Model JC III
Air Powered Dehider
EQUIPMENT SELECTION
JC III
Complete
4034019 3023004 100 mm 90 PSI
4034020 3023011 110 mm 90 PSI
4034021 3023004 100 mm 45 PSI
4034022 3023011 110 mm 45 PSI
Air Hose (with connectors) 1059002.
Suspension Bracket 1042028.
Air Filter/Lubricator
Regulator 3022003.
Blade
Set
. . . . . . . . . . . . . . . . . .
6234007::
Blade
Diameter
. . . . . . . . .
. . . .
Operating
Pressure
TABLE OF CONTENTS Page.
. . . . . . . . . . . . . . . .
•Notice to Employer and Safety
Director 2.
•Notice
. . . . . . . . . . . . . . . . . . . . . . . .
to Operators, Maintenance
and Cleanup Personnel3. . . . . . . . . . . .
•Parts Diagram & List 4.
•Specifications 6
. . . . . . . . . . . . . . . . . . . .
•Installation Instructions 6.
•Operation Instructions 6.
•Maintenance Instructions 7.
PRODUCTS CORPORATION
33
ANDERSON ROAD, MIDDLET
UNITED STATES OF AMERICA
TEL. 203-347-7271 F
AX. 203-347-6978
OWN, CONNECTICUT 06457-4926
. . . . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . . .
. . . . . . . . .
Model JC III
notice to employer
and safety director
page 2 of 12
NOTICE T
O EMPLOYER AND SAFETY DIRECT
AVOID
INJUR
Y
OR
1. Remove and repair any tool which malfunctions. All personnel must be instructed to remove any
malfunctioning equipment.
2. Ensure
that
all employees who use this tool are trained in the proper use of this tool and are aware of
the dangers that may arise if they do not follow these procedures.
3. Enclosed are four (4) copies of
PERSONNEL.”
one
copy to the maintenance foreman; and, give one copy to the sub-contract cleanup / internal
Post one copy on the employees’ bulletin board; give one copy to the operator(s); give
“NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP
cleanup
foreman. Additional copies will be provided upon request.
4. The
tool is designed and intended to be powerful. This fact should be obvious to
your employees, but
you must emphasize it to them.
5. Never make modifications or alterations to the tool. Replace any lost or illegible labels.
6. Ensure
that proper procedures are established (in accordance with OSHA’s lockout/tagout procedures
1910.147) to prevent accidental startup.
7. H
AND / WRIST / ARM injury could result from any repetitive work, motion or exposure to vibration.
See OSHA’s ”Ergonomics Program Management Guidelines for Meatpacking Plants.”
8. Follow our installation and maintenance instructions for proper installation and care the tool.
9. Avoid injury. Do not permit the tool to be misused.
you
resell
or
10. If
sheets
and tool brochure.
distribute
a Jarvis product, you must
Additional copies of safety sheets and tool br
request.
6234007::
provide the purchaser with the appropriate safety
PRODUCTS CORPORATION
33
ANDERSON ROAD, MIDDLET
UNITED STATES OF AMERICA
TEL. 203-347-7271 F
AX. 203-347-6978
ochur
es will be pr
OWN, CONNECTICUT 06457-4926
ovided upon
notice
to operators, maintenance
and cleanup personnel
page 3 of 12
Model JC III
NOTICE T
O OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL
REMOVE
ANY MALFUNCTIONING T
REPORT ANY PROBLEMS TO YOUR SUPERVISOR
OOL FROM SER
VICE
1. Disconnect the air hose in accordance with OSHA’s lockout/tagout procedures (29 CFR 1910.147)
before making any blade changes.
2. Disconnect the air hose in accordance with OSHA’s lockout/tagout procedures (29 CFR 1910.147)
before performing any repairs or maintenance.
3. Disconnect
the air hose - or have the air hose disconnected - in accordance
with OSHA’s lockout/tagout
procedures (29 CFR 1910.147) before performing any cleanup.
