JBC Tools DME-9A, DME-1A, DME-2A User Manual

INSTRUCTION MANUAL
DME
4-Tool Control Unit
This manual corresponds to the following references:
DME-9A (100V ) DM E-1A (120V) DME-2A (230V)
Packing List
4-Tool
Control Unit ................... 1 unit
Power Cord .................... 1 unit
Ref. 0024077 (100V) 0023717 (120V) 0024080 (230V)
Manual ............................ 1 unit
Re f. 0 028713
Features
DME works simultaneously with up to 4 tools and 1 module + 1 pedal for each tool (peripheral module for each tool needed).
2,8” Color TFT screen
Tilt the display for easy reading
USB-A connector
Main Switch
2
Connection Example
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Stand Cable
Ref. 0024227
T245
General
Purpose
Handle
ADS
Stand for
T210 & T245
Handles
DME 4-Tool Control Unit
Stand Cable
Ref. 0024227
To Stands (4x)
Equipotential connection
RJ45 connector for LAN
USB-B connector
RJ12 connector for Robot
Power Socket and fuse
RJ12 connector for PSE and Robot system
DR560
Desoldering Iron
DRS
Stand for
DR560
Desoldering
Iron
Module Cable
Ref. 0024228
Suction Filter
Re f. 0 821830
MSE
Electric Desoldering
Module for DDE & DME
To another Peripheral
To Pedal P005
3
Compatibility
Select the equipment that best suit your soldering or desoldering needs.
Modular System Peripherals
Control
Unit
DME
Stand Too l
T210 C210
ADS
DNS
APS AP250 C250
AMS
T245
T470
T210 N C210
T245 N C245
AM120
PA12 0
Cartridge
Range
C245
C120
MSE / MVE MNE P405
ATS AT420
HTS H T42 0
DSS DS360 C360
DRS DR560 C560
C420
4
?
19:29
?
Port
1
T245
Sleep
Tool in the stand
Actual Temp. 180º Delay to hibernation: 29:30
Hibernation
Actual Temp. 25ºC
MENU
DME Work Screen
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DMU offers an intuitive user interface which provides quick access to station parameters.
Default PIN: 0105
Status Bar
19:29
MENU
C245003
350
Power Indicator
Power
45%
Menu Options
Set the station
parameters
Station Tools Counters
Access to utilities
submenu
( see page )
5
Set the tool parameters
Access to prof ile
configurations
Selected 350ºC
Port
1
Set the peripheral links
with the station ports
Peripherals
Set the station
language
Access to Menu Options
Tool in use
Port in use
Display the hours
worked in each cycle
Restore station
parameters to default
values
Utilities Profi les
Troubleshooting
Station troubleshooting available on the product page at www.jbctools.com
ResetLanguage
5
Utilities Submenu
It provides detailed graphics of tip temperature and power delivery in real-time during solder joint formation for analysis purposes. This helps you decide how to adjust your process or which tip to use to obtain the best quality soldering.
Graphics
Export graphics
Insert a USB flash drive into the USB-A connector to save your soldering process in CSV format.
Files
Play videos
Enables to play video files from a USB device as long as it is in AVI format and 320 x24 0px.
Video
Provides the possibility to connect a microscope* by USB connection to the station. The image will be shown on the station display.
Microscope
* compatibel with: Dino Lite AM2111 and AM2011
Provides calculator enviornment and function.
Calculator
Enables to conert, for example, ºC values into ºF values.
Convert
System notifications
The following icons will be displayed on the screen status bar.
USB flash drive is connected.
Station is controlled by a PC.
Station is controlled by a robot. down­loaded to the station.
6
Station sof tware update. Press INFO to start the process.
Warning. Press INFO for failure description.
Error. Press INFO for failure description, the type of error and how to proceed.
19:29
?
19:29
?
