JBC Tools FAE2-5B User Manual

INSTRUCTION MANUAL
FAE2
Fume Extractor for 2 Workbenches
This manual corresponds to the following references:
FAE2-5B (100V/120V/230V)
Packing List
The following items are included:
Unseal the filter and remove its bottom protection before its first use
Pre-Filter
Compact Filter
Fume Extractor for 2 Workbenches ...1 unit
Power Cable ................ 1 unit
Ref. 0023715 (100V/120V) 0023714 (230V)
Cleaning Stick ............ 1 unit
Ref. 0004009
Compact Station Cable
(USB A/B) ................... 2 units
Ref. 0021042
Premium Station
Cable (RJ12) ............. 2 units
Ref. 0019751
2
Filter for FAE2 ..................................... 1 unit
Ref. FAE2-100 (already assembled)
Compact Station Adapter
(RJ12 to USB A) ......... 2 units
Ref. 0023504
Ref. 0028160
Features and Connections
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-Stand aspiraction (default) or
-Flexible Arm aspiration (4 Workbenches Mode)
-Flexible arm aspiration
Wheels and Brake System to move around easily
Intakes for:
Intakes for:
Quick Release
Lever for Filter
Replacement
Power Socket
Main Switch
Process Screen
Filter Saturation Indicator
-Green: Filter OK
-Yellow: ≤ 20% carbon lifetime or about to saturate
-Red: End of carbon lifetime or filter saturated
Pedal Connections
RJ12 Station Connectors USB-B Software Update Connector
3
Assembly Options
2 Workbenches Configuration (default)
Flexible Arms Ø50
Ref. FAE070
Lenght: 1 m / 39.37 in
To be assembled on your workbench with
the included clamp
Ref. FAE020
Lenght: 1 m / 39.37 in
To be assembled directly
on your workbench
(hole drilling required)
Flexible Hoses Ø50
Ref. FAE010
Lenght: 1,5 m / 59.05 in
Connect the Fume Extractor
to the flexible arm or to the
accessory
for stand aspiration
Fume Extractor
Ref. FAE2-5B
Accessories for Stand Aspiration (up to 4 stands)
Ref. FAE040
To be assembled on your workbench with the included clamp
Ref. FAE030
To be assembled directly on your workbench (hole drilling required)
Stand Aspiration Ducts
Ref. FAE050
For modular stands (From SD versions onwards)
Ref. FAE060
For compact stations (From B versions onwards)
Main Screen
Access by and to change the aspiration program.
Preset program screen Custom program screen
FilterFilter
Saturation 20% Carbon life 90%
Port 1 WW 0:05 SS 1:00 Port 2 WW ON SS OFF
FlowFlow
H M L
High, medium and low preset aspiration programs
Stand aspiration flow status
Flexible arm aspiration flow status (work aspiration)
4
FilterFilter
Saturation 20% Carbon life 90%
Port 1 WW 0:05 SS 1:00 Port 2 WW ON SS OFF
100%
FlowFlow
Flow rate
4 Workbenches Configuration (optional)
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Flexible Arms Ø50
Ref. FAE070
Lenght: 1 m (39.37 in)
To be assembled on your workbench with
the included clamp
Ref. FAE020
To be assembled directly
on your workbench
(hole drilling required)
Flexible Hoses Ø50
Ref. FAE010
Lenght: 1,5 m
(59.05 in)
Connect the Fume
Extractor to the flexible arm
Fume Extractor
Ref. FAE2-5B
In order to set this configuration, change workbench parameter to 4 (see page 7).
In this configuration stand aspiration is not available.
Aspiration flow is set to high level.
Note: Suction force per intake decreases compared to “2 workbenches configuration“ (see page 14).
Main Screen
Saturation Carbon life
20% 90%
W1W1ONW2W2ONW3W3ONW4W4
ON
Aspiration intake status (work intake)
5
Station Connections for Premium Range
JBC Soldering Stations feature a robot port to the fume extractor in order to automatically activate the extraction when the tools are in use. Use the Premium Station Cable (included) for the connection.
Premium Station
Cable
Connect up to 4 stations directly to a fume extractor through the soldering station robot port. Every tool connected to a station can control the aspiration system.
Each Station detects the fume extractor as “FAE_a”. The tool that should activate the fume extraction need to be configured through the peripheral menu option on the station menu.
Peripherals Menu
17:14
Peripherals Port 1-T245
Pedal Non e
Module None
Fume extr actor FAE _a
Back
Note: For a correct operation always update soldering stations with the latest available software version. The minimum required version is 8886160 for DDE, HDE and NAE stations and 8886162 for DME stations.
