JBC CP-1F, CP-2F, CP-9F User guide [ml]

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INSTRUCTION MANUAL
Compact
Micro Tweezers Station
Ref. CP-QF
Packing List
The following items are included:
CP Control Unit ......................................... 1 unit
Ref. CP-1F (120V) CP-2F (230V) CP-9F (10 0V )
Power Cord ........................................... 1 unit
Ref. 0023715 (120V) 0023714 (230V) 0024092 (100V)
Sponge .................................................. 1 unit
Ref. S0354
Adjustable Micro Tweezers ................... 1 unit
Ref. AM120-A
Brass Wool .................................................... 1 unit
Manual ................................................... 1 unit
Ref. 0026108
2
Features and Connections
Adjustable Stand: Intelligent Heat Management
Cartridge Storage
Quick Tip Changer
Process Screen
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Cable Collector
Tip Cleaner Brass Wool with Antisplash Membrane and Wiper
Main Switch
Power Socket
Fuse
Adjustable Micro Tweezers
Ref. AM120-A
Equipotential Connection
Earth Fuse
USB-B Connector
Fume Extractor Connector
3
OK
Adjustable Stand Cable Collector (Ref. CC1001)
Adjust the tool stand to suit your work position.
Place the cable on the collector so that the working area is free of cable.
Tip Cleaner
Select the option to suit your needs and improve the thermal transfer of the tip.
Splashguard
Ref . 0017576
When using the brass wool. it prevents splashing of solder particles.
Brass Wool
Ref. C L6 210
Very effective cleaning method. Leaves a small layer of solder on the tip preventing oxidation between cleaning and rewetting.
Antisplash Membrane
Ref. 0 0175 74
Prevents splashing and keeps the work area clean.
If the tip is ver y dirty, JBC recommends first cleaning it with the wiper to remove excess solder.
Wiper
Ref. CL0160
A temperature resistant receptacle for removing excess solder by gently tapping or wiping.
4
OK
Removing the Splashguard
1. Unlock the splashguard. 2. Lift off.
Lock
More cleaning options (not supplied):
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Inox Wool
Ref. CL6205 Stronger cleaning method than brass wool.
Wiper
Ref. CL0160
Tapping:
Tap gently to remove excess solder.
Wiping:
Use the slots to remove remaining particles.
Metal Brush
Ref. CL6220 When used carefully, it provides a more thorough cleaning.
Sponge
Ref. S0354
The softest cleaning method. Keep the sponge damp with distilled water when working to avoid tip wear.
5
Changing Cartridges
2. Positioning 1. Removing
Place the cartridges in the extractor and pull to remove the cartride.
Place the tweezers on top of the new cartridge and press down slightly.
3. Inserting
Use the holes for fixing the cartridges*.
*Important
It is essential to insert the cartridges as far as the mark for a proper connection.
Mark
6
1
2,5
OK
OK
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4. Rotational Cartridge
5. Vertical Cartridge Alignment
Alignment
Slightly turn the wheels to align the cartridges as required.
Close the tweezers and the rear wheel allows the cartridges to be equally aligned en vertical direction.
Compatible Cartridges
The CP stations work with C120 cartridges and AM120 Ajustable Micro Tweezers. Find the model that best suits your soldering needs in www.jbctools.com
Conical Bent
Blade
Chisel Bent
7
OK
Operation
The JBC Exclusive Heating System
This revolutionar y technology is able to recover tip temperature extremely quickly. This allows the user to work at a lower temperature. As a result, tip life increases by 5.
1. Wor k
When the tool is lifted from the stand the tip will heat up to the selected temperature.
Selected temp
350
Power 5%Power 5%
350 350 ooCC
0
c
2. Sleep 3. Hibernation
Long time in the stand
When the tool is in the stand, the temperature falls to the preset sleep temperature.
Sleep
0
c
350
Sleep temp 90Sleep temp 90ooCC
After longer periods of inactivity, the power is cut off and the tool cools down to room temperature.
