jbc AM 6000 Instruction Manual

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0780448-0

AM 6000

REWORK STATION

Instructions manual

CE Version

ENGLISH

We appreciate the confidence you have placed in JBC in purchasing this station. It is manufactured to the most stringent quality standards in order to give you the best possible service. Before turning on your station, we recommend you to read these instructions carefully.

Extractor stand

Ref.0932845

Tripod 20

Ref.0932050

Tripod 40

Ref.0932250

Soldering iron stand

AD 8200

Ref.0268200

Desoldering iron

DR 5600

Ref.5600000

* Handpiece 2210

Ref.2210000

Cartridges 2245

Pick & Place

MP 2260

Ref.2260000

AM 6000

rework station

Pick & Place and extractors

vacuum selection

Heater stand JT 8700

Ref.0828700

Equipotential

terminal

* These elements are not

supplied with the station

Spare filters

Ref.0781046

* Hot tweezers stand

PA 8120

Ref.0748120

* Hot tweezers stand

PA 8110

Ref.0748110

Handpiece 2245

Ref.2245000

* Hot tweezers

PA 4200

Ref.4200000

* Cartridges for the hot tweezers PA 4200

* Micro hot tweezers

PA 1200

Ref.1200000

* Cartridges 1200

Desoldering iron stand

DR 8500

Ref.0788500

External desoldering air filter

Ref.0821830

ENGLISH

SPECIFICATIONS

The AM 6000 is a rework station for through-hole and SMT boards.

- AM 6000 230V Ref. 6000200 It contains 4 modules which cover the main rework

tasks:

- Hot air for desoldering any size of SMD components.

The station uses the exclusive JBC system, based on protectors-extractors and hot-air flow, which makes desoldering clean and quick, concentrating the heat on the IC, and protecting the rest of the circuit at the same time.

A medium-sized SMD can be desoldered in less than 20 seconds.

- Desoldering SMTs and cleaning of through-hole components and pads by using the desoldering iron DR 5600, which contains a self-contained vacuum pump.

- Pick & Place MP 2260 pencil by suction to aid components positioning.

- Soldering of all types of components, with the swift response, power and temperature recovery of the Advanced series. You can connect the Advanced 2010, 2210, 2045 or 2245 handpieces and the hot tweezers PA 1200 or PA 4200.

The station’s components

- Control Unit with 900 W heater

- Handpiece 2245 Ref. 2245000 with the cartridge 2245-003 Ref. 2245003

- Desoldering iron DR 5600 Ref. 5600000 with the tip 5600-003 Ref. 5600003

- Pick & Place MP 2260 Ref. 2260000 Accessories for the heater:

- Heater stand JT 8700 Ref. 0828700

- Extractor stand Ref. 0932845

- Set of 5 protectors (Fig. 1, page 128)

- Set of 5 extractors (Fig. 2, page 128)

-2 tripods for the protectors (Fig. 1, page 128)

- Set of 4 suction cups Ref. 0930110

-3 nozzles In order to make the nozzles removal easier, the

stand has a special bushing.(Fig. 3, page 128).

- Suction tube with connectors Ref. 0932330

- Pedal with cable and connector Ref. 0964551 Accessories for the handpiece:

- Soldering iron stand AD 8200 Ref. 0268200 Accessories for the desoldering iron:

- Desoldering iron stand DR 8500 Ref. 0788500

- External desoldering air filter Ref. 0821830

- Spare filters Ref. 0781046

- Set of accessories Ref. 0780593 Accessories for the Pick & Place:

- Set of suction cups Pick & Place Ref. 0940163

- Set of straight needles Ref. 0901546

- Set of bent needles Ref. 0861660

- Instruction manual Ref. 0780448

The AM 6000 station has the following complementary products:

- Handpiece 2010 Ref. 2010000

- Handpiece 2210 Ref. 2210000

- Handpiece 2045 Ref. 2045000

- Micro hot tweezers PA 1200 Ref. 1200000

- Hot tweezers PA 4200 Ref. 4200000

ENGLISH

OPERATION

Description of controls

- PEDAL: Hot air is produced when it is held down.

Releasing it the heater is disconnected, though the turbine continues to operate until the air temperature falls below 100°C.

- BUTTONS:

Activates or desactivates the hot-air flow. After a function-time of two minutes the hot-air flow switches automatically off. The red light indicates, that the heating element is functioning. A malfunction is indicated by the pulsing of the red led.

On/off switch for the self-contained suction pump. The yellow light of the switch indicates that the self-contained vacuum pump is activated.

- CONTROLS:

TEMPERATURE

Allows fixing the temperature of the heater between 150 and 455°C. The selected temperatures are reference values which may change depending on the distance between the heating element and the nozzle. Allows fixing the temperature of the soldering and desoldering iron between 100 and 371°C.

AIR FLOW

This enables the air flow to be set on a scale from 1 (corresponding to the lowest setting of 6 l/min) to 10 (corresponding to the highest of 45 l/min).

- VACUUM SELECTOR:

Two vacuum inlets avalaible, being active the one that coincides with the arrow.

HEAT

VACUUM

Control Unit technical specifications

- Maximum power soldering iron 50W

- Maximum power desoldering iron 75W

- Power heating unit 900W

- Temperature selection of the soldering part : 100 to 371°C (±5%)

- Temperature selection of the desoldering part: 100 to 371°C (±5%)

- Temperature selection hot air: 150 to 455°C (±5%)

- Air flow regulation: 6-45 l/min

- Self-contained vacuum pump for holding ICs

- Station's maximum power: 1150W

- ESD protected housing. Typical surface resistance: 105-1011Ohms/square

- Complies with CE standards on electrical safety, electromagnetic compatibility and antistatic protection.

