3*15 black Zinc
1 LS1AM0300601 Screw PM3*6 SWC black Zinc, temperature switch
4 XN-10500-012 Knob, Controls ABS-757 black Ф10.5*9MM with white arrow
4 JY442A24A05X Insulated paper ф42.0*ф24.0*0.5MM red one sided glued,inductor
1 24T1-012800B J2 Jumper 128.00*21.00*1.50MM, yellow copper
3 PL-G0003-000 J3 J4 J5 HA604 Jumper 95*20.7*1.5mm T=1.5mm
2 PL-E0017-150 Light diffusion paper 175.0*6.5*0.1 ends with 3m
1 JY432A13A10X Insulated paper 32.0*13.0*1.0 red with one sided glued,For E-cap
1 JY440A20A05X Insulated paper 40.0*20.0*0.5 red with one sided 3M, For E-cap
2 PL-A0051-000 Transistor Clamp 14.0*7.0*30.0 with red isulated paper (30.0*10.0*1.0)
4 PL-A0054-000 Transistor Clamp 14.0*7.0*64.0 with red isulated paper (64.0*10.0*1.0)
1 PL-A0055-000 Transistor Clamp 14.0*7.0*45.0 with red isulated paper (45.0*10.0*1.0)
4 LS1CM0300501 Insulated paper TM3*5 black Zinc

Screw, BM4*14Black zinc
plating
Screw, BT3*12Black zinc
plating
Screw, BT3*10Black zinc
plating

For power transistor

For PCB board

For RCA terminal

43.73*35.94*2.0MM Alum. Plate with stamped JBL
logo, brushed mental surface on the plate, diamond cut
on JBL logo. With one side glue. Durable by 95 ~ -35 ℃

