INSTRUCTION MANUAL
PHBK
Large Preheater Set
This manual corresponds to the following references:
PHBE-1KA (120V)
PHBE-2KA (230V)
PHBE-9KA (100V)
Packing List
The following items are included:
Large Preheater Unit .............................. 1 un it
Console ........................... 1 unit
Ref. ACE-A
Kapton Tape .................. 1 uni t
Ref. PH217
RJ45 Cable .................. 1 unit
Re f. 0019 914
Thermocouple .............. 2 u nit
Ref. PH218
Large PCB Support ................................ 1 unit
Ref. PHB-SA
Power Cord .....................1 un it
Ref. 0023715 (120V)
0023714 (230V)
0024092 (100V)
Manual ............................ 1 unit
Ref. 0026987
2
Features and Connections
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Preheater Unit
Thermocouple
Connectors x4
(Type K)
RJ12 Connector
to Robot
RJ45 Connector
to Console
Console
Zone A
USB-B Connector
Start / StopUSB-A Connector
RJ45 Connector
to Preheater Unit
USB-B Connector
Heating Areas
Pedal Connector
2,8” Color
TFT Screen
Zone B
Fixing B rackets
for Large P CB
Support
Main Switch
Power Socket
Button for Foot
Folding and
Unfolding
Foot for
Vertical Set Up
Support
Rubber Caps
Sliding
Guides
Slot Clamps
Clamp Knobs
Allen Key
Guide Knobs
Height Adjusting
System
3
Height Adjustment
PSB, the Large PCB Suppor t, allows to change the heigth between the PCB and the preheater
heating area. To change the height, do as follows:
To raise the support, hold the base and pull up. To lower the support, press the button and
push down.
It can be choosen between 3 positions for the working height adjustment:
Low level
28 mm
Medium level
38 mm
High level
48 mm
4
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Fast PCB Replacement
The Large PCB Support lets you replace PCBs of the same batch fast and easily.
Use the sliding guides to change the PCBs.
Removing the PCB
Loosen one sliding guide, pull back and lift
out the PCB.
Sliding guide
Placing another PCB
Position it and tighten the sliding guide knobs.
Sliding guide
knobs
Adjustable slot clamps
for PCB fixation.
Reworking large PCBs
Use the 4 rubber caps to place PCBs larger than the support or thicker than 3mm.
Rubber
Cap
1. Remove both guides by
untightening the 8 screws.
Guide
PCB
2. Place the PCB on the 4
rubber caps.
3. The PCB is ready to work.
5
Power
45%
45%
P
100
º
C
P
100
º
C
P
100
º
C
14:15
20
º
C
Power
45%
TC1
25
º
C
Selected 120ºC
TC2
P
100
º
C
Max. Rate
1.6ºC/s
Power
14:15
20
º
C
Power
45%
TC1
45
º
C
Selected 120ºC
Max. Rate
1.6ºC/s
TC2
C
100
º
C
20
º
C
TC3
P
100
º
C
20
º
C
TC4
P
100
º
C
20
º
C
TC5
P
100
º
C
Power
45%
Work Screen
The Console offers an intuitive user interface which provides quick access to station parameters.
Status
Indicator
14:15
Status Bar
14:15
Instant Power
Supplied to
Heater
TC2
TC2
Thermocouple
Current Temp.
Power
Power
45%
45%
20
20
C
P
100
100
Menu Options
General Work mode Profile editor
Available languages: English, Spanish,
German, French, Italian, Portuguese,
Japanese, Chinese, Russian and Korean.
ResetGraphics Files
TC1
TC1
45
45
Selected 120ºC
Selected 120ºC
TC3
º
º
C
C
20
º
º
100
C
P
C
Max. Rate
Max. Rate
1.6ºC/s
1.6ºC/s
TC5
TC4
º
º
º
20
20
100
P
P
100
º
C
C
º
º
C
C
C
C
º
C
º
C
TC3
20
100
P
º
º
C
C
TC4
º
C
20
º
100
P
C
*Original PIN: 0105
System notifications (Status Bar)
USB flash drive is connected.
Station is controlled by a PC.
Station is controlled by a robot.
Station sof tware update.
Press INFO to start the process.
Warning.
Press INFO for failure description.
Error. Press INFO for failure description,
the type of error and how to proceed.
Max. Heating
Rate
TC1 Current
and Selected
Temperature
Thermocouple
Selected Temp.
and Mode
· Control
· Protection
· Info
Station
Information
C
P
Troubleshooting
Station troubleshooting available on the product page at www.jbctools.com
6
OK
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Setting Thermocouples Function
Select Thermocouples from the Work mode menu to set them up.
The thermocouples (TC) can work in three diferent ways depending on what is needed.
C
· Control: the unit mantains the selected temperature.
