jbc DDSE-B, DDE-2B, DDE-1B, DDE-9B Series Manual

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Deutsch 42
Premium Rework station
with Electric Pump
Ref. DDSE-B
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The following items should be included:
DDE Control Unit .................. 1 unit
Ref. DDE-1B (120V) DDE-2B (230V) DDE-9B (100V)
General Purpose
Handle ................ 1 unit
Ref. T245-A
Stand ................ 1 unit
Ref. AD-SD
Electric Desoldering
Module .............................. 1 unit
Ref. MSE-A
Desoldering
Iron ..................... 1 unit
Ref. DR560-A
Tip Cleaner ...... 1 unit
Ref. CL9885
Stand ................. 1 unit
Ref. DR-SD
DR560 Accessories
Ref. 0010211
Tip cleaning set .......................................... 1 unit
Ref. 0965970
Tips ................................. 3 units
Ref. C560005
Tin deposit .................... 1 unit
Ref. 0812620
Ref. C560013 Ref. C560004
Filter Box .................... 1 unit
Ref. 0780840
It contains 10 filters
Internal joint Case ..... 2 units
Ref. 0812360
Long Tip Cleaning set ....................... 1 unit
Ref. 0965760
Spanner ....................... 1 unit
Ref. 0780550
Metal tin diposit ....... 1 unit
Ref. 0812630
Sponge ............................. 1 unit
Ref. S0354
Stand Cable ................ 2 units
Ref. 0011283
2
Metal Brush .................... 1 unit
Ref. CL6217
Module Cable ............... 1 unit
Ref. 0014874
Union Flanges ................. 1 unit
Ref. 0011356
Power cord .................... 1 unit
Ref. 0010569 (230V) 0013671 (100/120V)
Cartridges ..................... 2 units
Ref. C245903 C245906
Cotton Filter ................. 1 unit
Ref. 0781046
It contains 10 filters
Filter Box ......................... 1 unit
Ref. 0005966
It contains
50 filters
Suction Filter ................ 1 unit
Ref. 0821830
Cleaning stick .............. 1 unit
Ref. 0786640
Manual ............................ 1 unit
Ref. 0017355
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Premium Rework station
with Electric Pump
Ref. DDSE-B
3
Features
Work simultaneously with up to 2 tools and join each station port with 1 module + 1 pedal (Peripherals).
Stand Cable
Ref. 0011283
Equipotential connection
USB-B connector
2,8” Color TFT screen
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USB-A connector
Cartridge
Ref. C245903 Ref. C245906
General
Purpose
Handle
Ref. T245-A
RJ12 connector for Robot
Power Socket
Tip
Ref. C560004 Ref. C560005
Ref. C560013
Desoldering Iron
Ref. DR560-A
Tilt the display for easy reading
Module Cable
Ref. 0014874
Electric Desoldering Module
Ref. MSE-A
To another peripheral
To Pedal Ref. P-005
Stand
Ref. AD-SD
4
Stand
Ref. DR-SD
Suction Filter
Ref. 0821830
5
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Adjustable Stands
Quick tip changer
Permits switching
cartridges without
interrupting
your work.
Cable collector
Keeps working area free of cable.
Quick tip changer
Holding tip system
for easy change.
Stand
Ref. AD-SD
Stand
Ref. DR-SD
Tip Cleaner
Improve thermal transfer by cleaning the tip after each solder joint.
Brass wool
Ref. CL6210
Very effective cleaning
method. It leaves a small layer
of solder on the tip to prevent
oxidation between cleaning
and rewetting.
Splashguard
It prevents splashing of
solder particles when
using the brass wool. Heavy weighted non-
Wiper
Ref. CL0236
A temperature resistant receptacle lets
the operator remove excess solder by
gentle tapping or wiping. It can be easily
removed for cleaning.
Tapping: Wiping:
Tap gently to remove excess solder.
Optional
Sponge
Ref. S0354
The least harmful cleaning
method. Keep the sponge damp
with distilled water when working
to avoid tip wear.
Non-slip base
slip base for simple-
handed cleaning.
Use the slots to remove remaining particles.
Adjustable
tool holder
Suits your
work
position.
6
Adjustable
cable
collector
Inox wool
Ref. CL6205
Brushes
Ref. CL6220
Tip-tinner
Ref. TT-A
Sand
Ref. CL6211
7
ø 1
ø 3,5
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T245 Changing Cartridges
Save time and change cartridges safely without switching the station off.
