JBA 40-9013 User Manual

INSTALLATION INSTRUCTIONSINSTALLATION INSTRUCTIONSINSTALLATION INSTRUCTIONSINSTALLATION INSTRUCTIONS

**Inst**Inst**Inst**Installation recommendation:allation recommendation:allation recommendation:allation recommendation:

JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.JBA recommends in most cases that the vehicle be taken to a reputable exhaust shop.

40-9013

95-00 T95-00 T95-00 T95-00 Toyotoyotoyotoyota Ta Ta Ta Tacomaacomaacomaacoma EC/SBEC/SBEC/SBEC/SB V8-3.4LV8-3.4LV8-3.4LV8-3.4L Prerunner 4 WDPrerunner 4 WDPrerunner 4 WDPrerunner 4 WD

TTTTOOLS RECOMMENDED:OOLS RECOMMENDED:OOLS RECOMMENDED:OOLS RECOMMENDED:

9/16'' Deep wall socket9/16'' Deep wall socket9/16'' Deep wall socket9/16'' Deep wall socket 12mm socket12mm socket12mm socket12mm socket '' Deep wall socket'' Deep wall socket'' Deep wall socket'' Deep wall socket Channel lock pliersChannel lock pliersChannel lock pliersChannel lock pliers 14mm socket14mm socket14mm socket14mm socket Hack saw or reciprocating sawHack saw or reciprocating sawHack saw or reciprocating sawHack saw or reciprocating saw 12mm socket12mm socket12mm socket12mm socket 3/8'' drive ratchet3/8'' drive ratchet3/8'' drive ratchet3/8'' drive ratchet Channel lock pliersChannel lock pliersChannel lock pliersChannel lock pliers anti seizeanti seizeanti seizeanti seize SSSSpray lubepray lubepray lubepray lube rubber malletrubber malletrubber malletrubber mallet

TTTTOOOO STSTSTSTARTARTARTART::::

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PartPartPartPart s Lists Lists Lists List

A.A.A.A. Head pipeHead pipeHead pipeHead pipe 1111 B.B.B.B. MufMufMufMufflerflerflerfler, oval, oval, oval, oval 1111 C.C.C.C. TTTTail pipe with tipail pipe with tipail pipe with tipail pipe with tip 1111 D.D.D.D. 2-1/2" clamp 1111 E.E.E.E. 2-1/2" clamp 1111

FFFF.... 8mm x 125 2222

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2. Disconnect negative battery cable and2. Disconnect negative battery cable and2. Disconnect negative battery cable and2. Disconnect negative battery cable and allow vehicle exhaust to cool.allow vehicle exhaust to cool.allow vehicle exhaust to cool.allow vehicle exhaust to cool.

1. Remove and inventory new JBA exhaust.exhaust.exhaust.exhaust.

3. With vehicle raised and properly sup-3. With vehicle raised and properly sup-3. With vehicle raised and properly sup-3. With vehicle raised and properly supported, support mufported, support mufported, support mufported, support muffler and cut offler and cut offler and cut offler and cut off tf tf tf tailailailail

pipe 4''behind rear of mufpipe 4''behind rear of mufpipe 4''behind rear of mufpipe 4''behind rear of mufflerflerflerfler....

See Notes: #1See Notes: #1See Notes: #1See Notes: #1

8. S8. S8. S8. Spray lube on two rear mufpray lube on two rear mufpray lube on two rear mufpray lube on two rear muffler hangerfler hangerfler hangerfler hanger rods, and remove from lower holes in rub-rods, and remove from lower holes in rub-rods, and remove from lower holes in rub-rods, and remove from lower holes in rubber grommetber grommetber grommetber grommets using channel lock pliers.s using channel lock pliers.s using channel lock pliers.s using channel lock pliers.

. Using two 8mm x 125 nuts (F),

tighten using 1/2'' socket.

12. Inst12. Inst12. Inst12. Install oxygen sensor gasket andall oxygen sensor gasket andall oxygen sensor gasket andall oxygen sensor gasket and sensorsensorsensorsensor

13. Inst13. Inst13. Inst13. Install mufall mufall mufall muffler (B) with offler (B) with offler (B) with offler (B) with offset endfset endfset endfset end forward and down. Slip on 2''.forward and down. Slip on 2''.forward and down. Slip on 2''.forward and down. Slip on 2''.

joint and install two hanger rods into

16. Inst16. Inst16. Inst16. Install tall tall t

all t

ail pipe into rear mufail pipe into rear mufail pipe into rear mufail pipe into rear muffler slipfler slipfler slipfler slip

lower holes in rubber grommetlower holes in rubber grommetlower holes in rubber grommetlower holes in rubber grommets.s.s.s.

4. S4. S4. S4. Spray lube on rear tpray lube on rear tpray lube on rear tpray lube on rear tail pipe hangerail pipe hangerail pipe hangerail pipe hanger rod, and remove from rubber grommetrod, and remove from rubber grommetrod, and remove from rubber grommetrod, and remove from rubber grommet using channel lock pliers.using channel lock pliers.using channel lock pliers.using channel lock pliers.

5. Remove t5. Remove t5. Remove t5. Remove tail pipe from rear of vehicle.ail pipe from rear of vehicle.ail pipe from rear of vehicle.ail pipe from rear of vehicle.

6. Remove oxygen sensor using a 12mm6. Remove oxygen sensor using a 12mm6. Remove oxygen sensor using a 12mm6. Remove oxygen sensor using a 12mm socket, save gasket.socket, save gasket.socket, save gasket.socket, save gasket.

all on JBA head

9.9.9.9. Remove mufRemove mufRemove mufRemove muffler assemblyfler assemblyfler assemblyfler assembly, t, t, t, takingakingakingaking care not to damage flange gasket.care not to damage flange gasket.care not to damage flange gasket.care not to damage flange gasket.

