Model SER--02
Model SER--02
Electric Reciprocating Saw
Electric Reciprocating Saw
EQUIPMENT
EQUIPMENT
SELECTION Ordering No..............
SELECTION Ordering No..............
115V without Packages 4005144.........
230V without Packages 4005145.........
Blade and Support Packages:
200mm End Cutting (4TPI) 3023207...
200mm Heavy Duty (4TPI) 3023208...
200mm Knife Tip (4TPI) 3023214......
300mm Brisket (4TPI) 3023212........
300mm Heavy Duty (4TPI) 3023213...
400mm End Cutting (4TPI) 3023209...
400mm Center Guided (4TPI) 3023210.
400mm Center Guided (6TPI) 3023211.
400mm Knife Tip (4TPI) 3023215......
Balancer (for all models) 4042040........
JARVIS
JARVIS
6205014
6205014
TABLE OF
TABLE OF
CONTENTS Page.........................
CONTENTS Page.........................
• Notice to Employer and Safety
Director 2.........................
• Notice to Operators, Maintenance
and Cleanup Personnel 3............
• Parts Diagram and List 4............
• Specifications 6....................
• Installation Instructions 6............
• Operation Instructions 6.............
• Maintenance Instructions 6..........
®
®
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.
TEL. 860--347--7271 FAX. 860--347--6978 WWW. j
jarvis.products.corp@snet.net
arvisproducts.com
Model SER--02
NOTICE TO EMPLOYER AND SAFETY DIRECTOR
noticetoemployer
and safety director
page 2 of 8
Keep hands clear.
AVOID INJURY
1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove any
malfunctioning equipment.
2. Ensure that all employees who use this tool are trained in the proper use of this tool and are aware of
the dangers that may arise if they do not follow the procedures outlined in this brochure.
3. Enclosed are four (4) copies of
”
NEL.
to the maintenance foreman; and give one copy to the sub -contract cleanup / internal cleanup foreman.
Additional copies will be provided upon request.
4. The tool is designed and intended to be powerful. That fact should be obvious to your employees, but
you must emphasize it to them.
5. Never make modifications or alterations to the tool. Replace any missing or illegible labels.
6. Always disconnect the tool from its power supply when it is not in use.
7. Follow our installation and maintenance instructions for proper installation and care of the tool.
8. Ensure that employees wear eye protection in accordance with OSHA’s eye and face protection re-
quirements (29 CFR 1910.133) when using the tool.
9. Hand/Wrist/Arm injury and other Cumulative Trauma Disorders may result from repetitive work,
motion or vibration. You must make your employees aware of hazards, symptoms of injury and appropriate prevention. See OSHA’s“Ergonomics Program Management Guidelines for Meatpacking
Plants.”
Post one copy on the employees’ bulletin board; give one copy to operator(s); give one copy
“
NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSON-
10. Avoid injury. Do not permit the tool to be misused.
11. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety
sheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided upon
request.
JARVIS
6205014
®
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL.
TEL. 860--347--7271 FAX. 860 --347--6978 WWW. j
jarvis.products.corp@snet.net
arvisproducts.com
notice to operators, maintenance
and cleanup personnel
page 3 of 8
Model SER--02
Keep hands clear.
NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL
REMOVE ANY MALFUNCTIONING TOOL FROM SERVICE
REPORT ANY PROBLEMS TO YOUR SUPERVISOR
1. Always wear eye protection in accordance with OSHA’s eye and face protection requirements (29 CFR
1910.133), and when needed, a dust mask.
2. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR
1910.147) before changing the blade.
3. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR
1910.147) before performing any repair or maintenance.
4. Disconnect the power supply -- or have the power supply disconnected - in accordance with OSHA’s
lockout/tagout procedures (29 CFR 1910.147) before performing any cleanup.
5. Disconnect the power supply when the tool is not in use.
6. Never put fingers, hands or other parts of the body on the cutting edge of the blade or in the cutting path.
7. Test the tool prior to use or daily. Depress the trigger and the t ool should
and the tool should stop. If the tool malfunctions, remove it from service and report or repair it immediately.
8. Never depress the trigger unless you are going to use or test the tool.
9. Never make any alterations to the tool. Report or replace any missing or illegible labels.
10. Always use both hands when starting and operating the tool to avoid the risk of possible “kick back”
or “recoil”. Continue holding the tool firmly with both hands until the saw blade comes to a complete
stop.
start. Release the trigger
JARVIS
6205014
®
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E-- MAIL.
