Jay electronique RS Series, RSEP4A Series, RSEP4B Series, RSEP40 Series, RSCP Series Installation And User Manual
...
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RS Series
Wireless enabling handle
Installation and User Manual
- TRANSLATED IN ENGLISH FROM ORIGINAL FRENCH VERSION -
RSRB
RSCP
RSEP
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TABLE OF CONTENTS
1 Safety rules and general safety guidelines ...................................... 5
2 Product identification data ................................................................ 5
3 Theory of operation ............................................................................ 6
4 Check of functions, initial start-up ................................................... 7
4.1 « Ex-FACTORY » parameters ...................................................................................................... 7
4.2 Setting the wireless enabling handle into service ..................................................................... 7
4.3 Setting the charger into service .................................................................................................. 8
4.4 Warning regarding the battery of the enabling handle .............................................................. 9
4.5 Setting up the product ............................................................................................................... 10
4.6 Testing the unit........................................................................................................................... 11
5 Setting the product into service ..................................................... 12
5.1 Electrical power supply, installation and wiring ...................................................................... 12
5.1.1 Receiver .................................................................................................................................................................. 12
5.1.2 Charger.................................................................................................................................................................... 12
5.2 Receiver antenna ........................................................................................................................ 12
5.3 Intervention mode and operation of enabling handle .............................................................. 13
5.3.1 Conditions for intervention in «monitoring - diagnostic» mode ................................................................................ 13
5.3.2 Conditions for intervention in « manual control » mode ........................................................................................... 14
5.3.3 Summary of conditions for intervention on machine. ............................................................................................... 14
5.3.4 Configuration of enabling handle operating mode ................................................................................................... 15
5.3.5 Receiver : selecting the program ............................................................................................................................. 15
5.3.6 Adjusting the machine area access time. ................................................................................................................ 16
5.4 Receiver : operation and wiring ................................................................................................ 17
5.4.1 Operation and wiring of function outputs ................................................................................................................. 17
5.4.2 Operation and wiring of safety relays K1-K2. ........................................................................................................... 18
5.4.3 Monitoring of main contactor : operation and wiring ................................................................................................ 19
5.4.4 Reset button : wiring and management ................................................................................................................... 19
5.4.5 Wiring of a wired safety shutdown device. ............................................................................................................... 20
5.4.6 Wiring of a machine area access authorisation request function. ............................................................................ 20
5.4.7 Wiring of an equipment with area access protection ............................................................................................... 21
5.4.8 Wiring of an equipment without area access protection .......................................................................................... 22
5.4.9 Wiring of “handle on charger” detection function ..................................................................................................... 22
5.4.10 Wiring of indicator light column on receiver ............................................................................................................. 23
5.4.11 Wiring of receiver power supplies ............................................................................................................................ 24
5.5 Charger : wiring and management. ........................................................................................... 25
5.5.1 Association of charger and wireless enabling handle .............................................................................................. 25
5.5.2 Wiring of charger power supply ............................................................................................................................... 25
5.5.3 Taking the wireless enabling handle off its charger ................................................................................................. 25
5.5.4 Setting the wireless enabling handle on its charger ................................................................................................. 25
5.6 Language selection .................................................................................................................... 26
5.7 Radio working frequency ........................................................................................................... 27
5.7.1 Selection of radio working frequency. ...................................................................................................................... 27
5.7.2 List of channels and radio frequencies (in accordance with enabling handle model) .............................................. 27
5.7.3 Reading the working frequency. .............................................................................................................................. 28
5.7.4 Changing the working frequency ............................................................................................................................. 28
5.8 Radio transmit power ................................................................................................................. 29
5.8.1 Transmit power selection ......................................................................................................................................... 29
(1) = The average range will depend on the product environment (presence of metal obstacles, …) ...................................... 29
5.8.2 Reading/changing the transmit power ..................................................................................................................... 29