Hibernation
350
Tool in the stand, no heat
0
c
· Change temperature (from 90 to 450ºC) Steps ± 5 Steps ± 50
Through menu settings:
· Select temperature levels
· Fix one temperature
8
Through menu settings:
· Change Sleep temperature
· Set Sleep delay (from 0 to 9 min or no Sleep)
Through menu settings:
· Change Hibernation delay (from 0 to 35 min)
Main menu
210
Back
Back
Total Counters
Tool settings
Station settings
350
o
C
Power 5%
350
o
C
270
350
400
-10
210
Back
EARTH
FUSE
Control Process
Work Screen
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The work screen provides useful information of tool status in real time.
Earth Fuse warning is shown when fuse is blown. Replace the fuse.
Menu Screen
Default PIN: 0105
Station settings
1 Temp unit 2
Maximum temp 4000C
3
Minimum temp 2000C
4
Metronome ----
Celsius
Menu
Fixed temp.
Levels ºC
Selected temp.
EARTH
FUSE
Power 5%
350
270
350
350
0
350
Main menu
Exit 1 Reset settings
Station settings
2 3
Tool settings
4 Counters
Program version
5
Tool settings
1
Fix one temp -----
2
Temp levels set OFF
3
Sleep delay 0 min
o
400
c
-10
Tool
C
o
C
210
Displays a specific fixed temp.
Shown when you have selected temp. levels. T he values must be adjusted for the task.
“Temp. Adjust ” parameter. It provides a more precise adjustment between the selected temp and the actual one.
Help Information
Total Counters
1
Plugged hours 0
2
Working hours 0
3
Sleep hours 0
4 Hi
bernation hours 0
5 Beep ON 6 QST ON 7
PIN ON
8
Change PIN
Back
4
Sleep temp 1500C
5
Hibernation delay 10 min
6
Temp adjust + O OC
Back
Tool
210
5 6 Sleep cycles
Troubleshooting
Station troubleshooting available on the product page at www.jbctools.com
No tool hours 0
0
Back
9
Parameters
Sleep Delay
Set the time that the tool will remain at the selected temperature when in the stand before entering sleep mode. The tip temperature will then drop to the Sleep temperature.
Fix One Temperature
Fix a value within the temperature range of the station (90-450ºC/190-840ºF).
Temperature Levels Set
Similar toFix one temp parameter. In this case, the user can set up to 3 values for different power requirements.
The sleep temperatures are set to achieve a balance between preventing oxidation and reaching the working temperature in a few seconds.
Ideal for soldering more than one component at a specific temperature. The station will reject any attempt to change the temperature.
This allows a quick change between 3 different tempe- ratures. Set them according to the allowed values for your soldering applications.
Because our tools reach the working temperature from the deafult Sleep mode in only a few seconds, this parameter is preset to 0 min. Once the tool is returned to the stand the temperature will automatically drop to the sleep temperature, extending tip life and avoiding oxidation. Retinning the tip before placing the tool in the stand will protect the tip and extend its life.
Recommendations Parameter Description Warnings
N/a
N/a
Setting these parameters to higher values will unnecessarily accelerate oxidation and shorten tip life especially when working with temperatures up to 45C (84F).
Tool Settings
Sleep Temperature
This is the set temperature the tip reaches when returned to the stand.
Be careful when using these parameters as they may reduce the tip life if not used properly. Please follow the recommended guidelines:
Station Settings
Recommendations Parameter Description
Temperature Unit
Celsius (ºC) or Fahrenheit (ºF)
Maximum Temperature
Set the maximum temperature to work with. Max. temp by default is 400°C (750°F). This is considered high enough to work with most lead-free applications.
Minimum Temperature
Set the minimum temperature to work with. Min. temp. by default is 200ºC (392ºF ). This is considered to be a proper starting point for leaded applications.
