JBC Tools TESE-A Instruction Manual

INSTRUCTION MANUAL
Precision Hot Air Station
Ref. TESE-A
Packing List
The following items are included:
TESE Control Unit .........1 uni t
Ref. TESE-1A (100V / 120V) TESE-2A (230V )
Extractor desk ...............1 unit
Ref. 0008752*
TE Accessory set
Ref. 0010300
Stand ................................1 unit
Ref. TE-S E
Thermocouple
Type K ...............................1 unit
Ref. PH218
Heater hose set .............1 unit
Ref. TE-TB (100V / 120V / 230V)
Power cable .................. 1 unit
Kapton Tape ................ 1 unit
Ref. PH217
Extractors*
Ref. E2184 E2064 E2052
Protectors*
Ref. P2220 P2230 P2235 P4000 P4010
2
Tripod*
Ref. T2050
(Ø 39mm) T2250 (Ø 85mm)
Suction Tube*
Ref. 0932330
Suction Cups*
Ref. 0 9 3 0 110 Ø 10 - 0934050 (x3) Ø 4.7 - 0934070 (x1)
Nozzles
Ref. TN9080 (x1) TN9208 (x1) TN9209 ( x1)
Manual ............................ 1 unit
Re f. 0019 043
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INSTRUCTION MANUAL
Precision Hot Air Station
Ref. TESE-A
Features
Thermocouple type K
Activates de suction pump
Suction Tube
Ref. 0932330
For tripods and extractors
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USB-A connector
Main Switch
Heater Hose set
Ref. TE-TB
Heating element
Hot Air button (On / Off )
Stand
Ref. TE-S E
P-005 Pedal connector
Auxiliar connector
Equipotential connector
USB connector Robot RS232
connector
Power Socket
Fuse
3
JT / TE Work Screen
The JT/TE offers an intuitive user interface which provides quick access to station parameters. Default PIN: 0105
Status Bar
Instant Power Supplied to Heater
Current Air Tem p.
Selected Air Tem p.
Current External TC Tem p.
Menu Options
Set the station parameters
4m 38s
Hot Air Temp. Air Flow Selec.
ºC
400
400ºC Selected
Power
45%
TC
Temp.
20
Set the tool parameters
80
ºC
120ºC Selected
17:14
%
Protection
Status Indicator
Selected Air Flow
Selected External TC Tem p.
Station Information
Display the hours worked in each cycle
Station Tools Counters
It is possible to choose the language from a list.
ResetLanguage
Allows you to carry out an overall station reset restoring all the parameters to their default values.
Troubleshooting
Station troubleshooting available on the product page at www.jbctools.com
4
Point
2/5
Temp
250
ºC
Flow
60
%
Time
2m 30s
3m 18s
Hot Air Temp
240
ºC ºC %
Ext. TC Temp
20
Air Flow
80
3m 18s
Advanced functionalities
To work with profiles it is essential to use the RWB / RWS / RWT rework arms. The Rework Arms suppor ts the Hot Air Heater maintaining the distance and position to the component.
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Profiles
Profile Name
Current Air Tem p.
Edit Mode
In this mode you can set up or edit as many as 25 profiles of temperature and air flow.
Current Air flow
Current External TC Tem p.
Data for These Points
Menu Options
· Add point
· Delete point
· Load profile
· Save profile
· Exit
5
450
400
350
300
250
150
100
50
200
Power Temp
TC
Suction
Power 45%
400
400ºC Selected
By pressing Graphics in the main MENU, temperature and power fi gures in real time are displayed. This helps you decide which tip to use to obtain the best quality solder joints.
Graphics
Power (%)
Temperature
The fi rst system to optimize traceability in soldering
JBC Net
- Get greater quality and control in your production
- Manage your whole soldering process remotely in real time
Export Graphics
Insert a USB flash drive into the USB-A connector to save your soldering process
Files
in csv format.
Station Update
Download the JBC Update File from
www.jbctools.com/software.html
Insert the USB flash drive with the file down-
Update
loadedto the station.
System Notifications
17:14
Ext. te mp
External Tem p.
17:14
4m 38s
Hot Air Temp. Air Flow Selec.
ºC
%
400
80
400ºC Selected
Power
TC
Protection
ºC
45%
Temp.
20
120ºC Selected
OK
TC
Suction
The following icons will be displayed on the screen’s status bar.
USB fl ash drive is connected.
Station is controlled by a PC.
Station is controlled by a robot.
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Station sof tware update. Press INFO to start the process.
Warning. Press INFO for failure description.
Er r or. Press INFO for failure description, the type of error and how to proceed.
Adjustable Stand
Adjust the tool holder angle to suit your work position.