13

GTO14001

14

GTO14001

15

GTO14001

16

GTO14001

17

GTO14001

18

GTO14001

19

GTO14001

20

GTO14001

1110987654321

21

12

GTO14001

C44
154

R73
11K

46

C47
473

+VCC

C45

10U/50V

CX2
104

CX111

104

RELOU

RL1

1 2

12V/30A

C107

4 5

C106
10U/100V

4 5

CX103

1 2

-12V

R23

C29

100R

104

48

U4A

2

­1

3

+

JRC4560

R24

C30

100R

104

+12V

SIG1

R34
100K

SIG2

R35
100K

+12VD39

4004

L12
2UH

+SP

RL2

12V/30A

3

R133
47R/5W

R1
47R/5W

3

1 2

1 2

+12VRELOU

C81
10U/100V

-SP

RX200
10K

SP

CN6

1
2

SPEAKER OUT

3
4

CN4

C37
104

RX2001
10K

L11
2UH

D

C

B

A

+12V

32

R61
15K

R50
1K

100R
R122

VR4A
B500R

1 3

R115

1.8K

D10

IN4148

CX102

3.3U/250V

IN4148

D11
IN4148

D14

D16

LCR1

LCR0202

R116
100K

R110
10R

R109
10R

50N20

R33
10K

4148

50N20

Q25

D1

R45
100R

Q26

0.1

R114
10R

4

A
K

1

LIMITER

0.1

R113
10R

Q30

50N20

Q29

50N20

0.1

Q10
5551

R12

1.8K

7

+VCC

R11X

R117

0.1

0.1

D

C12

R10
47K

F1B

40A

C48
474

4.5MH/60A

R74

2.2K

R75

2.2K

100P

R7
47K

U1A

2

3

C10
100P

R11
47K

C15
104

6

5

C11
100P

C14
104

L3

6A10

R81
100R

Q15
3205

Q16
3205

R82
100R

R28

1

10K

JRC4560

C13
100P

-12V

R13
100R

R29

7

U1B

10K

JRC4560

8 4

R14
100R

+12V

W2200U/35V

P+12V

C53

W2200U/35V

3205

R83
100R

Q18
3205

Q21

R84
100R

W2200U/35V

C54

R79
100R

Q13
3205

Q14

3205

R80
100R

D17

C31
104

C49
222

R76
100R

Q11
3205

Q12
3205

R77
100R

W2200U/35V

C55

R89

22R/ 1/2W

C60

103

C61

103

R88

22R/ 1/2W

2

3

R39

4.7K

W2200U/35V

C56

22R/ 1/2W

103

22R/ 1/2W

C23
471

R40

4.7K

U2A
JRC4560

C57

R86

C58

C59

103

R85

1

3

2

4

F1=F2=Φ0.8*16 4TS
S1=S2=Φ0.8*10 8TS

1

1

3

2

4

F1=F2=Φ0.8*16 4TS
S1=S2=Φ0.8*10 8TS
S3=S4=Φ1*1 6TS
S5=S6=Φ1*1 7TS

Φ49

10K1/2W

R15

100R

R95

C22

22U/50V

VR1A
B20K

Φ49

C5

2

RADIO

22U/50V

1 3

R43
330R

D20
FR104

C63
471

R25
100R

FR104

13

12

11

C62 471

14

5

10

6

7
8

9

13

12

11
14

5

10

L5
T54

6

7
8

9

FR104

D21

22R/ 1/2W

D22

R87

2 1

J2
95MM

R26
100R

C66

470/35V

L4
T54

C109
102/100V

47K
R31

R8

C3

47K

22U/50V

R3

C8

22K

J1A

RCA-4CH

1

1

RCA IN

C

CN2

CN-9P-180

B

A

2

2

3

3

4

J1B

RCA-4CH

4

R5
22K

C52

22U/50V

CN3

3

+12V

REM

2

PGND

1

POWER

1
2
3

P+12V

4
5
6
7
8
9

+12V

10
11

DIAG

12

RELOU

13

DCPR

14

4N35

15
16

SP

LED1

PROTECT

+12V.D

PRLED

POLED

LED2
POWER

C1

22U/50V

C4

22U/50V

C2

22U/50V

R46
10UH

1 2

3 4

F1C

5 6

40A

3

7 8

2

1

R59
220R

R2

47K

C34
22U/50V

F1A

40A

F1D

40A

REM

SW1

JUC-31F/80C

10P

R6
47K

R9

47K

C9
10P

R19

47K

C39
R30
47K

FR104

FR104

22p
R52
47K

2

3

U3A
JRC4560

C40

22p
R53
47K

C26
104

6

5

8 4

R18
100R

+12V

U7 L7812

1

Vin

C16

104

-VCC

D28

D29

D30
FR104

D31

FR104

D26
MUR1620CT

1 2

D27

MUR1620CT

1 2

MUR1620CT

P+12V

1

R21
100R

7

C27
104

D23

FR104

Vout

GND

2

L6

30UH

L7

30UH

D48
MUR1620CT

D49

2 1

J3