6
OK
Language
Mode
Station Settings
Tool Settings
Counters
Reset
Exit
Basic
Soldering-Assistant
Back
Mode
Back
Language
Mode
Station Settings
Tool Settings
Counters
Reset
Exit
Basic
Soldering-Assistant
Back
Mode
Back
Language
Mode
Station Settings
Tool Settings
Counters
Reset
Exit
Language
Mode
Station Settings
Tool Settings
Counters
Reset
Exit
C210009
Cartridge
Back
Language
Mode
Station Settings
Tool Settings
Counters
Reset
Exit
C245907
Cartridge
Back
Language
Mode
Station Settings
Tool Settings
Counters
Reset
Exit
Basic
Soldering-Assistant
Back
Mode
Back
Language
Mode
Station Settings
Tool Settings
Counters
Reset
Exit
Basic
Soldering-Assistant
Back
Mode
Back
Language
Mode
Station Settings
Tool Settings
Counters
Reset
Exit
Language
Mode
Station Settings
Tool Settings
Counters
Reset
Exit
C210009
Cartridge
Back
Language
Mode
Station Settings
Tool Settings
Counters
Reset
Exit
C245907
Cartridge
Back
Station Connections for Compact Range
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Use the Compact Station Cable and the Adapter cable to connect JBC Soldering Stations. They feature a USB-B port to the fume extractor in order to automatically activate the extraction when the tools are in use.
Compact Station Cable + Adapter
For 2 Workbenches Configuration:
Stations (Excellence or Advanced range) connected to RJ12 connectors station1 and station2 can control flexible arm1/stand1 aspiration intakes, whereas those which are connected to station3 and station4 can control flexible arm2/stand2 aspiration intakes.
For 4 Workbenches Configuration:
Each station connected to RJ12 connector stationX can control flexible armX aspiration intake (e.g. station2 controls aspiration arm2).
Continuous mode
When continuous mode is enabled the 4 aspiration intakes are opened and fume extractor suction is activated. Aspiration remains active until continuous mode is disabled or the equipment is powered off. (See details on page 9).
Equipment Software Update
JBC Updater
The fume extractor can be updated via the USB-B connection by means of JBC Updater software. Download software from: www.jbctools.com/software.html.
Note: For the updating process the Premium Station Cable (RJ12) has to be disconnected. If a station is connected to RJ12 connector the update process will not start.
Cable USB AB
JBC
Update r
7
Menu Interface
Main Menu Parameters
Original Pin: 0105
UnitUnit
1 Continuous mode OFF 2
Beep ON 3 PIN OFF 4 Change PIN
5 Workbench 2
BackBack
Main menuMain menu
1 Reset 2 3
4 Filter set 5 Counters 6 Program version
Exit
Unit Port
2 workbenches configuration
PortPort PortPort
. . . .
- see page 9 -
Not available for 4 workbenches configuration
1
4 workbenches configuration
- see page 9 -
Total CountersTotal Counters
1 Plugged hrs 100 2 Idle hrs 10 3 Work area hrs 70 Port 1/2 OK >
4 Stand hrs 20 5 Work area cys 10
Port 1/2 OK >
BackBack
2
. . . .
Filter setFilter set
1 Carbon life 90% 2 Saturation 20% 3 Reset carbon
BackBack
CountersCounters
1 Total 2 Partial
BackBack
Partial CountersPartial Counters
1 Plugged hrs 100 2 Idle hrs 10 3 Work area hrs 70 Port 1/2 OK >
4 Stand hrs 20 5 Work area hrs 10 6 Reset
BackBack
Port 1/2 OK >
8
Menu Interface
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1
Port Menu for 2 Workbenches Configuration
PortPort
1 Program Ctm - 100% 2
Delay port 1
3
Delay port 2
4 Pedal port 1
5
Pedal port 2
BackBack
PortPort
1 Program Ctm - 100%
CustomCustom
2
Delay pt 1 3
Delay port 2 4 Pedal port 1
Delay to stop port 1Delay to stop port 1
1 Work Area 5 sec 2 Stand 30 sec
BackBack
OK
Custom programCustom program
Select work area flow
80 %
2
Port Menu for 4 Workbenches Configuration
PortPort
1
Delay port 1
2
Delay port 2
3
Delay port 3
4 Delay port 4
5
Pedal ports 1 and 2
6
Pedal ports 3 and 4
Pedal port 1Pedal port 1
1 Activation One-touch 2 Mode Pressed
BackBack
Delay to stop port 1Delay to stop port 1
1 Work Area 5 sec
BackBack
BackBack
9
Fume Extractor Activation
Once the fume extractor is switched on, the display shows a similar screen as the following one and the filter saturation indicator is green if the carbon lifetime is higher than 20%.