Operation
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Position the extractor with the appropriate suction cup and press the suction button.
2. Heating
Heat the component.
3. Extracting1. Placing
The component lifts off automatically when the solder melts.
Protectors & Extractors
For small components (fig. 1 and 2). For large components (fig. 3 and 4).
We recommend using the protector + tripod We recommend using the manual extractors
1 2 3 4
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Pick & Place (not supplied with TE)
This tool helps you place and remove SMDs of any size easily thanks to the suction pump.
Pick & Place
Ref. T260-A
Bent Needles Set
Ref. 0 86166 0
Straight Needles Set
Re f. 09 015 46
Operation
Choose the needle and the suction cup that best fits the component and start as follows:
Press the button to start/stop the suction
Suction cups
1. Suction 2. Release
Maximum working temp: 250ºC (482ºF)
Insert the needle with the appropriate cup for a correct suction process.
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Make sure the needle
does not protrude
from the cup.
Once the suction is activated, cover the pen hole with your finger and lift of f the component.
Lift your finger to release the component.
Accessories
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Protectors
* Ref. AxB (mm) AxB (in) * Ref. AxB (mm) AxB (in)
P3353 4,3 x 3 0.1 6 x 0 .12 P1249 12 x 23 0.47 x 0.9
P3786 5,2 x 5,2 0.20 x 0.20 44 P4000 12,5 x 12,5 0.49 x 0.49
P3352 5,2 x 7,5 0.20 x 0.29 P3354 13, 2 x 13,2 0.52 x 0.52
P3355 5,2 x 9,5 0.20 x 0.37 P4025 13,5 x 21,5 0.53 x 0.85
P3356 6,2 x 4,2 0.24 x 0.16 48 P2230 15 x 15 0.59 x 0.59
P3785 7, 2 x 7,2 0.28 x 0.28 60 P4 010 17 x 17 0.67 x 0.67
P3784 8,2 x 8,2 0.32 x 0.32 P400 5 18 x 29 0.71 x 1.14
P4035 9 x 13 0.35 x 0.51 P4030 18,5 x 18,5 0.73 x 0.73
P4040 9,5 x 19 0.7 x 0 .74 P1068 18,5 x 24 0.73 x 0.94
P4080 9,5 x 21 9.5 x 0.83 P2685 28,5 x 28,5 1.12 x 1 .12
32 P2220 10 x 10 0.39 x 0.39 P4085 31,5 x 3 1,5 1.24 x 1. 24
P4045 10,5 x 21 0.14 x 0.82 P2672 33 x 46 1. 30 x 1.18
P4090 11 x 16 0.43 x 0.63 P40 02 50 x 50 1.9 7 x 1.97
24 P2235 12 x 17 0.47 x 0.67 P3357 52,5 x 14 2.06 x 0.55
Extractors
* Ref. AxB (mm) AxB (in) * Ref. A xB (mm) AxB (in)
52 E2052 20 X 20 0.79 x 0.79 E4015 31, 5 X 31,5 1.24 x 1.24
64 E2064 20 X 26 0.79 x 1.02 E2084 33 X 33 1.3 0 x 1.3 0
80 E218 4 24 X 24 0.94 x 0.94 E2100 38 X 38 1. 50 x 1. 50
E2068 27 X 27 1.0 6 x 1.0 6 E2 124 45 X 45 1.77 x 1.77
E4020 28,5 X 28,5 1.12 x 1.12
Trip ods
Ref. øC (mm) øC (in)
T2050 39 1.5 3
T2250 85 3.35
Manual extractor
Ref. øD (mm) øD (in)
E2190 7 0.27
øD
* Reference Desk
9
Using the Thermocouple type K
Connect a TC type K (PH218) to the station and use it as a protection or regulation sensor. You can define its use mode by means of the “Ext TC mode” option in the “Tool” menu.
You can choose from two work modes:
Regulation: the station regulates the air temperature automatically to maintain the External Thermocouple (TC) temperature.
Fix the TC with Kapton Tape (Ref. PH217) as near as possible to the component being worked on. If Kapton tape is not ESD you must use an ionizer.
IPC* does not recommend exceeding ramp-up rates over 3-4ºC / sec. (5-7ºF / sec) so as to reduce the risk of thermal stress on the PCB.
Protection: the station cuts the air supply off when the External Thermocouple (TC) temperature is reached.
* IPC was foun ded in the U.S. i n 1957 as the Institute for P rinted Cir cuits.
10
Quick Nozzle Changer
Changing nozzles quickly and safely.
Turn the tool off and handle with care. The heating element and the nozzle are still hot.
