jbc AM 6500 Instruction Manual

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Page 1

Instructions manual

US Version

0781056-0405

AM 6500

REWORK STATION

Page 2

We appreciate the trust you have placed in JBC in purchasing this station. It is manufactured to the most stringent quality standards in order to give you the best possible service. Before turning on your station, we recommend you read these instructions carefully.

Extractor stand

Ref.0932845

20 tripod

Ref.0932050

40 tripod

Ref.0932250

AD 8245

soldering iron stand

Ref.0788245

DR 5600

desoldering iron

Ref.5600000

* 2210/2225 handpiece

Ref.2210000

2245 cartridges

MP 2260

Pick & Place

Ref.2260000

AM 6500

rework station

Pick & Place and extractors

vacuum selection

JT 8700

heater stand

Ref.0828700

Equipotential

terminal

* These elements are not

supplied with the station

Spare filters

Ref.0781046

* PA 8120

hot tweezers stand

Ref.0748120

* PA 8110

hot tweezers stand

Ref.0748110

2245 handpiece

Ref.2245000

* PA 4200

hot tweezers

Ref.4200000

* Cartridges for the PA 4200 hot tweezers

* PA 1200

micro hot tweezers

Ref.1200000

* 1200 cartridges

DR 8500

desoldering iron stand

Ref.0788500

External desoldering air filter

Ref.0821830

Temperature

selector

* 2210 cartridges

* AP 1300

solder feed iron

Ref.1300000

* Cartridges for the

AP 1300 solder

feed iron

* AD 8210

soldering iron stand

Ref.0788210

* AP 8130

soldering feed iron stand

Ref.0788130

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SPECIFICATIONS

The AM 6500 is a rework station for through-hole and SMT boards.

- AM 6500 120V Ref. 6500100

It contains 4 modules which cover the main rework tasks:

- Hot air for desoldering any size of SMD components.

The station uses the exclusive JBC system, based on protectors-extractors and hot-air flow, which makes desoldering clean and quick, concentrating the heat on the IC, and protecting the rest of the circuit at the same time.

A medium-sized SMD can be desoldered in less than 20 seconds.

- Desoldering SMTs and cleaning of throughhole components and pads by using the DR 5600 desoldering iron, which contains a selfcontained vacuum pump.

- Pick & Place MP 2260 pencil by suction to aid components positioning.

- Soldering of all types of components, with the swift response, power and temperature recovery of the Advanced series.

Any of the Advanced tools for soldering-Any of the Advanced tools for soldering-

Any of the Advanced tools for solderingdesoldering can be connected to the two modules:desoldering can be connected to the two modules:

desoldering can be connected to the two modules:desoldering can be connected to the two modules:

desoldering can be connected to the two modules: the soldering handpieces, the DR 5600 desoldering iron, the AP 1300 solder feed iron and the tweezers.

The standardization of connections allows you to adapt your configuration in the best way to your job's needs. Do notice that you can connect only one desoldering iron.

In the station it is easy to verify which temperature control module is controlling which tool. With all tools in their stands take any one of them out of its stand while watching the green LEDs of the station. You will see that the LED of the module the tool is connected to, will stop being intermittent thus indicating the tool is ready for use.

The station’s components

- Control Unit with 900 W heater

- 2245 handpiece Ref. 2245000 with the 2245-003 cartridge Ref. 2245003

- DR 5600 desoldering iron Ref. 5600000 with the 5600-003 tip Ref. 5600003

- MP 2260 Pick & Place Ref. 2260000

Accessories for the heater:

- JT 8700 heater stand Ref. 0828700

- Extractor stand Ref. 0932845

- Set of 5 protectors (Fig. 1, page 27)

- Set of 5 extractors (Fig. 2, page 27)

- 2 tripods for the protectors (Fig. 1, page 27)

- Set of 4 suction cups Ref. 0930110

- 3 nozzles In order to make the nozzles removal easier, the

stand has a special bushing.(Fig. 3, page 27).

