33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
TEL. 860-347-7271FAX. 860-347-6978
Model SEC 280--4
NOTICE TO EMPLOYER AND SAFETY DIRECTOR
noticetoemployer
and safety director
page 2 of 24
Keep hands clear.
AVOID INJURY
1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove any
malfunctioning equipment.
2. Ensure that all employees who use this tool are trained in the proper use of this tool and are aware of
the dangers that may arise if they do not follow procedures outlined in this brochure.
3. Ensure that all employees are instructed not to walk in front of the tool during its use.
4. Enclosed are four (4) copies of “NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP
PERSONNEL”. Post one copy on the employees’ bulletin board; give one copy to the operator(s);
give one copy to the maintenance foreman; and give one copy to the sub-contract cleanup / internal
cleanup foreman. Additional copies will be provided upon request.
5. The tool is designed and intended to be powerful. This fact should be obvious to your employees, but
you must emphasize it to them.
6. Ensure that eye protection is worn in accordance with OSHA’s eye and face protection requirements
(29 CFR 1910.133) when operating the tool.
7. Never make modifications or alterations to the tool. Replace any missing or illegible labels.
8. Ensure that proper procedures are established in accordance with OSHA’s lockout/tagout procedures
(29 CFR 1910.147) to prevent accidental startup or release of stored energy.
9. Follow our installation and maintenance instructions for proper installation a nd care of the tool.
10. Avoid injury. Do not permit the tool to be misused.
11. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety
sheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided upon
request.
PRODUCTS CORPORATION
®
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
JARVIS
6204009::::
UNITED STATES OF AMERICA
TEL. 860-347-7271FAX. 860-347-6978
notice to operators, maintenance
and cleanup personnel
page 3 of 24
Model SEC 280--4
Keep hands clear.
NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL
REMOVE ANY MALFUNCTIONING TOOL FROM SERVICE
REPORT ANY PROBLEMS TO YOUR SUPERVISOR
1. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR
1910.147) before making any blade changes.
2. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR
1910.147) before performing any repair or maintenance.
3. Disconnect the power supply - or have the power supply disconnected - in accordance with OSHA’s
lockout/tagout procedures (29 CFR 1910.147) before performing any cleanup.
4. Disconnect the power supply when the tool is not being used.
5. Always wear eye protection in accordance with OSHA’seye and face protection requirements (29 CFR
1910.133) when operating the tool.
6. Never put fingers, hands or other parts of the body on the cutting edge or within the cutting path of the
tool.
7. Never allow people to walk in front of the tool during its use.
8. Never allow people to hold / restrain the carcass while operating the tool.
9. Test the tool prior to use or daily. For models with dual anti--tie--down control handles: Depress each
trigger separately and the tool should not start. Depress one trigger, then pause one second and depress
the other trigger and the tool should not start. Repeat this procedure reversing the triggers. Depress
both triggers simultaneously and the tool should start. With the tool running, release one trigger and
the tool should
tool should
Depress the trigger and the tool should start. Release the trigger and the tool should stop. If the tool
malfunctions, remove it from service and report or repair it immediately.
10. Test the brake prior to use and daily. After releasing either or both triggers, t he tool should stop within
2.5 seconds. If the tool malfunctions, remove it from service and report or repair it immediately.
11. Never depress the trigger(s) unless you want to use or test t he tool.
12. Never make modifications or alterations to the tool. Replace any missing or illegible labels.
13. Always use both hands when starting and operating the tool to avoid the risk of possible “kick back”
or “recoil”. Continue holding the tool with both hands until the saw blade comes to a complete stop.
stop. Continue holding the depressed trigger and then depress the other trigger. The
not start. Repeat this procedure holding the other trigger. For models with single trigger:
JARVIS
6204009::::
PRODUCTS CORPORATION
®
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
TEL. 860-347-7271FAX. 860-347-6978
Model SEC 280--4
**
** Wrench 8039147 is included.
Y Not used in current tools.
♦ Used in models equipped with mechanical brake only.
ITEMPART NO.PART NAMEQTY
11055746Socket Head Cap Screw7
1054135
21004330Blade Ret. Washer, 4 Hole1
1004267YBlade Ret. Washer, 1 Hole
1004318
31023388Blade, Standard Skip Tooth1
1023288Blade, 150 Tooth
1023393Blade, 72 Tooth
1023295Blade, Noise Reduction
41004268Flinger1
51024130Blade Guard1
61055835Flat Head Slotted Screw5
71002393Gear Head Cover1
1019141Rear Handle (1 Trig.)