- Equipotential connector is earth connected to the plug feed of the station.

- Weight of complete unit: 17.6 kg

- In the SOLD. connector you can only connect handpieces 2010, 2210, 2045 and 2245 and the hot tweezers PA 1200 and PA 4200.

- In the DESOLD. connector you can only connect the desoldering iron DR 5600.

Safety measures

- Incorrect use of this tool may cause fire.

- Be cautious when using the tool in places

where inflamable products are stored.

- Heat can fire up inflamable products even

when they are not at sight.

- Do not use when the atmosphere is explosive.

- Place the tool back on its stand in order to let

it cool down before you store it.

ENGLISH

- Use the pedal or the HEAT button to start the self-contained hot-air pump, directing it with a circular movement at the component terminals and taking care to distribute the heat evenly.

- When the soldering flux turns liquid the extractor will automatically lift the component.

B) Extractor:

- Select extractor size in function of the IC to be desoldered. Use the VACUUM button to start the pump.

DESOLDERING PROCEDURE WITH THE HEATER

We would also recommend the use of the nozzles of larger diameter, reserving the smallest one (diam. 4 mm) for desoldering small components such as resistors, condensers and the like, bearing in mind that with this small nozzle the concentration of heat is greater and care must be taken to avoid burning the printed circuit; we recommend keeping below a temperature of 350 °C and air flow of 6.

Depending on the size of the integrated circuit to be desoldered, you will have to use:

A) Protector + tripod. B)Extractor. C) Tripod.

A) Protector + tripod:

- Select protector and tripod size in function of the IC to be desoldered and place it over the component.

- Use the VACUUM button to start the pump and then fit the tripod. Press the sucker down until it sticks onto the component.

ENGLISH

There are different models of protectors and extractors as accessories.

The measurements of all the extractors and protectors are given on page 128 of instructions manual.

C) Tripod:

For small components for which an extractor cannot be used, we recommend use of tripod 20 Ref. 0932050, as shown in the figure.

Use the tripod 40 Ref. 0932250 for larger integrated circuits.

SOLDERING PROCEDURE

1 After desoldering the component, any solder

left on the printed circuit should be removed with our desoldering iron DR 5600 ref. 5600000.

- Fit the extractor and press the sucker down until it sticks onto the component.

- Use the pedal or the HEAT button to start the self-contained hot-air pump, directing it with a circular movement at the component terminals and taking care to distribute the heat evenly.

- When the soldering flux turns liquid the extractor will automatically lift the component.

ENGLISH

Soldering Iron 2210 ref. 2210000 for great precision tasks, like SMD solders, etc.

Soldering Iron 2245 ref. 2245000 for general soldering tasks in professional electronics.

These soldering irons have a wide range of cartridges with different models of tips. The cartridge 2245-009 and 2245-010 are specially designed for soldering SMD circuits of the QFP and PLCC types.

Solder wire with a diameter of between 0.5 and

0.7 mm should be used.

6 Depending on the nature of the component to be

soldered, use soldering paste together with our hot air station TE 5000, which gives very accurate air-flow regulation, between 4 and 11 l/min.

2 Place the component or printed circuit with

the Pick & Place MP 2260 ref. 2260000.

3 When the component is correctly placed, solder

its pins.In the case of integrated circuits of the Flat Pack type, first solder one pin of every IC angle to fix it in place in the circuits.

4 Apply Flux FL 9582 ref. 0046565 in pads and

leads.

5 Solder the remaining pins. For this we

recommend to use our soldering irons of the Advanced series, which are available in two different models:

ENGLISH

MAINTENANCE

Exchanging the heater.

Use a wrench to unscrew the cover.

Exchanging the resistor from the heater.

1. Move back the spring. Untighten the screws.

Follow this process inverted to re-connect the heater.

Move back the spring and the cover. Pull the connector from the socket to disconnect the heater from the station.

2. To take out the resistor, press down the lower part of the heater on a fixed surface.

4. Connect the new resistor, pushing it’s extreme.

5. Fix the screws tightly to avoid air-loss which could reduce the resistor’s lifetime. Finally put the spring back in it’s place.

3. Separate the resistor from the heater’s cable.

O-ring ø17 x ø1,8

ENGLISH

OPERATING INCIDENTS

The suction cup does not adhere to the component. Deficient aspiration, Vacuum.

1 Verify if the suction cup is well placed and in

perfect condition.

Possible errors

In the case of malfunction, the control unit interrupts the connection. Following a list of the most common malfunctions:

- Power failure. Check for blown fuses.

- The temperature will not rise. Possible causes:

· Heating element open.

· In case of a long low-power period.

- No reading from the thermocouple. Possible cause: open thermocouple.

- Insufficient air flow which causes an excesive rise of the heating temperature. Before recuperating this type of error you must wait until the temperature goes down. Possible causes: leaking or blocked air conducts or faulty self-contained air pump.

Filter Ref. 0861800

2 Check the incoming air filter in the interior of

the station and replace it if dirty or obstructed.

- Faulty reading of the rotationsmeter of the selfcontained air pump. Possible causes: air pump damaged or faulty function of the optical sensor circuit.

To recuperate any of these errors actuate the general switch at the back of the station, the pedal should not be pushed at this moment.