- Suction tube with connectors Ref. 0932330

- Pedal with cable and connector Ref. 0964551

Accessories for the 2245 handpiece:

- AD 8245 soldering iron stand Ref. 0788245

Accessories for the desoldering iron:

- DR 8500

desoldering iron stand Ref. 0788500

- External desoldering air filter Ref. 0821830

- Spare filters Ref. 0781046

- Set of accessories Ref. 0780593

Accessories for the Pick & Place:

- Set of suction cups Pick & Place Ref. 0940163

- Set of straight needles Ref. 0901546

- Set of bent needles Ref. 0861660

- Instruction manual Ref. 0781056

The AM 6500 station has the following complementary products:

- 2210/2225 handpiece Ref. 2210000

- PA 1200 micro hot tweezers Ref. 1200000

- PA 4200 hot tweezers Ref. 4200000

- AP 1300 solder feed iron Ref. 1300000

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Control Unit technical specifications

- Maximum power soldering iron 50W

- Maximum power desoldering iron 75W

- Power heating unit 900W

- Temperature selection of the soldering part: 200 to 700°F (±5%)

- Temperature selection hot air: 300 to 850°F (±5%)

- Air flow regulation: 6-45 l/min

- Self-contained vacuum pump for holding ICs

- Station's maximum power: 1150W

- ESD protected housing. Typical surface resistance: 105-1011Ohms/ square

- Complies with CE standards on electrical safety, electromagnetic compatibility and antistatic protection.

- Equipotential connector and the tool tip are connected to station mains ground supply for ESD protection.

- Weight of complete unit: 44 lbs

RECOMMENDATIONS FOR USE

For soldering and desoldering

- Clean the contacts and the printed circuit

to be desoldered of dust or dirt.

- Preferably select a temperature below

662°F. Excess temperature may cause the printed circuit tracks to break loose.

- The tip must be well tinned for good heat

conduction. If it has been inoperative for any length of time, it should be retinned.

Safety measures

- Incorrect use of this tool may cause fire.

- Be cautious when using the tool in places

where inflamable products are stored.

- Heat can fire up inflamable products even

when they are not at sight.

- Do not use when the atmosphere is

explosive.

- Place the tool back on its stand in order to

let it cool down before you store it.

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OPERATION

LED lights

Red LED -ON- when lit, it indicates that the station

is plugged in the mains.

Green LED -READY- when lit, it indicates that the system is ready and correctly set for working.

The green led light is on after a few seconds, is the time needed to carry on the self-checking system.

The green light is pulsing when the tool is in sleep mode.

If the green led is not lit, the reason why, will be one of the following:

1. The tool is not plugged in.

2. The maximum available power has been exceeded for too long - e.g. in a very thick soldering or desoldering at the high repetition rates.

3. The heating element has a short circuit or an open circuit.

4. When an AC 2600 console is connected to the station.

5. Any other trouble preventing the system from working properly.

If any of the above mentioned causes is corrected, the station will start working automatically, except if there is an excess in an energy supply. In this case, the station has to be switched off and restarted.

When pressing the button of the desoldering iron handle, one of the two leds in the area marked SUCTION will light up:

Green light -SUCTION- indicates the correct functioning of the desoldering iron.

Red light -SUCTION- indicates a blockade within the vacuum circuit.

This can be caused by the following:

- The tip of the desoldering iron is blocked.

- The solder tin deposit is full.

- The filter of the desoldering iron is dirty.

- The station’s external desoldering air filter is dirty.

Only for users of AC 2600 console ref. 2600000.

If you lock the working temperature thanks to the console, the green LED -READY- will remain on while the dial is set at the locked temperature. If the dial is not set at the locked temperature, the green LED -READY- will be blinking. The farther the dial will be set from the locked temperature the slower the blinking pace will be.

SLEEP FUNCTION Tool in sleep mode

One of the Series Advanced features is that when the tool is placed in the holder, the temperature at the tip drops automatically to the sleep temperature (sleep). This function is only possible because of the quick response time which does not make the user realise the temperature rise to reach the selected temperature. Thanks to the sleep mode, oxidation levels at the tip are much lower and therefore tip life extended to 3 to 5 times under equal conditions of use.

To indicate that the tool is in sleep-mode, the green led starts pulsing.

These parameters can be modified using the

AC 2600 console Ref. 2600000.

In order to take full advantage of the sleep function and as a security measure, it is necessary to place the tool in the stand when it is not being used.

When connecting an old version solder stand, it may happen that the sleep function does not work. To resolve this problem, you should make a bridge between pins number 3 and 5 from the aerial connector of the cable of the stand, that plugs in the station.