4. Disconnect the air hose when the tool is not in use.
5. Never
put fingers, hands or other parts of the body on the cutting edge or within the cutting path of
the
tool when it is connected to an air supply.
6. Always wear a cut–resistant glove on the hand that is not operating the tool.
7. Test the tool prior to use daily. Depress the trigger switch and the tool should activate. Release the
trigger
switch and the tool should
deactivate. If the tool malfunctions, remove it from service and report
or repair it immediately.
8. Never depress the lever switch unless you want to use or test the tool.
9. Never make modifications or alterations to the tool. Report or replace any lost or illegible labels.
6234007::
PRODUCTS CORPORATION
33
ANDERSON ROAD, MIDDLET
UNITED STATES OF AMERICA
TEL. 203-347-7271 F
AX. 203-347-6978
OWN, CONNECTICUT 06457-4926
Model JC III
parts diagram & list
page 4 of 12
C
B
Note: Always face the bearing seal
as the diagram illustrates (seal
faces the cover).
A
ITEM PART NO. PART NAME QTY
1
1054096 Cover Screw 1
(Includes Item 2)
2
1038022
3
1004011
4
1002274
5
1010283 Rest Pin 1
6
1014105 W
7
1036006
8
3023004
3023011 1
Grease Fitting
Spring Lock W
Blade Cover
(Includes Item 5)
ave Spring
Blade Bushing
Blade Set (Includes Item 7) 1
100 mm Diameter
10 mm Diameter
asher 1
3
1
1
2
ITEM PART NO. PART NAME QTY
9
10
1
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
1029011
1010167
1
1002275
1055617 Socket Head Cap Screw 2
1021305
1026162 Crown Gear 1
1020238 Eccentric Drive Shaft 1
1010279
1029313
3028039 Lower Link Assembly
3028038 Upper Link Assembly
1004269 Thrust Washer 1
1036201
1021311
1021304
3016182 Dehider Housing Assy. 1
1035309
1036155
1017084 W
1055616 Cheese Head Screw 4
1021354
1017118
3020038 Drive Assy ( includes items
Spacer (Includes Item 10)
Roll Pin
Dehider Housing Cover
Ball Bearing
(Includes Item 2)
Lever Pin
Bearing Spacer
(Includes Item 16)
(Includes Item 16)
Bearing Bushing
Ball Bearing
Bearing Insert
(Includes Items 2, 23,
27 and 28)
O-ring Seal
Alignment Bushing
(Includes Item 25)
arning Label
Needle Bearing
Max PSI Label (45 PSI
tool only
13–15, 17–22, and 29)
, not shown)
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
6234007::
PRODUCTS CORPORATION
33
ANDERSON ROAD, MIDDLET
UNITED STATES OF AMERICA
TEL. 203-347-7271 F
AX. 203-347-6978
OWN, CONNECTICUT 06457-4926
parts diagram & list
page 5 of 12
Model JC III
Note: Always
face the bearing shields as
the diagram illustrates (shields
face the rotor).
Bearings must be packed with
grease
ITEM PART NO. PART NAME QTY
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
1026141 Pinion Gear 1
1021306
1029267
1032245
1064025
1040011
1009095
1032246
1014095 Disk Spring 2
1021307
3061124
1035173
1010111
3008124 Air Motor Assembly 1
1032247
1013122
1014104
1011222
1011253
1035218
prior to installation.
