33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL. jarvis.products.corp@snet.net
TEL. 860--347--7271 FAX. 860--347--6978
WWW
.jarvisproducts.com
Model VC
noticetoemployer
and safety director
page 2 of 12
Keep hands clear
NOTICE TO EMPLOYER AND SAFETY DIRECTOR
AVOID INJURY
1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove any
malfunctioning tool.
2. Ensure that all employees who use this tool are trained in the proper use of this tool and are aware of
the dangers that may arise if they do not follow the procedures outlined in this brochure.
3. Ensure that all employees who use this tool wear a steel mesh glove at all times. Do not rely on the
steel mesh glove for safety; employees who use this tool must be instructed to keep their free hand(s)
away from the cutting edge and the cutting path of the tool.
4. Enclosed are four (4) copies of “NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP
PERSONNEL.” Post one copy on the employees’ bulletin board; give one copy to the operator(s);
give one copy to the maintenance foreman; and give one copy to the sub-contract / internal cleanup
foreman. Additional copies will be provided upon request.
5. The tool is designed and intended to be powerful. This fact should be obvious to your employees, but
you must emphasize it to them.
6. Never make modifications or alterations to the tool. Replace any missing or illegible labels.
7. Ensure that proper procedures are established (in accordance with OSHA’s lockout/tagout procedures
29 CFR 1910.147) to prevent accidental startup or release of stored energy.
8. Hand/Wrist/Arm injury and other Cumulative Trauma Disorders may result from repetitive work,
motion or vibration. You must make your employees aware of hazards, symptoms of injury and appropriate prevention. See OSHA’s “Ergonomics Program Management Guidelines for Meatpacking
Plants.”
9. Follow our installation and maintenance instructions for proper installation and care of the tool.
10. Avoid injury. Do not permit the tool to be misused.
11. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety
sheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided upon
request.
JARVIS
6222009::.
®
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-- 4926
UNITED STATES OF AMERICA E--MAIL. jarvis.products.corp@snet.net
notice to operators, maintenance
and cleanup personnel
page 3 of 12
Model VC
Keep hands clear
NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL
REMOVE ANY MALFUNCTIONING TOOL FROM SERVICE
REPORT ANY PROBLEMS TO YOUR SUPERVISOR
1. Disconnect the air supply in accordance with OSHA’s lockout/tagout procedures (29 CFR 1910.147)
before changing the blade.
2. Disconnect the air supply in accordance with OSHA’s lockout/tagout procedures (29 CFR 1910.147)
before performing any repairs or maintenance.
3. Disconnect the air supply -- or have the air supply disconnected -- in accordance with OSHA’s lockout/
tagout procedures (29 CFR 1910.147) before performing any cleanup.
4. Disconnect the air hose when the tool is not in use.
5. Never put fingers, hands or other parts of the body on the cutting edge of the blade or in the cutting path
of the tool.
6. Always wear a steel mesh glove on the hand that is not
gloves when handling the blade.
7. Test the tool prior to use or daily. Pull the trigger and the t ool should
tool should stop. If the tool malfunctions, remove it from service and report or repair it immediately.
8. Never depress the trigger unless you want to use the tool.
9. Never make modifications or alterations to the tool. Report or replace any missing or illegible labels.
operating the tool. Always wear steel mesh
start; release the trigger and the
JARVIS
6222009::.
®
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-- 4926
UNITED STATES OF AMERICA E--MAIL. jarvis.products.corp@snet.net
1 Attach the 8 ft. vacuum hose (1323010) to connector
(item 5).
2 Attach the 8 ft. water tube (1323019) to connector
assembly (item 13).
3 Attach the air hose (1323011) to quick connect cou-
pling (item 31).
4 Attach trigger control hose (1323015) to tube con-
nector (item 10).
5 Each day, before you begin operation, go through
the following checklist:
5.1 Make sure that the Model VC moves freely on
its balancer.
5.2 Make sure that you are wearing a steel mesh
safety glove on the hand that will not be operating the Model VC.
6.2 With the vacuum activated, insert the pilot pin
(item 1) into the anus of the bird. The entire anus
ring should be enclosed by the blade, and the
skin of the bird should be sucked up around the
entire cutting edge of the blade. Refer to Figure
2.
Anus
Blade
Pilot pin
Rosebud
gland
Tail
Oil gland
Anus ring
Backbone
Figure 2
6.3 While vacuum is holding the skin upward, pull
the trigger back fully and allow the blade to rotate. Move the blade gently forward into the bird
about 1/2 to 3/4 of the length of the blade. Do
not apply pressure on the bird until the blade is
rotating. Refer to Figures 3 and 4.
Proper Method
Skin is pulled up by
vacuum against the
cutting edge of the blade.
6 Making the cut:
6.1 Pull the trigger until it touches the round trigger
on the motor. This activates the vacuum at the
blade. Refer to Figure 1.