Aerial connector

Bridge between

pin number 3 & 5

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OPERATION

Description of controls

- PEDAL: Hot air is produced when it is held down.

Releasing it the heater is disconnected, though the turbine continues to operate until the air temperature falls below 212°F.

- BUTTONS:

Activates or desactivates the hot-air flow. After a function-time of two minutes the hot-air flow switches automatically off. The red light indicates, that the heating element is functioning. A malfunction is indicated by the pulsing of the red led.

On/off switch for the self-contained suction pump. The yellow light of the switch indicates that the self-contained vacuum pump is activated.

- CONTROLS:

TEMPERATURE

Allows fixing the temperature of the heater between 300 and 850°F. The selected temperatures are reference values which may change depending on the distance between the heating element and the nozzle. Allows fixing the temperature of the soldering and desoldering iron between 200 and 700°C.

AIR FLOW

This enables the air flow to be set on a scale from 1 (corresponding to the lowest setting of 6 l/min) to 10 (corresponding to the highest of 45 l/min).

- VACUUM SELECTOR:

Two vacuum inlets avalaible, being active the one that coincides with the arrow.

HEAT

VACUUM

DESOLDERING PROCEDURE WITH THE HEATER

We would also recommend the use of the nozzles of larger diameter, reserving the smallest one (diam. 4 mm) for desoldering small components such as resistors, condensers and the like, bearing in mind that with this small nozzle the concentration of heat is greater and care must be taken to avoid burning the printed circuit; we recommend keeping below a temperature of 662 °F and air flow of 6.

Depending on the size of the integrated circuit to be desoldered, you will have to use:

A) Protector + tripod. B) Extractor. C)Tripod.

A) Protector + tripod:

- Select protector and tripod size in function of the IC to be desoldered and place it over the component.

- Use the VACUUM button to start the pump and then fit the tripod. Press the sucker down until it sticks onto the component.

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- Use the pedal or the HEAT button to start the self-contained hot-air pump, directing it with a circular movement at the component terminals and taking care to distribute the heat evenly.

- When the soldering flux turns liquid the extractor will automatically lift the component.

B) Extractor:

- Select extractor size in function of the IC to be desoldered. Use the VACUUM button to start the pump.

- Fit the extractor and press the sucker down until it sticks onto the component.

- Use the pedal or the HEAT button to start the self-contained hot-air pump, directing it with a circular movement at the component terminals and taking care to distribute the heat evenly.

- When the soldering flux turns liquid the extractor will automatically lift the component.

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There are different models of protectors and extractors as accessories.

The measurements of all the extractors and protectors are given on page 27 of instructions manual.

C)Tripod:

For small components for which an extractor cannot be used, we recommend use of tripod 20 Ref. 0932050, as shown in the figure.

Use the tripod 40 Ref. 0932250 for larger integrated circuits.

SOLDERING PROCEDURE

1 After desoldering the component, any solder

left on the printed circuit should be removed with our DR 5600 desoldering iron ref. 5600000.

2 Place the component or printed circuit with

the MP 2260 Pick & Place ref. 2260000.

3 When the component is correctly placed,

solder its pins.In the case of integrated circuits of the Flat Pack type, first solder one pin of every IC angle to fix it in place in the circuits.

4 Apply FL 9582 flux ref. 0046565 in pads and

leads.

5 Solder the remaining pins. For this we

recommend to use our soldering irons of the Advanced series, which are available in two different models:

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2210/2225 handpiece ref. 2210000 for great precision tasks, like SMD solders, etc.

2245 handpiece ref. 2245000 for general soldering tasks in professional electronics.

These soldering irons have a wide range of cartridges with different models of tips. The 2245-009 cartridge and 2245-010 are specially designed for soldering SMD circuits of the QFP and PLCC types.

Solder wire with a diameter of between 0.5 and

0.7 mm should be used.

6 Depending on the nature of the component to

be soldered, use soldering paste together with our TE 5000 hot air station, which gives very accurate air-flow regulation, between 4 and 11 l/min.

Follow this process inverted to re-connect the heater.

Move back the cover. Pull the connector from the socket to disconnect the heater from the station.

MAINTENANCE

Exchanging the heater.

Turn off the station.

Use a wrench to unscrew the cover.

O-ring ø17 x ø1,8

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OPERATING INCIDENTS

The suction cup does not adhere to the component. Deficient aspiration, Vacuum.

