JBI Alpha-Doc Mk4 Operating Instructions Manual

Fax: +33 (0)2 33 84

2151

c

o

d

-

Operating

Instructions

a

h

p

l

α

Automatic Punching Machine

Wire-O®, Lhermite® and

UniCoil® are registered

Trademarks of

James Burn International

Patent Pending

Alpha-Doc Mk4 version 100-120V (us)

Issue : 1.1

Serial number AL4.022 onwards

(Starting May 2012)

To: Installation Agent

After installing this machine, always

leave this manual on the machine

.

JBI James Burn Int.

67 Rue du Docteur Blaizot BP 134 61304 L’Aigle Cedex France

Tel: +33 (0)2 33 842150

ALPHAM4/V1  JBI SEPT 2011

Page

1

Contents

INTRODUCTION Section 1 Installation Precautions

Section 2 General

2.1 Working Speed

2.2 Paper Tolerances

2.3 Paper Jams Section 3 Switching On Section 4 Buttons settling Section 5 Operation

5.1 Changing Size

5.2 Setting the Punching Thickness

5.3 Setting Normal, Card or Index Selection

5.4 Tool Changing

5.5 Tool Raising

5.6 Loading and Modification of Personalised Formats

5.7 Use of the High Pile Feeder

5.8 Use of the High Pile Reception Section 6 Options

6.1 Separator

6.2 Tab Option

6.3 Air Blower Unit

6.4 How to fit a Mk3 tool onto the Mk4 Alphadoc Section 7

7.1 Troubleshooting when Switching On

7.2 Troubleshooting during Cycle

7.3 Remedy in case of troubleshooting Section 8 Maintenance Section 9 EC Machine Directive Registration Card

Troubleshooting

Selling, Transferring or Disposing of your punching machine

ALPHAM4/V1 SEPT 2011

Intro Page

1

Introduction

Thank you for buying an αlpha-doc® Punching Machine from James Burn International SA. This instruction manual has been prepared to help you get the most from your new machine.

NOTICE

Read this manual thoroughly before installing your αlpha-doc® Punching Machine. It is essential that you read all the instructions to ensure a safe and correct manner for

operating the machine. Misuse of the machine could be extremely dangerous and lead to injury.

This manual contains recommendations and instructions for installing, adjusting, operating and maintaining your punching machine.

Failure to read this manual could result in personal injury or damage to your equipment, for which we accept no liability.

This manual is a necessary and permanent part of your punching machine and must be kept with the machine.

Note: This manual gives you general guidelines for installing and operating your punching

machine. It does not cover every question you may have or every situation that can occur, in which case you should contact your agent or one of the JBI offices listed overleaf.

Also in an ongoing effort to improve the quality and performance of this punching machine, James Burn International S.A. reserves the right to carry out changes to the machine.

ALPHAM4/V1 SEPT 2011

Intro Page

2

Introduction

If you have any questions about your Punching Machine or this manual, please contact your local James Burn International agent or office shown below :

Your local James Burn International agent or office

ALPHAM4/V1 SEPT 2011

Section 1 Page

1

1. Installation

Important Precautions for Installation

1.1 Keep your machine away from the radiat ors and other sources of heat. The ambient temperature has to be lower than 24°. Do not block the ventilation openings.

1.2 Do not place the machine against a wall : allow 0.5m minimum all around the machine to facilitate tool changing.

1.3 Avoid locating the machine near other machines likely to transmit electro-magnetic interference (for instance : welding outfit, radio, compressors, portable phones…).

1.4 Before switching the machine ON, read the operating instructions and before first time use, read the precautions to be taken.

1.5 Power Supply : The machine needs to be connected to a 100-120 V (us) supply with earth (imperative) to secure the electrical safety (Protection : circuit-breaker 16 A curve C).

NOTE : Avoid neutral load on the installation, this is equipped with electronics generating

leakage current which can activate upstream protections.

ALPHAM4/V1 SEPT 2011

Section 2 Page

1

2. General

2.1 Working Speed and Mode

The machine is equipped with three working speeds and four working modes as shown below and whose selection is possible on the keyboard of the machine.

a. Speed (90) : plain good quality copying paper 90 strokes per minute b. Normal (80) : plain copying paper 80 strokes per minute c. Card (70C) : plain copying paper with card board 70 strokes per minute d. Index (70I) : tab sheets 70 strokes per minute

2.2 Paper Tolerances

2.2.1

G.S.M. BRACKET

(weight of the paper per square meter)

Between 70gsm and 250gsm

MINIMUM SIZE OF PAPER

MAXIMUM SIZE OF PAPER

MAXIMUM TOLERANCE OF PAPER SIZE IN THE SAME PILE

138mm x 138mm

350mm x 330mm

0.5 mm

ALPHAM4/V1 SEPT 2011

Section 2 Page

2. General

2.2.2 You will find below the different shapes of warping or any kind of out of shape material which our machine can allow :

2

L

Inferior to L/2

LOCATED ON THE SIDE OF THE

- 1 -

PICK-UP OF THE SHEET – CURVED

5

DOWNWARDS.

- 2 -

10

SPREAD OVER ALL THE SHEET – CURVED UPWARDS.

10

SPREAD OVER ALL THE SHEET – CURVED DOWNWARDS.

- 3 -

L

- 4 -

Inferior to L/2

LOCATED ON THE SIDE OF THE PICK-UP OF SHEET – CURVED

2

UPWARDS.

CAUTION

It is possible to punch acetate or similar paper only if each sheet is interleaved with 10 sheets minimum (plain copying paper) without any responsibility on our part insofar as the acetate may have a diversified composition. It is advisable to contact us and to send us some samples before any trial. We will advise you on the feasibility of its use.

N.B. Make sure that you are using antistatic acetate

5

- 5 -

MIXED WARPING SPREAD OVER THE SHEET.

ALPHAM4/V1 SEPT 2011

Section 2 Page

2. General

2.3 Paper Jams

If the paper jams repeatedly at the outlet :

2.3.1 Check the direction of the warping of the paper located in the feeder and compare this with the tolerances mentioned in Section 2.2.2.

2.3.2 In case you have to cope with one or more situations, turn your paper so that you obtain either case no. 1 or 3. It will improve both the pick-up of the paper and the reception.

2.3.3 Check whether you meet the aforementioned restrictions (see Section

2.2).

2.3.4 Always use a paper of good quality if possible.

2.3.5 When the paper has just been photocopied, it is advisable to let it cool down for a quarter of an hour before punching it.

CAUTION

The storage of the paper before punching is of great importance : on cooling the paper may be susceptible to warping, hence the importance of stacking the paper correctly.

3

ALPHAM4/V1 SEPT 2011

Section 3 Page

3. Switching On

1

TEST

Normal

Operation

Possible Troubles

Open the cover entirely and then close it.