1. Removing 2. Inserting 3. Fixing
C
B
A
Place the handle in the extractor and pull to remove the cartridge.
*Important
It is essential to insert the cartridges as far as the mark for a proper connection.
Place the handle on top of the new cartridge and press down slightly.
Use the holes for fixing the cartridge* as follows:
A. For straight C210. B. For curved C210. C. For curved C245. D. For straight C245.
DR560 Changing Tips
This operation should be done while the tip is hot, not below 250°C, so that any tin left inside is in molten state.
1. Removing
Unscrew the tip using the spanner
D
supplied.
2. Inserting
Fit the new tip and tighten with the spanner to make sure it is air tight.
Compatible Tips
The DR560 works with C560 tips. Find the model that best suits your soldering needs in www.jbctools.com Here are some C560 tips in real size (mm):
A ø
250ºC minimum
Mark
Compatible cartridges
The T245 handle works with C245 cartridges. Find the model that best suits your soldering needs in www.jbctools.com
A
B
Round Chisel Round bent Bevel Special models
8
B ø
C560-001 ØA=1,4 ØB=0,6 Ømax. pin=0,4
C560-001
C560-014 ØA=2,5 ØB=0,8 Ømax. pin=0,6
C560-014
C560-002 ØA=1,8 ØB=0,8 Ømax. pin=0,6
C560-002
C560-003 ØA=2,7 ØB=1 Ømax. pin=0,8
C560-003
C560-004 ØA=3,2 ØB=1,3 Ømax. pin=1,1 C560-009 ØA=5 ØB=1,3 Ømax. pin=1,1
C560-004
C560-009
9
DR560 Changing the Heating Element
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DR560 Tin Deposit Cleaning
To perform this operation, turn off the station or disconnect the tool.
1. Loosening
The deposit lid needs to be loosened.
2
2. Removing
Loosen the screw as shown and remove the Heating Element.
3. Placing
Place the new Heating Element and follow the steps conversely.
3
1. Removing the lid
Check internal joint
1
Check filter
Lid
2. Cleaning
Remove the coil to clean the inside of the deposit with the stick supplied.
Important
For a proper connection it is essential to insert the cartridge by lining it up to the mark .
10
The lid must be removed with the DR560 in vertical position.
3. Inserting the deposit
The deposit must be inserted with coil filter in place, positioned between the 2 lines marked on the tin deposit.
Then the whole unit must be closed by screwing the lid.
The filter and internal joint must be checked and replaced if dirty or damaged.
Marks
11
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DR560 Tip Care
The intake tube should be periodically cleaned by the largest rod.
Important
DO NOT press the vacuum pump button while tinning the desoldering tip, as the fumes given off by the flux would quickly block the ducts and the air filter.
Desoldering process
Use a tip with a larger diameter than the pad to achieve maximum aspiration and thermal efficiency.
3. Aspirating1. Placing 2. Rotating
MSE Initial Setup
After connecting the electric desoldering module (MSE-A), enter the Peripherals Menu and select the port which you want to join with the module.
Peripherals
17:14
1. Select the module from the list of peripheral connections. Remember your first connection is denoted as “a”, the second being “b”, etc. (e.g. MSE_a, MSE_b,...)
2. Press Menu or Back to save changes. Once set up, you can change the module settings by entering the Peripherals Menu.
Peripherals Port 2-DR
Pedal None
Module None
Module
MSE_a
None
MSE Changing the pump filters
- Clean the casing with a damp cloth. Make sure to use a soft cloth when cleaning the front.
- Periodically check all cable and tube connections.
- Keep filters clean to ensure proper solder suction and replace them when necessary.
Place the tip with the component terminal in the hole.
After pressing the desoldering key there is a slight delay until the self-contained vacuum pump stops. This makes sure that the vacuum circuit is completely empty. If any solder remains are left on a terminal after desoldering it, resolder it with fresh solder and repeat the desoldering operation.
When the solder liquefies, gently rotate the tip so that the compo nent terminal can be lifted off.
Press the vacuum pump button long enough to remove the solder.
12
Important
Do not use sharp pointed objects to open the suction filter.