5.9 Identity code ............................................................................................................................... 30
5.9.1 Identity code selection ............................................................................................................................................. 30
5.9.2 Reading the identity code, software version and SIM card serial number ............................................................... 30
5.9.3 Changing the identity code ...................................................................................................................................... 30
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5.10 Handle locking function ......................................................................................................... 31
5.10.1 Locking the handle .................................................................................................................................................. 31
5.10.2 Activating/deactivating the locking function ............................................................................................................. 31
5.11 Receiver wiring examples ...................................................................................................... 32
5.11.1 Wiring diagram for configuration without access control .......................................................................................... 32
5.11.2 Wiring diagram for configuration with access control by gate .................................................................................. 32
5.11.3 Wiring diagram for configuration with access control by safety light barrier............................................................. 33
6 Diagnostic ......................................................................................... 34
6.1 Faults communicated by wireless enabling handle ................................................................. 34
6.2 Faults communicated by receiver ............................................................................................. 35
6.2.1 V3 and V4 LED status ............................................................................................................................................. 36
7 Servicing ........................................................................................... 37
7.1 Servicing the wireless enabling handle .................................................................................... 37
7.2 Servicing the charger ................................................................................................................. 37
8 Maintenance ...................................................................................... 37
8.1 Setting a backup handle into service ........................................................................................ 37
8.2 Replacing a receiver. ................................................................................................................. 37
8.3 Replacing a charger. .................................................................................................................. 37
9 Warranty ............................................................................................ 38
10 Appendices .................................................................................... 39
10.1 Dimensions of components (mm) ......................................................................................... 39
10.2 Technical characteristics ....................................................................................................... 40
10.2.1 Wireless enabling handle RSEP .............................................................................................................................. 40
10.2.2 Charger RSCP ......................................................................................................................................................... 40
10.2.3 Receiver RSRB ....................................................................................................................................................... 41
10.3 Indicator lights and assignment of receiver outputs ........................................................... 42
10.4 «IR start-up» option ................................................................................................................ 43
10.4.1 Positioning the IR module UDF ............................................................................................................................... 43
10.4.2 Connecting the UDF module to the receiver ............................................................................................................ 43
11 Procedures ..................................................................................... 44
11.1 Accessing a machine area in « monitoring - diagnostic » mode ......................................... 44
11.2 Accessing a machine area in « manual » mode ................................................................... 45
12 Environmental data ....................................................................... 46
13 Residual risks ................................................................................ 46
14 Foreseeable misuse ...................................................................... 46
15 Contraindications .......................................................................... 46
16 Waste recycling and management ............................................... 46
17 Manufacturer information ............................................................. 46
18 CE Declarations of conformity ..................................................... 47
18.1 RSEP40-x / RSCP-x / RSRBx4xx-x and RSEP41-x / RSCP-x / RSRBx4xx-x ........................ 47
18.2 RSEP4A-x / RSCP-x / RSRBx4xx-x and RSEP4B-x / RSCP-x / RSRBx4xx-x ....................... 48
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Reference serial model submitted to approval: April 2014
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1 Safety rules and general safety guidelines
Under the terms of the European Machinery Directives, the wireless enabling handle is understood as a control
unit and as a safety component used to stop a system. All applicable safety rules must be observed when
installing and using the wireless enabling handle.
The instructions given in this manual must be observed to ensure safe use of the wireless enabling handle.
The unit must only be used by appropriately trained operators qualified to use the product.
The operator must have uninterrupted visibility of the manoeuvre which he is controlling with the enabling handle.
The wireless enabling handle should never be left unattended in any random location.
The location of the charger RSCP must be clear of any obstructions that prevent the reload of the wireless
enabling handle. The load will be carried out inside, in a dry place (protection against moisture IP 20).
If several wireless enabling handles are used on the same site, they should be configured with different radio
frequencies spaced by at least two channels (for example, channels 5, 7, 9 ...) or by five channels when several
systems are being used within a radius of 10 meters.
In the event of a malfunction, immediately stop the installation by fully pressing and releasing the trigger on the
enabling handle.