ENGLISH

DESOLDERING IRON DR 5600

The AM 6000 station includes the following:

- Desoldering iron DR 5600 ref. 5600000 with the tip 5600-003 ref.5600003. Power desoldering iron: 75W.

- Desoldering iron stand DR 8500 ref. 0788500.

- External desoldering air filter ref. 0821830.

- Set of accessories ref. 0780593 with tips for the desoldering iron: 5600-003, 5600-004 and 5600-

005.

The desoldering iron is connected to the station following the below procedure:

The cable connection of the desoldering iron is connected to the plug in the desoldering iron stand DR 8500 and the vacuum hose is connected to the external desoldering air filter, which is connected to the vacuum connection SUCTION of the station. The cable connection of the desoldering iron stand is plugged into the terminal DESOLD of the station. Very important, it is essential to connect the mentioned filter to prevent from damaging the vacuum pump.

Desoldering iron stand

DR 8500

Ref.0788500

Desoldering iron

DR 5600

Ref.5600000

Spare filters

Ref.0781046

Heating element

Ref.5600010

Vacuum inlet

SUCTION

Desoldering

connector

DESOLD

External desoldering air filter

Ref.0821830

ENGLISH

OPERATION

LED lights Red LED -ON- when lit, it indicates that the station is

plugged in the mains. Green LED -READY- when lit, it indicates that the

system is ready and correctly set for working. The green led light is on after a few seconds, is the

time needed to carry on the self-checking system. The green light is pulsing when the desoldering iron

is in sleep mode. If the green led is not lit, the reason why, will be one

of the following:

1. The desoldering iron is not plugged in.

2. The maximum available power has been

exceeded for too long - e.g. in a very thick desoldering at the high repetition rates.

3. The desoldering heating element has a short

circuit or an open circuit.

4. Any other trouble preventing the system from

working properly.

The handpiece will reset itself automatically should the cartridge short circuit or go open circuit.

Should the handpiece be subject to:

- An electrical surge or the cartridge has not been

fitted correctly.

Please turn the unit off and switch on again to reset. When pressing the button of the desoldering iron

handle, one of the two leds in the area marked SUCTION will light up:

Green light -SUCTION- indicates the correct functioning of the desoldering iron.

Red light -SUCTION- indicates a blockade within the vacuum circuit.

This can be caused by the following:

- The tip of the desoldering iron is blocked.

Sleep function

One of the Series Advanced features is that when the desoldering iron is placed in the holder, the temperature at the tip drops automatically to th e sleep temperature. This function is only possible because of the quick response time which does not make the user realise the temperature rise to reach the selected temperature. Also by this, the oxidation of the tinning of the tip is considerably reduced and tip life is extended.

To indicate that the desoldering iron is in sleepmode, the green led starts pulsing. These parameters can be modified using the Console

AC 2600 Ref. 2600000. In order to take advantage of the above

mentioned feature and as a security measure, it is necessary to place the desoldering iron on stand when the iron is not being used.

DR 5600 Ref.5600000

Desoldering tip

Heating element

Pushbutton vacuum pump

Vacuum hose

Desoldering iron cable

Solder tin deposit

Metal Glass

- The solder tin deposit is full.

- The filter of the desoldering iron is dirty.

- The station’s external desoldering air filter is dirty.

Only for users of AC 2600 console ref. 2600000. If you lock the working temperature thanks to the

console, the green LED -READY- will remain on while the dial is set at the locked temperature. If the dial is not set at the locked temperature, the green LED -READY- will be blinking. The farther the dial will be set from the locked temperature the slower the blinking pace will be.

ENGLISH

RECOMMENDATIONS FOR USE

For soldering and desoldering

- Clean the contacts and the printed circuit to be desoldered of dust or dirt.

- Preferably select a temperature below 350°C. Excess temperature may cause the printed circuit tracks to break loose.

- The tip must be well tinned for good heat conduction. If it has been inoperative for any length of time, it should be retinned.

Desoldering process

Use the tip model with a larger diameter than the pad to be desoldered, so as to achieve maximum aspiration and thermal efficiency.

1 Apply the desoldering iron tip so that the

component terminal penetrates within its orifice.

2 When the solder liquefies, start gently to rotate

the desoldering tip so that the component’s terminal can be eased away from the sides.

3 Press then, not before, the vacuum pump

push-button just long enough to aspirate the solder.

After pressing the desoldering key there is a slight delay until the self-contained vacuum pump stops, this is to make sure that the vacuum circuit is completely empty.

If any solder remains are left on any terminal after attempting to desolder it, resolder it with fresh solder and repeat the desoldering operation.

DESOLDERING TIPS

These tips are specially designed to clean the pads.

Ref. 5600-001 5600-002 5600-003 5600-004 5600-005 5600-006 5600-007

5600

A ø (mm) B ø (mm)

max. pin ø

(mm)

001 / 011

1.4

0.6

0.4

002 / 012

1.8

0.8

0.6

003 / 013

2.7 1

0.8

004

3.2

1.3

1.1

005

3.4

1.6

1.4

006

4.2 2

1.7

007

4.8

2.5

2.3

A ø

B ø

5600-012 5600-0135600-011

ENGLISH

Change of desoldering tip

This operation should be done while the tip is hot, at a minimum temperature of 250°C, so that any tin left inside is in molten state.

- Unscrew the tip to be replaced, with the aid of the spanner supplied.

- Fit the new tip, and tighten up with the spanner to achieve a good air tightness.