350
Port
1
Power
45%
Selected 350ºC
Port
1
T245
Sleep
Tool in the stand
Actual Temp. 180º Delay to hibernation: 29:30
Hibernation
Actual Temp. 25ºC
MENU
MENU
C245003
?
Peripherals
19:29
Port 1 2 3 4
MS a
PD a
?
?
Hibern. Sleep
350º
C120001
C245903
19:29
?
19:29
?
Port
1
T245
Sleep
Tool in the stand
Actual Temp. 180º Delay to hibernation: 29:30
Port
1
T245
Hibernation
Actual Temp. 25ºC
MENU
MENU
?
Port 2
MENU
19:29
?
Port 1
Port 3 Port 4
Hibern. Sleep
350º
C120001
C560001
Hibern.
C210001
C245903
19:29
?
Port
1
T245
Hibernation
Actual Temp. 25ºC
MENU
?
MSE / Pedal Initial Setup
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After connecting the electric desoldering module (MSE-A), a popup window is opened.
Peripherals
19:29
Peripherals
Port 1 2 3 4
MS a
1. To configure your Electric Suction Module press Setup in the popup window.
Simultaneous Ports Control
See the information for all ports in real time when pressing the tool image on the Work screen.
Tip temperature,
PERIPHERAL
Peripheral 1 plugged:
Electric Suction Module
Setup
Tool Status
Hibernation
Sleep or
Postpone
C245903
19:29
Port 1
Hibern. Sleep
Port 3 Port 4
C120001
350º
Peripherals
Port 1 2 3 4
MS a
PD a
2. Select the module from the list of peripheral connections. Remember your first connection is denoted as “a”, the second being “b”, etc. (e.g. MS_a, MS_b,...). Do the same with the pedal (e.g. PD_ a,...)
3. Select the port of the tool you want to link to the peripheral.
4. Press Menu or Back to save changes. Once set u p, the module sett ings can be ch anged by entering the Peripherals Menu.
MENU
Port 2
C560001
C210001
Hibern.
19:29
Tool port
Press any port to show on the Work Screen
7
?
19:29
?
19:29
?
Port
1
T245
Sleep
Tool in the stand
Actual Temp. 180º Delay to hibernation: 29:30
Port
1
T245
Hibernation
Actual Temp. 25ºC
MENU
MENU
?
19:29
?
Port
1
T245
Hibernation
Actual Temp. 25ºC
MENU
?
Operation
The JBC Most Efficient Soldering System
Our revolutionary technology is able to recover tip temperature extremely quickly. It means the user can work at a lower temperature and improve the soldering quality. The tip temperature is further reduced thanks to the Sleep and Hibernation modes which increase up to 5 times the life of the tip.
3. Hibernation1. Work 2. Sleep
Long period in the stand
When the tool is lifted from the stand the tip will heat up to the selected temperature.
19:29
MENU
C245003
350
Selected 350ºC
Power
45%
Tools Menu:
· Adjust temperature limits and cartridge.
· Set temperature levels.
8
Port
When the tool is in the stand, the temperature falls to the preset Sleep temperature.
Sleep
Tool in the stand
Actual Temp. 180º Delay to hibernation: 29:30
1
Tools Menu:
· Set Sleep temperature.
· Set Sleep delay. (from 0 to 9 min or no Sleep)
T245
19:29
After longer periods of inactivity, the power is cut off and the tool cools down to room temperature.
MENU
Port
19:29
T245
Hibernation
Actual Temp. 25ºC
1
MENU
Port
1
Tools Menu:
· Set Hibernation delay. (from 0 to 60 min or no hibernation)
Language
Mode
Station Settings
Tool Settings
Counters
Reset
Exit
Basic
Soldering-Assistant
Back
Mode
Back
Language
Mode
Station Settings
Tool Settings
Counters
Reset
Exit
Basic
Soldering-Assistant
Back
Mode
Back
Language
Mode
Station Settings
Tool Settings
Counters
Reset
Exit
Language
Mode
Station Settings
Tool Settings
Counters
Reset
Exit
C210009
Cartridge
Back
Language
Mode
Station Settings
Tool Settings
Counters
Reset
Exit
C245907
Cartridge
Back
USB Connector
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Download the latest software from our website to improve your soldering station at www.jbctools.com/software.html.
