JBC Tools DME-1A Instruction Manual

Page 1
INSTRUCTION MANUAL
Four-Tool Control Unit
Ref. DME-A
Page 2
Packing List
The following items are included:
Four-Tool
Control Unit ................... 1 unit
Ref. DME-1A (120V) DME-2A (230V ) DM E-9 A (10 0V )
Features
3.5” Color TFT Touch screen
Power Cord ................... 1 unit
Ref. 0010569 (230V ) 0013671 (100V/120V)
Manual ............................ 1 unit
Re f. 0019714
www.jbctools.com
INSTRUCTION MANUAL
Four-Tool Control Unit
Ref. DME-A
USB-A connector
2
Tilt the display for easy reading
Main Switch
Page 3
www.jbctools.com
Connections
Work simultaneously with up to 4 tools and 1 module + 1 pedal for each tool (Peripherals).
DME Control Unit
Stands
Peripherals
Compatibility
Select the equipment that best suit your soldering or desoldering needs.
Basic working system Peripherals**
Control
Unit
DME-A
Tool
T210-A C210
T470-A C245
T210-NA*
T470-NA*
AP250-A C250 AP-SD
PA120-A C120 PA-SD
HT420-A C420 HT-SD
DS360-A C360 DS-SD
DR560-A
Cartridge
Range
C210
C245
C560
Stand
AD-SDT245-A C245
DN-SET245-NA*
DR-SD
MSE-A /
MVE-A
MNE-A FSE-A P-005
Equipotential connection
RJ45 connector for LAN
USB-B connector
RJ12 connector for Robot
Power Socket and fuse
RJ12 connector for PSE and Robot system
* The MNE Nitrogen Flow Regulator is required. **If you need to connect the MS, MV, MN or FS modules, an adapter is required (Ref. IM2496).
3
Page 4
Work Screen
The DME-A offers an intuitive user interface which provides quick access to the station parameters.
Default PIN: 0105
Station Lock
PIN required for unlocking
Station Information
Help for each parameter
17:14
?
ºC
MENU
C245-003
Cartridge in use
Introduce the reference for more precise temperature accuracity
350
Power indicator
Shows the % power delivered by the tool.
Power
45%
Selected 350º
+
Port
3
Tool in use
Press on the tool image to see the Ports Screen
Troubleshooting
Station troubleshooting available on the product page at www.jbctools.com
Menu Screen
Press the station information button (?) to get information of the different features being displayed.
Confi gure tool settings for each port
Personalize the station:
Station name, PIN activation, Screen settings, Robot activation, Partial resets...
17:14
Station Tools
Link station ports with modules and pedals
?
Peripherals
Counters
Registers total and partial hours
for each port: work, sleep, hibernation...
Utilities
Useful additional applications that complement and suppor t your work.
4
Utilities Profiles Language
Reset
Multi-language
10 languages to choose from
Page 5
Advanced functionalities
It provides detailed graphics of tip temperature and power delivery in real time during solder joint formation for analysis purposes. This helps you decide how to adjust your process or which tip to use to obtain the best quality soldering.
Graphics
Designed to avoid thermal shock when soldering Ceramic Chip components like MLCC, this new and unique feature allows controlling the heating ramp up rate of the tool to gradually increase the temperature of the
Profiles
JBC Net
component through all the phases of the soldering process. Up to 25 fully configurable soldering profiles can be stored.
The first system to optimize traceability in soldering
- Get greater quality and control in your production
- Manage your whole soldering process remotely in real time
www.jbctools.com
Simultaneous control of ports
See the information for all ports in real time when pressing the tool image on the Work screen.
Tool Status
Tip temperature, Sleep or Hibernation
17:14
Port 1
C560-903
?
C560-001
MENU
Hibern. Sleep
Port 3 Port 4
NO TOOL SET
NO TOOL SET
Port 2
Tool port
Press any port to show on the Work Screen
5
Page 6
350
ºC
Port
3
Power
45%
Selected 350º
+
C245-003
MENU
17:14
?
Port
3
Port
3
Sleep
T
ool in the stand
Actual T
emp. 180º
C
Delay to hibernation: 29:30
MENU
17:14
?
3
Port
Hibernation
Actual Temp. 25ºC
MENU
17:14
?
Operation
The JBC Most Efficient Soldering System
Our revolutionary technology is able to recover tip temperature extremely quickly. It means the user can work at a lower temperature and improve the quality of soldering. The tip temperature is further reduced thanks to the Sleep and Hibernation modes which increase up to 5 times the life of the tip.
3. Hibernation1. Work 2. Sleep
When the tool is lifted from the stand the tip will heat up to the selected temperature.