To empty the solder tin deposit and change the filter

For this, the lid needs to be unscrewed and first the tin deposit and then its spiral must be removed to clean the inner part of the deposit with a brush.

- The condition of the filter must be checked and replaced if dirty or damaged.

- The deposit needs to be inserted with spiral filter put into place. Then the whole must be closed by screwing the lid shut.

Solder tin deposits

It can be chosen between two different deposit types:

- Metal Ref. 0812630.

- Glass Ref. 0812620.

Lid

Brush

Ref. 0786640

Filter Ref.0780840

Deposit

Spiral

Ref. 0780550

Tip care

- The largest rod that fits in the tip hole should periodically be passed through in order to clean the intake tube.

- To clean the tips, use the sponge included with the stand and check it is slightly moisted. Only deionised water (car battery water) should be used in order to wet the sponge. If normal water was to be used, it is very likely that the tip will become dirty due to the salts dissolved within the water.

- Do not file the tips or use abrasive tools which may damage the tip’s protective surface coating and avoid knocking them about.

- If the tip has been a long time without being tinned, use a metal brush to remove any dirt and oxid.

IMPORTANT: DO NOT press the pushbutton vacuum pump while tinning the desoldering tip, as the fumes given off by the flux would quickly soil the ducts and filter of the air circuit.

ENGLISH

- Place the new heating element. Check that the right extremity of the upper part of the heating element is inserted in the slot located inside the body of the desoldering iron (see drawing hereunder).

- Screw out the body of the desoldering iron. Open up the body and remove the heating element.

- Screw in the body of the desoldering iron. Put the spiral and the filter back into the deposit. Place the deposit inside the body of the desoldering iron and screw in the shut lid.

Lid

Brush

Ref. 0786640

Filter Ref. 0780840

Deposit

Spiral

Heating element

Ref. 5600010

Change of the heating element of the desoldering iron (Ref. 5600010)

- To realize this operation, the lid needs to be unscrewed and first the tin deposit and then its spiral and filter must be removed to clean the inner part of the deposit with a brush.

ENGLISH

Cleaning the vacuum pump valve

Open the control unit as follow:

- Disconnect the control unit.

- Turn it upside down, remove the fixing screws.

- Return the station to its normal position and lift up the lid.

- Undo the four screws fastening the pump cover.

- Clean the valve with a cloth dampened in alcohol. If it is too soiled, replace it with new one. Ref. 0982970.

Detecting air leaks in the circuit

To detect air leaks in the circuit:

- Obstruct the tip inlet orifice by pressing down on a silicone disc, or bend the tube connecting the desoldering iron to the filter.

- Press the pushbutton vacuum pump.

If the red led lights up, there is no loss of suction. Otherwise air gets into the system at some point. This can occur at the desoldering tip, or may be caused by the lid of the deposit, lids of filters or because the air pump does not function correctly due to dirty valves which occurs when the air filter has not been used correctly.

Changing the pump inlet filter

Verify the filter at the entrance of the pump, and change it if dirty or obstructed, therefor:

Open the filter pulling the flap. Take out the 2 cotton filters, throw away those which are soiled and replace them with new ones. Always use 2 filters.

Close the filter and check the airtightness.

ENGLISH

PICK & PLACE PEN MP 2260

The pick & place pen MP 2260 ref. 2260000 for the placing of SMD is also delivered with the AM

6000.

The pen is connected to the plug VACUUM of the station. Please find the connection plan on page 1.

A set of straight and bent needles as well as a set of different sized suction cups is delivered with the station:

- Set of suction cups Ref. 0940163

- Set of straight needles Ref. 0901546

- Set of bent needles Ref. 0861660

The suction cups can be adjusted to the needles in order to make the placement of SMD of different sizes on boards easier.

These accessories allows the adjustment to weight and size of any type of component.

Component pick-up (Fig. A)

Place the needle tip on the component and block the control orifice with the first finger of the other hand so that the component may be held to the

needle by suction.

Component placing (Fig. B)

Place the component in position on the printed circuit. Remove your finger from the orifice allowing air to enter whereby the component will

be released in the desired position.

Faults and remedies

We list below the most frequent faults and the possible remedies which you yourself may be able to apply. In any case, the JBC technical assistance service will attend to you if required.

Insufficient suction

The tubes have to be checked for possible air escapes and the correct connection of the tubes to their terminals must be observed. Check the incoming air filter in the interior of the station and replace it if dirty or obstructed.

If in spite of this the suction is insufficient, the self-contained vacuum pump should be checked.

Filter Ref. 0861800

When you assemble the suction cup with the needle, you should avoid the needle to stick out of the lower part.

Fig. A

Fig. B

CUPS

Ref.: 0940163

STRAIGHT

NEEDLES

Ref.: 0901546

Ø A mm

COLOR

2 x 4,3

BLACK

YELLOW2 x 7

PINK2 x 10

Ø B mm

2 x 0,7 2 x 0,9 2 x 1,2

BENT

NEEDLES

Ref.: 0861660

COLOR

GREEN

YELLOW

PINK

Ø B mm

2 x 0,8 2 x 0,9 2 x 1,2

ENGLISH

ADVANCED HANDPIECES RANGE

All the Advanced soldering handpieces range can be connected to the AM 6000 station.

The station AM 6000 includes the following products:

- Handpiece 2245 ref. 2245000 with the cartridge

2245-003 Ref. 2245003. Power: 50W. For general soldering work.

- Soldering iron stand AD 8200 ref. 0268200.