Ball Bearing
Rotor Spacer
Air Motor Front Plate
Air Motor Rotor
Air Motor V
Air Motor Sleeve
Air Motor Rear Plate
(Includes Item 42)
Ball Bearing
Manifold Assembly
(Includes Item 41)
O-ring Seal
Roll Pin
(Includes Items 30-42)
Air Motor Exhaust Plate
Internal Retaining Ring
Compression Spring
Air Gland (For 45 PSI T
Air Gland (For 90 PSI T
O-ring Seal
ane 5
1
1
1
1
1
1
1
1
1
1
1
1
1
ool) 1
ool) 1
1
ITEM PART NO. PART NAME QTY
49
50
51
52
53
54
55
56
57
58
59
60
61
62
1054097 Air V
1035064
1014069
1039048
1035012
3022041
3022052
1017095 Jarvis Label 1
1051013 Quick Connect Plug 1
1061404 Muffler 1
1055394 Socket Head Cap Screw 2
1010286
1018114 T
1519303 Drive Screw 8
1017203
3022042
3022051
alve Plug
(Includes Item 50)
O-ring Seal
Compression Spring
Plunger (Includes Item 53)
O-ring Seal
Valve Sub-assembly 1
(Includes Items 46 and 47)
For 45 PSI T
For 90 PSI T
Dowel Pin
rigger Lever
JC III Label
Valve Assembly
(Includes Items 49, 51, 52,
54, 59 and 60)
For 45 PSI T
For 90 PSI T
ool 1
ool 1
ool 1
ool 1
1
1
1
1
1
1
1
1
6234007::
PRODUCTS CORPORATION
33
ANDERSON ROAD, MIDDLET
UNITED STATES OF AMERICA
TEL. 203-347-7271 F
AX. 203-347-6978
OWN, CONNECTICUT 06457-4926
Model JC III
specifications, installation
and operation instructions
page 6 of 12
SPECIFICATIONS
Model
JC III
Motor Power 0.55HP 410W
Operating Pressure 45 PSI 3.1 bar
90 PSI 6.2 bar
Air Consumption
12 CFM
0.34 m3/min
Blade Speed (in oscillations) 6500–7000/min
Control Handle Single Pneumatic Trigger
Blade Diameters
3.9 in 100 mm
4.3 in 110 mm
Overall Length 13 in 330 mm
Weight 2.9 lbs 1.3 kg
INSTALLATION INSTRUCTIONS
1 Make the necessary air connection.
1.1 The
required compressed air supply
12-14
CFM
(3.1-3.4 bar
, .34-.37 m
is 45-50
3
/min)
or 90 PSI,
10 CFM (6.2 bar, 0.37 m3/min). See page 1 for
proper operating pressure.
PSI,
1 Each
day, befor
e you begin
operation, perform the
following.
1.1 Make
sure that the compressed air supply is at the
proper
pressure and
the
full mark. (Use
Oil;
if using a conventional air mist lubricator:
the
feed rate at 5 drops per minute; if
that the lubricator oil is up to
JARVIS
Air Mist Lubricator
using
set
a mi
cro fog air mist lubricator*: set the feed rate at
drops per minute). *
100
cators ar
e micr
o fog air mist lubricators.
Almost all air mist
lubri
2 Three times per shift, perform the following.
2.1 Grease all three grease fittings using Jarvis
Grease
Gun (part no. 8038001) and Jarvis Grease
(part no. 1062003 - Lubriplate FML-2).
2.1.1 Grease fittings (items 2 “A” and 2 “C”) with
two (2) pumps of grease.
2.1.2 Ensure
shaft
(item 15), grease fitting (item 2 “B”) with
that grease is getting into the
eccentric
four (4) pumps of grease.
2.1.3 Jarvis 14 oz. cartridge-type Grease Gun (part
no. 8038002) and Grease Cartridge (part no.
1062031) are also available.
-
-
1.2 An air filter/regulator/lubricator (JARVIS part
number
3022003) must be installed in the air sup
ply line. Keep the lubricator filled at all times.
1.2.1 Use JARVIS (USDA Approved) Air Mist
Lubricator Oil.
1 Pint (0.47 l) 1062010.
. . . . . . . . . . . . .