P
· Protection: the Heater Unit stops if the TC reaches the selected temperature.
· Info: the TC temperature is shown in the work screen.
The TC1 is always working in Control mode for the Temperature mode as well as for Profiles mode.
The temperature of each TC can also be selected from the work screen.
Recommended Guidelines
1. Place the control thermocouple as near as possible to the component being worked on.
2. If there are any sensitive components, use a thermocouple as protection.
You can select the protection temperature in the thermocouples menu. If the selected temperature
is reached, the Heater Unit will stop the process and a warning message will be shown.
Fix with Kapton Tape
Control
Thermocouple
Protection
Thermocouple
3. IPC* does not recommend exceeding ramp-up rates over 3 - 4 °C / sec (5 - 7 °F / sec) so as to
reduce the risk of thermal stress on the PCB.
* IPC was founded in the U.S. in 1957 as the Institute for Printed Circuits and is committed to becoming the
most recognized international industry association for the electronics manufacturing industry.
7
20
Power
45%
TC5
P
100
Work Mode
20
Power
45%
TC1
P
100
20
Power
45%
TC5
P
100
14:15
20
º
C
Power
45%
TC1
45
º
C
Selected 120ºC
TC2
C
100
º
C
20
º
C
TC3
P
100
º
C
20
º
C
TC4
P
100
º
C
20
º
C
TC5
P
100
º
C
Max. Rate
1.6ºC/s
14:15
20
º
C
Power
45%
TC1
25
º
C
Selected 120ºC
TC2
P
100
º
C
Power
45%
Max. Rate
1.6ºC/s
Temperature Mode:
Select Temp. mode from the Work mode menu. In this mode the heater unit maintains the selected
temperature for the TC1 thermocouple as long as the other TC’s do not reach the control/protection
temperature limit.
Status Bar
Instant Power
Supplied to
Heater
Thermocouple
Current Temp.
Working within the Temperature Mode the maximum heating rate value (Max Rate) can be defined (1).
Power
Power
45%
45%
TC1
TC1
45
45
Selected 120ºC
Selected 120ºC
TC2
100
100
TC3
º
C
C
º
C
C
20
100
P
º
C
20
P
º
C
º
º
TC2
20
20
P
C
TC3
100
º
º
C
C
TC4
º
C
20
º
C
100
P
º
C
º
14:15
14:15
C
Max. Rate
Max. Rate
1.6ºC/s
1.6ºC/s
TC4
TC5
º
C
º
C
20
20
º
100
P
º
100
C
P
C
Status
Indicator
Max. Heating
Rate
TC1 Current
and Selected
Temperature
Thermocouple
Selected Temp.
and Mode
· Control
· Protection
· Info
C
P
14:15
Work mode
1
Mode
Time to stop
Temp.
2min
Thermocouples
Max Rate
None
Back
8
20
º
C
T1
200
100
14:15
20
º
C
Power
45%
Selected power
45
%
TC5
P
100
º
C
20
º
C
TC7
P
100
º
C
20
º
C
TC8
P
100
º
C
20
º
C
TC6
P
100
º
C
20
º
C
T1
200
100
20
Power
45%
TC5
P
100
14:15
20
º
C
Power
45%
TC1
45
º
C
Selected 120ºC
TC2
C
100
º
C
20
º
C
TC3
P
100
º
C
20
º
C
TC4
P
100
º
C
20
º
C
TC5
P
100
º
C
Max. Rate
1.6ºC/s
Max. Heating
Rate
C
P
Instant Power
Supplied to
Heater
Status
Indicator
Work Mode
Status Bar
Thermocouple
Selected Temp.
and Mode
· Control
· Protection
· Info
Thermocouple
Current Temp.
TC1 Current
and Selected
Temperature
Temperature Mode:
Select Temp. mode from the Work mode menu. In this mode the heater unit maintains the selected
temperature for the TC1 thermocouple as long as the other TC’s do not reach the control/protection
temperature limit.
20
º
C
T1
200
100
20
º
C
TC1
200
100
14:15
20
º
C
Power
45%
Selected power
45
%
TC5
P
100
º
C
20
º
C
TC7
P
100
º
C
20
º
C
TC8
P
100
º
C
20
º
C
TC6
P
100
º
C
Power
45%
14:15
20
º
C
Power
45%
TC1
25
º
C
Selected 120ºC
TC2
P
100
º
C
Max. Rate
1.6ºC/s
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This function allows you to set a maximum value for the temperature increase per second when
heating.
The maximum heating rate value can be set between 0.1ºC/s and 2.0ºC/s (2) or “None” if this function
is not desired.
Power Mode:
Select Power mode from the Work mode menu. In this mode the heater unit maintains the selected
power as long as the thermocouples do not reach the control/protection temperature limit.