See the maintenance manual or contact JBI’s engineering department

ALPHAM4/V1 SEPT 2011

Switching

¾

on

The button isn’t locked

The screen

¾

lights up

The screen

does not light

up

Maintenance

manual

The cover is closed

¾

Loading Runtime

“COVER OPEN” Check the cover

“EMERGENCY

emergency stop

Message :

Booting

Message :

STOP”

Check the

button

¾

The cover is open

The button is locked

¾

Press

Close the

Twist off the

button for unlocking

initialize

Message :

INIT

cover

to

¾

Section 4 Page

4. Buttons settling

Machine « ON » switch

Control display « touch screen »

Button « ON »

Button « STOP »

Emergency STOP button

1

Plug

ALPHAM4/V1 SEPT 2011

Section 5 Page

5. Operation

5.1 Changing Size

5.1.1 All paper sizes that can be selected :

1 : A4P 297.0X210.0 2 : A4L 210.0X297.0

3 : A5P 210.0X148.0 4 : A5L 148.0X210.0 5 : US/2P 215.9X137.7 6 : US/2L 137.7X215.9 7 : USP 279.4X215.9 8 : USL 215.9X279.4 9 : FLSP 330.2X215.9 10 : FLSL 215.9X330.2 head stops, located less than 7mm before the square 11 : CUST1 ***.*X***.* of lateral jogging respect to the paper size selected. 12 : CUST2 ***.*X***.* 13 : CUST3 ***.*X***.* 14 : CUST4 ***.*X***.*

5.1.2 Procedure

NOTA : Don’t forget to retract the foot stops or the

1

To select the size press or to

find the right size

5.1.3. Check the punching

The punching tools are centered respect to the machine. Press or (see the above screen) for adjusting the paper size.

°°°°°°°°°°°°°°°°

Correct

From – 9,5mm to +7,5mm respect the “0” position

°°°°°°°°°°° °°°°°°°°°°°

- 9.5mm + 7.5mm

This adjustment has to be used for formats with uneven number of holes. Example

:

°°°°°°°°°°°°°°°°

Wrong

For an A4P format with 33 holes in 3:1” pitch press the key up to 4,2 to get the correct position.

ALPHAM4/V1 SEPT 2011

Section 5 Page

5. Operation

5.2 Setting the Punching Thickness

5.2.1 Thicknesses that can be selected

〉 1.0 〉 0.9

〉 0.8 〉 0.7

〉 0.6 〉 0.5

5.2.2 Procedure

To select the thick

2

press or to find the thick

ALPHAM4/V1 SEPT 2011

Section 5 Page

3

5. Operation

5.3 Setting Speed (90), Normal (80), Card (70C) or Index (70I) Selection

5.3.1 Initial Menu

〉 90 90 cycles/min 〉 80 80 cycles/min

〉 70C 70 cycles/min

70I 70 cycles/min + 3 solenoids TABS

〉

5.3.2 Procedure

NOTE : By selecting the 70I Index mode you will activate the 3 solenoids located on the square of the side lay gauge (if you have this option – see Section 6.1). By selecting the 70C Card mode you will operate in low speed (70 strokes per minute), useful for difficult work with card board or sensitive paper.

Then press on “INIT”

Launch the cycle, 2 possibilities :

1) Press : launch 1 cycle to validate the paper format

2) Press the “ON” button (see Section 4) To stop the cycle press the “STOP” button (section Section 4)

ALPHAM4/V1 SEPT 2011

Section 5 Page

5. Operation

5.4 Tool Changing

5.4.1 Procedure

4

Press

Nearly whole the tool is lowering, you can change the tool :

- open the tool door

- remove the 3 screws on the tool base

- change the tool

- tighten the 3 screws by using a flat key

- close the tool door

When the tool changing is completed press

NOTE : The tool must be removed ONLY when it is in the lowered position.

ALPHAM4/V1 SEPT 2011

Section 5 Page

5. Operation

5.5 Tool Raising

5.5.1 Procedure

5

Press

Tool up

The tool is raising entirely : instructions to remove paper jam (if necessary) :

- open the PVC cover

- remove sheets by pulling slowly, check that no offcut paper remains

- close the PVC cover

ALPHAM4/V1 SEPT 2011

Section 5 Page

5. Operation

5.6 Loading and Modification of Personalised Formats

5.6.1 4 x Possibilities of Size

11 : CUST1 ***.*X***.* 12 : CUST2 ***.*X***.* 13 : CUST3 ***.*X***.* 14 : CUST4 ***.*X***.*

5.6.2 Procedure : select in first mm or inch

6

if mm if inch

Change value Change value

Press

ALPHAM4/V1 SEPT 2011

Section 5 Page

5. Operation

5.7 Use of the High Pile Feeder

5.7.1 Procedure

7

Go into the feeder menu by pressing on

Press directly on the button ON or ON

To return to the READY menu press

NOTA

ALPHAM4/V1 SEPT 2011

: possible message

Section 5 Page

5. Operation

5.8 Use of the High Pile Reception

5.8.1 Procedure

Go into the reception menu by pressing on

8

Press directly on the button ON or ON

To return to the READY menu press

Nota : possible message

ALPHAM4/V1 SEPT 2011

Section 6 Page

1

6. Options

6.1 Separator How to select the separator ?

Go into starting position, tool in high position

OR

Press on the «CHANGEOVER OF TOOL» button on the keyboard

- Take a BTR key n°2

- Open the upper cover

-

To select the separator (for mixed papers or cards) :

Unscrew the support of separator stop located in front of the feeder at pick-up level, in front of the beak

Move the support to the left

To use only the beak (for standard paper only) :

Move the support to the right

NOTICE : if you experience troubles with sensitive paper or hard paper, you can reduce the speed by selecting the mode Card «70C» (see section 5 page

3)

ALPHAM4/V1 SEPT 2011

Section 6 Page

6. Options

6.2 Tab Option

SIDE LAY GAUGE FOR TABS WITH THREE SOLENOIDS FOR ALPHA-DOC MK4

TECHNICAL SPECIFICATIONS

SHEET SIZE

A4 P

US P

297 x 210 mm

279.4 x 215.9 mm

2

FEASIBILITY ONLY ON

MAXIMUM HEIGHT OF

TABS

MINIMUM NUMBER OF

TABS

ROUND CORNERING TWO SIDES

13.5 mm

4

MINIMUM SIZE

of the margin from the edge

0 mm

of the sheet

UNFEASIBILITY

ROUND CORNERING ONE SIDE

Sheets between each index card

SIZE OF SHEETS

must have the same sizes as the

basis of the tab (size X) and the

X

same length (dimension Y) with a

0.2mm bracket.

Y

ADVANTAGES

The second solenoid has to be located in the middle of the sheet to balance the lay gauge. The lay gauge with three solenoids is made posible by the low pressure of the solenoids, which enables the sheets not to be damaged.

EXAMPLES

1st sheet 2nd sheet 3rd sheet 4

th

sheet

Two solenoids must always be in jogging operation to ensure the pushing of sheets.

Assembly : Remove the square of side lay gauge to replace by the Tab Option by using a 6-face key to remove the two screws. Connect the two electric wires on the tittle terminal located on the support.

CAUTION

Disconnect the machine before operation.