1 Gallon (3.8 l) 1062011. . . . . . . . . . . . .
5 Gallons (18.9 l) 1062012. . . . . . . . . . .
OPERATION INSTRUCTIONS
IMPORTANT: ALWAYS DISCONNECT THE COMPRESSED
AIR SUPPLY IN ACCORDANCE WITH OSHA’S LOCKOUT/
TAGOUT
ING OR REMOVING THE BLADE.
Refer
items.
PROCEDURES (29 CFR 1910.147) WHEN
to the parts diagrams on pages 4-5 for referenced
6234007::
INST
-
1038021
3004003
Note
on grease gun tips:
The
illustrations above represent the
that Jarvis recommends.
ALL-
1038019
used
1038021 is a plastic nose to fit on 1038019. Included with
8038001.
3004003
cluded
is a metal 52
with or without 1038021). Included with 8038001.
is a metal round nose (7/64” radius)
with 8038002.
°
PRODUCTS CORPORATION
33
ANDERSON ROAD, MIDDLET
UNITED STATES OF AMERICA
TEL. 203-347-7271 F
AX. 203-347-6978
OWN, CONNECTICUT 06457-4926
type of grease gun tips
nose
(3/32” radius) grease
1038019
tip (to be
grease tip. In
-
operating
and
maintenance instructions
page 7 of 12
Model JC III
3 Prior to use or daily, perform the following test.
3.1 Make
sure the control trigger is working correct
ly. Depress the trigger and the tool should
acti-
vate. Release the trigger and the tool should
deactivate. If the tool malfunctions, remove it
from service and report the problem to your supervisor immediately.
4 Making the cut.
4.1 Position
the dehider in the area where the cutting
is to be done.
4.2 Squeeze
the trigger fully to
start the air motor and
make the cut.
4.3 When
desired cut is finished, release the
trigger
(This will stop the blades from oscillating.)
4.4 Withdraw the JC III from the carcass.
MAINTENANCE INSTRUCTIONS
IMPORTANT: ALWAYS DISCONNECT THE COMPRESSED
AIR SUPPLY IN ACCORDANCE WITH OSHA’S LOCKOUT/
TAGOUT
ING OR REMOVING THE BLADE. ALWAYS DISCONNECT
THE COMPRESSED AIR SUPPLY IN ACCORDANCE WITH
OSHA’S LOCKOUT/TAGOUT PROCEDURES (29 CFR
1910.147) BEFORE PERFORMING ANY MAINTENANCE OR
REPAIRS.
Refer
items.
Refer
sassembly
items.
1 Three times per shift.
PROCEDURES (29 CFR 1910.147) WHEN
INST
ALL-
to the parts diagrams on pages 4-5 for referenced
to the fixture diagrams above and the assembly/di
diagrams within the text
for r
efer
enced fixtur
2 One time per shift.
2.1 Flush the air motor by squirting about 10 drops
of
Jarvis
air mist oil directly into the air inlet and
running the motor for about five seconds.
3 One time per day.
W
ear cut pr
3.1 Make
otective gloves when handling blades.
sure that the compressed air supply is at the
proper
pressure and
the
full mark. (Use
Oil;
if using a conventional air mist lubricator:
the
feed rate at 5 drops per minute; if
that the lubricator oil is up to
JARVIS
Air Mist Lubricator
cro fog air mist lubricator*: set the feed rate at
100
drops per minute). *
e micr
.
cators ar
o fog air mist lubricators.
Almost all air mist
3.2 Remove cover screw (item 1).
3.3 Remove
items (3-8) by pulling up on and
the blade set (item 8).
3.4 Push
bushing (item 26) in towards housing (item
24) to remove spacer (item 9).
3.5 Remove bushing (item 26).
3.6 Clean the dehider housing cover (item 11). Do
r
emove the cover
not
, mer
ely clean the
part of the cover.
