jbc CV-E Instruction Manual

www.jbctools.com
Ref. CV-E
English 2
Page
Compact Desoldering Station
with Pneumatic Pump
Deutsch 38
Español 20
中文 54
2
Packing List
The following items should be included:
Power Cord ................ 1 unit
Ref. 0009417 (100V/120V) 0009401 (230V)
Brass Wool ..................1 unit
Ref. CL6210
Sponge ....................... 1 unit
Ref. S0354
Micro Desoldering Iron ........................ 1 unit
Ref. DS360-A
CSV Control Unit .................................... 1 unit
Ref. CSV-1E (120V) CSV-2E (230V) CSV-9E (100V)
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3
Manual ......................... 1 unit
Ref. 0016887
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Compact Desoldering Station
with Pneumatic Pump
Ref. CV-E
Pneumatic Desoldering
Module ........................... 1 unit
Ref. MV-A
Tips
(5 units)
Ref. C360002
Tips
(5 units)
Ref. C360004
Cleaning Rods
Ref. 0008466
Filter
(2 units)
Ref. 0008473
Cleaning brush
Ref. 0008297
Solder Collector
(2 units)
Ref. 0008467
DS360-A Accessories
Ref. 0010259
50 Filter Box .... 1 unit
Ref. 0005966
Suction Filter ................ 1 unit
Ref. 0821830
Module Cable
connector ...................... 1 unit
Ref. 0010207
10 Cotton
Filters ................ 1 unit
Ref. 0781046
Escape Filter .. 1u. Ref. 0008446
* A compressed air outlet is necessary at the operator´s bench.
Module Cable
Ref. 0010207
Air pressure range supply (4 - 6 bar)*
4
Features
Power Socket
Main switch
Equipotential connection
Fuse
USB-B
Micro
Desoldering Iron
Ref. DS360-A
Suction Filter
Ref. 0821830
Cable collector
Brass wool tip cleaner with antisplash
membrane
Process Screen
Adjustable Stand: Intelligent Heat Management
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Adjustable stand Cable collector (Ref. CC3702)
Adjust the tool stand to suit your work position.
Place the cable on the collector so that the working area is free of cable.
Tip Cleaner
Brass Wool
Ref. CL6210
Very effective cleaning method. Leaves a small layer of solder on the tip preventing oxidation between cleaning and rewetting.
Select the option to suit your needs and improve the thermal transfer of the tip.
Splashguard
Ref. 0017576
When using the brass wool, it prevents splashing of solder particles .
Antisplash Membrane
Ref. 00175 74
Prevents splashing and keeps the work area clean.
Wiper
A temperature resistant receptacle for removing excess solder by gently
tapping or wiping.
If the tip is very dirty, JBC recommends first cleaning it with the wiper to remove excess solder.
6
Removing the splashguard:
1. Unlock the splashguard. 2. Lift off.
Lock
More cleaning options (not supplied):
Inox Wool
Ref. CL6205 Provides a superior cleaning of the tip.
Metal Brush
Ref. CL6220 When used carefully, it provides a more thorough cleaning.
Sponge
Ref. S0354 The least harmful cleaning method. Keep the sponge damp with distilled water to avoid tip wear.
Tapping:
Tap gently to remove excess solder.
Wiping:
Use the slots to remove remaining particles.
Wiper
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C360-003
ØA: 1.4 ØB: 1 Ømax.pin: 0.8
C360-002
ØA: 1.2 ØB: 0.8 Ømax.pin: 0.6
C360-004
ØA: 1.4 ØB: 1 Ømax.pin: 0.8
Important:
Change tips only when the tool is hot.
Ø Inner nozzle
Ø Pin
C360-001
ØA: 1 ØB: 0.8 Ømax.pin: 0.4
C360-007
ØA: 1.9 ØB: 1.4 Ømax.pin: 1.2
C360-006
ØA: 3 ØB: 1.5 Ømax.pin: 1.3
Do not hold the tip in a spring clamp.