771014097Spring1
781055828Oval Head Screw1
791035439O--ring1
*
*
*
*
D
D Used on SEC 280--4 DC brake models with single cord only.
* Used on SEC 280--4 DC brake models with dual cords only.
ITEMPART NO.PART NAMEQTY
801010362Dowel Pin1
811018162Trigger Lever with item 771
821055848Cup Point Set Screw1
831007283Hex Jam Nut2
841004227Internal Tooth Lock Washer2
851055777Cheese Head Screw3
861018127Trigger Lever1
871059067Conduit Assembly1
881055725Pan Head Screw2
891004274Flat Washer1
901014137Spring1
911029320Lever Stop Spacer1
921010355Threaded Pin2
931055847Socket Head Cap Screw3
JARVIS
6204009::::
PRODUCTS CORPORATION
®
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
TEL. 860-347-7271FAX. 860-347-6978
Model SEC 280--4
Figure C
Mechanical
Brake
* Install with open end facing away from motor
** not used in current tools
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
TEL. 860-347-7271FAX. 860-347-6978
Model SEC 280--4
wiring diagrams
page 14 of 24
Wiring Diagrams DC Braking Models
For specific voltages and frequency, refer to
wiring diagram label inside control box cover.
575/460V Wiring Diagram
380V Wiring Diagram
JARVIS
6204009::::
PRODUCTS CORPORATION
®
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
TEL. 860-347-7271FAX. 860-347-6978
wiring diagrams
page 15 of 24
Model SEC 280--4
Wiring Diagrams DC Braking Models (cont’d)
For specific voltages and frequency, refer to
wiring diagram label inside control box cover.
230/220V Wiring Diagram
115V Wiring Diagram
JARVIS
6204009::::
PRODUCTS CORPORATION
®
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
TEL. 860-347-7271FAX. 860-347-6978
Model SEC 280--4
wiring diagram and
brake timer settings
page 16 of 24
Wiring Diagrams DC Braking Models (cont’d)
For specific voltages and frequency, refer to
wiring diagram label inside control box cover.
42V Wiring Diagram
ATD / Brake Timer Settings
JARVIS
6204009::::
PRODUCTS CORPORATION
®
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
TEL. 860-347-7271FAX. 860-347-6978
special tools
page 17 of 24
THE FOLLOWING TOOLS ARE RECOMMENDED FOR
PROPER AND EFFECTIVE ASSEMBLY AND DISASSEMBLY
OF THE JARVIS SEC 280--4 CIRCULAR BREAKING SAWS.
Model SEC 280--4
BEARING EXTRACTION
TOOL 8039083
ROTOR AND MOTOR COVER
ASSEMBLY TOOL 8039089
NEEDLE BEARING
ASSEMBLY TOOL 8039091
INNER RING
ASSEMBLY TOOL 8039090
JARVIS
6204009::::
PRODUCTS CORPORATION
®
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
TEL. 860-347-7271FAX. 860-347-6978
Model SEC 280--4
specifications and
installation instructions
page 18 of 24
SPECIFICATIONS
Motor Power2.25 hp1700 W
Operating Voltages
42V, 115V, 230V, 400V, 415V, 3 phase, 50 Hz
208V, 240V, 380V, 480V, 575V, 3 phase, 60 Hz
Blade Speed1350 rpm at 50 Hz
1650 rpm at 60 Hz
Control Handle
Dual Anti-tie-down or One Trigger (CE) Electric
BrakeElectric (DC) or Mechanical
Blade Diameter11 in280 mm
Cutting Depth (max.)4.0 in102 mm
Overall Length27 in686 mm
Weight40 lbs18.1 kg
Vibrationless than 108 dB < 0.25 m/sec
Noise (one meter from tool)less than 80 dB
2
INSTALLATION INSTRUCTIONS
ALWAYS DISCONNECT THE POWER SUPPLY IN ACCOR-
DANCE WITH OSHA’S LOCKOUT/TAGOUT PROCEDURES
(29 CFR 1910.147) BEFORE PERFORMING ANY REPAIRS OR
MAINTENANCE.