- Set of accessories ref. 0780593 with cartridge

2245-007 Ref. 2245007. It can be chosen from a wide range of different cartridges 2245 to adapt perfectly to the needs of the job (pag. 126).

The following soldering handpieces can be connected to the AM 6000 station:

- Handpiece 2010 ref. 2010000. Power: 20W. For

high precision work, SMD etc. Available cartridges 2010: see page 127.

- Handpiece 2210 ref. 2210000. Power: 20W. For

high precision work, SMD etc. Available cartridges 2210: see page 127.

- Handpiece 2045 ref. 2045000. Power: 50W. For

general soldering work. Available cartridges 2045: see page 126.

Two versions of soldering iron handpieces covered with heat isolater are available:

- 2045 Thermo-isolated handpiece ref. 2045110.

- 2245 Thermo-isolated handpiece ref. 2245110. These articles are not delivered with the station. The handpieces and cartridges 2210 and 2245

comply with the MIL-SPEC-2000 referring to the potential difference between the soldering tip and ground connection, must be less than 2 mV.

For a soldering handpiece to work properly, the following components are required: control unit, soldering iron stand, one handpiece and one cartridge.

The soldering iron is connected to the station in the following way:

The cable connection of the soldering iron is connected to the plug in the soldering iron stand AD 8200 and the cable connection of the soldering iron stand is plugged into the terminal SOLD of the station. Please find the connection plan on figure.

Soldering iron stand

AD 8200

Ref.0268200

Handpiece 2010 Ref. 2010000 Handpiece 2210 Ref. 2210000

Handpiece 2045 Ref. 2045000 Handpiece 2245 Ref. 2245000

Cartridges 2045 Cartridges 2245

Cartridges 2010 Cartridges 2210

Soldering

connector

SOLD

ENGLISH

Sleep function

One of the Series Advanced features is that when the handpiece is placed in the holder, the temperature at the tip drops automatically to the sleep temperature. This function is only possible because of the quick response time which does not make the user realise the temperature rise to reach the selected temperature. Also by this, the oxidation of the tinning of the tip is considerably reduced and tip life is extended.

To indicate that the soldering iron is in sleep-mode, the green led starts pulsing. These parameters can be modified using the Console AC 2600 Ref. 2600000.

In order to take advantage of the above mentioned feature and as a security measure, it is necessary to place the handpiece on stand when the iron is not being used.

When connecting an old version solder stand, it may happen that the sleep function does not work. To resolve this problem, you should make a bridge between pins number 3 and 5 from the aerial connector of the cable of the stand, that plugs in the station.

Aerial connector

Bridge between

pin number 3 & 5

OPERATION

LED lights Red LED -ON- when lit, it indicates that the station is

plugged in the mains. Green LED -READY- when lit, it indicates that the

system is ready and correctly set for working. The green led light is on after a few seconds, is the

time needed to carry on the self-checking system. The green light is pulsing when the soldering iron is

in sleep mode. If the green led is not lit, the reason why, will be one

of the following:

1. The handpiece or the cartridge are not plugged

in.

2. The maximum available power has been

exceeded for too long - e.g. in a very thick soldering at the high repetition rates.

3. The handpiece or cartridge has a short

circuit or an open circuit.

4. Any other trouble preventing the system from

working properly.

The green led goes off when the cartridge tip touches the extractor and the station stops the power supply.

The handpiece will reset itself automatically should the cartridge short circuit or go open circuit.

Should the handpiece be subject to:

- An electrical surge or the cartridge has not been

fitted correctly.

Please turn the unit off and switch on again to reset.

Only for users of AC 2600 console ref. 2600000. If you lock the working temperature thanks to the

ENGLISH

Alignment

XXXXX

Important.

- It is essential to insert the cartridge till the end for a good connection. Take the mark a s reference.

Advanced series cartridge

Cartridge is made of the heating element which has the heating system, temperature sensor and long life tip.

Long-life tip is basically made of:

1 Copper 2 Iron 3 Chromium 4 Tin plate

Long-life tip care

Except for the copper core, the rest of metals are placed galvanically on layers relatively thin, so it is necessary to avoid the reasons which can cause its destruction.

To clean the tips, use the sponge included with the stand and check it is slightly moisted.

Only deionised water (car battery water) should be used in order to wet the sponge. If normal water was to be used, it is very likely that the tip will become dirty due to the salts dissolved within the water.

To re-tin the soldering tips, we recommend using the tip tinner/cleaner TT 9400 ref. 9400000.

2 - Place the handpiece on top of the new cartridge,

press it slightly down and remove the handpiece.

Changing the handpiece's cartridge

With the Advanced system, the cartridge can be changed quickly, without turning off the station, so you have two soldering irons in one. Here is what to do to change the cartridge:

1 - Place the handpiece and remove the cartridge.

3 - Press the cartridge into the opening A, B or C:

A. For straight cartridges 2010 and 2210. B. For curved cartridges 2010 and 2210. C. For cartridges 2045 and 2245.

ENGLISH

Console AC 2600

The console AC 2600 is designed for modifying the original regulation program parameters of the following Advanced control units:

- AD 2000 soldering station.

- AD 2200 soldering station.

- AD 4200 and AD 4300 dual soldering stations.

- AR 5500, AR 5800 (*) and DS 5300 (*) desoldering stations.

- AM 6000 and AM 6500 (*) rework stations. (*) These stations need a console whose

program version is 4.0 or higher.

Changes avalaible to perform:

- Fixing the the working temperature.