3.7 Clean the blades with soap and water.
3.8 Sharpen the blades if necessary.
3.9 Spray or dip the dehider blades in USDA approved oil.
-
3.10 Grease the eccentric drive shaft (item 15)
e
through grease fitting (item 2 “B”) until grease
appears
through the dehider housing cover
11).
using
a mi
lubri
turning
accessible
(item
set
-
-
1.1 Grease all three grease fittings using Jarvis
Grease
Gun (part no. 8038001) and Jarvis Grease
(part no. 1062003 - Lubriplate FML-2).
1.1.1 Grease fittings (items 2 “A” and 2 “C”) with
two (2) pumps of grease.
1.1.2 Ensure
that grease is getting into the
drive shaft (item 15), grease fitting (item 2
“B”) with four (4) pumps of grease.
6234007::
eccentric
PRODUCTS CORPORATION
33
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TEL. 203-347-7271 F
3.11 Grease
the housing (item 24)
through grease fit
ting (item 2 “C”). Two (2) pumps of grease
should be sufficient.
3.12 Run the dehider without the blades for approximately one minute.
3.13 Insert bushing (item 26) into housing (item 24).
3.14 Place
spacer (item 9) into
dehider housing cover
(item 11).
ANDERSON ROAD, MIDDLET
AX. 203-347-6978
OWN, CONNECTICUT 06457-4926
-
Model JC III
Hex wrenches 8030001 and 8030006 are
provided. The following tools are needed
for effective assembly and disassembly of
the JC III:
Fixtures 1-8 below
Kit Complete p/n 8039085
maintenance instructions
page 8 of 12
8039037
Arbor
Press
8033007
Drive Pin
Fixture “1”
8039041
Locking Collar
Fixture “4”
Fixtures 4, 5 and 6 above
assembled complete p/n 8039043
8033006
Drive Pin
Fixture “2”
8039042
Key
Fixture “5”
8039040
Locking Sleeve
Fixture “6”
3.15 Place blade set (item 8) over spacer (item 9).
8039084
Assembly
Fixture “3”
Fixture
8039055
Rotor Bearing
Assembly Fixture
Fixture “7”
4 Gear and shaft disassembly.
8039087
Eccentric–Gear
Assembly Fixture
Fixture “8”
3.16 Place
wave spring (item 6) into blade cover (item
4).
3.17 Place the cover and spring over the bushing.
3.18 Place lock washer (item 3) into blade cover.
3.19 Screw in cover screw (item 1) and tighten.
6234007::
4.1 Remove cover screw (item 1).
4.2 Remove items 2-8 by pulling up on and turning
the blade set (item 8).
4.3 Push
bushing (item 26) in towards housing (item
24) to remove spacer (item 9).
4.4 Remove bushing (item 26).
PRODUCTS CORPORATION
33
ANDERSON ROAD, MIDDLET
UNITED STATES OF AMERICA
TEL. 203-347-7271 F
AX. 203-347-6978
OWN, CONNECTICUT 06457-4926
maintenance instructions
page 9 of 12
Model JC III
4.5 Remove screws (item 12).
4.6 Tap
front of housing (item 24) with a rubber mal
let to remove dehider housing cover (item 11).
4.7 Remove gear and shaft assembly (items 13-22,
29).
4.8 Place fixture “3” on the arbor press.
4.9 Slide gear and shaft assembly into cavity in fixture “3”.
4.9.1 The gear (item 14) should be in the cavity.
4.9.2 The spacer (item 17) should be resting on the
of fixture “3”. (Turn the gear and shaft as
top
sembly until the spacer has as much surface
area as possible on the top of fixture “3”).
Fixture “2”
Fixture “1”
-
gear
Fixture “3”
4.13 Position
the
the small diameter end of fixture “1” on
center of eccentric shaft (item 15) and press.
4.14 Items 13-15 should all slide apart now.
-
4.15 Place bearing and bushing (items 21 and 22) in
the counter-bore of fixture “3”.
Fixture “2”
maximum
surface
area
Fixture “3”
4.10 Position
the
the small diameter end of fixture “2” on
center of eccentric shaft (item 15) and press.