1 Verify if the suction cup is well placed and in

perfect condition.

Possible errors

In the case of malfunction, the control unit interrupts the connection. Following a list of the most common malfunctions:

- Power failure. Check for blown fuses.

- The temperature will not rise. Possible causes:

· Heating element open.

· In case of a long low-power period.

- No reading from the thermocouple. Possible cause: open thermocouple.

- Insufficient air flow which causes an excesive rise of the heating temperature. Before recuperating this type of error you must wait until the temperature goes down. Possible causes: leaking or blocked air conducts or faulty self-contained air pump.

- Faulty reading of the rotationsmeter of the selfcontained air pump. Possible causes: air pump damaged or faulty function of the optical sensor circuit.

To recuperate any of these errors actuate the general switch at the back of the station, the pedal should not be pushed at this moment.

Filter Ref. 0861800

2 Check the incoming air filter in the interior of

the station and replace it if dirty or obstructed.

Exchanging the resistor from the heater.

This step has to be performed when the heaterThis step has to be performed when the heater

This step has to be performed when the heater is coldis cold

is coldis cold

is cold

1. Untighten the screws.

3. Connect the new resistor, pushing it’s extreme.

4. Fix the screws tightly to avoid air-loss which could reduce the resistor’s lifetime.

2. Separate the resistor from the heater’s cable.

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DR 5600 DESOLDERING IRON

The AM 6500 station includes the following:

- DR 5600 desoldering iron ref. 5600000 with

the 5600-003 tip ref.5600003. Power desoldering iron: 75W.

- DR 8500 desoldering iron stand ref. 0788500.

- External desoldering air filter ref. 0821830.

- Set of accessories ref. 0780593 with tips for

the desoldering iron: 5600-013, 5600-004 and 5600-005.

The desoldering iron is connected to the station following the below procedure:

The cable connection of the desoldering iron is connected to the plug in the DR 8500 desoldering iron stand and the vacuum hose is connected to the external desoldering air filter, which is connected to the vacuum connection of the station. The cable connection of the desoldering iron stand can be connected to any of the two connectors at the back of the station. Very important, it is essential to connect the mentioned filter to prevent from damaging the vacuum pump.

DR 8500

Desoldering iron stand

Ref.0788500

DR 5600

Desoldering iron

Ref.5600000

Heating element

Ref.5600010

Vacuum inlet

Connector

Spare filters

Ref.0781046

External desoldering air filter

Ref.0821830

Page 12

DR 5600 Ref.5600000

Desoldering tip

Heating element

Pushbutton vacuum pump

Vacuum hose

Desoldering iron cable

Solder tin deposit

Metal Glass

Desoldering process

Use the tip model with a larger diameter than the pad to be desoldered, so as to achieve maximum aspiration and thermal efficiency.

1 Apply the desoldering iron tip so that the

component terminal penetrates within its orifice.

2 When the solder liquefies, start gently to

rotate the desoldering tip so that the component’s terminal can be eased away from the sides.

3 Press then, not before, the vacuum pump

push-button just long enough to aspirate the solder.

After pressing the desoldering key there is a slight delay until the self-contained vacuum pump stops, this is to make sure that the vacuum circuit is completely empty.

If any solder remains are left on any terminal after attempting to desolder it, resolder it with fresh solder and repeat the desoldering operation.

Tip care

- The largest rod that fits in the tip hole should periodically be passed through in order to clean the intake tube.

- To clean the tips, use the sponge included with the stand and check it is slightly moisted. Only deionised water (car battery water)Only deionised water (car battery water)

Only deionised water (car battery water)Only deionised water (car battery water)

Only deionised water (car battery water) should be used in order to wet the spongeshould be used in order to wet the sponge

should be used in order to wet the spongeshould be used in order to wet the sponge

should be used in order to wet the sponge. If normal water was to be used, it is very likely that the tip will become dirty due to the salts dissolved within the water.

- Do not file the tips or use abrasive tools which may damage the tip’s protective surface coating and avoid knocking them about.

- If the tip has been a long time without being tinned, use a metal brush to remove any dirt and oxid.

IMPORTANT

: DO NOT press the pushbutton vacuum pump while tinning the desoldering tip, as the fumes given off by the flux would quickly soil the ducts and filter of the air circuit.