The enabling handle is designed to meet the requirements of Machinery Directive 2006-42 on the basis of the
following standards:
• EN ISO 13849-1 (2008) for the performance level e (Category 4)
• EN 61508-1-7 (2001) for SIL 3
The enabling handle is equipped with a system detecting it on its charger which inhibits operation of the equipment
if the handle is not placed on its charger after it has been used.
2 Product identification data
The "RADIOSAFE wireless enabling handle" comprises :
The wireless enabling handle : RSEP4B-* (trigger with 2
positions) or ref RSEP41-* (trigger with 3 positions) supplied
with :
o A battery
o A handle configuration software
o The installation and user manual (CD)
A charger, ref. : RSCP-*
A radio receiver, ref. : RSRB*400-* supplied with :
o A SIM card
o A ¼ wave antenna, ref. : VUB084
o A BNC elbow connector, ref. : VUB060
o A 50 cm antenna extender, ref. : VUB170
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3 Theory of operation
The receiver (R) is integrated in the machine control unit.
The wireless enabling handle (P) transmits, by radiowave, the trigger operating request (G) and possible commands
generated using the buttons (B).
The receiver (R) enables (or not) operation (F) of the machine (M) and transfers the commands (O) assigned to the
buttons.
The receiver (R) stops operation of the machine in the following cases :
Case 1 - Trigger (G) released or clenched (in the case of the 3-position trigger) on wireless enabling handle (P) during
use ;
During use, the wireless enabling handle transmits a stop command as soon as the user releases or
clenches the trigger.
Safety shutdown following stop request or operator incident.
Case 2 - Radio link (L) interrupted during use ;
During use, the wireless enabling handle operates with a continuous radio link with the receiver. If the link is
interrupted more than 300ms, the receiver automatically stops the system.
Safety shutdown prior to loss of control of the stop function.
Case 3 - Procedure for picking up or setting down wireless enabling handle on charger not observed (C) ;
The wireless enabling handle has been removed from its charger and the trigger has not been activated within
the required period of time.
Safety shutdown subsequent to incorrect use of wireless enabling handle.
Case 4 - A secure access area (Z) has been opened without a prior access request;
The access to the area has been opened without prior request by the user, or following a defined time delay for
opening of the secure area access.
Safety shutdown following detection of intrusion into a secure area.
Case 5 - A wired emergency stop system (A), if used, has been opened ;
The wired emergency stop system(s), connected to the receiver, has been opened.
Safety shutdown of machine subsequent to activation of wired emergency stop system(s).
Case 6 - Detection of a fault (see section : « Faults communicated by receiver »)
> See « Procedures » in section 11.
L
P
C
G
Machine
Z
A
M
R
A : Wired emergency stop
system
B : Control button
C : Charger
F : Operation enabled
G : Trigger
L : Radio link
M : Machine controlled
O : Command
P : Wireless enabling handle
R : Receiver
Z : Protected access area
F
O
B
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4 Check of functions, initial start-up
This section is aimed at familiarising you with the product.
Detailed procedures are given to allow you to simulate operation of the equipment in its « ex-factory »
configuration.
4.1 « Ex-FACTORY » parameters
Operating mode .................................... : 4 control buttons
Radio channel number ......................... : 64 (434,675MHz)
Transmit power level ............................. : Set to maximum for all handle models
Handle configuration lock ................... : « deactivated »
Time delay (1) ........................................ : “A” selectors set to « 5 » (10 seconds)
Receiver application program ............. : “B” selector set to « 0 » (no area access management)
(1) Time delay for « secure area access inhibit » and « trigger activation » on enabling handle pick-up
4.2 Setting the wireless enabling handle into service
• Step 1 Open the enabling handle
• Step 2 Insert the SIM card supplied with the receiver or separately (pay attention to insertion direction)
• Step 3 Connect the battery
• Step 4 Close the handle using a Pozidriv No.1 screwdriver (2), by screwing in, without blocking, the central
screw, followed by the two top screws and the bottom screw. Finish up by blocking the 4 screws.
(2) Do not use an electric screwdriver without torque control.
• Notes
The SIM card contains the complete configuration for the handle.