ALPHAM4/V1 SEPT 2011

Section 6 Page

6. Options

6.3 Air Blower Unit

This system makes the separation of sheets easier. You must connect it onto the black PVC tube, located inside the base on the left (operator side) of the machine.

6.3.1 Adjusting of the blower level :

Â Open the door of the confetti tray

Â Turn the regulator (clockwise) to increase the pressure (from 0 to 1 bar)

3

Open

Pressure regulator

(inside on the left)

Turn

clockwise = +

NOTICE The filter located under the manometer must always be clean and free from water and oil. Check the filter before using and clean it if necessary.

ALPHAM4/V1 SEPT 2011

Section 6 Page

6. Options

6.4 How to fit a Mk3 tool onto a Mk4 Alpha-Doc

1. Press on the control display to bring the tool beam in low position.

2. Open the rear tool panel.

3. Unlock the Mk4 tool by untighting the 3 screws holding the Mk4 tool in place and remove it.

4. Position the two lateral blocks as shown on pict (1) & (2) and keep them in place with the 2 holding bolts fitted into the tool table up to the threaded head. Do not tighten those bolts yet. Make sure they are in their correct position, i.e. the block marked D on the right side.

4

pict 1 pict 2

5. Introduce and clamp the Mk3 tool into the tool table between the two lateral blocks as shown on pict (3) & (4).

pict 3 pict 4

6. Lock the Mk3 tool in place by tightening the 3 screws taken from the Mk4 tool.

7. Tighten the two holding bolts of the lateral blocks.

NOTA : When you place the tool, take care to push it against the 2 reference pins (each side)

ALPHAM4/V1 SEPT 2011

Section 6 Page

6. Options

5

ALPHAM4/V1 SEPT 2011

Section 7 Page

7. Troubleshooting

7.1 Troubleshooting when Switching On

Message Check Message Note Action

1

NORMAL CYCLING

POSSIBLE

FAULT

POSSIBLE

FAULT

POSSIBLE

FAULT

POSSIBLE

FAULT

Press on the

key « ON »

MACHINE

CYCLING

CONFETTI

TRAY FULL

JAMMING ON

HIGH PILE

RECEPTION

TOOL

OVERLOAD

The machine is

cycling normally

One or several

actuators are not

The motor stops

running

¾ ¾ ¾

Check the fuses

¾

on the 24VC card

(electrical box)

Empty the confetti

tray and/or clean

the sensor with

reflector

Remove the

paper and/or

clean the 2

sensors with

reflectors

Check that no paper is jammed in the tool or that

there is no hard

point on the tool

or that there is no

electric fault

“ON” button

ALPHAM4/V1 SEPT 2011

Section 7 Page

7. Troubleshooting

7.2 Troubleshooting during cycle

7.2.1 Jamming During cycle, three types of jamming can occur and stop the machine

cycling. After the machine stops, the screen displays one message indicating the type of jamming detected.

Remove paper jammed and press on the F1 key to erase the jamming

message.

Message: «Entry jamming» or «Exit jamming» To remove sheets under the punching unit :

- Open the perspex cover

- Maintain the upper belt support in high position with one hand

- Pull out the paper with the other hand

NOTICE If offcut paper remains jammed, close the perspex cover and get the tool into high position (see Section 5.5), then remove the sheets.

2

Message: «Reception jamming» To remove or replace sheets jammed in reception :

- Proceed as indicated on Section 5.9 to activate the lowering of the reception unit and gain access to sheets.

7.2.2 Four other messages can be displayed :

Message: See Section 4 Message See Section 3. Message: «Confetti tray full» This message displays if :

- the confetti tray is full ⇒ empty the confetti tray

- the sensor and/or the reflector are ⇒ clean the sensor and dirty the reflector

Message: «Tool overload» This message displays if :

- Paper is jammed under the tool

- There is an hard point on the tool or the tool is not fitted well

- Tool driving is hard

- There is an electric fault : F4 fuse blown or trouble on the inverter or the motor.

«Emergency stop»

: «Cover opened»

ALPHAM4/V1 SEPT 2011

Section 7 Page

t

7. Troubleshooting

7.3 Troubleshooting

3

The machine doesn’t run, when

1

switching on no led lights up

SIGN POSSIBLE REASONS SOLUTIONS

No motion when you press on the buttons on the control

2

board : only the red LED light « electric fault » on.

No motion when you press on any key of the keyboard : the

3

screen remains dark.

a) no power from the main

a) check if the plug is well

switched on.

b) check the circuit breaker FL1

b) fuse damaged.

in the electric box or call the service engineer.

a) the emergency stop button is

engaged

a) disengage the button

b) the contactor KM1 is locked b) check its running

a) check the green led on the

a) there is no supply on the PLC

PLC or call the service engineer

b) there is no supply on the 24

Vcc card which drives the actuators

c) there is no supply on the

inverter

b) check the fuse 1 on the 24

Vcc card or call the service engineer

c) check the fuse F4 or the

inverter (read message) or call the service engineer.

No motion when you press a button on the control board :

4

only the red LED ligh « jamming » on.

No motion when you press one

a) there is a paper jam (open the

guard to check)

b) no paper (open the guard to

check)

a) the confetti tray is full a) empty the confetti tray

a) close the guard and proceed

as indicated on section 7.2.1

b) clean the sensors under the

tool and their reflectors

button on the control board : the red led light « confetti tray » on

5

and message « tray full » (see section 7.1)

b) the sensor and/or its reflector

are dirty

b) clean the sensors under the

tool and their reflectors

a) remove paper

Message « tool overloading » F1

6

return

a) Paper jammed under the tool b) Hard point on driving or on

tool

c) Inverter blocked d) fuse F2

b) turn by hand the green belts

to check the driving

c) check the message and call

JBI

d) call the JBI after sales

service

NOTICE : NEVER FORCE AN UNIT NEVER INSIST ON AN OPERATION

IN THAT CASE : CALL THE SERVICE DEPARTMENT JBI FOR REPLACEMENT OF SPARES CALL THE SERVICE DPT JBI

ALPHAM4/V1 SEPT 2011

Section 8 Page

1

8. Maintenance

When the machine runs on a normal basis, namely 8 hours a day, the tool has to be lubricated once a week with the oil can which is supplied with this tool.

The oil felt pad has to be damp

Drip some oil drops in the purpose made holes

VERY IMPORTANT

- Check each week that there is no stray confetti inside the table underneath the tool (don’t forget to empty the confetti tray regularly)

- When you replace the tool ensure that it is in the lowered position (see Section 5.4).

ALPHAM4/V1 SEPT 2011

Section 9 Page

9. Selling, Transferring or Disposing of your Punching Machine

9.1 Selling or Transferring your Punching Machine

If you sell or transfer your punching machine you must ensure that the machine is in working order, and that the labels and this manual are in legible condition. Failure to do so could result in you being responsible to whom you sell or transfer your punching machine should it cause personal injury or damage to property.