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Ref. 5600-001

5600-002 5600-003 5600-004 5600-005 5600-006 5600-007

5600

A ø (mm)

B ø (mm)

max. pin ø

(mm)

001 / 011

1.4

0.6

0.4

002 / 012

1.8

0.8

0.6

003 / 013

2.7

0.8

004

3.2

1.3

1.1

005

3.4

1.6

1.4

006

4.2

1.7

007

4.8

2.5

2.3

A ø

B ø

5600-012 5600-0135600-011

DESOLDERING TIPS

These tips are specially designed to clean the pads.

Change of desoldering tip

This operation should be done while the tip is hot, at a minimum temperature of 482°F, so that any tin left inside is in molten state.

- Unscrew the tip to be replaced, with the aid of the spanner supplied.

- Fit the new tip, and tighten up with the spanner to achieve a good air tightness.

To empty the solder tin deposit and change the filter

For this, the lid needs to be unscrewed and first the tin deposit and then its spiral must be removed to clean the inner part of the deposit with a brush.

- The condition of the filter must be checked and replaced if dirty or damaged.

- The deposit needs to be inserted with spiral filter put into place. Then the whole must be closed by screwing the lid shut.

Lid

Brush

Ref. 0786640

Filter Ref.0780840

Deposit

Spiral

Ref. 0780550

Page 14

Solder tin deposits

It can be chosen between two different deposit types:

- Metal Ref. 0812630.

- Glass Ref. 0812620.

- Place the new heating element. Check that the right extremity of the upper part of the heating element is inserted in the slot located inside the body of the desoldering iron (see drawing hereunder).

- Screw out the body of the desoldering iron. Open up the body and remove the heating element.

- Screw in the body of the desoldering iron. Put the spiral and the filter back into the deposit. Place the deposit inside the body of the desoldering iron and screw in the shut lid.

Lid

Brush

Ref. 0786640

Filter Ref. 0780840

Deposit

Spiral

Heating element

Ref. 5600010

Change of the heating element of the desoldering iron (Ref. 5600010)

- To realize this operation, the lid needs to be unscrewed and first the tin deposit and then its spiral and filter must be removed to clean the inner part of the deposit with a brush.

Page 15

Cleaning the vacuum pump valve

Open the control unit as follow:

- Disconnect the control unit.

- Turn it upside down, remove the fixing screws.

- Return the station to its normal position and lift up the lid.

- Undo the four screws fastening the pump cover.

- Clean the valve with a cloth dampened in alcohol. If it is too soiled, replace it with new one. Ref. 0982970.

Detecting air leaks in the circuit

To detect air leaks in the circuit:

- Obstruct the tip inlet orifice by pressing down on a silicone disc, or bend the tube connecting the desoldering iron to the filter.

- Press the pushbutton vacuum pump.

If the red led lights up, there is no loss of suction. Otherwise air gets into the system at some point. This can occur at the desoldering tip, or may be caused by the lid of the deposit, lids of filters or because the air pump does not function correctly due to dirty valves which occurs when the air filter has not been used correctly.

Changing the pump inlet filter

Verify the filter at the entrance of the pump, and change it if dirty or obstructed, therefor:

Open the filter pulling the flap. Take out the 2 cotton filters, throw away those which are soiled and replace them with new ones. Always use 2 filters.

Close the filter and check the airtightness.

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MP 2260 PICK & PLACE PEN

The MP 2260 pick & place pen ref. 2260000 for the placing of SMD is also delivered with the AM 6500.

The pen is connected to the plug VACUUM of the station. Please find the connection plan on page 1.

A set of straight and bent needles as well as a set of different sized suction cups is delivered with the station:

- Set of suction cups Ref. 0940163

- Set of straight needles Ref. 0901546

- Set of bent needles Ref. 0861660

The suction cups can be adjusted to the needles in order to make the placement of SMD of different sizes on boards easier.

These accessories allows the adjustment to weight and size of any type of component.

Component pick-up (Fig. A)

Place the needle tip on the component and block the control orifice with the first finger of the other hand so that the component may be held to the needle by suction.

Component placing (Fig. B)

Place the component in position on the printed circuit. Remove your finger from the orifice allowing air to enter whereby the component will be released in the desired position.