When the tool is in the stand, the temperature falls to the preset Sleep temperature.
After longer periods of inactivity, the power is cut off and the tool cools down to room temperature.
Long period in the stand
Tools Menu:
· Adjust temperature limits and cartridge.
· Set temperature levels.
Tools Menu:
· Set Sleep temperature.
· Set Sleep delay. (from 0 to 9 min or no Sleep)
Tools Menu:
· Set Hibernation delay. (from 0 to 60 min or no hibernation)
Peripherals
17:14
Port 1 2 3 4
MS a
?
Peripherals
17:14
Port 1 2 3 4
MS a
?
PERIPHERAL
Peripheral 1 plugged:
Electric Suction Module
Setup
Postpone
MSE Initial Setup
Peripherals
After connecting the electric desoldering module (MSE-A), a popup window is opened.
1. To configure your Electronic Suction Module press Setup in the popup window.
Cartridge Adjustment
Tools
Cartridge Adjust C245-003
Temperature adjust 0ºC
Temp. level set Off
Sleep delay 0 min.
17:14
T245 - port 3
?
2. Select the module from the list of peripheral connections.Remember your first connection is denoted as “a”, the second being “b”, etc. (e.g. MS_a, MS_b,...)
3. Select the port of the tool you want to link to the peripheral.
4. Press Menu or Back to save changes. Once set up, you can change the module settings by entering the Peripherals Menu.
Insert the cartridge model and the station will recognize its characteristics (size and shape) to provide better temperature precission.
After inserting the cartridge, introduce the last 3 numbers of its reference.
6
Page 7
MENU
17:14
?
Port
MENU
17:14
?
www.jbctools.com
Operation
The JBC Most Efficient Soldering System
Our revolutionary technology is able to recover tip temperature extremely quickly. It means the user can work at a lower temperature and improve the quality of soldering. The tip temperature is further reduced thanks to the Sleep and Hibernation modes which increase up to 5 times the life of the tip.
3. Hibernation1. Work 2. Sleep
Long period in the stand
When the tool is lifted from the stand the tip will heat up to the selected temperature.
17:14
MENU
?
C245-003
ºC
350
Selected 350º
Power
45%
+
Tools Menu:
· Adjust temperature limits and cartridge.
· Set temperature levels.
Port
3
When the tool is in the stand, the temperature falls to the preset Sleep temperature.
Sleep
T
ool in the stand
Actual T
Delay to hibernation: 29:30
Tools Menu:
· Set Sleep temperature.
· Set Sleep delay. (from 0 to 9 min or no Sleep)
emp. 180º
C
Port
Port
3
3
After longer periods of inactivity, the power is cut off and the tool cools down to room temperature.
Hibernation
Actual Temp. 25ºC
3
Tools Menu:
· Set Hibernation delay. (from 0 to 60 min or no hibernation)
7
Page 8
System notifications
The following icons will be displayed on the screen’s status bar.
USB flash drive is connected.
Warning. Press INFO for failure description.
Station is controlled by a PC.
Er ror.
Station is controlled by a robot.
Press INFO for failure description,
the type of error and how to proceed. Station sof tware update. Press INFO to start the process.
Indicates there is a peripheral to be
installed.
Process analysis
Optimize your production after analysing the information provided by the graphics.
By pressing Graphics in the Utilities MENU, temperature and power figures in real time are displayed for each port. This helps you decide how to adjust your process or which tip to use to obtain the best quality soldering.
17:14
Change port
?
Graphics
450
Power (%)
350
250
Temperature
150
100
75
50
25
50
Export graphics
Insert a USB flash drive into the USB-A connector to save your soldering process in csv format.
8
0
5 sec/divp1 - Temp p1 - Power
Page 9
www.jbctools.com
Soldering Network
Remotely manage and monitor your stations from a PC.
1. Download the JBC Manager software and the user manual from www.jbctools.com/manager.html
2. Connect the stations via USB-B or LAN (RJ45) and the PC will automatically detect them.
3. The notification will be displayed on the station.
Functions:
- Set all the station parameters from your PC.
- Organize groups of stations and set all their parameters at the same time.
- Store specific configurations for later use.
- Analyze a station’s soldering graphics on your PC and expor t them.
JBC
Manager
Software
USB Hub
LAN Hub
any DME station
any JBC station
9
Page 10
Working with Robots
Manage and monitor the station using a Robot system.
1. Connect the tool to the station port by means of the CHB-A Converter.
2. Connect your Robot system to the socket on the station (RJ12).
DB9-RJ12 Adapater available only if necessar y (Ref: 0013772).
3. Enable the Robot option in the station settings and the notification will be displayed:
4. Set your Robot’s commands according to the Robot Communication Protocol, available on the website www.jbctools.com/jbcsoftware-menu-115.html.