1
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2
Straight Bent
Ø mm Ø mm
* Ref. Shape Ø Size
(mm)
* TN9209 Straight Ø 3 Ø 0 .12
* TN9208 Straight Ø 4 Ø 0 .16
* TN9080 Straight Ø 5 Ø 0.20
TN9787 Bent Ø 3 Ø 0 .12
TN9785 Bent Ø 4 Ø 0.16
TN9782 Bent Ø 5 Ø 0.20
TN 8851 Bent Ø 3mm 45º Ø 0.12 45º
TN8905 Bent Ø 4 mm 45º Ø 0.16 45º
TN9561 Bent Ø 5 mm45º Ø 0.20 45º
* Included in TE Accessory set (Ref. 0010300)
Ø
Size (in)
11
Replacing the Heating Element
Only perform this operation when the element is cold and the unit is disconnected from the mains.
1. Loosen the screw.
2. Pull the heating element away from the handle.
3. Connect the new heating element, ensuring it is pushed all the way in.
4. Tighten the screw.
Heating Element
Ref. 0012374 (100V - 230V - 120V)
Precision Heater
TE Handle
Ref. TE-B
Hose Set
Ref. TE-TB
Changing the TE-TB Heater Hose Set
1. Ensure that the tool is turned off.
2. Use a spanner to unscrew the nut.
3. Make sure that the new heater tube fits into
the grooves in the socket.
4. Tighten the screw.
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Maintenance
Before carrying out maintenance, always allow the equipment to cool.
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- Clean the station screen with a glass cleaner or a damp cloth.
- Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.
- Periodically check that the metal parts of the tool and stand are clean so that the station can detect the tool status.
- Periodically check all cables and tubes.
- Replace a blown fuse as follows:
1. Pull of f the fuse holder and remove the
fuse. If necessary use a tool to lever it off.
Fuse holder
Clean periodically
2. Insert the new fuse into the fuse holder and return it to the station.
Fuse
Fuse holder
- Replace any defective or damaged pieces. Use original JBC spare parts only.
- Repairs should only be performed by a JBC authorized technical service.
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Safety
It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.
- Do not use the units for any purpose other than soldering or rework. Incorrect use may cause fire.
- The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.
- Do not work on electrically live parts.
- The tool should be placed in the stand when not in use in order to activate the sleep mode. The soldering tip, the metal part of the tool and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position.
- Do not leave the appliance unattended when it is on.
- Do not cover the ventilation grills. Heat can cause inflamable products to ignite.
- Avoid flux coming into contact with skin or eyes to prevent irritation.
- Be careful with the fumes produced when soldering.
- Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
- Utmost care must be taken with liquid tin waste which can cause burns.
- This appliance can be used by children over the age of eight and also persons with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance.
- Maintenance must not be carried out by children unless supervised.
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有害物质含量表
产品中有害物质的名称及含量
有害物质
部件名称
铅(Pb) 汞(Hg) 镉(Cd)
烙铁头 O O O O O O
手柄 O O O O O O
电源线 O O O O O O
主机 O O O O O O
电源插座 O O O O O O
保险丝 O O O O O O
主开关 O O O O O O
六价铬
(Cr(VI))
多溴联苯
(PBB)
多溴二苯醚
(PBDE)
电位连接 X O O O O O
变压器 O O O O O O
线路板 X O O O O O
O 表示该有害物质在该部件所有均质材料中的含量均在GB/T 26572 规定的限量要求以下。 X 表示该有害物质至少在该部件的某一均质材料中的含量超出GB/T 26572 规定的限量要求。
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para manuales - color gris
Specifications
TESE-1A 100V - 120V 50/60Hz. Input fuse: 8A. Rated current: 7A TESE-2A 230V 50/60Hz. Input fuse: 4A. Rated current: 3A
- Temperature selection: Room temp. / 150 - 450 °C (300 - 840 °F)
- Nominal power: 700W
- Cool mode: T off. Used to blow air to room temperature
- Ambient operating temp.: 10 - 50 ºC (50 - 122 ºF)
- Air flow regulation: 2 - 17 SLPM
- Vacuum: 30% / 228 mmHg / 9 inHg
- Connectors: USB station-PC Robot RS232 P-005 Pedal
- Control Unit Weight: 4,9 kg (10.86 lb)
- Control Unit Dimensions: 148 x 184 x 140 mm (5.83 x 7.24 x 5.51 in)
- Total Package: 474 x 368 x 195 mm / 5,69 kg
18.7 x 14.5 x 7.7 in / 12.64 lb Complies with CE standards. ESD protected.
Warranty
JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour. Warrant y does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the de aler where it was purchased.
Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 3 0 days of purchase.
This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facilit y.
00 190 43 -0 521
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