JBA 1624S-2JT User Manual

Corporate Ofce: PerTronix Inc. 440 E. Arrow Highway, San Dimas, California 91773 * Phone [phone] • FAX [phone]

Installation Instructions

and Warranty Information

Part # 1621S 1979-1985 5.0L Mustang

Part # 1624S-2 1986-1993 5.0L Mustang/Cobra/86-88 Thunderbird

CARB EO # D-57-27

Read all instructions carefully before attempting installation.

Rev. 3 2-28-13 DSL

PerTronix© thanks you for choosing JBA HEADERS, the best fitting, highest quality
header on the market. In order to realize the full potential of our good fit, please read and
understand these instructions completely prior to starting work.

Check to make sure you received the proper parts for your application. The header num­ber will be stamped on the engine flange. If you are unsure you have received the proper
parts call before you start work.

Be sure to work safe! Whenever you work under the vehicle be sure that it is located on
level, solid ground and is supported by adequate safety stands! Remember: Hot asphalt
will not support most jack stands!

Many factors affect the installation of headers, some of which are broken or aftermarket
motor mounts, accidents that impact the configuration of the frame, and/or the installation
of different engines or aftermarket cylinder heads.

Attention Customers breaking in new engines: Due to the extreme heat generated during
the break-in process, the appearance of the ceramic coating may be altered in certain areas.
The protection characteristics and thermal barrier properties of the coating is never com­promised. It is recommended that a cast iron manifold or old set of headers be used for this
process.

Notice: The coating of these headers can be marred or scratched during installation. If the
header needs to be returned and is damaged, you will be charged for recoat.

JBA uses sealing beads on all its headers. We have found that when installed correctly, the raised
bead around each port increases the pressure exerted on the gasket directly adjacent to the port
and effectively prevents leaking gaskets. It is normal for the flange to be raised off the cylinder
head the thickness of the sealing bead. It is important when installing the header, to install all
bolts loosely, then tighten evenly to ensure the flat installation of the flange. The torque se­quence from one flange to another will vary, but generally every bolt on a header should be first
fit snug, starting from the inside of the flange working out, alternating from top to bottom so that
the bolt connects the flange to the manifold to the point where they barely touch. Second, using

the same inside-out pattern, tighten each bolt until nished. This method will help prevent leak-

age and will give the user the best possible performance out of their pair of headers.

DISASSEMBLY

1. Place vehicle in a location where the floor is solid and flat, with adequate lighting. Do not
attempt to work on a hot engine. Heat causes metal to expand and makes removal of fasteners
difficult at best.

2. Disconnect the negative battery cable from the battery.

3. If a lift is not available, raise the front of the vehicle 2 feet or higher to obtain adequate access
to the bottom exhaust manifold anges. Use large-base jack stands to support the vehicle. Do

not rely on the jack! Block the tires to prevent the vehicle from rolling off the jack stands.

4. Apply penetrating oil on all accessible fasteners and fittings before attempting to remove them.