Changing the Tip
1. Remove the tip by using a flat-nosed pliers. Twist the tip and pull.
2. Insert the new tip and follow the same steps conversely.
Compatible tips
The CS and CV desoldering stations work with C360 tip range. Find the model that best suits your desoldering needs on www.jbctools.com
Tip selection
Remember to select the biggest tip possible for your application: Ø Inner nozzle > Ø Pin.
Spare filters
Ref. 0005966
Cotton filters
Ref. 0781046
Suction filter
Ref. 0821830
Important:
Do not open the Suction filter with a sharp point to avoid damaging it.
O Ring
Ref. 0007717
Filter cover
Ref. 0004710
8
Changing the Heating Element
Filter
Fixing screw
Heating element
Ref. DSV-DS
1. Pull off the filter and the solder collector.
2. Remove the fixing screw and then the heating element.
3. Insert the new heating element following the same steps conversely.
Solder Collector
Changing the Pump Filters
Escape Filter
Ref. 0008446
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USB Connector
Download the latest software from our website to update your soldering station.
JBC Updater
www.jbctools.com/software.html
Update the station software via USB connection:
Cable USB AB
JBC
Manager
JBC
Updater
JBC Manager
www.jbctools.com/manager.html
Manage and monitor as many stations as your PC can handle by using the JBC Manager. You can export data to another PC.
Register Settings
Create graphs of the soldering process in real time showing power and temperature data.
Manager Settings
Change settings for a group of JBC stations at the same time.
any JBC
station
USB Hub
Cable
USB AB
Sleep temp 260oC
Sleep
Tool in the stand, no heat
Hibernation
0
c
Power 5%
350
Selected temp
350 oC
0
0
c
c
350 350
10
Operation
The JBC Exclusive Heating System
This revolutionary technology is able to recover tip temperature extremely quickly. This allows the user to work at a lower temperature. As a result, tip life increases by 5.
· Change temperature (from 180 to 450ºC)
· Select temperature levels
· Fix one temperature
· Change Sleep temperature
· Set Sleep delay (from 0 to 9 min or no Sleep)
· Change Hibernation delay (from 0 to 35 min)
Long period in the stand
1. Work
When the tool is lifted from the stand the tip will heat up to the selected temperature.
2. Sleep
When the tool is in the stand, the temperature falls to the preset sleep temperature.
3. Hibernation
After longer periods of inactivity, the power is cut off and the tool cools down to room temperature.
Main menu
4 Counters 5
Program version
Exit 1 Reset settings
2
Station settings
3
Tool settings
4
Hibernation hours 0
5
No tool hours 0
6 Sleep cycles
0
Tool DS
Back
Back
1
Fix one temp -----
2
Temp levels set OFF
3
Sleep delay 0 min
5 Help text OFF 6 Beep ON 7
Change PIN
1 Temp unit
Celsius
2
Maximum temp 4000C
3
Minimum temp 2000C
4
Metronome ----
1
Plugged hours 0
2
Working hours 0
3
Sleep hours 0
Counters
Tool settings
Station settings
0
Selected temp.
350 oC
Power 5%
Fixed temp
350 oC
Levels ºC
250 350 400
-1
4
Sleep temp 2600C
5
Hibernation delay 10 min
6
Temp adjust + O OC
Tool DS
Back
c
350
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Menu Screen
Original PIN: 0105
The work screen provides useful information of tool status in real time.
Work Screen
Control Process
Displays a specific fixed temp.
Shown when you have selected temp. levels. The values must be adjusted according to the work needs.
“Temp. Adjust” parameter. It provides a more precise adjustment between the selected temp and the actual one.
12
Parameters
Station Settings
Minimum temperature
Set the minimum temperature to work with. Min. temp. by default is 200ºC (392ºF). This is consi­dered to be a proper starting point for leaded applications.
Maximum temperature
Set the maximum temperature to work with. Max. temp by default is 400°C (750°F). This is considered high enough to work with most lead-free applications.
Temperature unit
Celsius (ºC) or Fahrenheit (ºF)
Metronome This activates a beep sound. Frequencies vary from 1 to 50 seconds.
Help text Activate this parameter to receive info from the system.
Beep Enable/disable the beep sound of the keypad.
Change pin
Change the default security PIN number (0105).
Recommendations
Parameter description
The PIN must be entered every time a parameter is changed.