TEL. 860--347--7271 FAX. 860--347--6978 WWW. j
jarvis.products.corp@snet.net
arvisproducts.com
Model SER--02
parts diagram and list
page 4 of 8
ITEM PART NO. PART NAME QTY
1 1073093 Button Head Cap Screw 4
2 1032859 Handle Mounting Plate 1
3 1035245 O--ring 1
4 1017083 Danger Label 1
5 1055265 Pan Head Screw 4
6 1002653 Motor Cover 1
7 1002495 Rear Motor Cover 1
8 1055262 Pan Head Screw 2
9 1002499 Brush Cover 2
10 1035650 Brush Cover Gasket 2
11 1063963 Brush Holder 2
12 1047015 Brush, Auto Sensing 1
1047014 Brush, Standard 1
13 1016836 Motor Housing 1
14 1072404 Stator, 115 Volt 1
1072382 Stator, 230 Volt 1
15 1021192 Ball Bearing 1
16 1055400 Pan Head Screw 2
17 1072403 Armature, 115 Volt 1
1072381 Armature, 230 Volt 1
18 1071058 Air Ring Disk 1
19 1021029 Ball Bearing 1
20 1026300 Drive Gear 1
21 1073165 Pan Head Screw 4
22 1032858 Motor Mounting Adapt. Plate 1
23 1073164 Pan Head Screw 4
24 1035396 Gasket 1
25 1018118 Trigger 1
26 1019136 Rear Handle 1
27 1055781 Oval Head Screw 2
28 1010343 Pin 1
29 1073093 Button Head Cap Screw 4
30 1011260 Strain Relief Connector 1
31 1001081 Cord, 115 and 230 Volt 1
32 1039055 Plunger 1
ITEM PART NO. PART NAME QTY
33 1012072 Clamp 1
34 1007262 Locking Nut 2
35 1002311 Electrical Box Cover 1
36 1055778 Pan Head Screw 4
37 1061530 Plug 2
38 1035361 Gasket 1
39 1063430 Capacitor 1
40 1055779 Cheese Head Screw 3
41 1005088 Switch 1
42 1036184 Trigger Bushing 1
JARVIS
6205014
®
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E-- MAIL.
TEL. 860--347--7271 FAX. 860--347--6978 WWW. j
jarvis.products.corp@snet.net
arvisproducts.com
parts diagram and list
page 5 of 8
ITEM PART NO. PART NAME QTY
43 1010329 Motor Locating Pin 2
44 1017402 Name Plate Label ”CE” 1
45 1055039 Drive Screw 4
46 1004024 Fiber Washer 2
47 1007264 Acorn Nut 3
48 1028077 Hanger Link 1
49 1055782 Oval Head Screw 2
50 1042259 Hanger Bracket 1
51 1054125 Hanger Bolt 1
52 1038003 Grease Fitting 1
53 1055785 Hex Head Screw 2
54 1004231 Split Lock Washer 2
55 1019135 Front Handle 1
56 1055786 Hex Flange Head Screw 2
57 1036183 Blade Support Bushing 2
58 1016835 Gear Housing 1
59 1004232 Split Lock Washer 2
60 1010327 Connecting Pin 2
61 1065040 Counterweight Piston 1
62 1021339 Bushing 2
63 1013002 Retaining Ring 2
64 1012070 Bearing Clamp 2
65 1004242 Split Lock Washer 6
66 1055777 Cheese Head Screw 6
67 1013262 Retaining Ring 2
68 1028116 Connecting Link 2
69 1065041 Drive Ram 1
70 1007254 Locking Nut 2
71 1036180 Bushing 1
72 1035362 O-ring 1
73 1032307 Plate 1
74 1035357 Wiper Seal 1
75 1004230 Split Lock Washer 6
76 1055872 Hex Head Screw 6
77 1055783 Socket Head Cap Screw 2
78 1035531 Gasket 1
79 1002387 Bottom Cover 1
80 1004240 Serrated Lock Washer 8
81 1055784 Flat Head Screw 8
82 1016508 Grease Plug Housing 1
83 1010428 Bottom Drive Pin 1
84 1004319 Shim 4
85 1021390 Needle Bearing 2
86 1021336 Ball Bearing 1
87 1026169 Driven Gear 1
88 1010429 Top Drive Pin 1
89 1042261 Rear Handle Bracket 1
90 1058119 End Cut Support 200 mm 1
10581 18 End Cut Support 400 mm 1
®
JARVIS
6205014
Model SER--02
ITEM PART NO. PART NAME QTY
91 1023255 End Cut Blade 200 mm 1
1023254 End Cut Blade 400 mm 1
92 3058086 Center Guide Support 400 mm 1
93 1023512 Center Guide Blade 400 mm 1
1023664 Cntr. Guide Bl. 400 mm (6TPI)
94 1058133 Heavy Duty Support 200 mm 1
1058155 Knife Tip Support 200 mm
1058134 Heavy Duty Support 300 mm
1058178 Brisket Support 300 mm
1058156 Knife Tip Support 400 mm
95 1023303 Heavy Duty Blade 200 mm 1
1023432 Knife Tip Blade 200 mm
1023304 Heavy Duty Blade 300 mm
1023515 Brisket Blade 300 mm
1023433 Knife Tip Blade 400 mm
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E-- MAIL.