9.2 Disposing of your Punching machine.

If you dispose of your punching machine you must destroy it, as follows, before you throw it away :

9.2.1 Remove punching tool

9.2.2 Remove the Electrical Module Assembly

9.2.3 Remove the confetti tray

9.2.4 Cut the linking cables

9.2.5 Remove the inverter and the 24VC card of the Electrical Assembly.

9.2.6 Throw away the punching tool, the electrical assembly, the confetti tray, the linking cables, the inverter and the 24VC card in a separate location to the rest of the machine.

1

ALPHA/M4/V1 SEPT 2011

EC Directive Page

1

Declaration of Conformity

EC DECLARATION OF CONFORMITY

Name of the manufacturer or supplier : JAMES BURN INTERNATIONAL Address : 67 rue du Docteur Blaizot BP 134

61304 L’Aigle cedex (France)

Description of product : AUTOMATIC PUNCHING MACHINE Name, type or model : Alpha-doc 100-120V, MKIV, AL4.001 onwards Serial number no. :

Standards used, including number, title, issue date and other relevant documentation :

IEC/EN60204-1 2006 Safety of machinery -electrical equipment of machine CSA/UL/IEC/EN 60950-1 2010 Safety of information technology equipment, including electrical business equipment. EN / ISO13857 2008 Safety distance EN / ISO12100-1 2004 Safety of machinery -AnalysisEN / ISO12100-2 2004 Safety of machinery -EstimateEN / ISO13850 2008 Equipment of Emergency stop EN61000-6-3 2002 Emission of electronic disturbances EN61000-6-1 2001 Immunity to electromagnetic disturbances

Place of issue : L’AIGLE (61) Name of authorised representative : Guy VATOME Position of authorised representative : President JBI SAS

I declare, as the authorised representative, that the above information in relation to the supply/manufacture of this product complies with all the essential health and safety requirements of the EC Machinery Directive (2006/42/CE) and EMC Directive 2004/108/CEE, Low Voltage Directive 2006/95/CE as amended and with the national laws and regulations adopting this Directive.

Signature of authorised representative : President JBI SAS

Date :

ALPHAM4/V1 SEPT 2011

Registration card

Ref. ALPHA-DOC

1

Please retain this top part for your information. Should you, however, require service under the terms of our warranty please return this card with a brief description of the problem on the reverse side and send it to the address below. A charge will be made for repairs carried out after the expiry of the Warranty period.

SERVICE REQUEST CARD

ALPHA-DOC MK4 AUTOMATIC PUNCHING MACHINE

Date of Purchase: ____________________________________________ Dealer’s Name & Address: ____________________________________________

Date Registration Card sent to your local agent : ____________________________________________

Machine Serial No.: ____________________________________________



ALPHA-DOC

PLEASE COMPLETE AND RETURN THIS PART WITHIN 7 DAYS OF RECEIPT OF MACHINE

(see Introduction of this Handbook for relevant JBI address)

REGISTRATION CARD

Company Name: Address:

Type of Business: Dealer’s Name & Address: Date of Purchase:

What made you aware of the Punching Machine?

Your Name (Mr/Mrs/Miss) Title:

Exhibition

Tel No.:

Machine Serial No.:



Other User

Signature:



ALPHAM4/V1 SEPT 2011

FOLIO

DESCRIPTION DATE

Circuit de puissance - Power circuit 200-240Vac

Circuit de puissance - Power circuit 100-120Vac

15/09/201101 Circuit de puissance - Power circuit 200-240Vac

15/09/201101

15/09/201101A Circuit de puissance - Power circuit 100-120Vac

15/09/201101A

15/09/2011Circuit de sécurité - Safety circuit02

15/09/2011Circuit carte 24Vcc - Card circuit 24Vdc03

15/09/2011Entrées Automate - PLC inputs04

15/09/2011Sorties Automate - PLC Outputs05

15/09/2011Variateur de fréquence - Frequency inverter ATV12 : Power line 200-240Vac06

PERFOREUSE ALPHADOCM4

JAMES BURN INTERNATIONAL

Punching machine ALPHADOCM4

06A

07

09

10

11

12

Variateur de fréquence - Frequency inverter ATV12 : Power line 100-120Vac

Cartes moteur pas à pas - Step Motor card step : S1 - S2 - S3 - S4

Carte moteur pas à pas : S508

Bornier: XB4 - Connection blocK: XB4

Bornier: XB1 - Connection blocK: XB1

Bornier: XB2-XB3 - Connection blocK: XB2-XB3

Bornier: XB5 - Connection blocK: XB5

15/09/2011

25/05/2012

Corriger texte Feeder + Y1 vers Y7

15/09/2011

15/09/2011 15/09/2011

OA

Creation diagramm

00

IND MODIFICATION DATE

IND MODIFICATION DATE IND MODIFICATION DATE

JAMES BURN INTERNATIONAL

67, rue du docteur Blaizot

61304 L'AIGLE cedex

CLIENT

25/05/2012

15/09/2011

IND MODIFICATION DATE

ECH.DATERESP.DES.

N° AFFAIRE

0211AL-0A

CE PLAN NE PEUT ETRE COMMUNIQUE SANS AUTORISATION

INDICE

0A

N°

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 16 20

A

B

C

D

E

F

G

H

I

J

2

Alimentation

230Vac

PE

3

L1 101

L2 102

L2

Filtre: FR1

Filter

Filtre: FR1

Filter

PE

4

PE

BOUTON Marche:

1

1 3

2 4

2

5

IG

102

0 - 1

3

RV

(02-06)

4

122

121

122

107

6

3L2 1L1

108

7

QF1

PE PE

PE

Disjoncteur QF1

8

2T1

4T2 2T1

4T2

PE

16A courbe C

Filtre

Filter

21Vac 0V

103

105

FR2

107

230V

420VA

T1

104

F2

Fusible Temporisé:T3A

106

Temporize fuse

108

0V

0V21Vac

11109

AWG16 S=1,31mm² noir(black)

CF3

312

313

312(AWG16 rouge)

DS-

15141312

AWG16 S=1,31mm² noir(black)

AWG16 S=1,31mm² vert/jaune(green/yellow)

Carte 24Vcc:CS24

(Card 24Vdc)

(T10A)

CF2

17

CF1

(F6,3A)

+

PE

-

18 19

CS1+

DS-

CS+

313(AWG16 red)

CS+

CS+CS+

CS+

F01

KM1

(FO2-17)

CS+

vers Folio:06-02

K

L

M

DESSINE PAR:

DESSINE PAR: FOLIO

DATE: 15/09/2011

JH

MP

230Vac

Pompe (Pump)

(Option)

ALPHADOCM4 version 200-240Vac

AFFAIRE N°0211AL-0A

F02F02

F02

313(AWG16 rouge)

312 (AWG16 red)

313(AWG16 rouge)

F02

F02 F02

F02

vers folio:03-02

(vers cartes 24Vcc)

(to cards 24Vdc)