The basic functions of the wireless enabling handle can be configured directly using the buttons on the front panel. The basic functions
are :
- Read information on handle (identity code, SIM card serial number, software version, number of current configuration file)
- Change screen display language
- Change frequency channel
- Change power level
- Lock handle configuration
To modify the basic parameters, refer to section 5.
Protective
foam
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4.3 Setting the charger into service
• Step 1 Connect a 24VDC (+/- 5 %) stabilised power supply to the – (ground) and + (+24Vdc) terminals.
• Step 2 Supply the charger
The red indicator light V2 should come on.
• Step 3 Pair the handle with its charger by placing it in front of its charger and pressing the association button
at the rear of the charger.
The green indicator light V1 (handle present) on the charger should come on.
• Step 4 Release the pairing button
The green indicator light V1 should stay on. The handle is now paired with the charger.
• Notes
When the handle is located at a distance greater than 30cm from the charger, the green indicator light
V1 goes off. It comes back on when the handle is brought nearer to the charger.
The 2 outputs, S1 and S2, are active when the handle is present on the charger.
The handle is charged contact-free (inductive charge). The charger is equipped with a « handle
presence » detection function. This detection function inhibits the enabling handle and keeps the
receiver safety relays active.
The "handle on charger" condition is monitored by an infrared link.
24 VDC power supply
S1
S2
Pairing button:
This button ensures
pairing of the handle with
the charger. The charger
will learn the Identity code
of the handle.
V2
V1
Button used to pair
handle with charger.
« Handle on
charger »
outputs
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4.4 Warning regarding the battery of the enabling handle
There is a risk of explosion if battery is replaced by a battery of an incorrect type. Only the battery intended
for the enabling handle and supplied by JAY Electronique is suitable
Only the charger ref. :RSCP from JAY Electronique is suitable for recharging the battery of the enabling
handle.
Do not expose the battery to temperature above 50°C (122°F).
Do not open or attempt to modify the battery.
Failure to follow instructions may cause fi re or explosion.
Please respect the dispose of used batteries as directed.
The load must be performed in a dry (protection against moisture IP 20), sheltered and protected place.
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4.5 Setting up the product
Test wiring: does not take account of your application :
• Step 1 Prepare a 24VDC (+/- 5 %) stabilised power supply, 500 mA min.
Prepare a pushbutton, for the reset function.
• Step 2 Wire the receiver as follows :
- Shunt the terminal pairs [S11-S12], [S13-S14], [S21-S22], [S24-S23] and [Y1-Y2]
- Connect the terminals S31, S32, S33 and S34 to the charger
- Install a reset button between terminal S42 and the +24Vdc of the power supply
- Connect the +24VDC of the stabilised power supply to terminals A1+, A3 and A4
- Connect the power supply ground to the two A2- terminals
• Step 3 Supply the receiver
Indicator light V1 of the receiver comes on steady and indicator light V2 of the receiver flashes
regularly.
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4.6 Testing the unit
• Step 1 Place the handle on the charger.
The green indicator light on the charger comes on. If not, check that the handle is paired with the
charger. Refer to the section « Setting the charger into service ».
• Step 2 Press the reset button to engage the output relays of the receiver, K1-K2
The 2 indicator lights K1 and K2 should come on and indicator light V2 of the receiver should go
off.
• Step 3 Pick up the enabling handle and place the trigger in the « active » position within 10 seconds.
The antenna symbol should appear on the display screen.
Notes : 1 - Safety relays K1 and K2 deenergise when the trigger is released or clenched (in the case of 3-
position trigger).
2 - Safety relays K1 and K2 energise again when the trigger is reactivated after it has gone through
the « released » position (1)
3 – The safety relays remain active when the trigger is released within 30 cm of the charger.
(1) Wait 3 or 4 seconds before you reactivate the trigger to allow the receiver to correctly reinitialise.
Button B4
Button B2
Button B3
Button B1
Display
(1) released
(2) activated
(3) clenched
3-position trigger
(1) released
(2) activated
2-position trigger
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5 Setting the product into service
Experience has shown that functional reliability basically depends on :
- the quality of the electrical power supply and the associated protection circuits ;
- the characteristics of the components connected to the receiver.