TEL. 860--347--7271 FAX. 860--347--6978 WWW. j
jarvis.products.corp@snet.net
arvisproducts.com
Model SER--02
specifications, installation,
operation and maintenance instructions
page 6 of 8
SPECIFICATIONS
Motor Power 1.9 hp 1400 W
Operating Volt/Amp 115V/13A, 1 phase, 50/60 Hz
230V/6.5A, 1 phase, 50/60 Hz
Stroke 1.6 in 41 mm
Blade Speed 6000 strokes / min
Control Handle Single Electric
Blade Length 8 in 203 mm
16 in 406 mm
Overall Length (w/o blade) 18.0 in 457 mm
Weight (w/o blade) 16 lbs 7.2 kg
Vibration 135 dB Front 133 dB Rear
Noise (one meter from tool) 93 dB
INSTALLATION INSTRUCTIONS
ALWAYS DISCONNECT THE POWER SUPPLY IN ACCOR-
DANCE WITH OSHA’S LOCKOUT/TAGOUT PROCEDURES
(29 CFR 1910.147) BEFORE PERFORMING ANY REPAIRS OR
MAINTENANCE.
ALL WIRING MUST BE DONE IN ACCORDANCE WITH
NATIONAL, STATE AND LOCAL ELECTRICAL CODES.
1 Install the saw above the work station from a balanc-
er if desired. Jarvis part number 4042040 is available.
2 Position power cord (item 31) for either top exit or
rear exit, as desired.
2.1 Unplug the tool.
2.2 Remove four (4) pan head screws (item 36),
electrical box cover (item 35) and gasket (item
38).
2.3 Disconnect power cord from switch (item 41).
2.4 Remove two (2) locking nuts (item 34), strain
relief connector (item 30) and plug (item 37).
2.5 Swap positions of strain relief and plug. Re-tighten nuts.
2.6 Reconnect power cord to switch.
2.7 Reinstall gasket, cover and four (4) screws.
3 Plug the 115 V, 50/60 Hz model into a standard 115
V wall outlet. Plug the 230 V, 50/60 Hz model into
a standard 230 V wall outlet.
OPERATION INSTRUCTIONS
1 Test the tool prior to use. Depress the trigger and the
tool should
start. Release the trigger and the tool
should
service and report the problem to your supervisor
immediately.
2 Make sure that the saw moves freely on the balancer.
3 Making the cut.
3.1 Position the saw.
3.2 Depress the trigger to start the saw and make the
3.3 When the desired length of cut is reached, re-
3.4 Withdraw the saw blade from the carcass.
stop. If the tool malfunctions, remove it from
cut.
lease the trigger. This will stop the blade from
oscillating. Continue holding the saw firmly
with both hands until the blade stops oscillating.
MAINTENANCE INSTRUCTIONS
ALWAYS DISCONNECT THE POWER SUPPLY IN ACCOR-
DANCE WITH OSHA’S LOCKOUT/TAGOUT PROCEDURES
(29 CFR 1910.147) BEFORE INSTALLING OR REMOVING A
BLADE. ALWAYS DISCONNECT THE POWER SUPPLY IN
ACCORDANCE WITH OSHA’S LOCKOUT/TAGOUT PROCE-
DURES (29 CFR 1910.147) BEFORE PERFORMING ANY RE-
PAIRS OR MAINTENANCE.