4.11 Items 17-22 and 29 should all slide apart now.
4.12 Place remaining gear and shaft assembly (items
13-15) into cavity in fixture “3”.
4.12.1 The
gear (item 14) should be resting
on the top
of fixture “3”.
4.12.2 The eccentric shaft (item
15) should be in the
cavity of fixture “3”.
bearing
Fixture “3”
4.16 Place the small diameter end of fixture “2”
through bushing (item 21) and press.
4.17 All
of the gear and shaft assembly
should be apart
now.
4.18 Inspect for worn parts and replace if necessary.
5 Gear and shaft assembly.
5.1 Place fixture “8” on the arbor.
5.2 Place gear (item 14) onto the base of fixture “8
careful to nest the wide part of the gear in
being
the cut–out ( gear teeth facing up).
5.3 Slide
the top plate onto the two posts on the fix
ture base.
-
6234007::
PRODUCTS CORPORATION
33
ANDERSON ROAD, MIDDLET
UNITED STATES OF AMERICA
TEL. 203-347-7271 F
AX. 203-347-6978
OWN, CONNECTICUT 06457-4926
Model JC III
maintenance instructions
page 10 of 12
Fixture “8”
top plate
base
5.4 Insert
the small end of
the eccentric shaft into the
bottom side of the top plate.
5.4.1 Rotate
the eccentric shaft as you
lower the top
plate until the upper journal on the eccentric
shaft
enters the hole on the bottom side of
the
top plate.
5.5 Use
the arbor press
to push the eccentric journal
into the gear.
5.6 Place gear (item 14) onto fixture ”3” with teeth
facing down.
5.7 Place
bearing (item 13) on the lar
ge journal of the
eccentric shaft.
5.7.1 The seal on the bearing should face up.
5.9 Position the hollow end of fixture “1” over the
small end of the eccentric shaft and press the
bearing fully onto the eccentric shaft.
5.10 Place bearing (item 22) onto fixture “3”.
5.11 Slide bushing (item 21) into the center of the
bearing
necessary
Fixture “1”
, press using fixture “1”.
bushing
bearing
Fixture “3”
and, if
5.12 Slide spacer (item 17) over the eccentric shaft.
5.12.1 The bore on the spacer should face up.
5.13 Slide bearing (item 29) over the eccentric shaft
and into the bore of the spacer.
5.14 Slide upper link assembly (item 19) over the
bearing.
Fixture “1”
seal
bearing
Fixture “3”
5.8 Lightly
tap the bearing with the arbor press to ori
ent it correctly.
6234007::
gear
5.15 Slide the lower link assembly (item18) over the
bearing.
5.15.1 The
pin on the lower link assembly should
down.
-
5.16 Slide thrust washer (item 20) over the eccentric
shaft.
PRODUCTS CORPORATION
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thrust washer
lower link
upper link
bearing
spacer
eccentric
OWN, CONNECTICUT 06457-4926
shaft
face
maintenance instructions
page 11 of 12
Model JC III
5.17 Place the eccentric shaft and link assembly
(items 14-20) onto fixture “3”.
5.18 Place
5.19 Lightly
bearing (item 22) over the eccentric shaft.
tap the bearing with the arbor press to ori
ent it
correctly, then press the bearing onto the ec
centric shaft as far as possible.
5.20 Position the hollow end of fixture “1” over the
shaft
of the eccentric
shaft and press the bearing
onto the eccentric shaft fully.
5.21 The
gear and shaft assembly should be complete
now.
Fixture “1”
open
side of
bearing
bearing &
bushing
eccentric
shaft & links
6.3 Place
dehider housing cover (item 1
ing (item 26) and into housing (item 24).
6.4 Install screws (item 12).
-
-
6.5 Place
(item 11).
spacer (item 9) into
dehider housing cover
6.6 Place blade set (item 8) over spacer (item 9).
6.7 Place
wave spring (item 6) into blade cover (item
4).