Useful for setting a work rate in repetitive jobs. The beep lets you know the length of time the tip must be in con­tact with the soldering joint.
N/a
N/a
N/a
Warnings
The station temperature range is 180-450ºC (356-840ºF). Change the temperature limits when working with less common applications such as low / high melting point solde­ring (HMP) or plastics (e. g. riveting).
N/a
N/a
N/a
N/a
In most cases, working with temperatures over 400°C (750°F) can damage the PCB and its components. Even in short time periods of tip contact with the soldering joint, the flux may not work properly and could seriously reduce tip life. If the solder joint requires more power (e.g. multila­yered or high dissipation boards), JBC strongly recommends using other aids like preheaters.
Be careful when using these parameters as they may reduce the tip life if not used properly. Please follow the recommended guidelines:
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Tool Settings
Sleep delay
Set the time that the tool will remain at the selected tempe­rature when in the stand be­fore entering sleep mode. The tip temperature will then drop to the Sleep temperature.
Sleep temperature
This is the set temperature the tip reaches when returned to the stand.
Fix one temperature
Fix a value within the temperature range of the sta­tion (180-450ºC/356-840ºF).
Temperature levels set
Similar to “Fix one temp” parameter. In this case, the user can set up to 3 values for different power requirements.
The sleep temperatures are set to achieve a ba­lance between preventing oxidation and reaching the working temperature in a few seconds.
Ideal for soldering more than one component at a specific temperature. The station will reject any attempt to change the temperature.
This allows a quick change between 3 different tempe­ratures. Set them according to the allowed values for your soldering applications.
Because our tools reach the working temperature from the default Sleep mode in only a few seconds, this parameter is preset to 0 min. Once the tool is returned to the stand the temperature will automati­cally drop to the sleep tempe­rature, extending tip life and avoiding oxidation. Retinning the tip before placing the tool in the stand will protect the tip and extend its life.
Recommendations
Parameter description
Warnings
N/a
N/a
Setting these parameters to higher values will unnecessarily accelerate oxidation and shorten tip life especially when working with temperatures up to 450°C (840°F).
14
Hibernation Delay
Set the time the tool will remain at Sleep temperature before entering the Hiber­nation mode. At this time, the power supply is cut off and the tip remains at room temperature.
Temp Adjustment
It provides a more precise adjustment between the selected temperature and the actual one.
This function completely protects the tip from oxida­tion during long periods of inactivity while the tool is in the stand. Retinning the tip before pla­cing the tool in the stand also helps prevent oxidation and extends the life of the tip.
Set values within ±50°C (± 90°F) to achieve zero error. JBC strongly recommends the use of TID-A or TIA-A Thermometers to obtain precise readings.
Tool Settings
Recommendations
Parameter description Warnings
Increasing the default value will accelerate oxi­dation and shorten the tip life.
When the user chan­ges the cartridge type, the parameter should be reset to 0°C/F or to the value needed for this cartridge. E.g. If a correction of +20°C (+36°F) is set for the C245966 (thick type) and then the user changes the cartridge for a C245030 (which is thinner) without resetting, they would be working at a temperature of +20°C (+36°F) lower for the C245030 which does not need any temperature adjustment.
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Before carrying out maintenance, always allow the equipment to cool.
- Clean the station screen with a glass cleaner or a damp cloth.
Clean periodically
- Use a damp cloth to clean the casing and the tool. Alcohol can only be used when cleaning the metal parts.
- Periodically check that the metal parts of the tool and stand are clean so that the station can detect the tool status.
- Maintain tip surface clean and tinned prior to storage in order to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint.
- Periodically check all cables and tubes.
Maintenance
1. Pull off the fuse holder and remove the
fuse. If necessary use a tool to lever it off.
2. Insert the new fuse into the holder and return it to the station.
- Replace a blown fuse as follows:
- Replace any defective or damaged pieces. Use original JBC spare parts only.
- Repairs should only be performed by a JBC authorized technical service.
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It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.
- Do not use the units for any purpose other than soldering or rework. Incorrect use may cause fire.
- The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.
- Do not work on electrically live parts.