Work mode
Mode
Time to stop
Min 0.1ºC/s Max 2.0ºC/s
Thermocouples
Max Rate
Max Rate
1.6ºC/s
Back
14:15
Temp.
2min
None
2
Status Bar
Instant Power
Supplied to
Heater
Thermocouple
current temp.
Power
Power
45%
45%
Status
Indicator
14:15
14:15
Selected power
Selected power
%
TC6
TC2
20
20
P
P
100
100
%
TC7
TC3
º
º
C
C
20
20
º
º
C
P
C
P
100
100
TC8
TC4
º
º
C
C
º
º
C
C
20
20
100
P
100
P
º
º
C
C
º
º
C
C
45
45
TC5
TC1
20
20
P
P
º
º
C
C
º
º
100
C
100
C
Selected
Power
Thermocouple
Selected Temp.
and MSode
· Control
· Protection
· Info
C
P
9
Profile Modes
14:15
20
º
C
T1
23
º
C
T3
24
º
C
T7
StopPROFILE1
200
100
PROFILE1
200
100
0 60 120 180 240 300
Point
2/3
Temp Time
Select Profile Mode from the Work Mode Menu. In this mode the heater unit regulates the
temperature of the TC1 thermocouple according to the selected profile as long as the other TCs do
not reach the control/protection temperature limit.
14:15
StopPROFILE1
TC4
º
C
20
º
C
200
100
TC1
20
TC2
º
C
20
TC3
º
C
20
Teac h Pr o file
For repetitive jobs you running profiles without the thermocouple (TC). In order to do so, the Te a ch
profile mode has to be executed before running any profile. It can be executed from the Work mode
menu if the Profiles mode is selected. Once the profile has been run to the end, the system has all
the process data which you can save.
Once it is saved, you can run this profile without connecting the thermocouple ( TC). The heating
process will be the same as long as the same working conditions are respected.
The profiles which already have the data from the Teach profile are marked with this symbol
These profiles can be run either with or without the Thermocouples. It can be chosen from the
Profiles mode work screen:
10
20
14:15
200
150
100
50
300
250
Ext. Temp [ºC]Power [%]
Lorem ipsum
20
5’ 8’
º
C
120
º
C
Profile Editor
Profi le Editor
Profile Name
Data for
these Points
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The Profile editor can be opened from the main menu or from the Profiles mode work
screen by pressing the ‘OK’ button.
In this mode you can edit as many as 25 profiles of temperature.
14:15
PROFILE1
200
5m 00s
Menu
Options
· Add Point
· Delete Point
100
· Load Profile
· Save Profile
· Exit
0 60 120 180 240 300
Point
2/3
Temp Time
º
C
120
2m 00s
JBC Set Profiles
There are 3 profiles predefined by JBC: A, B and C. The difference between them is the number of
steps: 2, 3 or 4. The thicker your PCB is and the more layers it contains, the more steps are needed
to obtain a gradual warming.
These profiles are not modifiable but can be used as a template to create your own profiles.
JBC-A
2 steps
º
C
º
C
5’ 8’
PCB Reference
Specifications:
Profiles set using the low position of the Suppor t (28 mm in height between the PCB and the heating area).
Profiles set using the low position of the PHB-SA Support (28 mm in height between the PCB and the heating area).
FR4 1,6mm thick
and 2 layer s.
120
º
C
º
C
80
º
20
C
JBC-B
3 steps
FR4 1,6mm thick
and 6 layer s.
120
100
º
C
º
C
º
C
80
º
20
C
JBC-C
4 steps
5’ 8’5’30”3’30” 8’
5’ 8’
FR4 2,2mm thick
and 6 layer s.
11
Process Analysis
By pressing Graphics in the main MENU, temperature of TC1 thermocouple and
power fi gures in real time are displayed.
Graphics
Power (%)
Temperature (ºC)
14:15
300
250
200
150
100
50
Ext. Temp [ºC]Power [%]
Lorem ipsum
Switch Y A xis
Between Power
and Temperature
System Notifications
The following icons will be displayed on the screen’s status bar.
USB fl ash drive is connected.
Station is controlled by a PC.
Station is controlled by a robot.
12
Station sof tware update.
Press INFO to start the process.
Warning.
Press INFO for failure description.
Er ror.
Press INFO for failure description,
the type of error and how to proceed.
14:15
20
º
C
Power
45%
TC1
45
º
C
Selected 120ºC
Max. Rate
1.6ºC/s
TC2
C
100
º
C
20
º
C
TC3
P
100
º
C
20
º
C
TC4
P
100
º
C
20
º
C
TC5
P
100
º
C
Files
14:15
20
º
C
Power
45%
TC1
45
º
C
Selected 120ºC
Max. Rate
1.6ºC/s
TC2
C
100
º
C
20
º
C
TC3
P
100
º
C
20
º
C
TC4
P
100
º
C
20
º
C
TC5
P
100
º
C
Export Graphics
Insert a USB flash drive into the
USB-A connector to save your
soldering process in csv format.
