INSTRUCTION MANUAL
WS440
High-Temperature
Wire Stripper Tweezers
This manual corresponds to the following reference:
WS440-B
Packing List
The following items are included:
High-Temperature Wire Stripper
Twe ez er s ................................................. 1 unit
Metal Brush ............................................. 1 unit
Ref. 0022793
2
Screw Driver ............................................ 1 unit
Ref . 00 23 511
Manual ............................................... 1 unit
Ref. 0028604
Features and Connections
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Stand cable*
Ref. 0024227
Main Switch
Control Unit*
Fuse
Stand
WSBT*
USB Connector
Equipotential connector
Power Socket
W440 Cartridges*
High-Temperature Wire
Stripper Tweezers
WS440
* Not included, sold separately
3
Changing Cartridges
1. Removing 2. Inserting
Mark
Loosen the screws and remove the cartridges.
Insert the cartridge until the reference mark.
Take the mark as reference and check that both
tips match.
Important: It is esential to insert the cartridge
till the mark for a good connection.
3. Positioning 4. Fixing
Cartridge Electric
Connection Screw
Cartridge aligner
Align the cartridges in working position using
a fl at pliers (JBC Pliers PLR195).
The conical cartridge aligner helps centering
both cartridges and ensure a good
functionality.
Fix the cartridges in its working position. by
tightening the screw.
Important: It is essential to tighten the screws
for the tool to function.
4
Stripping a Wire
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1. Align Wire
Place the wire touching the strip gauge.
3. Remove Wire
Pull the wire stripper toward to stripp off
the wire end.
2. Close Cartridges
Choose cartridges according to the wire
diameter. Pinch the wire with the blades. The
pinched area will be melted by heat.
Adjustable Strip Gauge
Adjust the strip gauge according to your stripping requirements.
Strip Gauge Knob
Strip Gauge
5
Cartridge Range
WS440 is compatible with W440 Blade Cartridge Range. Find the model that best suits your
soldering needs on www.jbctools.com.
If an application requires a special tip design, contact JBC by mail customtips@jbctools.com.
Cartridge
Ref.
W440021
Cartridge
Ref.
W440023
Tip Hole ø
mm / in
0,16 / 0,0063
0,25 / 0,0098
0,32 / 0,0126
0,40 / 0,0157
0,51 / 0,0201
0,64 / 0,0252
Tip Hole ø
mm / in
0,40 / 0,0157
0,51 / 0,0201
0,64 / 0,0252
0,81 / 0,0319
1,02 / 0,0402
1,29 / 0,0508
AWG
Stranded
36 (7x44)
32 (19x44)
30 (7x38)
30 (19x42)
28 (19x40
27 (7x35)
26 (19x38)
26 (10x36)
24 (19x36)
24 (7x32)
AWG
Stranded
28 (19x40)
27 (7x35)
26 (19x38)
26 (10x36)
24 (19x36)
24 (7x32)
22 (19x34)
20 (42x36)
20 (19x32)
20 (7x28)
18 (19x30)
AWG
Solid
34
30
28
26
24
22
AWG
Solid
26
24
22
20
18
16
6
Cartridge
Ref.
W440025
Tip
mm / in
Flat Blade
12,5 / 0.4921
Accessories
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Flat Screw Driver*
To open or fi x the wire stripper srews use JBC Flat Screw Driver Ref. 0023511.
Cartridge Extractor Pliers*
To manipulate the cartridges use JBC Cartridge Extractor Pliers PLR195. More Information at www.
jbctools.com
Removing Inserting and Positioning
Align cartridges with JBC pliers.Remove cartriges with JBC pliers.
Metal Brush
For cleaning the tips if unwanted material is stuck there. Metal Brush Ref. 0022793.
* Not included
7
Grips for WS440*
Easily replace the damaged grips using the fitters like shown in the pictures.
Grips for
WS440 Wire Stripper
Twe eze rs
W3533
1. Inserting Fitters 2. Placing Fitters
Fitters
* Not included
Grip
New Grip
Insert the fitters into the new grip.
Push the grip with the fitters onto the
tweezers.
8
Fitters
Place the fitters inser ted into the grip at the
top of the tweezers.
4. Removing Tabs3. Pushing Grips
Hold this way
so the fitters
can slide
To remove the fitters, hold the grip and pull
them out. Use pliers if necessary.
Safety
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It is imperative to follow safety guidelines to prevent electric
shock, injury, fire or explosion.
Warning
- Do not touch the blade or the metal parts around.
- Do not allow the blade be close to flammable materials.
- Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working
to avoid personal harm.
- This appliance can be used by children over the age of eight and also persons with reduced physical,
sensor y or mental capabilities or lack of experience provided that they have been given adequate
supervision or instruction concerning use of the appliance and understand the hazards involved.
- Maintenance must not be carried out by children unless supervised.
- Place the tool on the stand when is not in use.
- Turn off the power when not in use, changing parts or storing.
Caution
-
Do not use the Wire Stripper for other applications than wire stripping.
- Do not modify or customize the Wire Stripper.
- Do not hit the blade against workbench to eliminate stripped insulation debris. This behavior would
damage the blade.
- Remove power from the tool by holding the plug, not the wires.
- Be careful with the fumes produced when stripping. We recomend to use our fume extractor.
9
Notes
10
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11
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Specifications
WS440
High-Temperature Wire Stripper Tweezers
Ref.: WS440-B
- Max. Power per Cartridge: 40W
- Cable Length: 1.2 m / 47.2 in
- Dimensions / Weight: 97 x 36 x 27 mm / 0.12 k g
(L x W x H) 3.82 x 1.42 x 1.06 in / 0.26 lb
- Package Dimensions / Weight: 277 x 73 x 50 mm / 0.16 kg
(L x W x H) 10.91 x 2.87 x 1.97 lb / 0.35 lb
Complies with CE standards
ESD Safe
Warranty
JBC’s 2 year warranty covers this equipment against
all manufacturing defects, including the replacement
of defective parts and labour.
Warrant y does not cover product wear or misuse.
In order for the warranty to be valid, equipment must
be returned, postage paid, to the dealer where it was
purchased.
Get 1 extra year JBC war ranty by registering here:
https://www.jbctools.com/productregistration/
within 3 0 days of purchase.
This product should not be thrown in the garbage.
In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must
be collected and returned to an authorized recycling facility.
0028604-300622
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