- Selection of temperature units in Celsius grades

-°C- or Fahrenheit -°F-.

- Modification of sleep temperatures and standby times.

- Adjustment of temperature.

- Set the parameters back to the original parameters.

- Read-out data: Working hours. Sleep cycles and sleep hours. Cartridge and iron changes. Program version.

Fume extractor accessories

Specially designed for the Advanced Series handpieces 2010/2210 and 2045/2245. Easily clips onto the handpiece and can be quickly removed for easy maintenance.

AC 2600

Ref. 2600000

For handpieces 2045/2245: Standard Ref.0495000 +20mm longer Ref.0455002

For handpieces 2010/2210 Ref.0265000

ENGLISH

HOT TWEEZERS

AM 6000 station allows to connect two different

models of tweezers, each one with its respective range of cartridges and stand:

-Micro hot tweezers PA 1200 ref. 1200000.

- Hot tweezers PA 4200 ref. 4200000.

These articles are not delivered with the station.

For tweezers to work properly, the following components are required: control unit, hot tweezers, a stand and a set of cartridges corresponding to the chosen tweezer.

The tweezers are connected to the station in the following way:

The cable connector of the tweezers is plugged into the connector of the stand. The cable connector of the stand is connected to the terminal of the station. Please find the connection plan on figure.

Hot tweezers

PA 4200

Ref. 4200000

Cartridges for the hot tweezers PA 4200

Stand PA 8120

Ref. 0748120

Cartridges 1200

Micro hot tweezers

PA 1200

Ref. 1200000

Stand PA 8110

Ref. 0748110

Soldering

connector

SOLD

ENGLISH

OPERATION

LED lights Red LED -ON- when lit, it indicates that the station is

plugged in the mains. Green LED -READY- when lit, it indicates that the

system is ready and correctly set for working. The green led light is on after a few seconds, is the

time needed to carry on the self-checking system. The green light is pulsing when the hot tweezers are

in sleep mode. If the green led is not lit, the reason why, will be one

of the following:

1. The hot tweezers or the cartridge are not

plugged in.

2. The maximum available power has been

exceeded for too long - e.g. in a very thick soldering at the high repetition rates.

3. The hot tweezers or cartridge has a short circuit

or an open circuit.

4. Any other trouble preventing the system from

working properly.

The hot tweezers will reset itself automatically should the cartridge short circuit or go open circuit.

Should the hot tweezers be subject to:

- An electrical surge or the cartridge has not been fitted correctly.

Please turn the unit off and switch on again to reset. Only for users of AC 2600 console ref. 2600000.

If you lock the working temperature thanks to the console, the green LED -READY- will remain on while the dial is set at the locked temperature. If the dial is not set at the locked temperature, the green LED -READY- will be blinking. The farther the dial will be set from the locked temperature the slower the blinking pace will be.

Sleep function

One of the Series Advanced features is that when the hot tweezers are placed in the holder, the temperature at the tip drops automatically to the sleep temperature. This function is only possible because of the quick response time which does not make the user realise the temperature rise to reach the selected temperature. Also by this, the oxidation of the tinning of the tip is considerably reduced and tip life is extended.

To indicate that the hot tweezers are in sleepmode, the green led starts pulsing. These parameters can be modified using the Console

AC 2600 Ref. 2600000. In order to take advantage of the above

mentioned feature and as a security measure, it is necessary to place the hot tweezers on stand when the iron is not being used.

ENGLISH

Changing the cartridge

To extract the cartridge the screw needs to be unfastened and the cartridge pulled out. Insert the new cartridge and push it thoroughly. Then check that both tips of the tweezers coincide and screw it.

Important.

- It is essential to insert the cartridge till

the end for a good connection. Take the mark as reference and check that both parts of the tweezer coincide.

Alignment

MICRO HOT TWEEZERS PA 1200

For micro hot tweezers to work properly, the following components are required:

-Control unit.

-Micro hot tweezers PA 1200 ref. 1200000. For

general precision desoldering with SMD components. Power: 40W. Effective power per cartridge fitted: 20W.

- Stand PA 8110 ref. 0748110.

-A set of cartridges (see range).

RANGE OF CARTRIDGES

PA 1200 has an individual temperature control

for each cartridge so it is supplied individually.

All the cartridges shown are actual size.

Screw

Ref. 0780841

ENGLISH

JBC reserves the right to make technical changes without prior notification.

HOT TWEEZERS PA 4200

For hot tweezers to work properly, the following components are required:

-Control unit.

-Hot tweezers PA 4200 ref. 4200000. For general

desoldering and soldering work in professional electronics. Power: 100W. Effective power per cartridge fitted: 50W.

- Stand PA 8120 ref. 0748120.

-A set of cartridges (see range).

Changing the cartridge

Important.

- It is essential to insert the cartridge till the end

for a good connection. Take the mark as reference and check that both parts of the tweezer coincide.

Alignment

ØA

Ref. A mm

2245-271 1,5 2245-272 2,5

Chip components

Ref. A mm

2245-273 4,0 2245-274 6,0 2245-275 8,0 2245-276 10,0 2245-277 15,0 2245-278 20,0

Dual in line IC

Ref. A mm

2245-279 8,0 2245-280 11,0

QFP and PLCC

Ref. A mm

2245-281 2245-282

Cable stripper

RANGE OF CARTRIDGES

PA 4200 has an individual temperature contr ol

for each cartridge so it is supplied individually.