10. Remove flange gasket from stock10. Remove flange gasket from stock10. Remove flange gasket from stock10. Remove flange gasket from stock head pipe, and insthead pipe, and insthead pipe, and insthead pipe, and inst pipe (A).pipe (A).pipe (A).pipe (A).

all 2 1/2'' clamp (D) over

15. Inst15. Inst15. Inst15. Install tall tall tall tail pipe (C) from rear ofail pipe (C) from rear ofail pipe (C) from rear ofail pipe (C) from rear of vehicle, and slip rear tvehicle, and slip rear tvehicle, and slip rear tvehicle, and slip rear tail pipe hangerail pipe hangerail pipe hangerail pipe hanger rod into lower hole in rubber grommet.rod into lower hole in rubber grommet.rod into lower hole in rubber grommet.rod into lower hole in rubber grommet.

14. Support muf14. Support muf14. Support muf14. Support muffler and align straight upfler and align straight upfler and align straight upfler and align straight up and down. Instand down. Instand down. Instand down. Inst front muffront muffront muffront muffler slip joint and tighten com-fler slip joint and tighten com-fler slip joint and tighten com-fler slip joint and tighten completely using a 9/16'' deep wall socket.pletely using a 9/16'' deep wall socket.pletely using a 9/16'' deep wall socket.pletely using a 9/16'' deep wall socket. NOTE:NOTE:NOTE:NOTE: Use anti seize on threads ofUse anti seize on threads ofUse anti seize on threads ofUse anti seize on threads of clampclampclampclamps. See Notes #2s. See Notes #2s. See Notes #2s. See Notes #2

fler 2 1/2''

s.s.s.

17.Inst17.Inst17.Inst17.Install and position rear mufall and position rear mufall and position rear mufall and position rear muf clamp (E) over slip joint and tightenclamp (E) over slip joint and tightenclamp (E) over slip joint and tightenclamp (E) over slip joint and tighten completely using a 9/16'' deep socket.completely using a 9/16'' deep socket.completely using a 9/16'' deep socket.completely using a 9/16'' deep socket. NOTE:NOTE:NOTE:NOTE: Use anti seize on threads ofUse anti seize on threads ofUse anti seize on threads ofUse anti seize on threads of clamp. See Notes #2clamp. See Notes #2clamp. See Notes #2clamp. See Notes #2

18. Check exhaust kit for proper clear-18. Check exhaust kit for proper clear-18. Check exhaust kit for proper clear-18. Check exhaust kit for proper clearance, and location of tip.ance, and location of tip.ance, and location of tip.ance, and location of tip.

19.19.19.19. AfAfAfAfter instter instter instter installation, it is recommendedallation, it is recommendedallation, it is recommendedallation, it is recommended that all clampthat all clampthat all clampthat all clamps be retightened.s be retightened.s be retightened.s be retightened.

20. T20. T20. T20. Tack weld all slip connections inack weld all slip connections inack weld all slip connections inack weld all slip connections in three spotthree spotthree spotthree spot

21. Using a sof21. Using a sof21. Using a sof21. Using a soft cloth, remove all printt cloth, remove all printt cloth, remove all printt cloth, remove all printssss from turnout tip (D).from turnout tip (D).from turnout tip (D).from turnout tip (D).

22. Lower vehicle and reatt22. Lower vehicle and reatt22. Lower vehicle and reatt22. Lower vehicle and reattach the nega-ach the nega-ach the nega-ach the negative battery cable.tive battery cable.tive battery cable.tive battery cable.

NOTES:NOTES:NOTES:NOTES:

1.If vehicle is lif1.If vehicle is lif1.If vehicle is lif1.If vehicle is lifted with proper vehicle lifted with proper vehicle lifted with proper vehicle lifted with proper vehicle lift,t,t,t, and spand spand spand spare tire is removed. Sare tire is removed. Sare tire is removed. Sare tire is removed. Step #3 cantep #3 cantep #3 cantep #3 can be eliminated,and stock exhaust can bebe eliminated,and stock exhaust can bebe eliminated,and stock exhaust can bebe eliminated,and stock exhaust can be removed in one piece.removed in one piece.removed in one piece.removed in one piece.

2. If anti seize is not used on threads of2. If anti seize is not used on threads of2. If anti seize is not used on threads of2. If anti seize is not used on threads of clampclampclampclamps before tightening, the nuts before tightening, the nuts before tightening, the nuts before tightening, the nuts will galls will galls will galls will gall and clamp will break.and clamp will break.and clamp will break.and clamp will break.

1. Bolt JBA head pipe (A) to flange Oxygen

1111 using 14mm socket.using 14mm socket.using 14mm socket.using 14mm socket. NOTE:NOTE:NOTE:NOTE: sensor flange pointsensor flange pointsensor flange pointsensor flange points inward.s inward.s inward.s inward.

7.7.7.7. With mufWith mufWith mufWith muffler properly supported,fler properly supported,fler properly supported,fler properly supported, remove two flange boltremove two flange boltremove two flange boltremove two flange bolts in front of mufs in front of mufs in front of mufs in front of mufflerflerflerfler assembly using a 14mm socket. Saveassembly using a 14mm socket. Saveassembly using a 14mm socket. Saveassembly using a 14mm socket. Save bolt's they will be reused.bolt's they will be reused.bolt's they will be reused.bolt's they will be reused.

10.17.06