JAMES BURN International

DS-

CS+

DS-

CN3:1

CN3:2

F09

CN3:2

F09

DS-

CN3:1

CN3:2

F09

Circuit de puissance:200-240Vac

Power circuit:200-240Vac

DS-

CS+CS+

DS-

CN3:1

CN3:2

F09

DS-

CS+

DS-

CN3:1

CN3:2

F09

CN3:1

FOLIO

01

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

A

B

C

D

E

F

G

H

I

J

2

Alimentation

110Vac

PE

3

Filtre: FR1

Filter

Filtre: FR1

Filter

4

L1

L2

PE

BOUTON Marche:

1

1 3

2 4

2

5

IG

0 - 1

3

RV

(02-06)

4

121

6

101

102

119

122

3L2 1L1

108

7

PE PE

PE

8

QF1

2T1

4T2 2T1

4T2

16A courbe C

Disjoncteur QF1

Filtre

Filter

PE

230V

21Vac

103

105

FR2

107

110V

420VA

104

F2

Fusible Temporisé:T6,3A

106

Temporize fuse

108

0V

T1

0V21Vac

0V

11109

CF3

312

313

312(AWG16 rouge)

DS-

15141312

AWG16 S=1,31mm² noir(black)

AWG16 S=1,31mm² vert/jaune(green/yellow)

Carte 24Vcc:CS24

(Card 24Vdc)

(T10A)

CF2

17

CF1

(F6,3A)

+

PE

-

18 19

CS1+

DS-

CS+

313(AWG16 red)

CS+

F01

vers Folio:06-02

F01

KM1

(FO2-17)

CS+CS+

20161

K

L

M

DESSINE PAR:

DESSINE PAR: FOLIO

DATE:

DATE: 15/09/2011

JH

MP

230Vac

Pompe (Pump)

(Option)

ALPHADOCM4 version 100-120Vac

AFFAIRE N°0211AL-0A

F02F02

F02

313(AWG16 rouge)

312 (AWG16 red)

313(AWG16 rouge)

F02

F02 F02

F02

vers folio:03-02

(vers cartes 24Vcc)

(to cards 24Vdc)

JAMES BURN International

DS- DS- DS-

CS+

CN3:2

F09

DS-

CS+

DS-

CN3:1

CN3:2

F09

DS-

CN3:1

CN3:2

F09

Circuit de puissance:100-120Vac

Power circuit:100-120Vac

CS+

CN3:1

DS-

CS+

DS-

CN3:1

CN3:2

F09

CN3:2

F09

CN3:1

FOLIO

01

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

A

B

C

D

E

F

G

H

I

J

K

L

M

21

F09

vers folio:03-07C

F09

3

C+

ventilateur

(fan)

D-

D- D-

54

Sélecteur

soufflerie

(select

air blower)

RV1

C+

BT1

Manette

OPTION

26

A1

A2

D-

RS1

BN

WH

RS2

BN

WH

RS3

BN

WH

RS4

.

US1

.

US2

.

US3

RS5

GN

YE

RS6

GN

YE

RS7

GN

YE

RS8

9876

brun

vert

.

blanc

RS5

jaune

1110

C+ C+

RS1

RS4

1312

C+

RS1

A1 S11 S14 S21 13 23 33 41

A1 S11 S14

K2

K1

S12 S13 S10 A2 14 24 34 42

S13S12

RS4

RS8

RS1RS1

RS5

14

RS4

S21

RS1

ESM-BA3

A2S10

D-

15

SBAU1

22

14

23

KM1

24

24 25

A1

KM2

A2

D-

D- D- D-

F O

F04-13

F06-05

16

C+

2313

24

X26

F04-20

V2

17 18 19

C+

X3

F04-10

4133

4234

25

A1

KM1

A2

D-

F O

F04-19

F01-19

F02-15

F06-05

V1V2

V1

20

D-

ALPHADOCM4

DESSINE PAR: FOLIO

DATE: 15/09/2011

DATE:

JH

ALPHADOCM4

AFFAIRE N°0211AL-0A

JAMES BURN International

Circuit sécurité(safety circuit)

24Vcc(24Vdc)

FOLIODESSINE PAR:

02

K

M

DESSINE PAR: FOLIO

DATE:

DATE: 15/09/2011

F02

L

K

J

I

H

G

F

E

D

C

B

A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

312

JH

312

R1

AWG16 rouge(red) S=1,31mm²

ALPHA-DOCM4

AFFAIRE N°:0211AL-0A

ALPHA-DOCM4

AFFAIRE N°:0211AL-0A

JAMES BURN International

AWG16 rouge(red) S=1,31mm²

FC1:T10A FC1:T10A

FC2:F6A FC3:F3,15A FC4:F3,15A FC5:F3,15A FC6:F0,25A FC7:F5A FC8:F5A FC9:F5A

FC2:F6A FC3:F3,15A

FC2:F6A FC3:F3,15A FC4:F3,15A FC5:F3,15A FC6:F0,25A FC7:F5A FC8:F5A FC9:F5A

Carte 24Vcc

Card 24Vdc

Carte 24Vcc

Card 24Vdc

R1

.

Résistance

15W

.

CN1

..

.

PE

CN2

0V~

21V~

1

_ + _

_

+ _ + _ +C C

+ _ +C C _ +

CN3

_ + C

11

313R

D- AWG18 bleue(blue) S=0,8mm²

C+ AWG18 bleue(blue) S=0,8mm²

DY20 AWG18 bleue(blue) S=0,8mm²

CY20 AWG18 bleue(blue) S=0,8mm²

Y20 AWG20 bleue(blue) S=0,55mm²

DY21 AWG18 bleue(blue) S=0,8mm²

CY21 AWG18 bleue(blue) S=0,8mm²

Y21 AWG20 bleue(blue) S=0,55mm²

DY22 AWG18 bleue(blue) S=0,8mm²

CY22 AWG18 bleue(blue) S=0,8mm²

Y22 AWG20 bleue(blue) S=0,55mm²

313

312

F02

AWG16 jaune/vert(yellow/green

S=1,31mm²

AWG16 jaune/vert(yellow/green

S=1,31mm²

F09

F11

F05

Pincher

F10

F05

F10

F05

Foot Stop

Tabs

F02

AWG16 rouge(red) S=1,31mm²

313

12

_

+

+ _ + _ + C _

F09

400 (0Vdc) AWG22 S=0,35mm²

401 (5Vdc) AWG22 S=0,35mm²

DY23 AWG18 bleue(blue) S=0,8mm²

+_ + _ + _C

CN41

CN4

C _

Circuit carte 24Vcc

Circuit card 24Vdc

Circuit carte 24Vcc

Circuit card 24Vdc

+

+ C _ C

C _ +

+

C

25

FC9:F5AFC8:F5AFC7:F5AFC6:F0,25AFC5:F3,15AFC4:F3,15A

FOLIODESSINE PAR:

03

CY23 AWG18 bleue(blue) S=0,8mm²

Y23 AWG20 bleue(blue) S=0,55mm²

DY24 AWG18 bleue(blue) S=0,8mm²

CY24 AWG18 bleue(bue) S=0,8mm²

Y24 AWG20 bleue(blue) S=0,55mm²

DY25 AWG18 bleue(blue) S=0,8mm²

CY25 AWG18 bleue(blue) S=0,8mm²

Y25 AWG20 bleue(blue) S=0,55mm²

F01

F05

F09

F10

F05

Head Stop

F11

Belt Going up

F11

Reception Stop

2019181716151413121110987654321

DESSINE PAR: JH

DATE: 15/09/2011

F01-1

F09

PE

AWG20 V/j(Green/yellow)