Robot
Update the station software
1. Download the JBC Update File from www.jbctools.com/software.html and
save it on a USB flash drive. Preferably one with no other files.
JBC
Update File
Converter
Ref. CHB-A
Control Unit
RS-232
connection
2. Insert the USB fl ash drive to the station. The icon is diplayed while updating.
10
Page 11
www.jbctools.com
Maintenance
Before carrying out maintenance or storage, always allow the equipment to cool.
- Clean the station screen with a glass cleaner or a damp cloth.
- Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.
- Periodically check that the metal parts of the tool and stand are clean so that the station can detect the tool and establish its status.
- Maintain tip surface clean and tinned prior to storage in order to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint.
- Periodically check all cables and tubes.
- Replace a blown fuse as follows:
Clean periodically
Fuse
Fuse holder
1. Pull of f the fuse holder and remove the
fuse. If necessar y use a tool to lever it off.
- Replace any defective or damaged pieces. Use original JBC spare parts only.
- Repairs should only be performed by a JBC authorized technical service.
2. Insert the new fuse into the holder and return it to the station.
Fuse holder
11
Page 12
Safety
It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.
- Do not use the units for any purpose other than soldering or rework. Incorrect use may cause fire.
- The power cord must be plugged into approved bases. Make sure that it is properly grounded
before use. When unplugging it, hold the plug, not the wire.
- Do not work on electrically live parts.
- The tool should be placed in the stand when not in use in order to activate the sleep mode.
The soldering tip, the metal part of the tool and the stand may still be hot after the station is turned off. Handle with care, including when adjusting the stand position.
- Do not leave the appliance unattended when it is on.
- Do not cover the ventilation grills. Heat can cause inflamable products to ignite.
- Avoid flux coming into contact with skin or eyes to prevent irritation.
- Be careful with the fumes produced when soldering.
- Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when
working to avoid personal harm.
- Utmost care must be taken with liquid tin waste which can cause burns.
- This appliance can be used by children over the age of eight as well as persons with reduced
physical, sensory or mental capabilities or lacking experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance.
- Maintenance must not be carried out by children unless super vised.
12
Page 13
www.jbctools.com
有害物质含量表
产品中有害物质的名称及含量
有害物质
部件名称
铅(Pb) 汞(Hg) 镉(Cd)
烙铁头 O O O O O O
手柄 O O O O O O
电源线 O O O O O O
主机 O O O O O O
电源插座 O O O O O O
保险丝 O O O O O O
主开关 O O O O O O
六价铬
(Cr(VI))
多溴联苯
(PBB)
多溴二苯醚
(PBDE)
电位连接 X O O O O O
变压器 O O O O O O
线路板 X O O O O O
O 表示该有害物质在该部件所有均质材料中的含量均在GB/T 26572 规定的限量要求以下。 X 表示该有害物质至少在该部件的某一均质材料中的含量超出GB/T 26572 规定的限量要求。
13
Page 14
Notes
14
Page 15
www.jbctools.com
Specifications
DME-1A 120V 50/60Hz. Input fuse: T-3,5A. Output: 23.5V DME-2A 230V 50/60Hz. Input fuse: T-3.15A. Output: 23.5V DME-9A 100V 50/60Hz. Input fuse: T-8A. Output: 23.5V
- Output Peak Power: 160W per tool
- Temperature Range: 90 - 450 °C / 190 - 840 °F
- Idle Temp. Stability (still air): ±1.5ºC (±3ºF) / Meets and exceed IPC J-STD-001F
- Temp accuracy: ±3% ( using reference cartridge)
- Temp adjustment: ±50ºC (±90º F) Through station menu setting
- Tip to ground voltage/resistance: Meets and exceed ANSI/ESD S20.20-2014 IPC J-STD-001F
- Ambient operating temp: 10 - 50 ºC / 50 - 122 ºF
- Connections: USB-A / USB-B / Peripherals connectors RJ12 connector for Robot
- Control Unit Dimensions / Weight: 232 x 148 x 120 mm / 4.57 kg (L x W x H) 9.13 x 5.83 x 4.72 in / 10.08 lb
- Total Package Dimensions / Weight: 258 x 328 x 208 mm / 4.97 kg (L x W x H) 10.16 x 12.91 x 8.19 in / 10.96 lb
Complies with CE standards. ESD protected.
15
Page 16
Warranty
JBC’s 2 year warranty cover s this equipment against all manufacturing defects, including the replacement of defective parts and labour. Warrant y does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.
Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 3 0 days of purchase.
This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.
www.jbctools.com
0019714-1220
Loading...