Files
Export / Import Profiles
Insert a USB flash drive into
the USB-A connector to
export / import profiles.
Update the Station Software
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OK
1. Download the JBC Update File from
www.jbctools.com/software.html and save
2. Insert the USB flash drive to the console.
The icon is diplayed while updating.
it on a USB flash drive. (Preferably one with
no other files).
JBC
Update File
OK
Working with Pedal
Press the pedal to start heating and press again to stop as if it was the button on the console.
Once the Work Mode is set, the Heater Unit can work without the console using the pedal.
Pedal
Ref. P-405
(not included)
Large Preheater Unit
13
Maintenance
Safety
Maintanance
Before carr ying out maintenance or storage, always allow the equipment and the support to cool
down.
- Check periodically that the Pre Heater and the Support are clean.
- Use a damp cloth when cleaning. Alcohol can only be used to clean the metal parts.
- Only if it is absolutely necessary and if cleaning with isopropyl alcohol (IPA) is not enough, it is
recommended to use a scraper to remove dir t in the glass area.
- Replace any defective or damaged parts. Use original JBC spare parts only.
- Repairs should only be performed by a JBC authorized technical service.
Safety
It is imperative to follow safety guidelines to prevent electric
shock, injury, fire or explosion.
- Do not use the units for any purpose other than PCB preheating. Incorrect use may cause fire.
- The mains cable must be plugged into approved bases. Make sure that it is properly grounded
before use. When unplugging it, hold the plug, not the wire.
- The temperature of accessible surfaces may remain high after the unit is turned off. Handle with care.
- Do not leave the appliance unattended when it is on.
- Do not cover the ventilation grills. Heat can cause inflamable products to ignite.
- Heat can cause inflamable products to ignite even when out of sight.
- Be careful with the remains of liquid tin. In contact with skin, it can cause burns.
- Avoid flux coming into contact with skin or eyes to prevent irritation.
- Be careful with the smoke produced when soldering.
- Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when
working to avoid personal harm.
- This appliance can be used by children over the age of eight as well as persons with reduced
physical, sensory or mental capabilities or lacking experience provided that they have been given
adequate supervision or instruction concerning use of the appliance and understand the hazards
involved. Children must not play with the appliance.
- Maintenance must not be carried out by children unless supervised.
14
Specifications
Large Preheater Set
PHBE-9KA 100V. Input 100V 50/60Hz Fuse 20A
PHBE-1KA 120V. Input 120V 50/60Hz Fuse 20A
PHBE-2KA 230V. Input 230V 50/60Hz Fuse 10A
Large Preheater Unit
- Maximum Power: 1800W / 1800W / 1400W
- Heating Area: 180 x 277 mm / 7.1 x 10.9 in - 1 zone
360 x 277 mm / 4.2 x 10.9 in - 2 zones
- Ambient Operating Temperature: 10 - 40 ºC / 50 - 104 ºF
- Temperature Range: 50 - 250 °C / 120 - 482 ºF
- Temperature Measurement: Thermocouple type K
- JBCset Temperature Profiles: 3 profiles (2, 3 or 4 steps)
- User Profiles: 22 (up to 6 steps for each)
- Maximum Work Time: 600 min or indefinite
- Dimensions / Weight: 426 x 444 x 41 mm / 6,9 kg
(L x W x H) 6.8 x 17.5 x 1.6 in / 15.4 lb
Large PCB Support (PHB-SA)
- Weight: 2.8 kg / 6.2 lb
- Dimensions (Low Position): 432 x 514 x 78 mm
(L x W x H) 17 x 20.2 x 3.1 in
- Dimensions (High Position): 432 x 514 x 98 mm
(L x W x H) 17 x 20.2 x 3.9 in
- Maximum PCB Thickness: 6 mm / 0.24 in
Large Preheater Set
- Total Net Weight: 9.7 kg / 21.6 lb
- Total Package Dimensions / Weight: 595 x 520 x 235 mm / 12.6 kg
(L x W x H) 23.03 x 20.5 x 9.25 in / 27.8 lb
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Complies with CE standards.
ESD safe.
15
Warranty
para manuales - color gris
JBC’s 2 year warranty covers this equipment against
all manufacturing defects, including the replacement
of defective parts and labour.
Warrant y does not cover product we ar or misuse.
In order for the warranty to be valid, equipment must
be returned, postage paid, to the dealer where it was
purchased.
Get 1 extra year JBC wa rrant y by registering here:
https://www.jbctools.com/productregistration/
within 3 0 days of purchase.
This product should not be thrown in the garbage.
In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must
be collected and returned to an authorized recycling facility.
0026987-0222
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