1 MONTHLY:
1.1 Remove six (6) flat head screws (item 81), six
(6) serrated washers (item 80), bottom cover
(item 79) and gasket (item 78).
1.2 Ensure that gear case is 3/4 full of USDA approved grease. Jarvis part number 1062003 is
available. Add grease if necessary.
1.3 Replace gasket, bottom cover, washers and
screws.
2 BLADE DISASSEMBLY:
Always wear cut protective gloves when handling
blades.
2.1 Remove two (2) locking nuts (item 70) and two
(2) socket head cap screws (item 77).
2.2 Slide blade (item 91, 93 or 95) off blade support
(item 90, 92 or 94).
2.2.1 Push drive ram (item 69) into housing if
more space is required for blade removal.
3 BLADE ASSEMBLY (item 91, 93 or 95):
3.1 END CUTTING BLADE (item 91)
3.1.1 Slide blade (item 91) onto blade support
(item 90) until crimp in end of blade is
touching end of support.
3.1.2 Use soft mallet to tap end of blade toward
body of saw until the crimp in the blade
slides into the slot in the blade support.
JARVIS
6205014
®
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E-- MAIL.
TEL. 860--347--7271 FAX. 860--347--6978 WWW. j
jarvis.products.corp@snet.net
arvisproducts.com
maintenance instructions
page 7 of 8
Model SER--02
3.1.3 Align holes in blade and drive ram (item
69).
3.1.4 Install two (2) socket head cap screws (item
77) and two (2) lock nuts (item 70) to fasten
blade. Be sure to firmly tighten screws and
lock nuts.
3.2 HEAVY DUTY / CENTER GUIDED BLADE
(item 93 or 95):
3.2.1 Slide slotted end of blade (item 93 or 95)
into the guide in the end of blade support
(item 92 or 94).
3.2.2 Push blade onto tongue on blade support
(item 92).
3.2.3 Align holes in blade and drive ram (item
69).
3.2.4 Install two (2) socket head cap screws (item
77) and two (2) lock nuts (item 70) to fasten
blade. Be sure to firmly tighten screws and
lock nuts.
4 BLADE SUPPORT DISASSEMBLY:
4.1 Remove two (2) acorn nuts (item 47), lock
washers (item 59), flange head screw (item 56)
and blade support bushings (item 57).
4.2 Remove blade support (item 90, 92 or 94).
4.3 Inspect parts for wear and replace if necessary.
5 BLADE SUPPORT ASSEMBLY:
5.1 Reverse the steps and procedures outlined in
step 4. See notes below.
5.1.1 Ensure that holes in gear housing (item 58)
and blade support (item 90, 92 or 94) are
aligned.
5.1.2 Blade support bushings (item 57) are a close
fit to gear housing (item 58) and light tapping with a mallet may be required to install.
6 SER 200/400 DISASSEMBLY:
6.1 Remove two (2) each brush covers (item 9),
brush holders (item 11) and brushes (item 12).
6.1.1 Mark brushes so they can be returned to the
same holder and same position to maximize
life.
6.2 Remove two (2) oval head screws (item 49) and
hanger bracket (item 50).
6.3 Turn saw upside down and rest on motor cover
(item 6).
6.3.1 Assembly fixture, Jarvis part number
8039075, is available to hold saw upside
down.
6.4 Remove six (6) flat head screws (item 81), six
(6) serrated lock washers (item 80), bottom cover (item 79) and gasket (item 78).
6.5 Scoop out grease and discard.
6.6 Remove two (2) upper hex head screws (item
76) and lock washers (item 75) from front of
saw.
6.7 Remove six (6) cheese head screws (item 66),
six (6) lock washers (item 65) and two (2) bearing clamps (item 64).
6.8 Grasp bushing (item 71) and gear (item 87) and
lift entire lower mechanism (items 60--77 and
83--88) out of gear housing (item 58) as a unit.
6.9 Turn saw right side up.
6.10 Remove four (4) pan head screws (item 5).
6.11 Lift off motor cover (item 6).
6.12 Remove rear motor cover (item 7) by pulling
straight up.
