How it Works
jbc
Loading...
DDE-2B
Series Manual
33 pgs6.31 Mb0
User Manual
64 pgs5.57 Mb0
User Manual
44 pgs3.09 Mb0
User Manual
12 pgs2.05 Mb0
User Manual
35 pgs3.26 Mb0

jbc DDE-2B, DDE-1B, DDVE-B, DDE-9B, CL6166 User Manual

...
Deutsch 42
Español 22
Premium Rework Station
with Pneumatic Pump
Ref. DDVE-B
English 2
Page
Packing List
The following items should be included:
Stand Cable ................ 2 units
Re f. 0 0112 83
Stand ................ 1 unit
Ref. AD-SD
Sponge ............................ 1 unit
Ref. S0354
Metal Brush .................... 1 unit
Ref. CL6217
Pneumatic Desoldering
Module ............................. 1 unit
Ref. MVE-A
Tip Cleaner ..................... 1 unit
Ref. CL6166
Module Cable ................ 1 unit
Re f. 0 014 874
DDE Control Unit .......... 1 unit
Ref. DDE-1B (120V) DDE-2B (230V) DDE-9B (100V)
Union Flanges ............... 1 unit
Re f. 0 0113 56
Desoldering
Iron .................... 1 unit
Ref. DR560-A
Stand ................ 1 unit
Ref. DR-SD
Power cord .................... 1 unit
Ref. 0010569 (230V) 0013671 (100/120V)
General Purpose
Handle .............. 1 unit
Ref. T245-A
2
Manual ............................. 1 unit
Ref. 0017356
Premium Rework Station
with Pneumatic Pump
Ref. DDVE-B
Suction Filter ................. 1 unit
Ref. 0821830
Cotton Filter .................... 1 unit
Ref. 0781046
It contains 10 filters
DR560 Accessories
Re f. 0 010211
Internal gasket .......... 1 unit
Ref. 0019208
It contains 2 gaskets
Filter Box .................... 1 unit
Ref. 0780840
It contains 10 filters
Spanner ...................... 1 unit
Ref. 0780550
Glass solder
collector ...................... 1 unit
Ref. 0812620
Metal solder
collector ...................... 1 unit
Ref. 0812630
Tips ............................. 3 units
Ref. C560005
Ref. C560013 Ref. C560004
Cleaning stick ................. 1 unit
Ref. 0786640
Cartridges .................... 2 units
Ref. C245903 (x1) C245906 (x1)
Filter Box .......................... 1 unit
Ref. 0005966
It contains 50 filters
Venturi Filter ................... 1 unit
Ref. 0008446
Tip cleaning set ................................... 1 unit
Ref. 0965970
Long Tip Cleaning set ....................... 1 unit
Ref. 0965760
3
www.jbctools.com
Stand
Ref. DR-SD
Stand Cable
Re f. 0 0112 83
Features
Work simultaneously with up to 2 tools and join each station port with 1 module + 1 pedal (Peripherals).
Stand
Ref. AD-SD
RJ12 connector for Robot
USB-B connector
Equipotential connection
Power Socket
Desoldering Iron
Ref. DR560-A
General
Purpose
Handle
Ref. T245-A
4
Suction Filter
Ref. 0821830
Module Cable
Re f. 0 014 874
USB-A connector2,8” Color TFT screen
Tilt the display for easy reading
Air pressure (4-6 bar)
Pneumatic Desoldering Module
Ref. MVE-A
To another peripheral
To Pedal Ref. P-005
5
Quick tip changer
Permits switching cartridges without interrupting your work.
Adjustable tool holder
Suits your work position.
Adjustable
cable collector
Adjustable Stands
Stand
Ref. DR-SD
Quick tip changer
Holding tip system for easy change.
Cable collector
Keeps working area free of cable.
Stand
Ref. AD-SD
6
Improve thermal transfer by cleaning the tip after each solder joint.
ESD Tip Cleaner
Optional
Inox wool
Ref. CL6205
Brushes
Ref. CL6220
Tip-tinner
Ref. T T-A
Sand
Re f. C L6211
Brass wool
Ref. CL6210
Splashguard
Non-slip base
Sponge
Ref. S0354
ESD Tip Wiper
Ref. CL0240
Very effective cleaning method. It leaves a small layer of solder on the tip to prevent oxidation between cleaning and rewetting.
It prevents splashing of solder particles. Also used for sponge or brushes.
No need to hold the base while cleaning tips.
The least harmful cleaning method. Keep the sponge damp with distilled water when working to avoid tip wear.
A temperature resistant receptacle lets the operator remove excess solder by gentle tapping or wiping.
Tapping: Wiping:
Tap to remove excess solder.
Use the slots to remove remaining particles.
7
ø 1
ø 3,5
A
B
T245 Changing Cartridges
1. Removing 2. Inserting 3. Fixing
Place the handle in the extractor and pull to remove the cartridge.
Place the handle on top of the new cartridge and press down slightly.