- the position of the reception antenna.
- the configuration and wiring of the various components
5.1 Electrical power supply, installation and wiring
Final wiring in the receiver cabinet and of the charger must only be performed with the power shut down.
5.1.1 Receiver
Recommendations :
- The product should be installed near the intervention area.
- The receiver should be installed in a housing.
- A wire-type emergency stop should be wired on the front panel of the housing ; this emergency stop can be
used when the handle is set on its charger.
- Provide a position for a reset button, required to reset the receiver module when setting into service, following
a fault, or following a safety shutdown.
- On the top of the housing, secure a 3-color (green, orange, red) indicator light column to indicate the operating
status of the wireless enabling handle.
- Near the indicator light column, fasten an information sign indicating the meaning of the various states of the
indicator lights (example given on last page of this manual).
- The receiver must be supplied with 24 VDC +/- 15% across terminals [A1+ and A2-].
- Provide a protection system implementing a 1 amp delayed fuse in series on input A1 (24V DC) of the
receiver.
- Familiarise yourself with the other characteristics in the section entitled « Technical characteristics »
5.1.2 Charger
- The charger must be supplied with 24VDC +/- 5%. (Jay charger, ref. : RSCU)
- Electrical protection : 0.5 A delayed fuse.
5.2 Receiver antenna
The receiver is supplied with an antenna, a 50 cm antenna extension and a BNC-BNC elbow connector.
If a metal housing is used, the receiver antenna should be mounted on the top of the housing.
If a plastic housing is used, the antenna can be connected directly on the receiver using the BNC elbow
connector supplied with the receiver.
If poor radiowave propagation is observed, for example, intervention in a closed enclosure, the receiver
antenna should be mounted inside the enclosure.
NOK
NOK
OK
OK
OK
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5.3 Intervention mode and operation of enabling handle
The intervention mode and operation of the product depend on the needs of the application.
Intervention mode
- The wireless enabling handle can be used on machines in the following modes :
o « Monitoring - Diagnostic»
o « Manual control ».
The detailed intervention conditions are given in the next section.
The wireless enabling handle can be configured to manage access to a machine area. For this purpose, the
« 4 control buttons » mode is used.
The principle of the machine area access function is detailed below :
- Application programs 8 and 9 of the receiver are dedicated to this purpose (chosen using the 2 “B”
selectors)
- The access gate or safety light barrier is controlled by the receiver using 2 inputs.
- The user makes a request for authorisation to access the machine area using one of the two buttons (B1
or B2) on the wireless enabling handle.
- This request initiates a time delay (1) inhibiting the two gate contacts or the safety output of a safety light
barrier.
- While the gate is opened or while crossing the safety light barrier, the receiver safety relays remain
active.
- Once the gate has been closed or the safety light barrier has been crossed, the inhibit condition is
stopped to prevent entry of any other person.
(1) configurable by 2 « A » selectors on receiver.
Handle operating mode
- The wireless enabling handle can be used in the following 2 operating modes :
o « 4 control buttons »
o « function selection ».
This will depend on the number of commands to be generated. For an application requiring more than 4
commands to be generated, the handle will need to be configured in « function selection » mode using the
« Dialog RSP » PC software supplied with the handle.
5.3.1 Conditions for intervention in «monitoring - diagnostic» mode
Safety condition in this intervention mode :
This intervention mode must satisfy the requirements of standard NF EN12100-2 §5.5 «Additional preventive
measures».
In this intervention mode, the product provides a wireless individual protection system for qualified personnel
intervening for equipment monitoring or diagnostic purposes, whether in downgraded operation or not.
The regulations prohibit direct intervention on the equipment.