Faults and remedies

We list below the most frequent faults and the possible remedies which you yourself may be able to apply. In any case, the JBC technical assistance service will attend to you if required.

Insufficient suction

The tubes have to be checked for possible air escapes and the correct connection of the tubes to their terminals must be observed. Check the incoming air filter in the interior of the station and replace it if dirty or obstructed.

If in spite of this the suction is insufficient, the self-contained vacuum pump should be checked.

Filter Ref. 0861800

When you assemble the suction cup with the needle, you should avoid the needle to stick out of the lower part.

Fig. A

Fig. B

CUPS

Ref.: 0940163

STRAIGHT

NEEDLES

Ref.: 0901546

Ø A

COLOR

2 x 4,3

BLACK

YELLOW2 x 7

PINK2 x 10

Ø B

2 x 0,7

2 x 0,9

2 x 1,2

BENT

NEEDLES

Ref.: 0861660

COLOR

GREEN

YELLOW

PINK

Ø B mm

2 x 0,8

2 x 0,9

2 x 1,2

Page 17

AD 8210

soldering iron stand

Ref.0788210

2210/2225 handpiece Ref. 2210000

2245 handpiece Ref. 2245000

2245 cartridges

2210 cartridges

Connector

ADVANCED HANDPIECES RANGE

All the Advanced soldering handpieces range can be connected to the AM 6500 station.

The AM 6500 station includes the following products:

- 2245 handpiece ref. 2245000 with the 2245-

003 cartridge Ref. 2245003. Power: 50W. For general soldering work.

- AD 8245 soldering iron stand ref. 0788245.

- Set of accessories ref. 0780593 with 2245-007

cartridge Ref. 2245007. It can be chosen from a wide range of different 2245 cartridges to adapt perfectly to the needs of the job (pag.

24).

The following soldering handpiece can be connected to the AM 6500 station:

- 2210/2225 handpiece ref. 2210000. Power:

20W. For high precision work, SMD etc. Available 2210 cartridges: see page 26.

The 2210/2225 handpiece has to be connected to the AD 8210 stand which has been especially designed for this handpiece.

One version of soldering iron handpiece covered with a heat insulator is available:

- 2245 Confort handpiece ref. 2245110. These articles are not delivered with the station. The 2210 and 2245 handpieces and cartridges

comply with the MIL-SPEC-2000 referring to the potential difference between the soldering tip and ground connection, must be less than 2 mV.

For a soldering handpiece to work properly, the following components are required: a control unit, a handpiece and the corresponding stand and cartridge.

The soldering iron is connected to the station in the following way:

The cable connection of the soldering iron is connected to the plug in the soldering iron stand and the cable connection of the soldering iron stand can be connected to any of the two connectors at the back of the station. Please find the connection plan on figure.

AD 8245

soldering iron stand

Ref.0788245

Page 18

Alignment

XXXXX

Important.

- It is essential to insert the cartridge till the end for a good connection. Take the mark

as reference.

2 - Place the handpiece on top of the new

cartridge, press it slightly down and remove the handpiece.

Changing the handpiece's cartridge

With the Advanced system, the cartridge can be changed quickly, without turning off the station, so you have two soldering irons in one. Here is what to do to change the cartridge

1 - Place the handpiece and remove the

cartridge.

3 - Press the cartridge into the opening A, B or C:

A. For straight 2210 cartridges. B. For curved 2210 cartridges. C. For 2245 cartridges.

Advanced series cartridge

The cartridge is made of the heating element which has the heating system, a temperature sensor and a long life tip.

The long-life tip is basically made of:

1 Copper 2 Iron 3 Chromium 4 Tin plate

Tip care recommendations

Except for the copper core, the rest of metals are placed galvanically on relatively thin layers, therefore it is necessary to avoid anything which could cause their destruction.

To clean the tips, use the sponge included with the stand and check that it is slightly moisted.

Only deionised water (car battery water) shouldOnly deionised water (car battery water) should

Only deionised water (car battery water) should be used in order to wet the spongebe used in order to wet the sponge

be used in order to wet the spongebe used in order to wet the sponge

be used in order to wet the sponge. If normal water was to be used, it is very likely that the tip will become dirty due to the salts dissolved within the water.

To re-tin the soldering tips, we recommend using the TT 9400 tip tinner/cleaner ref. 9400000.

Page 19

JBC reserves the right to make technical changes without prior notification.