Round motor
trigger
Trigger in
rest position
JARVIS
6222009::.
Figure 1
Trigger in
activated
position
®
Rosebud gland
is inside of the
blade.
Improper Method
Rosebud gland
is outside of the
blade.
Figure 3
Skin is depressed
before the blade is
activated.
Figure 4
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-- 4926
UNITED STATES OF AMERICA E--MAIL. jarvis.products.corp@snet.net
operation instructions
and blade/pilot pin information
page 9 of 12
6.4 A gentle motion with a downward pressure will
cut the bird properly. Forcing the blade will
leave all or part of the rosebud in the bird.
not
force the blade or stab the bird with the
blade. Do not
pressing it. The blade will turn only a few revolutions and will shut off automatically (it will
not cut the intestines). The vacuum will remain
sucking as long as the trigger is held in the fully
depressed position.
6.5 The blade must always be angled toward the
center of the bird. If the blade is directed toward
either side, it will leave solid muscle attached to
the vent and this material cannot be broken loose
by hand.
6.6 While still holding the trigger, pull the blade
slowly out of the bird. The vacuum will hold the
anus and the fecal material long enough for the
operator to either grab the vent and move it away
from the hole or to move the vent away from the
hole with the gun.
6.7 Release the trigger. The vacuum will shutoff
and release the vent into the operators hand so
that it can be pulled out of the carcass and laid
gently over the side of the carcass or it will release the vent over the side of the carcass if the
vacuum pulls the vent completely out of the carcass.
6.8 After releasing the vent, the operator must aim
the blade at the trough before reaching the next
bird. Depress the water flush lever to flush out
all materials from the blade before attempting to
cut another bird. Do not
the birds. The water will not flush out the blade
unless the vacuum trigger is in the rest position.
When both vacuum and water triggers are activated, all water will be sucked up the vacuum
tube sending all waste material to the collector
tank.
let g o of the trigger after fully de-
flush waste material on
Model VC
Do
BLADE INFORMATION (inches)
PART N O .DIAMETERLENGTH
33320017/815/8
33320023/415/8
333200312
333200411/42
333200511/22
33320067/821/2
333200811/831/2
333200911/431/2
333201013/831/2
333201111/231/2
333201511/82
333201613/82
333202613/423/4
PILOT PIN INFORMATION (inches)
PART N O .DIAMETERLENGTH
13270383/82
13270401/221/2
13270415/162
13270521/231/4
13270533/823/4
13270543/821/2
13270573/833/4
6.9 When a bird has fecal material on the outside of
the carcass, it can be washed off with the vent
gun before cutting the bird. Be sure that the
blade has been sufficiently flushed into the
trough before attempting to wash off any bird.
Do not
the carcass.
JARVIS
6222009::.
attempt to wash the bird after cutting into
®
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-- 4926
UNITED STATES OF AMERICA E--MAIL. jarvis.products.corp@snet.net
1.1 Check to see that the Model VC is getting
enough lubrication. Each one or two pulls of the
trigger should produce one drop of oil in the
sight dome. If required, adjust the oil flow.
1.2 Make sure that the oil in the lubricator is up to
the full mark. Use USDA approved Jarvis AirMist Lubricator Oil. Do not use mineral oil.
2 WEEKLY:
2.1 Add four to five shots of grease to grease fitting
(item 14). Use USDA approved Jarvis 1315
White Grease.
material and make it impossible to hold a
sharp edge. Return to Jarvis for regrinding.
4 MODEL VC BLADE DISASSEMBLY:
Wear cut protective gloves when handling blades.
4.1 While holding base of blade (item 2) in place,
use special wrench (part number 8327001) to
loosen pilot pin (item 1).
4.2 Remove blade (item 2).
4.3 Inspect blade (item 2) for wear and sharpen if
necessary.
5 MODEL VC BLADE ASSEMBLY:
Wear cut protective gloves when handling blades.
5.1 Place blade (item 2) over cutter shaft (item 3).
5.2 Assemble pilot pin (item 1) through blade (item
2).
3 WHEN NECESSARY:
Wear cut protective gloves when handling blades.
3.1 Sharpen the blade (item 2) when the blade becomes difficult to push into the carcass, or when
the cutting produces contamination.
3.1.1 Place a sharpening stone on the cutting
angle of the blade and activate the tool.
Continue to desired sharpness. If this action
rolls the cutting edge inward, hold a small
steel on the inside edge of the blade.
3.1.2 Repeat the process until the blade is sharp.
3.1.3 If the angle of the blade becomes too short
or when the cutting edge has excessive
nicks, the blade must be reground. Do not
heat the cutting edge. Heat will anneal the
JARVIS
6222009::.