95MM

R48 1k

R49 1k

U3B

JRC4560

100U/16V

C18
104

C17
104

-12V

C67

4700U/80V

CX11
104/100V

4700U/80V

3

22U/50V

C68

C70

C6
22U/50V

C7

+12V.BIAS

C73

470U/35V

C72

470U/35V

4700U/80V

R54
100K

R55
100K

C19

104

FR104

1

1

C69

C71

4700U/80V

D24

U8 L7812

Vin

2

2

Vin

U9 L7912

D25
FR104

C32
104

C74
104

C75

C33

104

104

J5

21

95MM

C35
104

Vout

GND

Vout

GND

5

7

R4
20K

100U/16V

100U/16V

R91

5.6K

R92

5.6K

COM1

RCA-4CH

R47
10UH

R63

2.2K

D7
IN4148

C83

C78

J1C

5

6

8

RCA OUT

6

8

7

J1D

RCA-4CH

R64

2.2K
Q22

MMBT2222

3

C21

104

C85

474

C20
104

3

+VCC

-VCC

DX2

IN4148

SD1

SD2

DX1

IN4148
C86
10U/25V

+12V

R93

+5V

330R

C77

DZ1

104

5.1V

DZ2

5.1V

-12V

R94
330R

C90

47U/25V

C91

47U/25V

C76

104

-5V

CN4

20PIN

MODL

4N35

20
19
18
17

SD1

16

+12V.BIAS

15
14
13
12
11
10
9
8

+12V.D

7

+5V

6

-5V

5

PWM1

4
3
2
1

SIG1

SIG1

CN5

20PIN

SIG2

4N351

20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

SD2
+12V.BIAS

+12V.D
+5V

-5V

PWM2

SIG2

4148

RX203

10K

D4

RX204
10K

JK1

1

1

2

2

3

3

4

+12V

R41 4.7K

RJ-11

R60

D3

R32

47K

4148

C43

10K

47U/16V

+VIN1

VR3A
B2K

+VIN2

C41
474

2

R100

12K/1W

R105
820

12K/1W

C42
184

R106
56K

13

5

HO1

R67

2.2K

OU1

COM1

R66

D8

2.2K
IN4148

LO1

IN4148

R101

COM2

R69

2.2K

LO2

R57

100R

4N352

D6
4148

4N35

4N35

DBO

5

6

46

VR3B
B200K

D9

IN4148

HO2

D12

OU2

D13
IN4148

R58
220R

Q9
5551

U4B

JRC4560

R107
10R

Q24

50N20

50N20

R108
10R

R70

2.2K

+

-

Q23

R111
10R

2

BASSSUB SONIC

BOOSTER

Q28

50N20

Q27

50N20

R112
10R

+12V

7

C92

3.3U/250V

IN4148

RADIO

U6B

JRC4560

C97
124

D32

MUR120

R118

R36

0.1

R120

R119

-VCC

-

+

C93

474/100V

D35

MUR120

D34

MUR120

R12X

R42

0.1

0.1

-VCC

R44
1K

C84

47U/25V

C94

474/100V

MUR120

R123
220

+VCC

C24
104

R51
18K

6

5

C25
104

6

5

R62

2.2K

D33

R125

2.2K/5W
PWM1

R124
220

R96
1M

C36
104

95MM

J4

PWM1

C64
471

R126

2.2K/5W
PWM2

8 4

U5A

JRC4560

3

2

C38
100P

JRC4560

+12V

D5
4148

C28
104

R127

4.7K

21

PWM2

C65
471

U2B

L9

40

R16
100R

R17
100R

4148
D2

+

-

-12V

C99
10U/100V

-12V

LPF FREQ

R72

VR2A
B50K

1 3

2

VR5A

R104
22k

R121

3

1K

2

7

U5B
JRC4560

VR2B
B50K

5

10K

13

2

D15

D18

4148

4148

R103

R98

22K

22K

R78
47R

R20
47R

C46

10U/50V

10U/100V

L10
20

C102
224

10U/100V

3.3K

Rx

7

750

R56
100K

+12V

10K
R99

+12V

R22
100R

1

4 8

C79
471

R27
100R

L8

40

C98
10U/100V

C101
224

R37

10K

DCPR

C104

3.3U/100V

R129

4.7R/2W

+

1

-

JRC4560

4 8

U6A

-12V

C80 471

R38 10K

6

-

5

+

C103

3.3U/100V

C100

R68

224

2.2K

R128

4.7R/2W

C51
222

R130

10K

R131

10K

R71

2.2K

ECN NO

1 2 3 4 5 6 7 8 9 10 11 12

DESCRIPTON

DATAAPPROVED

PART NAME:

PRODUCT MODE:

GTO14001

SCALE: 1:1

UNIT: MM

SIZE: A3

REV: 1.0

DRAWN BY:

CHECKED BY:

APPROVED BY:

DW GNO:

PART NO:

DATA:

DATA:

DATA:

54321

22

6

GTO14001

D

2L1

REM

10R/100MHZ

2R1
10K

2R19
47K

2R132

2.2K

2Q17

2Q33

B649

5551

2R102

4.3K

+12V.D

C

2C79

47K

104

2R20

2R138

2R34
10K

2K

2Q32
5401

2R171

11K

OVP

104
2C81

2C80
104

2R149

10K

2R35
12K

2C82

16

+

+1-2FED3DT4C5R6GND7OP1

2R46

4.7K

104

2C22
104

UVP

2C1
104

2C84
104

15

-

14

REF

2D40
4148
2D5
IN4148

2D41
4148

2D36
4148

2D15
IN4148

2D37
IN4148

2R36
10K

2R2
62K

TL494CN

2C151
C104

2C117

CON13VCC

104

2R154

100K

12

2U18TL494

2C143

P+12V

102

11

OP2

2R175

20K

9

E210E1

8

2R155

1K

2R156

1K

P+12V

2C132
104

2D18
IN4148

IN4148

2D19

DIAG

2Q19
A1023

2Q20

A1023

PRLED

DCPR

+12V

P+12V

REM

POLED

4N35

+12V.D

+SP

SW

QB
QA

DIAG

D

2CN1
1
2
3
4
5
6
7
8
9

10
11
12
13
14
15
16

CN14

C

2D43
4148

4N35

2D45
4148

2R78
10K

2R146

2R152
10K

2D2
4148

2K

2D47
4148

2D42

4148

POLED

+12V

2R200

5.1K

2Q38

5551

10K
2R99

2R137

10K

2D46
4148

RELOU

2D1
4148

B

A

1 2 3 4 5 6

2R148
10K

+12V.D

PRLED

2Q1
5551

2Q4
5551

2R33
2K

2R65
220R

2Q3
5551

220U/25V

2C34
104

+12V

+SP

2R97

2R4

47K

47K

2C87

2R98
33K

2R44

47K
2R3
47K

2C2

100U/25V

+SP

2Q5
5551

2Q39
5551

2R5
1K

2C89
104

2Q6
5551

2C88
220U/25V

2Q37
5551

2R103
75K

2R145
47K

2R104
20K

2R147

4.7K

SW

ECN NO

RELOU

2Q2
5551

DESCRIPTON

2Q7
5551

2Q8
5551

DATAAPPROVED

PART NAME:

POWER

PRODUCT MODE:

SYSTEM ONE

SCALE: 1:1
UNIT: MM
SIZE: A4
REV: 2.0

DRAWN BY:
CHECKED BY:
APPROVED BY:

DW GNO:
PART NO:

DATA:
DATA:
DATA:

B

A

23

GTO14001

D

C

B

NOTE THERE ARE TWO IDENTICAL CONTROL PCB'S IN THE GTO14001

R64
100K

SIG

R40

4.7K

C75
104

PWM

R2
15K

-5V

C55 472

1
2
3

R191
100R

U8

081C

SD

C100
102

R55
1K

R48
330R

+5V

R192
100R

8

C57
104

C56
472

R30
10K

7
6

54

C104

2.2U/16V

COM

D4
IN4148

R31
10K

1

U16

2

AO4G

3 4

C77

104

5

6

4

+12VOU

+5V

U17

4N35

1
2

3

R44

4.7K

NC

R49

100R

NC

U9

7W04

Q30

5401

R41

4.7K

1

R113

25

220R

3

C59
104

8
7

6
54

R105

2.2K

D2
IN4148
D7

IN4148

COM+12V.D

+5V.BLAS

C60
104

R106

2.2K
D3

IN4148

47U/10V

C61
100P

C43

DZ1

5.1V

C62
100P

R29

30K

C58

100U/10V

R3
10K

R199
680R
R116
680R

E1

2.2U/16V

10
11
12
13
14
15
16

D49
IN4148

3

7

6

+12V.BIAS

U10
2010

+5V.BLAS

8

Q

VCC

DIS

THR

GND

1

C63
104

R118
10R

TRIG

CVolt

U7

555

R42

4.7K

COM

R33

10K

R45

820R

D8

MUR120

R43

4.7K
C93

4.7U/50V

C91

104

COM

R56

1.5K

R57

47.5K

C92

104

C94

4.7U/50V

8

7

U11

LM311

2

1

C64

332

R193
10R

R117
10R

R198
10R

89
7
6
5
4
3
2
1

4

R

2

5

54321

HOOU

+5V

SD

SIG

CN6

CN-20P-180

-5V

20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1

HO

LOOU

-VCC
COM

SD

+12V.BIAS

LO

+12VOU

6

54

R58

3

1K

PWM

SIG

+12V.D

PWM

+12VOU

6

D

C

B

-VCC

A

ECN NO

1 2 3 4 56

DESCRIPTON

DATAAPPROVED

GTO14001

SCALE: 1:1
UNIT: MM
SIZE: A4
REV: 1.0

DRAWN BY:
CHECKED BY:
APPROVED BY:

DW GNO:
PART NO:

DATA:
DATA:
DATA:

A