FilterFilter
Saturation 0% Carbon life 100%
Port 1 WW OFF SS OFF Port 2 WW OFF SS OFF
FlowFlow
H M L
- Green: Filter OK
- Yellow: ≤ 20% carbon lifetime or about to saturate
- Red: End of carbon lifetime or filter saturated
If the display shows STOP#4 or STOP#7, power off the fume extractor, remove the cover, place it back and secure it using the quick release levers.
STOP STOP ## 44
Cover opened or badly closed. Double check the cover.
STOP STOP ## 77
Valve STAND1 error. Restart the unit, if the error remains, replace the valve.
If the STOP#7 remains, replace the valve (ref. 0018831).
10
Parameters
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Important: Power off any station or device connected to the fume extractor before modifying any parameter.
Unit
Parameter Description
Enable/disable continuous aspiration. When enabled the 4 aspiration in­takes are opened and fume extractor suction is activated. Aspiration re-
Continuous mode
Beep
PIN
Change PIN
mains active until continuous mode is disabled or the equipment is powe­red off. By default Continuous mode is OFF.
Enable/disable the sound of the keypad. By default Beep is ON.
Enable/disable PIN request when modifying parameters. By default PIN is ON.
Change the default security PIN code. By default the PIN is 0105.
Workbench
Select working mode for 2 or 4 workbenches. By default workbench is 2.
11
Port
Parameter Description
It sets the fume extractor aspiration flow. You can select between preset and custom aspiration programs. H (High), M (Medium) or L (Low) are the three preset options available.Use
Program
Delay to stop / Stand
up and down keys to switch between them while being on the main screen. Up to ten aspiration levels between H (High) and L (Low) can be select for custom program (range 10-100%). If a custom aspiration program is selec­ted, the selected aspiration level can be changed on main the screen. By default M (Medium) aspiration program is selected.
It sets the time that a fume extractor keeps aspirating fumes at the stand once the tool is returned to it (range 0-999 seconds). By default stand time is 60 seconds.
Delay to stop / Work area
Pedal / Activation
Pedal / Mode
It sets the time that a fume extractor keeps aspirating fumes at the work area once the tool is returned to the stand (range 0-300 seconds).
It sets the pedal activation mode. One-touch: Press the pedal once to activate aspiration. Press again to stop aspiration. Pressed: (for activation mode must be selected “pressed”) aspiration is active as long as the pedal is kept pressed. By default activation mode is “pressed”.
When the activation parameter is set to pressed, the mode parameter can be configured to released mode. In this mode aspiration is always active until the pedal is pressed. By default mode is pressed.
12
Filter Set
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Parameter Description
It shows remaining activated carbon lifetime expressed in %. It is also dis-
Carbon life
Saturation
Reset carbon
played on the main screen. When 0% is reached the system will show pop­up message STOP#1 to replace the filter.
It shows saturation status of HEPA + carbon filter set, expressed in %. It is also displayed on the main screen. When 100% is reached the system will show pop-up message STOP#2 to replace the filter.
Perform this action af ter replacing the HEPA + carbon filter set. The carbon lifetime counter will not start until the filter is detected for the first time. After executing that function Carbon life will be 100%.
Extraction Control
Fume extractor aspiration may be controlled by:
Pedal Connection
By means of the pedal connection, fume extractor aspiration may be activated/deactivated by a P-005/P-405 pedal. (See pedal activation modes on page 10)
13
Fume Extractor Configurations
Some parameters, features and the performance vary depending on fume extractor working mode, see the following table:
Mode: 2 Workbenches Mode: 4 Workbenches
Flexible Arm Aspiration Intakes 2 4
Stand Aspiration Intakes 2 Not available
Flow per Flexible Arm Intake 76 m3 / h (44.73 cfm) 52 m3 / h (30.6 cfm)
Flow per Stand Intake 4 m3 / h (2.35 cfm) Not available
Preset Aspiration Programs 3 1
Custom Aspiration Programs 9 Not a available
Power Consumption 400 W 500 W
14
Maintenance - Filter Replacement
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- The unit notifies through both the display and the LED when filters need maintenance.