®
5.3 Tighten pilot pin (item 1) hand tight into cutter
shaft (item 3). The pilot pin will automatically
tighten with use of the tool.
6 MODEL VC DISASSEMBLY:
6.1 Follow steps and procedures 4.1 and 4.2.
6.2 Unscrew the knurled ring on shaft housing assembly (item 4).
6.3 Remove shaft housing assembly (item 4). Be
careful not to lose the trigger pin assembly (item
11).
6.4 Place a pin through the cross hole in the cutter
shaft (item 3) and hit pin with a hammer on the
proper end to turn it counter--clockwise.
WARNING: pin may fly out of unit. Protect
yourself and other employees when disassembling this part.
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-- 4926
UNITED STATES OF AMERICA E--MAIL. jarvis.products.corp@snet.net
8.4 Use bearing puller (part number 1350131). Insert nut into the center of g ear shaft (item 46).
Screw cap head screw into the nut until needle
bearing (item 45) is removed.
10.2 Remove the front motor end plate (item 42) and
ball bearing (item 43).
10.3 Slide off rotor sleeve (item 40).
10.4 Remove vanes (items 17).
10.5 Press splined rotor (item 41) from rear motor
end plate (item 18).
10.6 Press ball bearings (items 19 and 43) out of rear
motor end plate (item 18) and front motor end
plate (item 42).
10.7 Inspect all parts for wear and replace if necessary.
11 MOTOR ASSEMBLY:
11.1 Reverse steps and procedures outlined in steps
10.1--10.6.
JARVIS
6222009::.
®
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-- 4926
UNITED STATES OF AMERICA E--MAIL. jarvis.products.corp@snet.net
MOTOR RUNS WHEN THE TRIGGER IS RELEASED.
Refer to page 4 for referenced items.
BLADE DOES NOT ROTATE AND SHUT OFF WHEN TRIGGER IS PULLED.
Refer to page 5 for referenced items.
BLADE DOES NOT ROTATE WHEN TRIGGER IS PULLED.
Refer to pages 4 and 5 for referenced items.
WATER VALVE LEAKS.
Refer to page 4 for referenced items.
troubleshooting
page 12 of 12
CHECK THE AIR MOTOR TRIGGER (ITEM 38).
If the trigger flops in and out or stays depressed when touched,
it is malfunctioning. Remove the air inlet valve (item 32) and
valve stem pin (item 33). With long nose pliers, remove valve
pin (item 34). Clean pins until their surfaces are smooth. Clean
out the deepest hole in the pistol grip handle (item 22) with a drill.
Rotate the drill by hand. Do not increase the size of the hole.
CHECK THE O--RING LOCATED IN AIR INLET VALVE (ITEM
32).
Remove the retaining ring, screen, spring, and poppet from the
air inlet valve (item 32). Check for an o--ring on the poppet. If
there is no o--ring on the poppet, check the inside of the air inlet
valve. Reassemble the o--ring to the poppet and reassemble the
air inlet valve.
ADJUST AIR REGULATOR (ITEM 58).
Pull trigger on Model VC, and turn air regulator knob (item 58)
clockwise until the blade on the vent gun turns off. Continue to
adjust until desired number of blade rotations is accomplished.
CHECK AIR PILOT VALVE (ITEM 59).
Remove four screws and cover on air pilot valve (item 59) carefully. Check rubber diaphragm. If the rubber diaphragm has a
hole, it must be replaced (part number 3343009).
CLEAN VENTURI ASSEMBLY (ITEM 53).
If the regulator has no range of adjustment, clean the venturi assembly. Remove tube connector (item 52). Clear the small hole
in the silver pin with a small diameter wire. Do not increase the
size of the hole.
CHECK THE AIR SUPPLY.
The air pressure gage (item 61) must show pressure.
CHECK THE VACUUM.
When trigger is pulled, there is suction at the blade. If there is
no suction at the blade, the air supply to the tool is shut off.
CHECK VANES (ITEM 17).
If air is exhausting through the butt of the pistol grip handle, release trigger and turn blade 1/2 revolution. Pull trigger. If the
Model VC runs properly now, it is an indication of sticky vanes
(causes: wrong oil, dirt in slots, lack of oil). Disassemble motor,
clean rotor, and check length of vanes (they should be .002
shorter than the length of the rotor). Check rotation of each bearing (they should rotate freely).
WATER VALVE LEAKS AT TIME OF INSTALLATION.
Check for metal fragments from the threaded pipe. Remove water tube from tube connector (item 13). Remove tube connector
(item 13). Check water valve (item 12) for debris, and remove
debris with small pointed object. Do not damage spring or seal.
WATER VALVE LEAKS AFTER CONSIDERABLE USE.
Replace water valve (item 12).
JARVIS
6222009::.
®
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-- 4926
UNITED STATES OF AMERICA E--MAIL. jarvis.products.corp@snet.net