ALL WIRING MUST BE DONE IN ACCORDANCE WITH
NATIONAL, STATE AND LOCAL ELECTRICAL CODES.
Refer to figures A through C on pages 4--6 for referenced
items.
1 Install the electrical control box (DC brake models)
in a convenient location.
2 Wire the electrical control box. Note: Electrical
control boxes are different for different power supplies. You must have the proper control box for your
power supply. Refer to Table 1, page 11 for control
box numbers.
2.1 Attach terminals to t he appropriately rated power supply. See wiring diagram inside control
box cover.
3 For mechanical brake models, wire electrical cord
(item 94) to appropriately rated power supply and
starter. Refer to Wiring Diagram on page 13 as a
guide. Note: Plug connections and starter are provided by customer.
4 Install a balancer above the work station on a trolley.
4.1 The trolley should have sufficient travel to allow
the operator to reach the entire work area.
5 Suspend the tool from the balancer.
5.1 Adjust the balancer to the operator’s preference.
6 Plug the tool into the control box outlet (DC brake
models) or power supply outlet (mechanical brake
models) as applicable. Refer to Figure 1, below as
a guide.
Figure 1
Male and Female
Connectors
DC Brake model with dual triggers and single cord.
Power Cord and Starter
Supplied by Customer
Plug Connections
Supplied by Customer
Mechanical Brake model with single trigger and
single cord.
Control Box
Power Cord
by Customer
JARVIS
6204009::::
PRODUCTS CORPORATION
®
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
TEL. 860-347-7271FAX. 860-347-6978
operation and
maintenance instructions
page 19 of 24
Model SEC 280--4
OPERATION INSTRUCTIONS
1 Plug in the tool.
2 Each day, before you begin operation, perform the
following:
2.1 Make sure that the tool moves freely on its balancer.
2.2 Make sure that the saw is working correctly.
Check for the correct operation of the trigger(s)
prior to use or daily.
Always use two hands when starting and stopping the
tool. Continue holding the tool with two hands until the
saw blade comes to a complete stop.
2.2.1 For SEC 280--4 models equipped with a
single trigger, depress the rear trigger and
the tool should
the tool should
2.2.2 For dual anti-tie-down control handles
(front and the rear handles), depress each
trigger separately and the tool should
start. Depress one trigger, then pause one
second and depress the o ther trigger and the
tool should
reversing the triggers. Depress both
gers simultaneously (within one half second
of each other)and the tool should
the tool running, release one
tool should
tinue holding the depressed trigger and then
depress the other trigger. The tool should
not start. Repeat this procedure holding the
other trigger.
If the tool malfunctions, remove it from service and report the problem to your supervisor immediately.
3 Make the cut:
3.1 Position the saw.
3.2 Depress the rear trigger or both triggers simultaneously (within one half second of each other),
as applicable, and make the cut.
3.3 When the desired length of cut is reached, release the trigger(s). Thiswill stop the blade from
rotating. Continue holding the tool with two
hands until the saw blade comes to a complete
stop.
3.4 Withdraw the saw from the carcass.
start. Release the trigger and
stop within 2.5 seconds.
not
not start. Repeat this procedure
trig-
start. With
trigger and the
stop within 2.5 seconds. Con-
4 Unplug the tool.
MAINTENANCE INSTRUCTIONS
ALWAYS DISCONNECT THE POWER SUPPLY IN ACCOR-
DANCE WITH OSHA’S LOCKOUT/TAGOUT PROCEDURES
(29 CFR 1910.147) BEFORE INSTALLING OR REMOVING A
BLADE. ALWAYS DISCONNECT THE POWER SUPPLY IN
ACCORDANCE WITH OSHA’S LOCKOUT/TAGOUT PROCE-
DURES (29 CFR 1910.147) BEFORE PERFORMING ANY RE-
PAIRS OR MAINTENANCE.
Refer to figures A through C on pages 4--6 for referenced
items.
1 PRIOR TO USE OR DAILY:
1.1 Add Jarvis 1315 White Grease to grease fitting
(item 40) on the right angle gear housing (item
16).
1.2 Make sure that the saw is working correctly.
Check for the correct operation of the trigger(s)
prior to use or daily.
Always use two hands when starting and stopping the
tool. Continue holding the tool with two hands until the
saw blade comes to a complete stop.