- To replace the filters, first turn the fume extractor off. Then remove the cover by opening the quick release lever of the ca sin g (1).
- Once the pre-filter has been changed and the saturation indicator is on, means that the compact filter is already saturated and must be replaced too.
- The duration of the compact filter is 1 year maximum once its packaging is opened.
- Once the compact filter has been replaced, the filter counter must be reseted. (Main Menu > Filter Set > Reset Carbon)
- If the display shows an error when the equipment is switched on, the cover and casing connectors are probably dirty (2) and making false contact. Remove the cover and clean both connectors.
- If the filter is changed while the fume extractor is on, once the cover is placed the equipment starts an automatic filter detection process: the work valves open, the stand valves close and the fume extractor suctions for a few seconds.
Pre-Filter for FAE2
Ref. FA E2-110
Cover
Pre-Filter
Compact Filter (HEPA and Carbon Filter)
Quick Release Lever
Casing
Filter for FAE2
Ref. F AE2 -10 0
Cover and Casing Connectots
Quick Release
Lever
1
Read the safety guidelines to do the equipment maintenance safely.
2
15
Maintenance - Valves
- Check the status of the valves when replacing the pre-filter or the compact filter.
- Use the cleaning stick if necessary and clean with alcohol to remove dirt residues.
Clean the disc and the gasket on both sides
Intake Valve
Ref. 0018831
Quick Release Lever Adjustment
- The locking force between casing and cover can be adjusted by turning the knurled nut of the locking mechanism.
- Turn clockwise to loosen and counterclockwise to tighten.
Read safety guidelines to do the equipment maintenance safety.
16
Safety
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Follow safety guidelines to prevent electric shock, injury, fire or explosion.
- The equipment is designed to filtrate only the fumes generated by soldering.
- Do not use the units for the filtration of combustible, explosive or corrosive gasses. Incorrect use may cause fire.
- The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.
- Do not leave the appliance unattended when it is on.
- Do not cover the ventilation grills. Heat can cause inflamable products to ignite.
- This appliance can be used by children over the age of eight and persons with reduced capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved.
- Maintenance must not be carried out by children unless supervised.
- Keep your workplace clean and tidy. Wear appropriate protective mask, glasses and gloves when handling dirt filter or pre-filter.
- The quick release levers of the casing are only for handling the cover, not the complete equipment.
- Do not use the equipment without the filters.
- Saturated filters can not be cleaned and reused.
- Avoid blowing the filter or the dirty parts of the equipment, if necessary it is advisable to vacuum.
- Avoid losing particles in the filter during handling it.
- Treat the saturated filters as waste depending on the filtered contaminant and the applicable standards in each country. This is the European Waste Catalog classification:
15 02: Absorbents, filter materials, wiping cloths and protective clothing. 15 02 02: Absorbents, filter materials (including oil filters not otherwise specified, wiping cloths, protective
clothing contaminated by dangerous substances.
15 02 03: Absorbents, filter materials, wiping cloths and protective clothing.
- In case of not complying with the filter change recommendations, the maximum particle and gas concentrations established in each country could be exceeded.
17
NotesNotas
18
Specifications
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FAE2 Fume Extractor for 2 Workbenches
Ref.: FAE2-5B 120V 50/60Hz. Input power: 500W Ref.: FAE2-5B 230V 50/60Hz. Input power: 500W Ref.: FAE2-5B 100V 50/60Hz. Input power: 320W
- Max. Flow Rate: 290 m³/h / 10241.25 f³/h
- Max. Vacuum: 6,1 KPa / 0.88 psi
- Blower Type: Brushless
- Working Areas (Workbenches): 2 or 4
- Noise: 54 dB
- Pre-Filter: Medium dust filter M5 (EN 779)
- Compact Filters: H13 particle filter (EN 1822) Activated carbon filter
- Fuse: 8 AT
- Connections: USB-B (to PC) RJ12 (to stations)
- Fume Extractor Dimensions / Weight: 560 x 320 x 590 mm / 33,6 kg (L x W x H) 22.05 x 12.59 x 23.23 in / 74.08 lb
- Total Package Dimensions / Weight: 725 x 485 x 760 mm / 36 kg (L x W x H) 28.54 x 19.09 x 29.92 in / 79.37 lb
Complies with CE standards. ESD safe.
19
Warranty
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JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour. Warrant y does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.
Get 1 extra year JBC warrant y by registering here: https://www.jbctools.com/productregistration/ within 3 0 days of purchase.
This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.
0028160-200622
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