- The tool should be placed in the stand when not in use in order to activate the sleep mode. The soldering tip, the metal part of the tool and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position.
- Do not leave the appliance unattended when it is on.
- Do not cover the ventilation grills. Heat can cause inflamable products to ignite.
- Use a “non residue” classified flux and avoid contact with skin or eyes to prevent irritation.
- Be careful with the fumes produced when soldering.
- Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
- Utmost care must be taken with liquid tin waste which can cause burns.
- This appliance can be used by children over the age of eight and also persons with reduced physical, sensory or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance.
- Maintenance must not be carried out by children unless supervised.
Safety
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Specifications
CV-1E 120V 50/60Hz. Input fuse: 2A. Output: 23,5V. Control Unit model: CSV-1E CV-2E 230V 50/60Hz. Input fuse: 1A. Output: 23,5V. Control Unit model: CSV-2E CV-9E 100V 50/60Hz. Input fuse: 2A. Output: 23,5V. Control Unit model: CSV-9E
- Weight: 2.8 Kg (6.2 lb)
- Dimensions: 150 x 175 x 145 mm
- Output Peak Power: 40W
- Temperature Range: 180-450°C (356-840°F) (±5%)
- Tip to ground resistance: <2 ohms
- Tip to ground voltage: <2mV RMS
- Ambient operating temp: 10-40 ºC / 50-104 ºF
- USB connector station-PC
MV-A
- Total weight and size: 0.7 kg (1.55 lb) 145 x 55 x 225 mm
- Air pressure range supply: 4-6 bar
- Vacuum (at 6 bar): 90% / 680mmHg / 26.8 inHg
- Flow rate: 15 SLPM
Complies with CE standards ESD protected housing “skin effect”
18
MANUAL DE INSTRUCCIONES
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19
Estación Micro Desoldadora
con bomba Neumática
Ref. CV-E
20
Composición
Los siguientes artículos deben estar incluidos:
Power Cord
Cable de Red .......... 1 unidad
Ref. 0009417 (100V/120V) 0009401 (230V)
Brass Wool
Lana de latón .......... 1 unidad
Ref. CL6210
Sponge
Esponja ................... 1 unidad
Ref. S0354
Micro Desoldering Iron
Micro Desoldador ............................... 1 unidad
Ref. DS360-A
CSV Control Unit
Unidad de control CSV ...................... 1 unidad
Ref. CSV-1E (120V) CSV-2E (230V) CSV-9E (100V)
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21
Manual .................... 1 unidad
Ref. 0016887
Pneumatic Desoldering Module
Módulo desoldador
neumático ................. 1 unidad
Ref. MV-A
Tips Puntas
(5 unidades)
Ref. C360002
Tips Puntas
(5 unidades)
Ref. C360004
Cleaning Rods
Juego de baquetas
Ref. 0008466
Filter Filtro
(2 unidades)
Ref. 0008473
Cleaning brush
Cepillo de limpieza
Ref. 0008297
Solder Collector
Colector de
soldadura
(2 unidades)
Ref. 0008467
DS360-A Accessories
Accesorios del DS360-A
Ref. 0010259
50 Filter Box
Caja de
50 filtros ..... 1 unidad
Ref. 0005966
Suction Filter
Filtro de aspiración .. 1 unidad Ref. 0821830
Module Cable
Cable del módulo .... 1 unidad
Ref. 0010207
10 Cotton Filters
10 Filtros de
algodón ..... 1 unidad
Ref. 0781046
www.jbctools.com
Compact Desoldering Station
with Pneumatic Pump
Ref. CV-E
Escape Filter
Filtro de
escape ....... 1ud
Ref. 0008446
*Se requiere aire comprimido disponible en el banco del operador.
Module Cable
Cable del módulo
Ref. 0010207
Rango de presión del aire suministrado (4 - 6 bar)*
22
Recogecable
Limpiador de puntas
Pantalla de control
Soporte Ajustable: Gestión inteligente del calor
Características
Entrada de Red
Interruptor de red
Conexión Equipotencial
Fusible
Conector USB-B
Micro
Desoldering Iron
Micro Desoldador
Ref. DS360-A
Suction Filter
Filtro de aspiración
Ref. 0821830
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