JBC Web Manager Lite
www.jbctools.com/manager.html
Manage and monitor as many stations as your PC can handle by using JBCs Web Manager Lite. Note: Data can be exported to another PC.
Cable USB A-B
USB Hub
JBC Web
Manager
any JBC
station
Manager Settings
Change settings for a group of JBC stations at the same time.
Register Settings
Create graphs of the soldering process in real time showing power and temperature data.
9
Maintenance
Before carrying out maintenance or storage, always allow the equipment to cool.
- Clean the station screen with a glass cleaner or a damp cloth.
- Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.
- Periodically check that the metal parts of the tool and stand are clean so that the station can detect the tool and establish its status.
- Maintain tip surface clean and tinned prior to storage in order to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint.
- Periodically check all cables and tubes.
- Replace a blown fuse as follows:
Clean periodically
Fuse
Fuse Holder
1. Pull of f the fuse holder and remove the
fuse. If necessar y use a tool to lever it off.
- Replace any defective or damaged pieces. Use original JBC spare parts only.
- Repairs should only be performed by a JBC authorized technical service.
2. Insert the new fuse into the holder and return it to the station.
10
Fuse holder
Safety
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It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.
- Do not use the units for any purpose other than soldering or rework. Incorrect use may cause a fire.
- The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.
- Do not work on electrically live parts.
- The tool should be placed in the stand when not in use in order to activate the sleep mode. The soldering tip or nozzle, the metal part of the tool and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position.
- Do not leave the appliance unattended when it is on.
- Do not cover the ventilation grills. Heat can cause inflammable products to ignite.
- Avoid flux coming into contact with skin or eyes to prevent irritation.
- Be careful with the fumes produced when soldering.
- Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
- Utmost care must be taken with liquid tin waste which can cause burns.
- This appliance can be used by children over the age of eight and also persons with reduced physical, sensor y or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning the use of the appliance and understand the hazards involved. Children must not play with the appliance.
- Maintenance must not be carried out by children unless supervised.
11
Notes
12
Notes
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13
Notes
14
Specifications
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DME 4-Tool Control Unit
Ref. DME-9A 100V 50/60Hz. Input fuse: T-8A. Output: 23.5V Ref. DME-1A 120V 50/60Hz. Input fuse: T-3.5A. Output: 23.5V Ref. DME-2A 230V 50/60Hz. Input fuse: T-3.15A. Output: 23.5V
- Output Peak Power: 160W per tool
- Temperature Range: 90 - 450 °C / 190 - 840 °F
- Idle Temp. Stability (still air): ±1.5ºC / ±3ºF Meets and exceed IPC J-STD-001F
- Temp Accuracy: ±3% using reference car tridge
- Temp Adjustment: ±50ºC / ±90ºF Through station menu setting
- Tip to Ground Voltage/Resistance: Meets and exceed ANSI/ESD S20.20-2014 IPC J-STD-001F
- Ambient Operating Temp: 10 - 50 ºC / 50 - 122 ºF
- Connections: USB-A / USB-B / Peripherals connectors RJ12 connector for Robot
- Control Unit Dimensions / Weight: 232 x 148 x 120 mm / 4.57 kg (L x W x H) 9.13 x 5.83 x 4.72 in / 10.08 lb
- Total Package Dimensions / Weight: 258 x 328 x 208 mm / 4.97 kg (L x W x H) 10.16 x 12.91 x 8.19 in / 10.96 lb
Complies with CE standards. ESD safe.
15
Warranty
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JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour. Warrant y does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.
Get 1 extra year JBC wa rrant y by registering here: https://www.jbctools.com/productregistration/ within 3 0 days of purchase.
This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.
0028713-231122
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