Fume extractor accessories

Specially designed for the Advanced Series 2210/2225 and 2245 handpieces. Easily clips onto the handpiece and can be quickly removed for easy maintenance.

For 2245 handpiece: Standard Ref.0495000 Confort Ref.0781324 +20mm longer Ref.0455002

For 2210/2225 handpiece Ref.0265000

AC 2600 console

The AC 2600 console is designed for modifying the original regulation program parameters of the following Advanced control units:

- AD 2200, AD 2700 (**) and AD 3300 (**) soldering stations.

- DI 3000 (**) and DI 2850 (**) digital soldering stations.

- AD 4300 and DD 5700 (**) dual soldering stations.

- AR 5800 (*) and DS 5300 (*) desoldering stations.

- AM 6500 (*) rework station.

- DM 6700 4 tool station (**).

- AL 2500 solder feed system (**). (*) These stations need a console whose

program version is 4.0 or higher. (**) These stations need a console whose

program version is 5.01 or higher.

Changes avalaible to perform:

- Fixing the the working temperature.

- Selection of temperature units in Celsius grades

-°C- or Fahrenheit -°F-.

- Modification of sleep temperatures and standby times.

- Adjustment of temperature.

- Set the parameters back to the original parameters.

- Read-out data: Working hours. Sleep cycles and sleep hours. Cartridge and iron changes. Program version.

AC 2600

Ref. 2600000

Page 20

AD 2200

Soldering stations for specialized use with SMD components assemblies.

JT 7000

Hot-air flow repair station for desoldering all types of SMD’s particulary QFPs and PLCCs of any size.

TE 5000

Hot-air flow repair station designed for soldering and desoldering small and medium-sized SMDs.

AR 5800

Desoldering station which enable the rapid desoldering of all kinds of insertion components.

Page 21

ELECTRIC WIRING DIAGRAM

Valid from serial n. 99751

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Fig. 3

Fig. 1

PROTECTOR

Fig. 2

EXTRACTOR

PART Nº

0934035 9 (0.354") 13 (0.511")

0934040 9.5 (0.374") 19 (0.748")

0934080 9.5 (0.374") 21 (0.826")

32 / 0932220 10 (0.393") 10 (0.393")

0934045 10.5(0.413") 21 (0.826")

0934090 11 (0.433") 16 (0.629")

24 / 0932235 12 (0.472") 17 (0.669")

44 / 0934000 12.5(0.492") 12.5(0.492")

00 / 0934025 13.5(0.531") 21.5(0.846")

48 / 0932230 15 (0.590") 15 (0.590")

60 / 0934010 17 (0.669") 17 (0.669")

00 / 0934030 18.5(0.728") 18.5(0.728")

* Supplied with the station

09321900932190

0932190

A B

mm (inches) mm (inches)

TRIPOD ø C mm (inches)

20 / 0932050 39 (1.535")

40 / 0932250 85 (3.346")

PART Nº

52 / 0932052 20 (0.787") 20 (0.787")

64 / 0932064 20 (0.787") 26 (1.023")

80 / 0932184 24 (0.944") 24 (0.944")

68 / 0932068 27 (1.062") 27 (1.062")

0934020 28.5(1.122") 28.5(1.122")

00 / 0934015 31.5(1.240") 31.5(1.240")

84 / 0932084 33 (1.299") 33 (1.299")

100 / 0932100 38 (1.496") 38 (1.496")

124 / 0932124 45 (1.771") 45 (1.771")

A B

mm (inches) mm (inches)

MANUAL EXTRACTOR

0932190 ø D = 7mm (0.275")

Page 29

0781056-0405

WARRANTY ENGLISH

The JBC 2 years warranty, guarantees this equipment against all manufacturing defects, covering the replacement of defective parts and all necessary labour.

Warranty does not cover product wear due to use or mis-use.

In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased enclosing this, fully filled in, sheet.

DATE OF PURCHASE

STAMP OF DEALER

SERIAL Nº

✂

AM 6500

MANUFACTURED BY

JBC Industrias, S.A.

Ramón y Cajal, 3 - 08750 MOLINS DE REI

BARCELONA - SPAIN

Tel.: +34 93 325 32 00 - Fax: +34 93 680 49 70

http://www.jbctools.com e-mail:info@jbctools.com