PE - +

D-

C+

Affaire N°0211AL-0A

Alphadoc M4

JAMES BURN International

PLC FX3G MT-DSS 24VDC

Cable: CAB1: JE29080 + JE29081

RS422

+ -PE

(screen)

T01

CAB1

+24V

-0V

PLC : FX3G-40MT-DSS24Vcc (PNP) PLC1 INPUT (Entrées)

INPUT (Entrées)PLC : FX3G-40MT-DSS24Vcc (PNP) PLC1

-0V

PE

S/S

X0

X1

X2

X3: Arrêt urgence (Emergency Stop)

X3

X4: Point haut Feeder

X4

X5: Point bas Feeder

X5

X6: Cell Init Feeder

X6

X7: Foot stop switch Init

X7

X10: Lateral switch Init

X10

X11

X12

X13

X14

X15

X16

X17: Reception Full

X17

JE29079

Ecran

PE

Voie A

Voie B

Top zero

SB2

SB3

X11: KM2

X12: Reception High switch

X13: Reception bottom switch

X14: Jam Entry

X15: Reception cell

X16: Jam Exit

SB7

Black

C+

XB22

XB23

XB24

Marron

CWF6 / CWM6

Blanc

Vert/jaune Masse

Jaune Jaune

Vert

Gris

SB1

SB4

(SC2)

Black

CWF6 / CWM6

COD

Black

XB21

SC2

X14

Brun

Blanc

MasseVert/jaune

JauneJaune

Vert

Gris

X6

(SC1)

X6

(SC1)

Blue

KM2

SB6

X15

(SC3)

X15

(SC3)

BlueBlue

.

SB5

Brown

SC3

Black

XB1

ZB1

PE

ZB1

XB2

D-

ZB2

Codeur (encoder)

CO1

Brown

(SC4)

X3

AU1

ZB3

Brown

SC4

X16

Blue

Brown

ZB4

D-

XB4

XB6

XB7

XB8

XB9

XB10

XB11

XB12

XB13

XB3

XB5

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1

F09

2

AWG20 bleue(blue)

3

4

5 6 7 8

9

C+

10

C+

C+C+

C+

131211

14

C+

1615

X20

X20: Jam reception

Entrées (Input)

FOLIO

04

FOLIO

04

X20: Jam reception

X21

X21: Confetti Box

X22

X22: Start Button

X23

X23: Stop button

X24

X24: Inverter fault

X25

X25: KM1

X26

X26:RS1

X27

X27: Head Stop switch init

Black

BP1

BP2

X24

KM1

RS1

(SC5)

Black

X20

Brown

SC5

Brown

SC6

X21

(SC6)

X21

(SC6)

BlueBlue

ZB5

X27

XB14

XB15

XB16

D-

XB17

XB18

XB19

C+

17

1918

C+

XB20

20

DESSINE PAR: FOLIO

DATE: 15/09/2011

JE29078

+V0

F09

5 Vdc

F09

F07-10

F07-05

F09

5 Vdc

Pulse Lateral jogger

F07-10

F07-15

Sens reverse Lateral jogger

F08-10

Pulse Foot Stop Step motor

Pulse Reception Step motor

F07-20

Pulse FEEDER step motor

Pulse Head Stop Step motor

Affaire N°0211AL-0A

Alphadoc M4

401

22OoHms

R1

22OoHms

R1

401

402

401

403

+V0

Y0

+V1

Y1

+V2

Y2

Y3

.

+V3

Y4

Y5

Y6

Y7

.

Plc : FX3G-40MT-DSS24Vcc (PNP) PLC1 OUTPUT(sorties)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 2

3 4 5 6 7

8 9

+V4

401

Y10

JAMES BURN International

F07-20

F08-10

F06-14

PLC FX2N-48MT-DSS-24VDC

Sorties : Output

PLC FX2N-48MT-DSS-24VDC

Sorties : Output

F03-16

V1

D- (OV)

FOLIODESSINE PAR:

05

F07-15

Reverse way FEEDER motor

Reverse way Head Stop motor

F06-15

F06-14

Reverse speed (LI2)

F03-10

F03-12

Y23: Cde solenoid Head stop

F03-18

Reverse way Foot motor

Reverse way Reception motor

F06-15

F06-13

1st speed (LI4)

2nd speed (LI3)

F09

F03-09

Y21: Cde solenoid Tabs

Y22: Cde solenoid Foot stop

F09

F03-17

Y25: Cde solrnoid Reception stop

Y26: Cde solenoid Blower unit

24V(FR1)

Valid LI1

24VDC: C+

Y20: Cde solenoid pincher

24VDC: C+

Y24: Cde solenoid Belt going up

Y10

Y11

Y12

Y13

.

+V5

Y14

Y15

Y16

Y17

+V0

Y0 .

Y1 .

Y2 .

Y3 .

+V1 .

Y4 .

Y5 .

Y6 .

Y7 .

10

11

12

13

14

.

15

16

JE29069

191817

20

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

F01

A

vers

folio:01-19

B

C

D

E

F

G

H

F01

Power : 200-240Vac

PE

F4

FUSIBLE Temporisé:T10A

Temporize fuse

F4

103

104

104 AWG16 noir (black)

110

109

110

(1L1) (3L2)

(3L2)

(1L1)

KM2

(2T1) (4T2)

112

111

(1L1) (3L2)

KM1

(2T1) (4T2)

116

115 111

115

116

Filtre ( Filter)

FR3

PE

87654321

FRU1

ESC

PE

117 118

I

J

K

L2

ATV12

L1 L2 PE

L1

MODE

11109

AWG16 noir (black)

AWG16 vert/jaune (green/yellow)

Stop

Run

W

24VLI4LI3LI2LI1ComCL0L01

A015V

A015VAI1ComR1CR1BR1A

AI1

Com

R1C

Schneider

R1B

R1A Com AI1 5V A01

MODE

R1A

24VCL0L01

LI4

LI3LI1

LI2

Com

L01 CL0 Com

V

U V W

U

1615141312

PE

17

câble blindé 4x S=1,31mm²

Norme UL/CSA CE

câble blindé 4x S=1,31mm²

Norme UL/CSA CE

CWM4/CWF4

Bride de masse

Armoured cable

W1

V1

U1

Boîte à bornes

Terminal box

WVU

U V W

201918

M1

Moteur Perforeuse

Punching Motor

P:0,75Kw 220Vac

PE

L

X24

C+

Y14

M

(04.17)

JAMES BURN International

DESSINE PAR: FOLIO

DATE:

DATE: 15/09/2011

JH

Alphadoc M4

Affaire N°0211AL-0A

JAMES BURN International

Y14

(03.07)

(05.13)

Y16

Y15

Y16

Y17

(05.14)