1.2.1 For models equipped with a single trigger,
depress the rear trigger and the tool should
start. Release the trigger and the tool should
stop within 2.5 seconds.
1.2.2 For dual anti-tie-down control handles
(front and the rear handles), depress each
trigger separately and the tool should
start. Depress each trigger separately and
the tool should
ger, then pause one second and depress the
other trigger and the tool should
Repeat this procedure reversing the triggers. Depress both
(within one half second of each other) and
the tool should
release one
within 2.5 seconds. Continue holding the
depressed trigger and then depress the other
trigger. The tool should
this procedure holding the other trigger.
If the tool malfunctions, repair it or remove it from ser-
vice immediately.
not start. Depress one trig-
triggers simultaneously
start. With the tool running,
triggers and the tool should stop
not start. Repeat
not
not start.
JARVIS
6204009::::
PRODUCTS CORPORATION
®
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
TEL. 860-347-7271FAX. 860-347-6978
Model SEC 280--4
maintenance instructions
page 20 of 24
2 CIRCULAR BLADE REMOVAL:
2.1 Remove blade retaining screws (item 1). Jarvis
wrench, part number 8039147, is available.
Prevent blade from turning by inserting blade
locking pin (item 42) through hole in blade.
2.2 Remove blade retaining washer (item 2).
2.3 Remove circular blade (item 3).
2.4 Inspect all parts for wear and replace or sharpen
if necessary.
3 CIRCULAR BLADE INSTALLATION:
3.1 Reverse steps and procedures outlined in section
2. See notes below.
3.1.1 To ensure p roper fit and safe
flinger (item 4) and saw blade (item 3) must
fit securely on the crown gear (item 13).
The hub on the saw blade must be facing the
crown gear. See Figure 2 below.
3.1.2 For saws with retaining washer (item 2)
part number 1004330, the holes must align
with the pins (item 12) of the crown gear
(item 13). See Figure 2 below.
operation, the
Figure 2
SAW BLADE
BLADE WASHER
CROWN GEAR
4 RIGHT ANGLE GEAR HOUSING DISASSEM-
BLY:
4.1 Remove blade as described in section 2.
4.2 Remove (2) flat head screws (item 6) and remove blade guard (item 5).
4.3 Remove (4) cheese head screws (item 15) and
remove gear head assembly from saw.
4.4 Remove (3) flat head screws (item 6) and remove gear head cover (item 7), o-ring (item 8)
and oil seal (item 9) from gear housing (item
16).
4.5 Lightly tap gear housing in guard mounting area
with a nylon mallet until bearing assembly
(items 10-14) slides out of gear housing.
4.6 Place crown gear (item 13) in arbor press and remove ball bearing (item 11). Using a 7 mm pin,
press bearing (item 14) from crown gear (item
13).
4.7 Remove internal retaining ring (item 22) from
right angle gear housing (item 16).
4.8 Lightly tap end of gear housing (item 16) with
a nylon mallet until pinion gear (item 19), inner
ring (item 20) and bearing (item 21) come out of
gear housing.
4.9 Place pinion gear (item 19) in arbor press and
remove bearing (item 21). If necessary, also remove inner ring (item 20).
HOLES
FOR PINS
SCREWS
RETAINING
WASHER P/N 1004330
JARVIS
6204009::::
4.10 Remove needle bearing (item 18) from right
angle gear housing (item 16). Jarvisbearing ex-
PINS
5 RIGHT ANGLE GEAR HOUSING ASSEMBLY:
PRODUCTS CORPORATION
®
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
TEL. 860-347-7271FAX. 860-347-6978
traction tool, part number 8039083, is available.
4.11 Remove o--ring (item 17).
4.12 Inspect all parts for wear and replace if necessary.
5.1 Reverse steps and procedures outlined in section
4. See special notes below.
5.1.1 Jarvis needle bearing assembly tool, part
number 8039091, is available to insert
needle bearing (item 18) into gear housing
(item 16).
maintenance instructions
page 21 of 24
Model SEC 280--4
5.1.2 Jarvis inner ring assembly tool, part number 8039090, is available to assemble inner
ring (item 20) onto pinion gear (item 19).
5.1.3 Make sure the beveled end of external retaining ring (item 10) is facing away
crown gear teeth (item 13). See Figure 3 be-
low.
