Jay Electronique UD, UDR User Manual

En

Industrial enhanced-safety radio remote
controls

Installation and user technical manual ....................................................... Page 2

Appendix ............................................................................................................. Page 42

IMPORTANT

An identification number is engraved on the side of the electronic key.

Take a moment now to write down this number :

N° :

•Identity code number of associated receiver :

(electronic key of the transmitter UDEE)

électronique

•Equipment controlled :

PRELIMINARY

Document

Ref. doc :

332170A

revision02

- TABLE OF CONTENTS -

General safety rules .......................................................................................... p. 4

1 Description of UDEE/UDREE radio remote control .......................................... p. 5

2 Installation ......................................................................................................... p. 6

2.1 Composition of the UDEE/UDRE Series and description of elements ............ p. 6

2.2 Unpacking the products ..................................................................................... p. 7

2.3 Product identification.......................................................................................... p. 8

2.3.1 UDEE transmitter ............................................................................................... p. 8

2.3.2 UDRE receiver ................................................................................................... p. 8

2.3.3 Accessories ....................................................................................................... p. 9

2.4 Delivery configuration ....................................................................................... p. 10

2.5 Installation recommendations ......................................................................... p. 11

2.5.1 Implementation of elements ............................................................................ p. 11

2.5.2 Marking of the controlled equipment ............................................................... p. 12

2.5.3 Wiring ............................................................................................................... p. 12

2.5.4 Interference suppression ................................................................................ p. 14

2.5.5 Electrical power supply protection ................................................................... p. 14

2.5.6 Minimum and maximum current of relay outputs ............................................ p. 14

2.5.7 Auxiliary control ................................................................................................. p. 14

2.5.8 Choice of operating radio frequency ................................................................ p. 14

2.6 UDEE transmitter function button labels ......................................................... p. 15

3 Commissioning .............................................................................................. p. 16

3.1 Precautions when commissioning ................................................................. p. 16

3.2 Periodic checks and checks performed following maintenance operations . p. 16

3.3 First startup of the radio remote control .......................................................... p. 17

3.4 Functioning block diagram .............................................................................. p. 18

3.5 Configuring the UDEE/UDRE radio remote control ........................................ p. 19

3.5.1 Procedure : «locking-unlocking» the electronic key (access to UDEE transmitter

programming) .................................................................................................. p. 20

3.5.2 Procedure : working frequency programming ................................................. p. 21

3.5.3 Procedure : «Dead man» function time programming ................................... p. 22

3.5.4 Procedure : «Copying electronic key identity code in the UDEE transmitter» p. 23

3.6 Configuring the receiver UDRE ....................................................................... p. 24

4 Use and operation ............................................................................................ p.25

4.1 Reminder of the general safety rules .............................................................. p. 25

4.2 Starting up the remote control .......................................................................... p. 26

4.3 Indicator light functions .................................................................................... p. 27

4.3.1 UDEE transmitter indicator lights .................................................................... p. 27

4.3.2 UDRE receiver indicator lights ......................................................................... p. 28

- 2 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARY

5 Technical characteristics............................................................................... p. 29

5.1 Function button interlocking ............................................................................. p. 29

5.2 Correspondence between function buttons and relays .................................. p. 29

5.3 UDEE transmitter technical characteristics .................................................... p. 30

5.3.1 Identity code ..................................................................................................... p. 30

5.3.2 Electronic key ................................................................................................... p. 31

5.3.3 «Dead man» function ...................................................................................... p. 32

5.4 UDRE receiver technical characteristics ......................................................... p. 33

5.4.1 Connection to relays ........................................................................................ p. 34

5.4.2 Relay characteristics ........................................................................................ p. 34

5.4.3 Protection of receiver board and relays ........................................................... p. 36

5.5 UDB2 plug-in battery technical characteristics ............................................... p. 37

5.5.1 Battery pack storage precaution ...................................................................... p. 37

5.5.2 Precaution when inserting battery pack in transmitter unit ............................. p. 37

5.5.3 Display of battery pack charge state ................................................................ p. 38

6 Servicing .......................................................................................................... p. 39

7 Special functions ............................................................................................ p. 40

8 Warranty and FFC compliance ....................................................................... p. 40

Appendix :

A Receiver UDRE detailed internal view .......................................................... p. 42

B Transmitter UDEE detailed view ................................................................... p. 43

C Dimensions of elements ................................................................................. p. 44

D Wiring example (En. version) ......................................................................... p. 45

E Table of programmable radio frequencies .................................................... p. 46

F CE Declaration of conformity ......................................................................... p. 47

UDEE / UDRE - 332170A revision02 - 3 -FrEnDePRELIMINARY

General safety rules

A radio remote control is considered as a machine control device and as a safety
component used to stop a machine as specified by the EEC Machinery Directive.
All applicable rules must therefore be observed to ensure safe, correct operation
of such devices.