The « monitoring - diagnostic» intervention mode is only possible provided the enabling handle is configured for
« 4 control buttons » operation (ex-factory configuration)
The « monitoring - diagnostic» intervention mode is only acceptable provided:
o The risk assessment shows that injury to the intervening technician can be avoided in the event
of an immediate danger.
o The risk assessment shows that the time required to stop the equipment by releasing or
clenching the trigger is sufficiently short to prevent placing the intervening technician in danger.
o An emergency shutdown of the equipment by clenching or release of the enabling handle trigger
does not produce any additional dangerous condition.
o The operator can keep the enabling handle in his hand without releasing the trigger throughout
the time of the intervention.
In the « monitoring - diagnostic » mode, the receiver can manage (or not) access to the machine area.
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5.3.2 Conditions for intervention in « manual control » mode
Safety condition in this intervention mode
This mode satisfies the requirements of standard NF EN12100-2 §4.11.8 « Guidelines relative to manual control ».
This mode is possible insofar as control of the movement using the control buttons associated to action on the handle
trigger is sufficient to stop the equipment if necessary.
The « manual » intervention mode is only acceptable provided:
- The risk assessment shows that injury to the intervening technician can be avoided in the event of an
immediate danger.
- The risk assessment shows that the time required to stop the equipment by releasing or clenching the trigger
is sufficiently short to prevent placing the intervening technician in danger.
- An emergency shutdown of the equipment by clenching or release of the enabling handle trigger does not
produce any additional dangerous condition.
Conditions for use of product in « manual control » intervention mode
- The equipment must be stopped from the supervision station or by opening an access gate.
- The enabling handle must be removed from its charger. The « handle withdrawn » information is accessible
on output 17 of the receiver (active at the high state).
- To ensure the « manual controls » on the equipment, the operator must actuate the trigger to the active
position, and use the four control buttons to generate a command.
- So long as the handle is not set down on it charger (operator has not withdrawn from intervention area), the
equipment will not be able to operate again in automatic mode.
- The « manual control » intervention mode is possible in « 4 control buttons » mode and in « function
selection » mode.
- The « manual control » intervention mode does not allow the receiver to manage access to a machine area.
5.3.3 Summary of conditions for intervention on machine.
The conditions for intervention on a machine using the enabling handle can be summarised as follows :
Case 1 : Application without management of machine area access by receiver
Case 2 : Application with management of machine area access by receiver
(1) With a machine in operation, the regulations prohibit acting on the machine in the « monitoring - diagnostic » mode.
« manual control »
intervention mode
« 4 control buttons »
operating mode
« Function selection »
operating mode
« Diagnostic- monitoring »
intervention mode
(1)
« 4 control buttons »
operating mode
(control buttons not used – only
trigger is used)
« Diagnostic- monitoring »
intervention mode
(1)
« 4 control buttons »
operating mode
(Button(s) used .)
« manual control »
intervention mode
« 4 control buttons »
operating mode
« Function selection »
operating mode
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5.3.4 Configuration of enabling handle operating mode
The wireless enabling handle operating mode can be configured using the Dialog RSP PC software supplied with the
handle.
This software is used to :
- Configure the handle in « 4 control buttons » or « function selection » operating mode.
- Modify the content of the screen display on the handle by loading or creating new pictograms.
- Save or re-load a new handle configuration in the SIM card of the handle.
- Re-load an old configuration.
5.3.5 Receiver : selecting the program
The receiver has 10 programs which can be selected using the two « B » selectors.
Access to the configuration selectors is obtained by removing the front panel of the receiver.
Important : the 2 « B » selectors must be set to the same position to validate the selected program.
Position of
« B »
selectors
Reset mode, following a wired
emergency shutdown or
opening of a gate
Reset mode, following
release or clenching of the
handle trigger
Dangerous
area access
control
Remarks
0
Control console
Trigger
NO
1
Control console
Control console
NO
2
Automatic
Trigger
NO
3
Automatic
Control console
NO
4
Not used
5
Not used
6
Not used
7
Not used
8
Control console
Trigger
YES
The receiver module controls access to the
dangerous area using the handle.
9
Control console
Control console
YES
The receiver module controls access to the
dangerous area using the handle.
Note : The « manual control » intervention mode cannot be used for programs 8 and 9.
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