Figure 3
CROWN GEAR
EXTERNAL
RETAINING RING
6 MOTOR DISASSEMBLY:
6.1 Remove blade as described in section 2.
6.2 Remove gear housing as described in section 4.
6.3 Remove (4) cheese head screws (item 15), motor front cover (item 24),o-ring (item 25) and rotor assembly (items 26-29, 37 and 38) from
housing (item 31).
6.4 Place front cover and rotor assembly in arbor
press and press rotor (item 28) and shaft coupling (item 37) from motor front cover (item
24).
6.5 Remove internal retaining ring (item 38).
6.6 Press ball bearing (item 26) from front motor
cover (item 24).
6.7 Place rotor (item 28) in arbor press and press
shaft coupling (item 37) and square key (item
27) from rotor.
6.8 Turn rotor around and press ball bearing (item
29) from rotor (item 28).
from
6.9 Remove o--ring (item 30) from housing (item
31).
6.10 Inspect all parts for wear and replace if necessary.
7 MOTOR ASSEMBLY:
7.1 Reverse steps and procedures outline in section
6. See special notes below.
7.1.1 Jarvis rotor and motor cover assembly tool,
part number 8039089, is available to assemble rotor and shaft coupling (items 28
and 37) into cover and bearing (items 24 and
26).
7.1.2 Make sure the beveled end of internal retaining ring (item 38) is facing toward
and shaft coupling (items 28 and 37). See
10.8 Press dowel pin (item 107) from handle and remove trigger lever (item 108), spring (item 109)
and spring plunger (item 110).
10.9 Inspect all parts for wear and replace if necessary.
11 REAR HANDLE ASSEMBLY FOR MECHANI-
CAL BRAKE MODELS:
11.1 Reverse steps and procedures outlined in section
10. Connect wiring to noted locations from
steps 10.3 and 10.4.
12 FRONT HANDLE TRIGGER DISASSEMBLY:
12.1 Remove rear handle cover as described in section 8, step 8.1.
12.2 Disconnect wiring from front handle switch assembly (item 46) at terminal block located inside rear handle assembly. Make note of wiring
connection locations for re--assembly.
12.3 Remove conduit assembly (item 87).
12.4 Remove (3) socket head screws (item 93).
12.5 Remove front handle assembly.
12.6 Remove oval head screws (item 43), front handle switch cover (item 44) and switch cover seal
(item 45).
12.7 Pull out switch assembly (item 46) and o-ring
(item 48).
10.3 Disconnect input wiring from terminals on push
button switch (item 97). Make note of wiring
connection locations for re--assembly.
10.4 Remove socket head screws (item 114) and
switch mounting plate (item 98).
10.5 Remove cheese head screws (item 99) and push
button switch (item 97) from switch mounting
plate (item 98).
10.6 Remove socket head screws (items 34 and 113)
and rear handle (item 105).
10.7 Remove dowel pin (item 100), trigger bushing
(item 103) and u--cup seal (item 104) from rear
handle.
®
JARVIS
6204009::::
12.8 Remove socket head screws (item 1) and hanger
bracket (item 51
12.9 Remove socket head screws (item 56) and hanger bracket halves (items 52 and 55).
12.10 Remove (2) threaded pins (item 92) and trigger
lever (item 86).
12.11 Remove pan head screw (item 88), flat washer
(item 89) and spring (item 90).
12.12 Inspect parts for wear and replace if necessary.
13 FRONT HANDLE TRIGGER ASSEMBLY:
13.1 Reverse steps and procedures outlined in section
12. Connect wiring to noted locations from step
12.2.
).
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
TEL. 860-347-7271FAX. 860-347-6978
notes
page 23 of 24
Model SEC 280--4
JARVIS
6204009::::
PRODUCTS CORPORATION
®
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA
TEL. 860-347-7271FAX. 860-347-6978
ModelSEC280--4
page24of24
PRODUCTS CORPORATION
JARVIS
JARVIS
6204009::::
6204009::::
®
PRODUCTSCORPORATION
®
33ANDERSONROAD,MIDDLETOWN,CONNECTICUT06457-4926
UNITEDSTATESOFAMERICA
TEL.860-347-7271FAX.860-347-6978
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL
TEL. 860--347--7271 • FAX. 860--347--6978 • WWW.jarvisproducts.com
jarvis.products.corp@snet.net
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