6.8 Place the cover and spring over the bushing.
6.9 Place lock washer (item 3) into blade cover.
6.10 Screw in cover screw (item 1) and tighten.
7 Air motor disassembly.
7.1 Remove two screws (item 58).
7.2 Pull apart valve sub-assembly (item 54) from
housing assembly (item 24).
7.2.1 Items 46-48 should come off along with the
sub-assembly
valve
.
1) over
bush
-
Fixture “3”
6
JC III Assembly
.
6.1 Place the gear and shaft assembly into housing
(item 24).
6.1.1 Links (items 18 and 19) should be in their
proper slots in housing (item 24).
6.2 Place bushing (item 26) through housing (item
24).
7.3 Remove retaining ring (item 45) from housing
assembly (item 24).
7.4 Remove exhaust plate (item 44).
7.5 Tap
on the end of the housing
assembly (item 24)
with a rubber mallet to dislodge the air motor
(item 43).
7.6 Remove the air motor.
7.7 Place
fixture “6”
into vise.
Do not over tighten.
7.8 Place fixture “4” onto fixture “6”.
7.9 Slide air motor assembly (item 43) into fixture
“6”, manifold end down.
6234007::
PRODUCTS CORPORATION
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ANDERSON ROAD, MIDDLET
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TEL. 203-347-7271 F
AX. 203-347-6978
OWN, CONNECTICUT 06457-4926
Model JC III
maintenance instructions
page 12 of 12
7.10 Tighten the screw located in fixture “4” so as to
lock the manifold (item 40) in place.
7.11 Pull on sleeve (item 36) section of air motor assembly
(item 43) to remove
Do not scor
air motor
assembly
e the air motor assembly
sleeve
manifold
manifold (item 40).
.
screw
Fixture “6”
Fixture “4”
7.12 Place fixture “7” on the arbor press.
7.13 Place air motor assembly (item 43) - less the
manifold - onto fixture “7”.
7.13.1 The
lip on the sleeve (item 36) should hold the
assembly in the fixture.
Fixture “2”
7.18 Remove sleeve (item 36).
7.19 Remove vanes (item 35).
7.20 Place
fixture “6”
pinion
gear
into vise.
rotor
Do not over tighten.
Fixture “5”
Fixture “6”
7.20.1 Place rotor (item 34) and pinion assembly
(item 30) into fixture “6,” rotor end down.
7.20.2 Slip
fixture “5” into the vane slot in rotor (item
34).
7.20.3 Place
wrench on pinion gear (item
30) and un
screw it from rotor (item 34).
7.21 Remove spacer (item 32)
7.22 Remove front plate (item 33).
-
lip on sleeve
Fixture “7”
7.14 Position
the small diameter end of fixture “2” on
the center of rotor shaft (item 34) and press.
7.15 Ball bearing (item 39) should now be separated
from rotor (item 34).
7.16 Remove disk springs (item 38).
7.17 Remove rear plate (item 37).
7.23 Remove ball bearing (item 31) from the pinion
gear.
7.24 Check for worn parts and replace if necessary.
8 Air motor assembly.
8.1 Reverse procedures and steps outlined in steps
4.1-4.23. See notes below.
8.1.1 Pack bearings (item 31 and 39) with Jarvis
Grease
(part no. 1062003 - Lubriplate FML-2)
prior to installation.
8.1.2 Be sure to install bearings (items 31 and 39)
correctly: the seals must face the rotor (item
34).
8.1.3 With
pinion gear (item 30) facing down, press
bearing
(item 39) onto rotor shaft
(item 34) un
til it is flush with the end of the shaft.
-
6234007::
PRODUCTS CORPORATION
33
ANDERSON ROAD, MIDDLET
UNITED STATES OF AMERICA
TEL. 203-347-7271 F
AX. 203-347-6978
OWN, CONNECTICUT 06457-4926
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