2245-281

2245-282

3,5 max

PATENT PENDING

Screw

Ref. 0780841

ESPAÑOL

Agradecemos la confianza depositada en JBC al adquirir esta estación. Ha sido fabricada con las más estrictas normas de calidad para prestarle el mejor servicio. Antes de poner en marcha el aparato, recomendamos leer con atención las instrucciones que a continuación se detallan.

Soporte extractores

Ref.0932845

Tripode 20

Ref.0932050

Tripode 40

Ref.0932250

Soporte soldador

AD 8200

Ref.0268200

Desoldador DR 5600

Ref.5600000

* Lápiz 2210

Ref.2210000

* Cartuchos 2210

Cartuchos 2245

Pick & Place

MP 2260

Ref.2260000

Estación de reparación

multifunción AM 6000

Selector de aspiración del

Pick & Place y los extractores

Sop. calefactor JT 8700

Ref.0828700

Borne

equipotencial

* Estos elementos no se

suministran con la estación

Filtros de recambio

Ref.0781046

* Soporte pinza

PA 8120

Ref.0748120

* Soporte pinza

PA 8110

Ref.0748110

Lápiz 2245

Ref.2245000

* Pinza desoldadora

PA 4200

Ref.4200000

* Cartuchos para la pinza PA 4200

* Micro pinza desoldadora

PA 1200

Ref.1200000

* Cartuchos 1200

Soporte desoldador

DR 8500

Ref.0788500

Conjunto filtro aspiración

Ref.0821830

ESPAÑOL

CARACTERISTICAS

La AM 6000 es una estación de reparación de circuitos con componentes de inserción y SMD.

- AM 6000 230V Ref. 6000200

Está compuesta por 4 módulos que permiten realizar las principales operaciones de reparación:

- Aire caliente para la desoldadura de

componentes SMD, de cualquier tamaño. Utiliza el sistema exclusivo de JBC de

protectores-extractores y aire caliente pudiendo realizar la desoldadura de una manera rápida y limpia, concentrando el calor en el componente a desoldar, protegiendo al mismo tiempo el resto del circuito.

Se puede desoldar un integrado SMD de tamaño medio en menos de 20 segundos.

- Desoldadura de componentes de inserción y

limpieza de pads en la desoldadura de SMT. Para realizar esta función la estación dispone del desoldador DR 5600, con bomba de aspiración incorporada.

- Posicionador MP 2260 lápiz por aspiración

para la ayuda en la colocación de componentes.

- Soldadura de todo tipo de componentes, con

la rapidez de respuesta, potencia y recuperación de temperatura de la serie Advanced. Puede conectar los lápices Advanced 2010, 2210, 2045 o 2245 y las pinzas desoldadoras PA 1200 o PA 4200.

Composición de la estación

- Unidad de Control con calefactor 900 W

- Lápiz 2245 Ref. 2245000 con el cartucho 2245-003 Ref. 2245003

- Desoldador DR 5600 Ref. 5600000 con la punta 5600-003 Ref. 5600003

- Pick & Place MP 2260 Ref. 2260000 Accesorios para el calefactor:

- JT 8700 soporte calefactor Ref. 0828700

- Soporte extractores Ref. 0932845

- Conjunto de 5 protectores (Fig. 1, pág. 128)

- Conjunto de 5 extractores (Fig. 2, pág. 128)

-2 trípodes para los protectores (Fig. 1, pág. 128)

- Conjunto de ventosas JT Ref. 0930110

-3 Boquillas Para facilitar la extracción de las boquillas el

soporte del calefactor dispone de un útil especial (Fig. 3, pág. 128).

- Tubo aspiración con conectores Ref. 0932330

- Pedal con cable y conector Ref. 0964551 Accesorios para el lápiz:

- AD 8200 soporte soldador Ref. 0268200 Accesorios para el desoldador:

- DR 8500 soporte desoldador Ref. 0788500

- Conjunto filtro aspiración Ref. 0821830

- Filtros de recambio Ref. 0781046

- Conjunto de accesorios Ref. 0780593 Accesorios para el Pick & Place:

- Conjunto ventosas Pick & Place Ref. 0940163

- Conjunto agujas rectas Ref. 0901546

- Conjunto agujas dobladas Ref. 0861660

- Manual de instrucciones Ref. 0780448

La estación AM 6000 tiene los siguientes accesorios, que no se incluyen con la estación:

- Lápiz 2010 Ref. 2010000

- Lápiz 2210 Ref. 2210000

- Lápiz 2045 Ref. 2045000

- Micro pinza desoldadora PA 1200 Ref. 1200000

- Pinza desoldadora PA 4200 Ref. 4200000

ESPAÑOL

Datos técnicos de la Unidad de Control

- Potencia máxima soldador 50W.

- Potencia máxima desoldador 75W.

- Potencia calefactor 900W.

- Selección temperatura de soldadura: 100 a 371°C (±5%).

- Selección temperatura de desoldadura: 100 a 371°C (±5%).

- Selección temperatura del calefactor: 150 a 455°C (±5%).

- Regulación del caudal de aire de 6 a 45 l/min.

- Bomba de aspiración para la sujeción de los CI.

- Potencia máxima de la estación: 1150W.

- Caja antiestática. Resistencia típica superficial: 105-1011 Ohms/

cuadro.

- Cumple la normativa CE sobre seguridad eléctrica, compatibilidad electromagnética y protección antiestática.

- El borne equipotencial y la punta del soldador están en conexión directa a la toma de tierra de red.

- Peso del equipo completo: 17,6 kg.