- For maximum safety when using the radio remote control, we recommend that

the operator carefully follow the instructions provided in this manual.

- The operator must be appropriately trained and certified to operate machines

by radio remote control.

- The operator must have uninterrupted visibility of the manoeuvre which he

is performing. When the operator's direct field of view is inadequate, the lifting

machinery must be equipped with auxiliary devices to improve visibility.
When several machines are being moved simultaneously, the equipment must be
fitted out to limit to consequences of a possible collision.

- To avoid any risks of electrocution, don't open the receiver case when

powered.

- Never leave the transmitter lying around anywhere, in particular when it is

powered up.

- Never leave the radio control transmitter on the ground or on a metal surface. If

doing so becomes indispensable, press the stop palmswitch on the radio control.

- If several radio controls are used at the same site, different radio frequencies

should be used, spaced by at least two channels (for example, channels 5, 7, 9,
etc.). The more space there is between the chosen radio channels, the less the
risks of disturbance are.

- For safety reasons, remove the electronic key when not in use. Store it in a safe

and tracked down place.

- Do not forget to recharge the battery pack when discharged.

- In the event of a malfunction, immediately shut down the installation by pressing

the stop palmswitch on the transmitter and remove the electronic key.

- Service your equipment and perform all the periodic checks as may be required

by the intensity with which your equipment is used. Follow necessarily the
instructions of cleaning described in the chapter "Servicing".

- 4 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARY

1- Description of UDEE/UDRE radio remote control

Thank you for choosing our UDEE/UDRE SeriesThank you for choosing our UDEE/UDRE Series

Thank you for choosing our UDEE/UDRE Series

Thank you for choosing our UDEE/UDRE SeriesThank you for choosing our UDEE/UDRE Series
industrial enhanced-safety radio remote control.industrial enhanced-safety radio remote control.

industrial enhanced-safety radio remote control.

industrial enhanced-safety radio remote control.industrial enhanced-safety radio remote control.

The UDEE/UDRE radio remote control is designed for remote control applications on
handling machines and for industrial equipment applications.
The radio remote control enables the operator to better focus on his work as it allows
him to choose his observation position which is only limited by safety considerations
(example: no one should be standing under a load).
The radio remote control completes and enhances the classic safety circuits (emergency
stop circuits).

Special attention has been given to ensure operator comfort through the following features :

z Ergonomic transmitters enabling one-hand control
z Control button accessibility
z Button touch sensitivity
z Identification of functions controlled
z Light-weight, compact transmitter
z Transmitter endurance, and fast charging battery pack
z Adaptability to all radio configurations of the environment by possibility for changing

frequency by a trained operator

z Mechanical protection of function buttons to avoid any unintentional action
z Transmitter carrying strap which hooks onto belt when unit is idle, or removable shoulder

strap (optional accessories)

To further enhance safety when using this equipment, technical solutions and innovative options are
also proposed :

z Radio remote control shutdown category 3 per EN954-1 and Hamming distance superior

or equal to 4 for each transmitted message

z Access is enabled by electronic key to an authorised operator only
z Memorisation of use of remote control by recording number of operations and durations

for each movement (option)

Easy maintenance :

z Customization entirely stored in electronic key
z Diagnostic aid indicator lights
z Parameter definition software (accessory)

Finally, the UDEE/UDRE radio remote controls fully satisfy the safety requirements of the current
applicable and draft standards and comply with the following European directives:

z Machinery Directive, shutdown category 3 per EN954-1
z RTTE : microwave equipment and telecommunication terminals (low voltage,

electromagnetic compatibility, radio-electric spectrum) ART conformity certificate

z American regulation FCC part 15

For any recommendations or questions concerning installation of the UDEE/UDRE remote control system,

))

)

))

contact us at our customer service department :

Tel : [phone]
Fax: [phone]

Email : [e-mail]

UDEE / UDRE - 332170A revision02 - 5 -FrEnDePRELIMINARY

2- Installation

2.1- Composition of the UDEE/UDRE Series and description of
elements

The UDEE/UDRE Series comprises :

 A transmitter : «UDEE» with radio communication :

élect roniq ue

10+2 button version

(10 function buttons + 1 «On/Horn» button + 1 «stop palmswitch button»)

 A receiver «UDRE» which decodes the information generated by the remote control and

controls movements of the machines.