Suction filter
Ref. 0821830
Cotton filters
Ref. 0781046
O Ring
Ref. 0007717
Filter cover
Ref. 0004710
Spare filters
Ref. 0005966
13
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Operation
The JBC Exclusive Heating System
Our revolutionary technology is able to recover tip temperature extremely quickly. It means the user can work at a lower temperature and improve the quality of soldering. The tip temperature is further reduced thanks to the Sleep and Hibernation modes which increase the tip life by 5.
1. Work 2. Sleep
When the tool is lifted from the stand the tip will heat up to the selected temperature.
When the tool is in the stand, the temperature falls to the preset Sleep temperature.
3. Hibernation
Long time in the stand
After longer periods of inactivity, the power is cut off and the tool cools down to room temperature.
Work Screen
The DDE offers an intuitive user interface which provides quick access to station parameters.
Status bar
T245
17:14
Tool in use
ºC
350
Power indicator
Displayed if temperature levels are activated
Power
45%
Temp. Levels
250 350 380
Port
2
Station Information
Change port
T245
350
Selected 350ºC
Power
45%
Tools Menu:
· Set temperature limits
· Select temperature levels
14
ºC
17:14
Port
17:14
T245
Sleep
Tool in the stand
Actual Temp. 180ºC
2
Delay to hibernation: 29:30
Tools Menu: Tools Menu:
· Set Sleep temperature
· Set Sleep delay (from 0 to 9 min or no Sleep)
Port
2
Hibernation
Actual Temp. 25ºC
· Set Hibernation delay (from 0 to 60 min or no hibernation)
T245
17:14
Port
System notifications (Status Bar)Menu Options
Press INFO for each parameter description.
USB flash drive is connected.
Station is controlled by a PC.
2
Station Tools Counters
ResetGraphicsPeripherals
Station is controlled by a robot.
Station software update. Press INFO to start the process.
Warning. Press INFO for failure description.
Error. Press INFO for failure description, the type of error and how to proceed.
15
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Process analysis
By pressing Graphics in the main MENU, temperature and power figures in real time are displayed for each port. This helps you decide which tip to use to obtain the best quality solder joints.
Graphics
Power (%)
Temperature
450
400
350
300
250
200
150
100
50
Power Temp
17:14
Port 1 - T245
Soldering Net
Remotely manage and monitor as many stations as your PC can handle.
1. Download the JBC Manager software and the user manual from www.jbctools.com/manager.html
2. Connect the stations via USB-B connector and the PC will automatically detect them.
3. The notification will be displayed on the station.
Functions:
- Set all the station parameters from your PC.
- Organize groups of stations and set all their parameters at the same time.
- Store specific configurations for later uses.
- Analyze the soldering graphics of the stations on your PC and export them.
JBC
Manager
software
See other port graphic
Export graphics
Insert a USB flash drive into the USB-A connector to save your soldering process in csv format.
16
USB Hub
any JBC
station
17
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Working with Robots
Manage and monitor the station using a Robotic system.
1. Connect the tool to the station port by means of the CHB-A Converter.
2. Connect your Robot system to the Robot connector (RJ12) of the station.
DB9-RJ12 Adapater available only if necessary (Ref: 0013772).
3. Enable the Robot option in the station settings and the notification will be displayed:
4. Set your Robot’s commands according to the Robot Communication Protocol, available on the website www.jbctools.com/jbcsoftware-menu-115.html.
Robot
CHB-A Converter
Ref. CHB-A
Control Unit
RS-232
connection
Maintenance
Before carrying out maintenance or storage, always allow the equipment to cool.
- Clean the station screen with a glass cleaner or a damp cloth.
- Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.
- Periodically check that the metal parts of the tool and stand are clean so that the station can detect the tool status.
- Maintain tip surface clean and tinned prior to storage in order to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint.
- Periodically check all cables and tubes.
- Replace a blown fuse as follows:
Clean periodically
Fuse
Update the station software
1. Download the JBC Update File from www.jbctools.com/software.html and save
it on a USB flash drive. Preferably one with no other files.
JBC
Update File
18
2. Insert the USB flash drive to the station. The icon is diplayed while updating.
Fuse holder
1. Pull off the fuse holder and remove the fuse. If necessary use a tool to lever it off.
- Replace any defective or damaged pieces. Use original JBC spare parts only.
- Repairs should only be performed by a JBC authorized technical service.
2. Press the new fuse into the fuse holder and replace it in the station.
Fuse holder
19
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