Metronome
This activates a beep sound. Frequencies vary from 1 to 50 seconds.
Beep
Enable/disable the beep sound of the keypad.
QST
Enable/disable QST. N/aN/a
Pin
Enable/disable pin prompt. N/aN/a
Change Pin
Change the default security PIN number (0105).
N/a
The station temperature range is 90-450ºC (190-840ºF). Change the temperature limits when working with less common applications such as low / high melting point soldering (HMP) or plastics (e. g. riveting).
Useful for setting a work rate in repetitive jobs. The beep lets you know the length of time the tip must be in contact with the soldering joint.
N/a
The PIN must be entered every time a parameter is changed.
Warnings
In most cases, working with temperatures over 400°C (750°F) can damage the PCB and its components. Even in short time periods of tip contact with the soldering joint, the flux may not work properly and could seriously reduce tip life. If the solder joint requires more power (e.g. multilayered or high dissipation boards), JBC strongly recommends using other aids like preheaters.
N/a
N/a
N/a
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Tool Settings
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Recommendations Parameter Description Warnings
Fix One Temperature
Fix a value within the temperature range of the station (90-450ºC/190-840ºF).
Temperature Levels Set
Similar to “Fix one temp” parameter. In this case, the user can set up to 3 values for different power requirements.
Sleep Delay
Set the time that the tool will remain at the selected temperature when in the stand before entering sleep mode. The tip temperature will then drop to the Sleep temperature.
Ideal for soldering more than one component at a specific temperature. The station will reject any attempt to change the temperature.
This allows a quick change between 3 different tempe­ratures. Set them according to the allowed values for your soldering applications.
Because our tools reach the working temperature from the deafult Sleep mode in only a few seconds, this parameter is preset to 0 min. Once the tool is returned to the stand the temperature will automatically drop to the sleep temperature, extending tip life and avoiding oxidation. Retinning the tip before placing the tool in the stand will protect the tip and extend its life.
N/a
N/a
Setting these parameters to higher values will unnecessarily accelerate oxidation and shorten tip life especially when working with temperatures up to 450°C (840°F).
Sleep Temperature
This is the set temperature the tip reaches when returned to the stand.
The sleep temperatures are set to achieve a balance between preventing oxidation and reaching the working temperature in a few seconds.
11
Tool Settings
RecommendationsParameter Description Warnings
Hibernation Delay
Set the time the tool will remain at Sleep temperature before entering the Hibernation mode. At this time, the power supply is cut off and the tip remains at room temperature.
Temp Adjustment
It provides a more precise adjustment between the selected temperature and the actual one.
This function completely protects the tip from oxidation during long periods of inactivity while the tool is in the stand. Retinning the tip before placing the tool in the stand also helps prevent oxidation and extends the life of the tip.
Set values within ±50°C (± 90°F) to achieve zero error. JBC strongly recommends the use of TID-A or TIA-A Thermometers to obtain precise readings.
Increasing the default
value will accelerate oxidation and shorten the tip life.
When the user changes
the cartridge type, the parameter should be reset to 0°C/F or to the value needed for this cartridge. E.g. If a correction of +20°C (+36°F) is set for a thick cartridge and then the user changes to a thinner one whitout resetting the temperature adjustment, he would be working at a higer temperature than needed for this thinner cartridge, which does not need any temperature adjustment.
12
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USB Connector
Download the latest software from our website to update your soldering station.
JBC Updater
www.jbctools.com/software.html
Update the station software via USB connection:
Cable USB AB
JBC
Updater
JBC Web Manager
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Manage and monitor as many stations as your PC can handle by using the JBC Web Manager. You can export data to another PC.
any JBC
station
Cable USB AB
USB
Hub
JBC
Manager
Manager Settings
Change settings for a group of JBC stations at the same time.
Register Settings
Create graphs of the soldering process in real time showing power and temperature data.