 A battery pack «UDB2» (transmitter battery).

 A battery pack charger «UBCU».

 Accessories (strap, label kits, common wiring accessory etc...).

- 6 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARY

2.2- Unpacking the elements

IMPORTANT

When unpacking the products, be sure to :

- Write down the electronic key number on the cover page of this manual.
This number will allow you to order a new, identical electronic key defined with
your parameters.

- Put the battery pack on load for 14 hours minimum before a first use.

1st package

Transmitter

UDEE

électronique

electronic key

D

U

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W
N

N

S

O

O
U

R
T

T

H

H

N

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O

U

R

D

D

(1) = mounted on transmitter

(1)

R

F

R

S

E

O

L

I

H

V

R

E

E

W

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U

F

R

A

H

N

S

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T

E

D

T

T

W

E

+

-

E

A

R

R

S

S

P

P

T

T

M

M

O

1•12

U

E

•

12

E

S

S

T

T

1

•2•3•

2

1+2

•

Descriptive label

électronique

Ref :

UDE . . . . .

Freq : .... .. ....MHz

Serie : .../... .

Date : .. / ..

ON

•

OFF

1 2 3

GATE

7 8 9

123

34

12

3+4

1+2

34

43

3+4

4
3

IP65

4

5 6

label

kits

Battery pack

UDB2

2nd package

Battery pack charger

(for charging the UDB2 battery pack)

UBCU

(1)

110-230VAC/12VDC
with european and
english plugs

3rd package

Descriptive label

Receiver

UDRE

Ref :

UDR . . . . . - . . .

Freq : .... .. ....MHz

Serie : .../... . Alim : .....V..

électronique

Date : .. / ..

IP65

4 colored directional

arrows

Antenna

UDEE / UDRE - 332170A revision02 - 7 -FrEnDePRELIMINARY

F 38330 Montbonnot

Code : . . . .

common wiring

accessory

Technical manual

Technical manual
only for additional

options

2.3- Product identification

(according to sales reference)

2.3.1- Transmitter UDEE

UDEE22222

2.3.2- Receiver UDRE

Programming of button - relay correspondence :

Number of relays controlled by BPDV (double speed
pushbutton)

= 3 relays

1

= 4 relays

2

= special (equipment definition covered by a customization

x

data sheet)

UDR

ECB

Programming of transmitter button interlocking :

= no interlocking

0

= interlocking button n°1-n°2, n°-n°4, n°5-n°6

1

with output relays set to OFF

= interlocking button n°1-n°2, n°-n°4, n°5-n°6

2

with priority on left button

= interlocking button n°1-n°2, n°-n°4, n°5-n°6

3

with priority on right button

= special (equipment definition covered by a

x

customization data sheet)

0

-

01

- 8 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARY

Reference Description

UBCU

Charger for battery pack, 110-230VAC/12VDC with european and english plugs

UDB2

(1)

Transmi tter plug-in ba tter y pack

UDC1

Wall br acket f or stowing and batt e ry pack chargi ng when id le

UDWE2 2 X

(1)

Programmed electronic key (electronic key number to be supplied)

UDP1

Bel t fastenin g cli p

UWE 102

Removable shoulder strap

UWE 303

Protective case for transmitter 10+2 button version

UWE 202

(2)

Kit of 6 colored labels "movements" for double speed pushbuttons (2 steps)

UWE 205

Kit of 48 white blank labels for cutomized marking

UWE 207

(2)

Kit of 90 white/black labels "movements, special functions and customizati on" for
switches and pushbuttons