Use the holes for fixing the cartridge* as follows:
A. For straight C210. B. For curved C210. C. For curved C245. D. For straight C245.
*Important
It is essential to insert the cartridges as far as the mark for a proper connection.
Compatible cartridges
The T245 handle works with C245 cartridges. Find the model that best suits your soldering needs in
www.jbctools.com
Round Chisel Round bent Bevel Special models
Save time and change cartridges safely without switching the station off.
Mark
B
C
A
D
8
A ø
B ø
C560-001
C560-002
C560-003
C560-004
C560-009
C560-014
DR560 Changing Tips
This operation should be done while the tip is hot and at a minimum temperature of 250°C, so that any tin left inside is still molten.
1. Removing
Use the special spanner to unscrew the tip.
2. Inserting
Fit the new tip and tighten with the spanner to make sure it is air tight.
Compatible Tips
The DR560 uses C560 tips. Find the model that best suits your soldering needs in www.jbctools.com Here are some C560 tips in real size:
250ºC minimum
C560-001 A=1,4 B=0,6 max. pin=0,4 mm
(A=0.05 B= 0.02 max. pin= 0.01 in)
C560-002 A=1,8 B=0,8 max. pin=0,6 mm (A=0.07 B= 0.03 max. pin= 0.02 in)
C560-003 A=2,7 B=1 max. pin=0,8 mm (A=0.1 B= 0.04 max. pin= 0.03 in)
C560-004 A=3,2 B=1,3 max. pin=1,1 mm (A=0.12 B= 0.05 max. pin= 0.04 in)
C560-009 A=5 B=1,3 max. pin=1,1 mm (A=0.19 B= 0.05 max. pin= 0.04 in)
C560-014 A=2,5 B=0,8 max. pin=0,6 mm (A=0.09 B= 0.03 max. pin= 0.02 in)
9
DR560 Changing the Heating Element
1. Removing
Loosen the deposit lid (a), remove the screw (b) and withdraw the heating element (c).
For this operation, turn off the station or disconnect the tool and wait until the tool temperature drops to room temperature.
2. Placing
Insert the new Heating Element (a), tighten the screw (b) and then the lid (c).
Important
Before placing, make sure to insert the internal gasket into the Glass Solder Collector.
b
a
c
b
c
a
!
!
Important
For a proper connection it is essential to insert the cartridge by lining it up to the mark .
10
DR560 Glass Solder Collector Cleaning
1. Removing the lid
3. Inserting the glass solder collector
Check filter
Lid
Check internal joint
2. Cleaning
Check the filter and replace it if it is dirty or damaged.
Remove the coil and clean the inside of the glass solder collector with the cleaning stick.
The lid must be unscrewed with the DR560 in a vertical position.
The glass solder collector must be inserted with coil filter in place, positioned between the 2 lines marked.
Then the whole unit must be closed by screwing the lid.
Marks
11
Desoldering process
Use a tip with a larger diameter than the pad to achieve maximum aspiration and thermal efficiency.
Place the tip with the component terminal in the hole.
After pressing the desoldering key there is a slight delay until the self-contained vacuum pump stops. This makes sure that the vacuum circuit is completely empty. If any solder remains are left on a terminal after desoldering it, resolder it with fresh solder and repeat the desoldering operation.
When the solder liquefies, gently rotate the tip so that the compo nent terminal can be lifted off.
Press the vacuum pump button long enough to remove the solder.
3. Aspirating1. Placing 2. Rotating
The intake tube should be periodically cleaned by the largest rod.
DR560 Tip Care
Important
DO NOT press the vacuum pump button while tinning the desoldering tip, as the fumes given off by the flux would quickly block the ducts and the air filter.
12
Peripherals Port 2-DR
17:14
Pedal None
Module None
Module
MVE_a
None
1. Select the module from the list of peripheral connections. Remember your first connection is denoted as “a”, the second being “b”, etc. (e.g. MVE_a, MVE_b,...)
2. Press Menu or Back to save changes. Once set up, you can change the module settings by entering the Peripherals Menu.
MVE Initial Setup
Peripherals
After connecting the pneumatic desoldering module (MVE-A), enter the
Peripherals Menu and select the port which you want to join with the module.
MVE Changing the pump filters
- Use a damp cloth to keep the casing clean.
- Periodically check all cable and tube connections.
- Keep filters clean to ensure proper solder suction and replace them when
necessary.
Spare filters
Ref. 0005966
Cotton filters
Ref. 0781046
Suction filter
Ref. 0821830
O Ring
Ref. 0007717
Filter cover
Ref. 0004710
Escape filter
Ref. 0008446
Removing the pneumatic tubing
- Push the release ring to remove the pneumatic tubing.
Release ring
Important: Do not use sharp pointed objects to open the suction filter.