13
EARTHING FUSE
AUX
USE ONLY WITH A 250 V FUSE
Maintenance
Before carrying out maintenance, always switch the device off and disconnect it from the mains. Allow the equipment to cool down.
Clean
Fuse holder
Clean
periodically
periodically
TOOL
- Clean the station screen with a glass cleaner or a damp cloth.
- Use a damp cloth to clean the casing and the tool. Alcohol can only be used to clean the metal parts.
- Periodically check that the metal parts of the tool and stand are clean so that the station can detect the tool status.
- Maintain tip surface clean and tinned prior to storage in order to avoid tip oxidation. Rusty and dirty surfaces reduce heat transfer to the solder joint.
- Periodically check all cables and tubes.
- Replace any defective or damaged pieces. Only use original JBC spare parts.
- Replace a blown fuse as follows:
1. Pull off the fuse holder and remove the fuse. If necessary use a tool to lever it of f.
OK
2. Insert the new fuse into the fuse holder and return it to the station.
EARTH
FUSE
- When this warning appears on the
AUX
main screen Earthing Fuse must be replaced
- Repairs should only be performed by a JBC authorized technical service.
14
USE ONLY WITH A 250 V FUSE
EARTHING FUSE
EARTHING FUSE
AUX
USE ONLY WITH A 250 V FUSE
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Safety
It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion.
- Do not use the units for any purpose other than soldering or rework. Incorrect use may cause fire.
- The power cord must be plugged into approved bases. Be sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire.
- Do not work on electrically live parts.
- The tool should be placed in the stand when not in use in order to activate the sleep mode. The soldering tip, the metal part of the tool and the stand may still be hot even when the station is turned off. Handle with care, including when adjusting the stand position.
- Do not leave the appliance unattended when it is on.
- Do not cover the ventilation grills. Heat can cause inflamable products to ignite.
- Avoid flux coming into contact with skin or eyes to prevent irritation.
- Be careful with the fumes produced when soldering.
- Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm.
- Utmost care must be taken with liquid tin waste which can cause burns.
- This appliance can be used by children over the age of eight and also persons with reduced physical, sensor y or mental capabilities or lack of experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance.
- Maintenance must not be carried out by children unless supervised.
15
Notes
16
Notes
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17
Notes
18
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Specifications
CP-1QF 120V 50/60Hz. Input fuse: 2A. Output: 23,5V. Control Unit model: CP-1F CP-2QF 230V 50/60Hz. Input fuse: 1A. Output: 23,5V. Control Unit model: CP-2F CP-9QF 100V 50/60Hz. Input fuse: 2A. Output: 23,5V. Control Unit model: CP-9F
- Output Peak Power CP-F: 80W
- Temperature Range: 90 - 450 °C / 190 - 840 °F
- Idle Temp. Stability (still air): ±1.5ºC / ±3ºF (Meets and exceed IPC J-STD-001)
- Temp. Accuracy: ±3% (Using reference cartridge)
- Temp. Adjustment: ±50ºC / ±90ºF (Through station menu setting)
- Tip to Ground Voltage/Resistance: Meets and exceed ANSI/ESD S20.20-2014 IPC J-STD-001F
- Earthing Fuse: F 1.25A
- Connections: USB connector station-PC RJ12 connector
- Ambient Operating Temp.: 10 - 50 ºC / 50 - 122 ºF
- Control Unit Dimensions / Weight: 170 x 176 x 145 mm / 2.8 kg (L x W x H) 6.7 x 6.9 x 5.7 in / 6.17 lb
- Total Net Weight: 3kg / 6.61 lb
- Total Package Dimensions / Weight: 234 x 234 x 258 mm / 3.15 kg (L x W x H) 9.2 x 9.2 x 10.2 in / 6.94 lb
Complies with CE standards ESD protected housing “skin effect”
19
Warranty
JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour. Warrant y does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.
Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 3 0 days of purchase.
This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.
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00 2 610 8- 012 1
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