Reference Description

VUB984

BNC straight antenna, 1/2 wave in 911-918MHz

VUB105

2m extension for antenna + non insulated bracket BNC

VUB125

5m extension for antenna + non insulated bracket BNC

VUB131

10m extension for antenna + non insul at e d bracket BNC

UWE 001

2 ways dire cti onal colored ar rows for trav el ling crane

UWE 002

(1)

4 ways dire cti onal colored ar rows for trav el ling crane

UDWR38

Fastening Kit for receivers by magnetic contacts

UDWR12

(1)

Common wiring accessory

UDWR13

24-pin plug-in connector + 2m cable

UDWR14

16-pin plug-in connector + 2m cable

UDWR23

UDWR13 cabling realization in UDRE receiver

UDWR24

UDWR14 cabling realization in UDRE receiver

UDWR32

Serial li nk boa rd (kit UDW R36 sof twar e + cabl e to be ordered separately)

UDWR36

PC "DialogUD" Software (CD-ROM+ computer PC/ receiver UDRE cable)

2.3.3- Accessories

For UDEE transmitter

For UDRE receiver

(1)= 1 accessory supplied with product
(2)= Label kits supplied systematically with transmitter

UDEE / UDRE - 332170A revision02 - 9 -FrEnDePRELIMINARY

2.4- Delivery configuration

• Radio channel number :

- Programmed with radio channel number 01 (911,800MHz)

• Duration of the temporization for the "Dead Man" function (automatic shutdown of
remote control in case of prolonged non-use) :

- Programmed for 4 mn

• Button / relay configuration and button interlocking:

- According to product definition with order (receiver reference) or special (equipment
definition covered by a customization data sheet).

• Locking of the UDEE transmitter electronic key :
(access to UDEE transmitter programming)

- The transmitter is supplied with an "unlocked" electronic key, programmings : Radio channel
and "Dead man" function duration can be directly modified by a trained operator (see
programming procedures on chapter «transmitter configuration»).

- 10 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARY

2.5- Installation recommendations

Experience shows that the functional efficiency of the system basically depends on the quality of
the installation :

- Implementation of elements,

- Marking of the controlled equipment,

- Wiring quality of UDRE receiver,

- Interference suppression,

- Electrical power supply protection,

- Minimum and maximum current of relay outputs,

- Choice of operating frequency.

2.5.1- Implementation of elements

))

)

))

Receiver position

The remote control receiver UDRE should be mounted as close as possible to the control
cabinet, vertical with respect to the machine structure. The receiver should be sheltered from
shocks and weather.

The antenna should be as far as possible from the class 3 cables and power components
(power supply, motor, variable speed drive, etc.) while remaining within an area favorable to
radio reception :

z The antenna should be located at a height, above the operator using the transmitter UDEE.

z The antenna must be directed toward the transmitter working areas (downward with a hoist).
z The antenna orientation is indicated in the figure below :

Element dimensions are available for consultation in Appendix C

No metal object which could create a screen should be located between the operator and
the antenna.

Good

UDRE

Metal

UDEE / UDRE - 332170A revision02 - 11 -FrEnDePRELIMINARY

Good

Metal

Good

Metal

Metal

Wrong

2.5.2- Marking of the controlled equipment,

490 mm

180
mm

If there are several equipment fitted with similar radio remote control systems working in the
same neighbourhood (e.g. in a plant), each transmitter shall carry a clear indication which
tells the equipment driver which equipment is controlled by the transmitter in question.

In this respect, signalling arrows are available as an accessory.
Place the different arrows on the equipment to be controlled so that each arrow colour
corresponds to that on the associated transmitter control button.

The direction of movement of control buttons shall whenever possible be consistent with
equipment motion. Symbols shall be fixed in such positions that there is a clear and unambiguous
relationship between the action on buttons in the control station and the corresponding direction
of motion.

The arrows are available in the following versions:

Reference :

UWE001

160
mm

Reference :

2 ways directional self-adhesive
color arrows

400 mm

brown green brown green blue yellow

UWE002

4 ways directional self-adhesive
color arrows
(independent arrows)

2.5.3- Wiring

WARNING

To avoid any risks of electrocution, do not open the receiver case
when powered.

Important :

Do not place cables of different classes side by side.

A minimum space (20 cm) should be observed between the different classes :

- Class 1 : Radio, antenna cable (case of an antenna extension).

- Class 2 : Mains for power supply of various units.