6.12.1 Do not pry between the rear motor cover and
motor housing (item 13).
6.13 Remove two (2) oval head screws (item 27).
6.14 Lift off rear handle (item 26) and motor housing
(item 13) together as one unit.
6.15 Lift off air ring disk (item 18).
6.16 Pull armature (item 17) out of gear housing
(item 58).
6.17 Drive gear (item 20) may be unscrewed from armature shaft.
6.18 Inspect parts for wear and replace if necessary.
7 SER 200/400 ASSEMBLY:
7.1 Reverse steps and procedures outlined in step 6.
See notes below.
7.1.1 After assembling motor ensure that armature rotates freely by hand. Do not apply
power to a binding armature.
7.1.2 Pack teeth of gears (items 20 and 87) with
grease.
7.1.3 After installing lower mechanism in housing ensure that armature rotates and linkage
slides freely by hand. Do not apply power to
a binding mechanism.
7.1.4 Reinstall brushes in the same brush holder
and in the same position from which they
were removed.
JARVIS
6205014
®
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E-- MAIL.
TEL. 860--347--7271 FAX. 860--347--6978 WWW. j
jarvis.products.corp@snet.net
arvisproducts.com
Model SER--02
maintenance instructions
page 8 of 8
8 CONNECTING LINK DISASSEMBLY:
8.1 Before assembling with other parts, individually coat with grease the sliding surfaces of
items 61, 68, 69, 71, 84 and 87.
8.2 Slide bushing (item 71) straight off drive ram
(item 69).
8.3 Remove and discard two (2) retaining rings
(item 67).
8.4 Remove four (4) shims (item 84) and two (2)
connecting links (item 68) from connecting pins
(item 83 and 88).
8.5 Remove and discard retaining ring (item 63)
from connecting pin (item 60) in counterweight
piston (item 61).
8.6 Press out connecting pin (item 60) in counterweight piston (item 61).
8.7 Remove and discard retaining ring (item 63)
from connecting pin (item 60) in drive ram (item
69).
8.8 Press out connecting p in (item 60) in drive ram
(item 69). Be careful not to bend “fork” on drive
ram.
8.8.1 Assembly tool, Jarvis part number
8039082, is available to aid in disassembly.
8.9 Inspect parts for wear and replace if necessary.
9 CONNECTING LINK ASSEMBLY:
9.1 Reverse steps and procedures outlined in step 8.
See notes below.
9.1.1 Head of connecting pins (item 60) must seat
in counterbores of counterweight piston
(item 61) and drive ram (item 69).
9.1.2 When pressing connecting pin (item 60)
into drive ram (item 69) be careful not to
bend “fork” on drive ram.
9.1.2.1 Assembly tool, Jarvis part number
8039082, is available.
9.1.3 Retaining rings (items 63 and 67) must be
discarded once they have been removed. Do
not reuse them.
9.1.4 Pack bearings and bushings (items 62, 85
and 86) and gear teeth (items 20 and 87)
with grease.
10 MOTOR AND SWITCH DISASSEMBLY:
10.1 Remove four (4) pan head screws (item 36),
electrical box cover (item 35) and gasket (item
38).
10.2 Loosen locking nut (item 34).
10.3 Loosen four (4) screws attaching wires from stator (item 14), capacitor (item 39) and power cord
(item 31) to switch (item 41).
10.4 Remove strain relief connector (item 30) and
power cord (item 31).
10.5 Remove three (3) cheese head screws (item 40),
clamp (item 33) and switch (item 41).
10.6 Squeeze trigger (item 25) and remove plunger
(item 32).
10.7 Remove two (2) pan head screws (item 16) and
stator (item 14) from motor housing (item 13).
10.8 Inspect parts for wear and replace if necessary.
11 MOTOR AND SWITCH ASSEMBLY:
11.1 Reverse steps and procedures outlined in step
10. See notes below.
11.1.1 Lubricate plunger (item 32) before assembling.
11.1.2 Feed wires from stator (item 14) through
hole in motor housing (item 13) and into
handle (item 26).
11.1.3 Reattach capacitor (item 39) to stator side of
switch.
JARVIS
6205014
®
Assembly & Disassembly Tools
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E-- MAIL.
TEL. 860--347--7271 FAX. 860--347--6978 WWW. j
jarvis.products.corp@snet.net
arvisproducts.com
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