1
2
13
Port
2
T245
17:14
Sleep
Tool in the stand
Actual Temp. 180ºC
Delay to hibernation: 29:30
Port
2
T245
17:14
Hibernation
Actual Temp. 25ºC
350
ºC
Port
2
Power
45%
T245
17:14
Selected 350ºC
3. Hibernation
Operation
The JBC Exclusive Heating System
Our revolutionary technology is able to recover tip temperature extremely quickly. It means the user can work at a lower temperature and improve the quality of soldering. The tip temperature is further reduced thanks to the Sleep and Hibernation modes which increase the tip life by 5.
1. Work
2. Sleep
When the tool is lifted from the stand the tip will heat up to the selected temperature.
When the tool is in the stand, the temperature falls to the preset Sleep temperature.
After longer periods of inactivity, the power is cut off and the tool cools down to room temperature.
Tools Menu:
· Set temperature limits
· Select temperature levels
Tools Menu:
· Set Sleep temperature
· Set Sleep delay (from 0 to 9 min or no Sleep)
Tools Menu:
· Set Hibernation delay (from 0 to 60 min or no hibernation)
Long time in the stand
14
350
ºC
Port
2
Power
45%
Temp. Levels
T245
250 350 380
17:14
USB flash drive is connected.
Station is controlled by a PC.
Station is controlled by a robot.
Station software update. Press INFO to start the process.
Warning. Press INFO for failure description.
Error. Press INFO for failure description, the type of error and how to proceed.
System notifications (Status Bar)Menu Options
Station Information
Power indicator
Tool in use
Work Screen
Status bar
The DDE offers an intuitive user interface which provides quick access to station parameters. Original PIN: 0105
Change port
Displayed if temperature levels are activated
Station Tools Counters
ResetGraphicsPeripherals
Press INFO for each parameter description.
15
17:14
By pressing Graphics in the main MENU, temperature and power figures in real time are displayed for each port. This helps you decide which tip to use to obtain the best quality solder joints.
Process analysis
Export graphics
Insert a USB flash drive into the USB-A connector to save your soldering process in csv format.
Graphics
Temperature
Power (%)
See other port graphic
16
Soldering Net
Remotely manage and monitor as many stations as your PC can handle.
Functions:
- Set all the station parameters from your PC.
- Organize groups of stations and set all their parameters at the same time.
- Store specific configurations for later uses.
- Analyze the soldering graphics of the stations on your PC and export them.
1. Download the JBC Manager software and the user manual from www.jbctools.com/manager.html
2. Connect the stations via USB-B connector and the PC will automatically detect them.
3. The notification will be displayed on the station.
any JBC
station
USB Hub
JBC
Manager Software
17
1. Connect the tool to the station port by means of the CHB-A Converter.
2. Connect your Robot system to the Robot connector (RJ12) of the station.
DB9-RJ12 Adapater available only if necessary (Ref: 0013772).
3. Enable the Robot option in the station settings and the notification will be displayed:
4. Set your Robot’s commands according to the Robot Communication Protocol, available on the
website www.jbctools.com/jbcsoftware-menu-115.html.
Manage and monitor the station using a Robotic system.
Working with Robots
Control Unit
Robot
Update the station software
1. Download the JBC Update File from
www.jbctools.com/software.html and save
it on a USB flash drive. Preferably one with no other files.
CHB-A Converter
Ref. CHB-A
2. Insert the USB flash drive to the station. The icon is diplayed while updating.
RS-232
connection
JBC
Update File
18
Clean periodically
Maintenance
Before carrying out maintenance or storage, always allow the equipment to cool.
- Clean the station screen with a glass cleaner
or a damp cloth.
1. Pull off the fuse holder and remove the
fuse. If necessary use a tool to lever it off.
2. Press the new fuse into the fuse holder and replace it in the station.
- Use a damp cloth to clean the casing and the
tool. Alcohol can only be used to clean the metal parts.
- Periodically check that the metal parts of the
tool and stand are clean so that the station can detect the tool status.
Fuse holder
Fuse holder
- Maintain tip surface clean and tinned prior to
storage in order to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint.
- Periodically check all cables and tubes.
Fuse
- Replace a blown fuse as follows:
- Replace any defective or damaged pieces. Use original JBC spare parts only.
- Repairs should only be performed by a JBC authorized technical service.
19
Safety
- Do not use the units for any purpose other than soldering or rework. Incorrect use may cause fire.
- The power cord must be plugged into approved bases. Be sure that it is properly grounded
before use. When unplugging it, hold the plug, not the wire.
- Do not work on electrically live parts.
- The tool should be placed in the stand when not in use in order to activate the sleep mode.
The soldering tip, the metal part of the tool and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position.
- Do not leave the appliance unattended when it is on.
- Do not cover the ventilation grills. Heat can cause inflamable products to ignite.
- Avoid flux coming into contact with skin or eyes to prevent irritation.
- Be careful with the fumes produced when soldering.
- Keep your workplace clean and tidy. Wear appropriate protective glasses and gloves when
working to avoid personal harm.
- Utmost care must be taken with liquid tin waste which can cause burns.
- This appliance can be used by children over the age of eight and also persons with reduced
physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance.
It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.
20
Loading...
+ 44 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use