- Class 3 : Power control for motors, variable speed drive, etc...

Ideally, each cable class should be run through a cable path specific to the class. If only one
cable path is available, cables of different classes should be separated as much as possible.

Wiring the receiver UDRE

If flexible stranded wire is used, crimped terminations should be used to avoid false contacts
and short circuits.

To open the connection terminal strips:

- Vertically push the screwdriver (flat tip screwdriver of 1.5 to
3 mm width) on the lever,

- Exercise a moderated pressure up to opening the terminal

- Insert the wire,

- Remove the screwdriver.

- 12 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARY

2223 21 20

UDRECB00 - **1

115/230 VAC

115VAC

230VAC

N

Caution: The electrical connections should be made such that when the main switch

is off, the UDEE/UDRE remote control receiver is also deactivated.

A

B

C

RK

RS1

RS2

F1

Advised way for power supply cable

F2

Power supply terminals strips

UDR receiver reference :

For the wiring and to determine the correspondence between the action on a function button
and the relay controlled, refer to the configuration table supplied with the receiver (label on
housing cover) and appendix A.

UDEE / UDRE - 332170A revision02 - 13 -FrEnDePRELIMINARY

See wiring example in appendix D

2.5.4- Interference suppression

In the event of inductive loads on the relay outputs (contactor coils, solenoid valves or electro­brakes), interference suppression devices such as capacitors, RC circuits, diodes, etc. must
be placed directly at the terminals of the controlled components using the shortest possible
connections.

2.5.5- Electrical power supply protection

Protection against overcurrents (EN60204-1 § 7.2) resulting from overvoltages.
A fuse or other protection device should be provided in the power supply circuit of the receiver
(see wiring diagram for standard assemblies, item F in appendix D). The assigned current is
defined in the table in § «UDRE receiver technical characteristics».

2.5.6- Minimum and maximum current of relay outputs

Be sure not to exceed the minimum and maximum characteristics specified in § «UDRE
receiver technical characteristics» by installing, if necessary, an additional load or intermediate
relays (auxiliary contacts in electrical cabinet for power control, for example).

2.5.7- Auxiliary control

Measures should be taken to ensure, that when the radio control is not in service, another
control system can be used to ensure the safety of the operator and the manipulated load.

2.5.8- Choice of operating radio frequency

The 64 radio channels in 911-918MHz of the UDEE/UDRE provide a broad range of choices
among the available frequencies. To ensure good operating quality, it is important that the
radio channel used be free (as well as the preceding and the following one) throughout the
area in which the machine will be controlled.

If several radio remote controls are operating on the same site, frequencies spaced by at least
two channels (for example: 5, 7, 9 …) should be used and, if necessary, a frequency plan
should be drawn up, specifying the various machines controlled and their working frequency.

- 14 - UDEE / UDRE - 332170A revision02Fr En De PRELIMINARY

2.6- UDEE transmitter function button labels

The various button functions are identified by means of adhesive labels placed in the recesses
provided in the transmitter unit envelope at each button location.

The labels are supplied in the form of sheets with the various labels you will need for your application.
Simply choose the labels corresponding to your configuration.

2 label kits are systematically supplied with UDEE transmitter: UWE202 and UWE207.

Reference :

UWE202

Kit of 6 colored labels, «movements»,
for double speed pushbuttons (2 steps)

brownwhiteblack green blue yellow

Reference :

Reference :

UWE205

Kit of 48 white blank labels, «customization» + 48 transparent protecting labels.

UWE207

Kit of 90 white/black labels, «movements, special functions and customization» for switches and
pushbuttons (with 16 labels for personalized marking with indelible felt-tip)

D

O

W

N

S
O
U
T
H

S
U
D

N
O

H

N
O

U
P

R
T

R
D

W

E
S
T

O
U
E
S
T

F

R
E

O

V

R

E

W

R

A
R

S

D

E

E
A
S
T

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S

R

G
H
T

S

I

H
U
N
T

+

-

R

R

P

P

M

M

L
E
F
T

1•12

•

12

ON

OFF

•

1 2 3

GATE

4

5 6

7 8 9

34

123

12

1+2

3+4

T

1

2

1+2

•

•2•3•

34

43

3+4

4
3

UDEE / UDRE - 332170A revision02 - 15 -FrEnDePRELIMINARY