Y15

V5+

(05.13)

(05.12)

(05.13)

(05.12)

variateur ( inverter ) ATV12

Power line: 200-240 Vac

FOLIODESSINE PAR:

06

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

F01

A

vers

folio:01-19

B

C

D

E

F

G

H

F01

Power : 100-120Vac

PE

F4

FUSIBLE Temporisé:T16A

Temporize fuse

F4

103

104

104 AWG16 noir (black)

110

109

110

(1L1) (3L2)

(3L2)

(1L1)

KM2

(2T1) (4T2)

112

111

(1L1) (3L2)

KM1

(2T1) (4T2)

116

115 111

115

116

Filtre ( Filter)

FR3

PE

87654321

FRU1

ESC

PE

117 118

I

J

K

L2

ATV12

L1 L2 PE

L1

MODE

11109

AWG16 noir (black)

AWG16 vert/jaune (green/yellow)

Stop

Run

W

24VLI4LI3LI2LI1ComCL0L01

A015V

A015VAI1ComR1CR1BR1A

AI1

Com

R1C

Schneider

R1B

R1A Com AI1 5V A01

R1A

24VCL0L01

LI4

LI3LI1

LI2

Com

L01 CL0 Com

V

U V W

U

1615141312

PE

17

câble blindé 4x S=1,31mm²

Norme UL/CSA CE

câble blindé 4x S=1,31mm²

Norme UL/CSA CE

CWM4/CWF4

Bride de masse

Armoured cable

W1

V1

U1

Boîte à bornes

Terminal box

WVU

U V W

201918

M1

Moteur Perforeuse

Punching Motor

P:0,75Kw 220Vac

PE

L

X24

C+

Y14

M

(04.17)

JAMES BURN International

DESSINE PAR: FOLIO

DATE:

DATE: 15/09/2011

JH

Alphadoc M4

Affaire N°0211AL-0A

JAMES BURN International

Y14

(03.07)

(05.13)

Y16

Y15

Y16

Y17

(05.14)

Y15

V5+

(05.13)

(05.12)

(05.13)

(05.12)

variateur ( inverter ) ATV12

Power line: 100-120 Vac

FOLIODESSINE PAR:

06A

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1

F05-07

Y6

400(-)

Y11

F05-10

65432

F05-04 F05-07 F05-08

400(-)

Y2

400(-)

Y3

F05-05

400(-)

Y5

Y10

Y10 Y12

400(-)

151413121110987

F05-07F05-04

Y7

F05-09 F05-10

F05-09

400(-) 400(-)400(-)400(-)400(-)400(-)400(-)

400(-)

Y7

Y12

400(-)

F05-08

F05-10

F09

2019181716

EX1

EX2

EX1

DSW1

Réception

(reception)

Carte Sanyo:JE29065

1

Vert(green)

Marron(brown)

Jaune(yellow)

Blanc(white)

F/R

ACD1

EX3

F/R

EX3

ACD1

DSW1

S1

0

CN2

Blanc

Jaune

Marron

Vert(green)

Marron(brown)

Jaune(yellow)

Blanc(white)

LV

ACD2

EORG

LV

EORG

ACD2

ON

DSW1

OFF

Vert(green)

CN1

Marron(brown)

Jaune(yellow) Jaune(yellow) Jaune (yellow) Jaune (yellow)

Blanc(white)

1

CN3

Vert

DS-

CS+

1

DSW1

Lateral

(Lateral )

Carte Sanyo:JE29065

1

F/R

ACD1

ACD2

EX1

EX2

EX3

F/R

EX3

EX2

EX1

ACD1

DSW1

0

CN2

Blanc

Marron

Jaune

EORG

LV

EORG

ACD2

ON

OFF

Vert(green)

CN1

Marron(brown)

S2

S2 S3 S4

Vert

CN3

Blanc(white)

1

CS+

DS-

DSW1

Carte Sanyo:JE29065

EX1

Pied

(foot)

1

Marron(brown)

Jaune (yellow)

Blanc (white)

F/R

EX3

EX2

EX3

F/R

DSW1

0

CN2

Blanc

Marron

Jaune

ACD1

S3

LV

ACD2

EORG

LV

EORG

ACD2Y2ACD1

ON

OFF

CN1

1

CN3

1

Vert

Vert(green)

Marron(brown)

Jaune (yellow)

Blanc (white)

ACD1

ACD2

S4

Vert

EORG

LV

ACD2

EORG

ON

OFF

CN1

1

CN3

1

EX1

EX2

EX3

F/R

EX1

EX2

EX3

F/R

B

DSW1

Vert(green)

Marron(brown) Marron(brown)

Blanc (white)

DS-

CS+

A

C

Carte Sanyo:JE29065

Margeur

(Feeder)

1

ACD1

DSW1

0

CN2

Marron

Blanc

Jaune

Vert(green)

Blanc (white)

DS-

CS+

Moteur pas à pas

Step motor

orange vert

bleu marron

jaune jaune

rouge blanc

M1

DESSINE PAR: FOLIO

DATE:

DATE: 15/09/2011

JH

CWM4/CWF4

PE

Affaire N°0211AL-0A

S=0,5mm² blue

DS-

F09

CS+

F09

Alphadoc M4

Moteur pas à pas

Step motor

orange vert

bleu marron

rouge jaune

jaune blanc

M2

Moteur pas à pas

Step motor

S=0,5mm² blue

DS-

F09

CWM4/CWF4

PE

PE1

F09

CS+

F09

JAMES BURN international

Step motor

orange vert

bleu marron

jaune jaune

rouge blanc

M3

CWM4/CWF4

PE

PE2

S=0,5mm² blue

DS-

F09

CS+

F09

Moteur pas à pas

Step motor

orange vert

bleu marron

rouge jaune

jaune blanc

M4

Cartes Sanyo 2A 24Vcc: S1-S2-S3-S4

Cards Sanyo 2A 24Vdc

CWM4/CWF4

PE

S=0,5mm² blue

DS-

F09

CS+

F09

PE3

FOLIODESSINE PAR:

07

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1

2

43

F05-06

F05-11

F09

Vert(green)

400(-)

EX1

DSW1

Butée en tête

(Head stop)

Carte Sanyo:JE29065

Jaune (yellow)

Blanc (white)

F/R

EX3

F/R

DSW1

ACD1

EX2

EX2Y4EX1

Y4

Y13

Marron(brown)

LV

ACD2

EORG

LV

EORG

ACD2

ON

OFF

CN1

S5

400(-)

Vert(green)

Marron(brown)

Jaune (yellow)

Blanc (white)

1

171615141312111098765

201918

DS-

0

CN2

1

Moteur pas à pas

Step motor

orange vert

M1

bleu marron

rouge jaune

jaune blanc

M5

JH

DESSINE PAR: FOLIO

DATE: 15/09/2011

JH

Alphadoc M4

Affaire N°0211AL-0A

CN2

CWM4/CWF4

CN3

1

PE

DS-

CS+

S=0,5mm² blue

F09

CS+

F09

FPE4

JAMES BURN International

DS-

Carte Sanyo S5

2A 24Vdc

FOLIODESSINE PAR:

08

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1

654 72

8 93

11 12 13 14 15 16 17 18 19 2010

103

104

DESSINE PAR: JH

DESSINE PAR: JH FOLIO

DATE: 02/02/2011

DATE: 15/09/2011

103

104

Alphadoc M4

Affaire N°0211AL-0A

C+

D-

C+

D-

JAMES BURN International

D-

400

401

CS+

401

DS-

CY24

DY24

Bornier: XB4

Connection blocK: XB4

121

122

121

FOLIO

09

DESSINE PAR: JH FOLIO

DESSINE PAR: JH

DATE: 15/09/2011

F02-13: sur S11-S14 (RS1) RS1

RS2

RS3

vers Folio 02

RS3

1 2 3 4 5 6 7 8 9 10 11 12

1

1 2 3 4 5 6 7 8 9 10 11 12

1

2

3

4

5 8 9 1 2 3 4

RS1 (brun/brown: US1)

RS2 (blanc/white: US1)

RS2 (brun/brown: US2)

RS3 (Blanc/white: US2)

RS3 (Brun/brown: US3)

vers US1 - US2 - US3

( Folio 02 )

vers US1 - US2 - US3

( Folio 02 )

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1 14

2

3

F02-12: sur S12-S21 RS4

Affaire N°0211AL-0A

Alphadoc M4

JAMES BURN International

F02-13: sur S10 RS5

RS6

RS7

F02-13: sur S13 RS8

vers C24V (folio03) DY22

vers C24V (folio03) CY22

vers Plc (folio04) X14

vers Plc (folio04) X6

vers Plc (folio: 04) X16

vers bornier: XB4 (folio09) D-

7 12

10 11

12

1 2 3 4 5 6 7 8 9 10 11 12

D-

76

7

8

9

10

11

12

1 2

1 2 3 4 5 6 7 8 9 10 11 12

1

3

4 5 6 7

noir/black

Bleu/blue

RS4 (Blanc/white: US3)

RS5 (Vert/green: US1)

RS6 (jaune/yellow: US1)

RS6 (vert/green: US2.)

RS7 (jaune/yellow: US2)

RS7 (vert/green: US3)

RS8 (jaune/yellow: US3)

Taquage

en Pied

Taquage

en Pied

noir/black

Brun/brown

X16

Bleu/blue

4

5 6

7

8

9

X14

X6

Brun/brown

10

11

vers bornier: XB4 (folio09) C+

C+

vers Plc (folio: 04) X7

vers Plc (folio: 04) X10

vers C24V (folio: 03) DY21

vers C24V (folio: 03) CY21

Blanc

vers connecteur CN2:

carte S3 folio 07

vers connecteur CN2:

carte S3 folio 07

S3

Bornier: XB1

Connection blocK: XB1

vers connecteur CN2:

carte S2 folio 07

Cable blindé AW22 L=2m

S2

Cable blindé AW22 L=2m

Blanc

jaune

marron

vert

Blanc

jaune

marron

vert

vers C24V (folio: 03) DY23

vers C24V (folio: 03) CY23

10

FOLIO

10

8

9 10

11

1

13

113 14 15 16 17 18 19 20 21 22 23 24

14

15

16

17

18

19

205

21

22

23

246

8 9 10 11 1712

136

13

14

15 16 17 18 19 20 21 22 23 24

165 15

184

203 19

222 21

23

24

Brun/brown

X7

Blanc

jaune

Cable blindé AWG22 L=0.7m

marron

vert

rouge

jaune

bleu

orange

Moteur/motor M2

X10

jaune

rouge

orange

bleu

en tete

12

13

TABS

15

Moteur/motor M3

16

17

18

19

Taquage

20

DESSINE PAR: JH FOLIO

DESSINE PAR: JH

DATE: 15/09/2011

Bornier XB2 : Margeur/FEEDER

Blanc

vers connecteur CN2:

carte S4 folio 07

vers connecteur CN2:

carte S4 folio 07

S4

Cable blindé AW22 L=2m

vers bornier XB4 (folio: 09) C+

Blanc

jaune

marron

vert

1

2 3 4 5 6 7 8

2 3 4 5 6 7 8 9 10 11 12

1

2

3 4 5 6 7 8 9 10 11 12

orange

bleu

jaune

rouge

Moteur M4

Margeur/Feeder

Moteur M4

Margeur/Feeder

Bornier XB2 : Margeur/FEEDER

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

1

2

3

Affaire N°0211AL-0A

vers Plc (folio: 04) X5

Alphadoc M4

vers Plc (folio: 04) X5

vers Plc (folio: 04) X4

vers bornier XB4 (folio: 09 C+

vers C24V (folio: 03) CY20

vers C24V (folio: 03) DY20

(folio: 09) CY24

(folio: 09) DY24

9

10 11 12

X5

X4

Pinces

Pincher

Pinces

Pincher

Levee courroies

Lift-up belt

Levee courroies

Lift-up belt

65

7 111098

JAMES BURN International

12

Levee courroies

Lift-up belt

Levee courroies

Lift-up belt

(folio: 09) DY24

(folio: 09) CY24

vers Plc (folio: 04) X13

vers bornier XB4 (folio: 09) C+

vers C24V (folio: 03) DY25

vers C24V (folio: 03) CY25

Bornier: XB2-XB3

Connection blocK: XB2-XB3

vers connecteur CN2:

carte S1 folio 07

vers connecteur CN2:

carte S1 folio 07

S1

Cable blindé AW22 L=2m

vers Plc (folio: 04) X12

vers Plc (folio: 04) X17

Blanc

jaune

marron

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6

7 8 9 10 11 12

1 2 3 4 5 6

Bornier XB3: Reception

X13

X13X5

Reception6

7 8 9 10 11 12

rouge

jaune

bleu

X12

X17

Moteur M1

Reception

Moteur M1

Reception

13

14

154 16

17 18 19

orange

vert

11

FOLIO

11

orange

20

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Bornier XB5: Head stop

BP1

(X22)

BP2

(X23)

X27

Moteur M5

Taquage en Tete

Head stop

jaune

rouge

bleu

orange

2019181716151413121110987654321

1 2 3 4 5 6 7 8 9 10 11 12

4321

5 6 7 8

C+

9 10 11 12

C+

Blanc

vers Plc (folio: 04) X22

vers Plc (folio: 04) X23

vers Plc (folio: 04) X27

vers bornier XB4 (folio: 09) C+

vers connecteur CN2:

carte S5 folio 07

11 12

102 3 4 5 6 7 8 91

vert

marron

jaune

S5

Cable blindé AW22 L=2m

S5

Cable blindé AW22 L=2m

DESSINE PAR: JH FOLIO

DESSINE PAR: JH

DATE: 15/09/2011

Alphadoc M4

Affaire N°0211AL-0A

JAMES BURN International

Bornier: XB5

Connection blocK: XB5

FOLIO

12

JBI Alpha-Doc Mk4 Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Section 1 Page

Section 3 Page

Section 4 Page