- En el conector SOLD. sólo se pueden conectar los lápices 2010, 2210, 2045 y 2245 y las pinzas desoldadoras PA 1200 y PA 4200.

- En el conector DESOLD. sólo se puede conectar el desoldador DR 5600.

FUNCIONAMIENTO

Descripción de los mandos

- PEDAL: Activa la producción de aire caliente mientras

se mantiene accionado. Cuando se deja de presionar, el sistema desconecta el calefactor, pero la turbina continua funcionando hasta que la temperatura del aire es inferior a 100 °C.

- PULSADORES:

En cada pulsación, se activa o desactiva la produción de aire caliente. Se para automáticamente después de estar dos minutos en marcha. Cuando la luz roja del botón está encendida indica que el calefactor está en marcha. Si está parpadeando indica que hay un error.

A cada pulsación, se activa o desactiva la bomba de aspiración. Cuando la luz amarilla del botón está encendida indica que la bomba de vacío está en marcha.

- MANDOS:

TEMPERATURE

Permite seleccionar la temperatura entre 150 y 455°C para el calefactor. Las temperaturas seleccionadas son valores de referencia y su valor varía en función de la distancia a la boquilla del calefactor. Permite seleccionar la temperatura entre 100 y 371°C para las unidades de soldadura y desoldadura.

AIR FLOW

Permite regular el caudal de aire en una escala de 1 a 10, equivalente a un mínimo de 6 l/min, y un máximo de 45 l/min.

- SELECTOR DE VACIO:

Dispone de dos tomas de aspiración, estando activada la que coincida con la flecha.

HEAT

VACUUM

Medidas de seguridad

- El uso incorrecto de la herramienta puede ser la causa de un incendio.

- Sea muy prudente cuando utilice la herramienta en lugares donde hay materiales inflamables.

- El calor puede producir la combustión de materiales inflamables incluso cuando no esten a la vista.

- No usar en la presencia de una atmósfera explosiva.

- Coloque la herramienta en su soporte después de usarla y dejela enfriar antes de almacenarla.

ESPAÑOL

PROCESO PARA DESOLDAR CON EL CALEFACTOR

Recomendamos utilizar las boquillas de mayor diámetro y reservar la mas pequeña (ø4mm) para la desoldadura de pequeños componentes como resistencias, condensadores, etc, téngase en cuenta que con esta boquilla la concentración de calor es mayor, por lo que para evitar quemar el circuito impreso, aconsejamos no sobrepasar la temperatura de 350 °C y el caudal de aire de 6.

Dependiendo del tamaño del circuito integrado a desoldar, deberá utilizar:

A) Protector + trípode. B)Extractor. C) Trípode.

A) Protector + trípode:

- Seleccione el tamaño de protector y trípode en

función del IC a desoldar y colóquelo sobre el componente.

- Ponga en marcha la bomba de aspiración

mediante el pulsador de VACUUM y coloque el trípode. Presione la ventosa hasta que quede adherida al componente.

- Mediante el pedal o el pulsador HEAT ponga en marcha el generador de aire caliente, dirigiéndolo con un movimiento circular a los terminales del componente, procurando repartir el calor de una forma homogénea.

- Cuando la soldadura pase al estado liquido, el extractor levantará automáticamente el componente.

B) Extractor:

- Seleccione el tamaño del extractor en función del IC a desoldar. Ponga en marcha la bomba de aspiración mediante el pulsador de

VACUUM.

ESPAÑOL

- Coloque el extractor y presione la ventosa hasta que quede adherida al componente.

- Cuando la soldadura pase al estado liquido, el extractor levantará automáticamente el componente.

Existen como accesorio varios modelos de protectores y extractores.

Las medidas de todos los protectores y extractores se detallan en la página 128 del manual.

C) Trípode:

Para los componentes pequeños y los que no se puede utilizar extractor, recomendamos el uso

del trípode 20 Ref. 0932050 según la figura. Use el trípode 40 Ref. 0932250 para integrados

de mayor tamaño.

PROCESO PARA SOLDAR

1 Una vez desoldado el componente, deberá

eliminar la soldadura que haya quedado en el circuito impreso, usando nuestro desoldador DR 5600 ref. 5600000.

ESPAÑOL

2 Posicionar el componente o circuito integrado

con el Pick & Place MP 2260 ref. 2260000.

3 Una vez colocado el componente en su posición

correcta, suelde las patas. Si se trata de un circuito integrado tipo "Flat Pack", suelde primero una pata de cada ángulo del C I para fijarlo al circuito.

4 Aplicar el Flux FL 9582 ref. 0046565 en los pads

y leads.

5Soldar las patas restantes. Para ello,

recomendamos utilizar nuestros soldadores Advanced series, que disponen de 2 modelos de soldador:

Soldador 2210 ref. 2210000 para trabajos de gran precisión, como soldadura SMD,etc.

Soldador 2245 ref. 2245000 para trabajos generales de soldadura en electrónica profesional.

Estos soldadores disponen de una amplia gama de cartuchos con diferentes modelos de puntas. Los cartuchos 2245-009 y 2245-010 están especialmente diseñados para soldar circuitos SMD tipo QFP y PLCC.

Deberá utilizar hilo de estaño entre 0.5 - 0.7mm de diámetro.

6 Dependiendo de las características del

componente utilice pasta de soldar y nuestra estación de aire caliente TE 5000, que permite una regulación muy fina del caudal de aire, entre 4 y 11 l/min.

+ 95 hidden pages

jbc AM 6000 Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual