Jarvis Buster IX Operation Instructions Manual

Model Buster IX
Carcass Splitting Band Saw

EQUIPMENT

SELECTION Ordering No............

Buster IX Band Saw

480V, 60Hz 4006196............

415V, 50Hz 4006204............

380--400V, 50Hz 4006195.......

380V, 60Hz 4006197............

240V, 60Hz 4006209............

230V, 50Hz 4006210............

208V, 60Hz 4006220............

42V, 50Hz 4006194.............

Spring Balancer 4042023.............

Air Balancer

48 in (1219 mm) body 4042016.....

120 in (3048 mm) body 4042020....

Blades:

Standard 1023159.................

Cut Tooth 1023338................

Jet 1023620......................

Cut Tooth Jet 1023623.............

JARVIS

6206026

TABLE OF

CONTENTS Page............................

• Notice to Employer and Safety

Director 2...........................

• Notice to Operators, Maintenance

and Cleanup Personnel 3..............

• Parts Diagram and List 4..............

• Part Number Table 12.................

• Wiring Diagrams 13..................

• Specifications 17.....................

• Installation Instructions 17.............

• Operating Instructions 17..............

• Maintenance Instructions 18...........

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33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

UNITED STATES OF AMERICA E--MAIL.

TEL. [phone] FAX. 860-- 347--6978 WWW.jarvisproducts.com

[e-mail]

Model Buster IX

NOTICE TO EMPLOYER AND SAFETY DIRECTOR

noticetoemployer

and safety director

page 2 of 20

Keep hands clear.

AVOID INJURY

1 Remove and repair any tool that malfunctions. All personnel must be instructed to remove any

malfunctioning equipment.

2 Ensure that all employees who use this tool are trained in the proper use of this tool and are aware of

the dangers that may arise if they do not follow the procedure outlined in this brochure.

3Enclosedare four (4) copies of “NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP

PERSONNEL.”

give one copy to the maintenance foreman; and give one copy to the sub-contract cleanup / internal
cleanup foreman. Additional copies will be provided upon request.

4 The tool is designed and intended to be powerful. This fact should be obvious to your employees, but

you must emphasize it to them.

5 Never make modifications or alterations to the tool. Replace any missing or illegible labels.

6 Ensure that proper procedures are established in accordance with OSHA’s lockout/tagout procedures

(29 CFR 1910.147) to prevent accidental startup or release of stored energy.

7 Follow our installation and maintenance instructions for proper installation and care of the tool.

8 Avoid injury. Do not permit the tool to be misused.

9Ifyou resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety

sheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided upon
request.

Post one copy on the employees’ bulletin board; give one copy to the operator(s);

JARVIS

6206026

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PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

UNITED STATES OF AMERICA E--MAIL.

TEL. [phone] FAX. 860-- 347--6978 WWW.jarvisproducts.com

[e-mail]

notice to operators, maintenance
and cleanup personnel

page 3 of 20

Model Buster IX

Keep hands clear.

NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL

REMOVE ANY MALFUNCTIONING TOOL FROM SERVICE

REPORT ANY PROBLEMS TO YOUR SUPERVISOR

1. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR

1910.147) before making any blade changes.

2. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR

1910.147) before performing any repairs or maintenance.

3. Disconnect the power supply -- or have the power supply disconnected -- in accordance with OSHA’s
lockout/tagout procedures (29 CFR 1910.147) before performing any cleanup.

4. Disconnect the power supply when the tool is not in use.

5. Never put fingers, hands or other parts of the body on the cutting edge or within the cutting path of the

tool when it is connected to the power supply.

6. Test thetoolprior to useor daily. Depress each
one

trigger, then pause one second and depress the other trigger and the tool should notstart. Repeat
this procedure reversing the triggers. Depress both
With the tool running, release one trigger and the tool should stop. Continue holding the depressed
trigger and then depress the other trigger. The tool should
the other trigger. If the tool malfunctions, remove it from service and report or repair it immediately.

7. Test the door interlocks prior to use or daily. Open both
fore depressing both tr iggers simultaneously. The tool should not start with either or both doors open.

If the tool malfunctions, remove it from service and report or repair it immediately.

8. Never depress the triggers unless you want to use or test the tool.

trigger separately and the tool should not start. Depress

triggers simultaneously and the tool should start.

not start. Repeat this procedure holding

the idler and drive end doors individually be-

9. Never make modifications or alterations to the tool. Report or replace any missing or illegible labels.

10. Never remove any safety devices on the tool.

JARVIS

6206026

®

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

UNITED STATES OF AMERICA E--MAIL.

TEL. [phone] FAX. 860-- 347--6978 WWW.jarvisproducts.com

[e-mail]

Model Buster IX

Figure A

Idler End

parts diagram and list

page 4 of 20

ITEM PART NO. PART NAME QTY

1 1055916 Flat Head Screw 7
2 1006052 Door Locking Knob 1
3 1014154 Wave Spring 1
4 1002544 Idler End Door 1

1002622 Idler End Door (no interlock)
5 1036352 Bushing 1
6 1061852 Coded Magnet 1
7 1055777 Cheese Head Screw 2
8 1013238 External Retaining Ring 1
9 1053011 Door Latch Pawl 1

10 1055915 Cheese Head Screw 1

11 1068018 Door Latch Socket 1
12 1051193 Spray Nozzle 3
13 1004399 Washer 2
14 1016685 Idler End Housing 1

JARVIS

6206026

®

ITEM PART NO. PART NAME

15 1004154 Washer 5
16 1055056 Hex Head Screw 5
17 1055752 Hex Head Screw 4
18 1004231 Split Lock Washer 4
19 1010411 Dowel Pin 1
20 1073126 Socket Head Cap Screw 1
21 1035580 Manifold Gasket 1
22 1058061 Blade Guide 1
23 1055931 Cheese Head Screw 3
24 1010503 Roll Pin 2
25 1032766 Hinge Plate 1
26 1055088 Flat Head Slotted Screw 5
27 1055784 Flat Head Philip Screw 4
28 1032710 Wear Plate 1
29 1050612 Nozzle Fitting 1
30 1071112 Idler End Manifold 1
31 1032709 Wear Plate 1
32 1032683 Hinge Plate 1
33 1067030 Idler End Hinge 1
34 1010534 Roll Pin 2

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

UNITED STATES OF AMERICA E--MAIL.

TEL. [phone] FAX. 860-- 347--6978 WWW.jarvisproducts.com

[e-mail]

QTY

parts diagram and list

page 5 of 20

Figure B

Drive End

Drain
Coupling

Model Buster IX

Hot

Cold

ITEM PART NO. PART NAME QTY

1 1055872 Hex Head Screw 4
2 1004467 Spring Washer 4
3 1002545 Junction Box Cover 1
4 1055613 Hex Head Screw 9
5 1004231 Split Lock Washer 15
6 1011427 Strain Relief Connector 2
7 1055945 Hex Head Screw 7
8 1072069 Conduit Assy 1
9 1055056 Hex Head Screw 5

10 1004154 Washer 5

11 1063876 Terminal Block 1
12 1016684 Drive End Housing 1
13 1055752 Hex Head Screw 4
14 1017416 Danger Label 1
15 1055616 Cheese Head Screw 4
16 1004399 Washer 2
17 1055916 Flat Head Slotted Screw 7
18 1035265 O-- ring 1
19 1035728 Rear Manifold Gasket 1
20 1010411 Dowel Pin 1
21 1073126 Socket Head Cap Screw 1
22 1051193 Spray Nozzle 5
23 1071113 Drive End Manifold 1
24 1002543 Drive End Door 1

1002621 Drive End Door (no interlock)
25 1055777 Cheese Head Screw 2
26 1061852 Coded Magnet 1
27 1036353 Bushing 1

ITEM PART NO. PART NAME QTY

28 1014154 Wave Spring 1
29 1006052 Door Locking Knob 1
30 1013238 External Retaining Ring 1
31 1053011 Door Latch Pawl 1
32 1068018 Door Latch Socket 1
33 1010534 Roll Pin 4
34 1055784 Flat Head Philip Screw 4
35 1032712 Wear Plate 1
36 1050612 Nozzle 1
37 1032711 Wear Plate 1
38 1061580 Adjustable Nozzle 1
39 1055910 Pan Head Slotted Screw 1
40 1067030 Drive End Hinge 1
41 1032683 Hinge Plate 1
42 1055931 Cheese Head Screw 3
43 1058061 Blade Guide 1
44 1050674 Plug 2
45 1036302 Threaded Bushing 3
46 1032608 Hanger Bracket Mtg Plate 1
47 1055020 Socket Head Cap Screw 8
48 1055744 Socket Head Cap Screw 2
49 1035041 O--ring 1
50 1035579 Exterior Manifold Gasket 1
51 1061842 External Manifold 1
52 1004262 Washer 5
53 1016686 Junction Box 1
54 1050489 Close Pipe Nipple 2
55 1022212 Ball Valve 2
56 1035482 O--ring 1
57 1050484 Hose Fitting 2
58 1012121 Clamp 1
59 1055193 Pan Head Screw 1

JARVIS

6206026

®

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

UNITED STATES OF AMERICA E--MAIL.

TEL. [phone] FAX. 860-- 347--6978 WWW.jarvisproducts.com

[e-mail]

Model Buster IX

Figure C

Motor and Handle

Assembly

parts diagram and list

page 6 of 20

ITEM PART NO. PART NAME QTY

1 1035615 O--ring 1
2 1055095 Socket Head Cap Screw 6
3 1002438 Motor Front Cover 1
4 1035216 Seal 1
5 1035456 O--ring 1
6 1021240 Ball Bearing 1
7 1064066 Rotor and Shaft Assembly 1
8 1063576 Stator, 480/240V, 60Hz 1

1063780 Stator, 415V, 50Hz
1063773 Stator, 400-- 380/230V, 50Hz
1063778 Stator, 380V, 60Hz
1063779 Stator, 208V, 60Hz
1063712 Stator, 42 V, 50 Hz

9 1013211 External Ring 1

10 1021302 Ball Bearing 1

11 1014141 Wave Spring 1
12 1055938 Set Socket Screw, Cup Pt. 2
13 1016649 Motor Housing 1
14 1010145 Dowel Pin 1
15 1036132 Cylindrical Bushing 1
16 1018085 Trigger Lever 1
17 1019210 Rear Handle 1
18 1055753 Hex Head Screw 4
19 1004232 Split Lock Washer 4
20 1007268 Locking Nut 1
21 1035701 Connector Plate Gasket 1
22 1032743 Connector Plate 1
23 1004467 Spring Washer 14
24 1055755 Hex Head Screw 6
25 1004445 Sealing Washer 1
26 1011182 Strain Relief Connector 1

ITEM PART NO. PART NAME QTY

27 1011376 Strain Relief Connector 1
28 1004463 Sealing Washer 1
29 1007280 Locking Nut 1
30 1055758 Cheese Head Screw 1
31 1063954 Terminal Block 1
32 1055996 Socket Head Cap Screw 2
33 1035584 Junction Box Gasket 1
34 1002437 Junction Box Cover 1
35 1017085 Electric Danger Label 1
36 1017188 Name and Info Label 1
37 1055616 Cheese Head Screw 4
38 1055055 Hex Head Screw 8
39 1055744 Socket Head Cap Screw 2
40 1063876 Terminal Box 1
41 1016632 Switch Housing 1
42 1014185 Compression Spring 1
43 1039074 Secondary Plunger 1
44 1039073 Switch Plunger 1
45 1035165 O--ring 1
46 1005163 Push Button Switch 1
47 1014186 Compression Spring 1
48 1035645 O--ring 2
49 1016633 Plunger Housing 1
50 1005112 Toggle Switch 1
51 1063148 Switch Boot 1
52 1051151 Threaded Fitting 4
53 1063909 Electrical Connector 1
54 1063910 Wire with Molded Plug 1

Motor Assembly (items 2--13,

30--32, 39, 40 and 52)
3008503 480/240V, 60Hz
3008507 415V, 50Hz
3008500 400--380V, 50Hz
3008501 380V, 60Hz
3008497 208V, 60Hz
3008502 42V, 50Hz

JARVIS

6206026

®

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

UNITED STATES OF AMERICA E--MAIL.

TEL. [phone] FAX. 860-- 347--6978 WWW.jarvisproducts.com

[e-mail]

parts diagram and list

page 7 of 20

Figure D

Blade Guide

Assemblies

3058100

Idler End

Model Buster IX

3058092

Drive End

3019307

ITEM PART NO. PART NAME QTY

1 1055931 Cheese Head Screw 14
2 1058061 Blade Guide 4
3 1032548 Blade Guide Plate 2
4 1014083 Compression Spring 2
5 1058202 Idler End Blade Guide 1
6 1010473 Drive Guide Pivot Pin 2
7 1014059 Compression Spring 2
8 1006063 Guide Lock Knob 2
9 1055828 Oval Head Slot Screw 2

10 1036270 Lock Pin Bushing 1

11 1010474 Idler Guide Lock Pin 1
12 1061844 Idler Guide End Plug 1
13 1055364 Cheese Head Screw 2
14 1058078 Backup Blade Guide 1
15 1055917 Flat Head Slotted Screw 4
16 1024281 Blade Guard 1
17 1058171 Drive End Blade Guide 1
18 1061202 Guide Plug 1
19 1010475 Drive Guide Lock Pin 1
20 1036283 Lock Pin Bushing 1
21 1004182 Washer 1
22 1010502 Dowel Pin 2
23 1019257 Handle 1

Figure E

Upper Trigger Handle Assy

ITEM PART NO. PART NAME QTY

24 1013181 External Retaining Ring 1
25 1042577 Handle Bracket 1
26 1004232 Split Lock Washer 4
27 1055802 Hex Head Screw 4
28 1016608 Switch Housing 1
29 1005163 Push Button Switch 1
30 1035282 O -- ring 1
31 1002548 Handle End Cover 1
32 1055927 Hex Head Screw 3
33 1063220 Electrical Connector 1
34 1001049 Wire with Molded Plug 1
35 1010404 Threaded Pin 1
36 1042591 Handle Bracket 1
37 1061953 Trigger Roller 1
38 1014097 Compression Spring 1
39 1018161 Trigger Lever with item 41 1
40 1010402 Dowel Pin 1
41 1021314 Cylindrical Bearing 1
42 1004231 Split Lock Washer 1
43 1055613 Hex Head Screw 1

3058100 (items 1-- 14)
3058092 (items 1-- 4, 6--9, 13 -- 20)
3019307 (Items 21-- 43)

JARVIS

6206026

®

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

UNITED STATES OF AMERICA E--MAIL.

TEL. [phone] FAX. 860-- 347--6978 WWW.jarvisproducts.com

[e-mail]

Model Buster IX

Figure G

Rail Assembly

3080081

parts diagram and list

page 8 of 20

Figure F

Hanger Assembly

3080101

Figure H

*

Torque Knob

Assembly

3006010

* Set torque knob to slip at 60--65 Ibf--in (6.8--7.3 N --m).

Nut adapter 8030056 and wrench 8039138 are available.

ITEM PART NO. PART NAME QTY

1 1042592 Hanger Bracket. 1
2 1061855 Cylindrical Insert 3
3 1055087 Socket Set Screw, Cup Pt. 2
4 1028130 Hanger Link 1
5 1028040 Clevis Assembly 1
6 1016583 Hanger Housing 1
7 1021383 Flanged Bushing 1
8 1055096 Socket Head Cap Screw 1
9 1050243 Plug and Handle 1

10 1055928 Hex Head Screw 2

11 1055097 Wing Screw 1
12 1036271 Hanger Bracket Bushing 2
13 10 7 1111 Rail 1

14 1010542 Locator Pin 2
15 1005146 Coded Magnet Switch 2
16 1073030 Cheese Head Screw 4
17 1073031 Flat Head Screw 8
18 1002541 Wire Cover 2

1071349 Rail (no interlocks)

ITEM PART NO. PART NAME QTY

19 1035679 Wire Gasket 2
20 1035128 O -- ring 6
21 1071131 Spray Tube, Export 1

1071214 Spray Tube, Domestic

22 1055173 Oval Head Slotted Screw 1

*

23 1071158 Tube 2
24 1055931 Cheese Head Screw 2
25 1002239 Torque Knob Cover 1
26 1021106 Roller Bearing 1
27 1039024* Ball Plunger 8
28 1006054 Torque Knob 1
29 1007274 Hex Nut 1
30 1035163 O -- ring 1
31 1021259 Inner Bearing Race 1
32 1030067 Key 1
33 1020328 Torque Knob Shaft 1
34 1013244 Internal Retaining Ring 1

3080101 (Items 1-- 12
3080081 (items 13--20, 22 and 23)
3006010 (items 24--34)

JARVIS

6206026

®

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

UNITED STATES OF AMERICA E--MAIL.

TEL. [phone] FAX. 860-- 347--6978 WWW.jarvisproducts.com

[e-mail]

parts diagram and list

page 9 of 20

*

Drive Wheel Assembly

3080088

Model Buster IX

Figure I

Wheel Assemblies

* Tighten to 80 Ibf-- ft (108.5 N--m); Wrench 8039120 is available

ITEM PART NO. PART NAME QTY

1 1029187 Flanged Spacer 1
2 1057026 Drive End Wheel 1
3 1007173* Bearing Lock Nut 1
4 1038006 Grease Fitting 1
5 1007354 Idler Wheel Nut with item 4 1
6 1073082 Cheese Head Screw 1
7 1042450 Idler Wheel Bracket w/item 6 1
8 1035587 Seal 2
9 1021235 Roller Bearing Cone 2

10 1021234 Roller Bearing Cup 2

JARVIS

6206026

Idler Wheel Assembly

3080087

®

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

UNITED STATES OF AMERICA E--MAIL.

TEL. [phone] FAX. 860-- 347--6978 WWW.jarvisproducts.com

ITEM PART NO. PART NAME QTY

11 1013141 Internal Retaining Ring 1
12 1057023 Idler End Wheel 1
13 1055945 Hex Head Screw 4
14 1032551 Slide Plate 1
15 1071096 Cap Screw Cover 10
16 1055746 Socket Head Cap Screw 10
17 1061848 Slide Rail 2
18 1029376 Slide Rail Spacer 2
19 1020329 Idler Wheel Shaft 1
20 1055087 Socket Set Screw, Cup Pt 1
21 1036103 Torque Knob Bushing 1
22 1055929 Hex Head Screw 2

3080087 items 4--22
3080088 items 1--3

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Model Buster IX

parts diagram and list

page 10 of 20

Figure J

Gearbox Assembly

ITEM PART NO. PART NAME QTY

1 1055095 Socket Head Cap Screw 12
2 1002546 Gear Box Cover 1
3 1010495 Dowel Pin 2
4 1035207 Oil Seal 1
5 1021424 Ball Bearing 1
6 1035711 O--ring 1
7 1002547 Bearing Cover 1
8 1004452 Split Lock Washer 6
9 1055754 Hex Head Screw 6

10 1026274 Driven Gear, 50 Hz, 85 teeth 1

1026270 Driven Gear, 60 Hz, 89 teeth

JARVIS

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®

ITEM PART NO. PART NAME QTY

11 1021399 Ball Bearing 1
12 1016687 Gear Box Housing 1
13 1004232 Split Lock Washer 11
14 1035308 O--ring 2
15 1054204 Fill Plug 1
16 1030096 Square Key 1
17 1026273 Drive Gear, 50 Hz, 31 teeth 1

1026269 Drive Gear, 60 Hz, 27 teeth
18 1055874 Hex Head Screw 4
19 1004451 Gear Retainer Washer 1
20 1055157 Socket Head Cap Screw 2
21 1055254 Hex Head Screw 7
22 1054147 Sight Glass Plug 1
23 1035132 O--ring 1
24 1054146 Oil Drain Plug 1

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

UNITED STATES OF AMERICA E--MAIL.

TEL. [phone] FAX. 860-- 347--6978 WWW.jarvisproducts.com

[e-mail]

parts diagram and list

page 11 of 20

Control Box Assembly

Figure K

(see table 1)

Model Buster IX

JARVIS

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®

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

UNITED STATES OF AMERICA E--MAIL.

TEL. [phone] FAX. 860-- 347--6978 WWW.jarvisproducts.com

[e-mail]

parts table

Model Buster IX

TABLE 1 -- CONTROL BOX (See Figure K )

Saw Voltage/Hz 42V/50 115V/50 200V/50 208V/60 230V/50 240V/60 380V/60 400V/50 415V/50 480V/60 575V/60

Part Number 4006194 4006220 4006210 4006209 4006197 4006195 4006204 4006196

Control Box Number 3063280 3063395 3063387 3063381 3063285 3063364 3063359

Item Name Part Number

1 Outlet Plug, Male n/a 1063505 1063505 1063532 1063532 1053532 1063532

2 Outlet Plug, Female n/a 1063506 1063506 1063547 1063547 1063547 1063547

3 Electrical Enclosure 1016604 1016609 1016609 1016609 1016609 1016609 1016710

4 Terminal Rail 1063393 1063393 1063393 1063393 1063393 1063393 1063393

5 Mounting Plate 1032599 1032599 1032599 1032599 1032599 1032599 1032599

6 Fuse Terminal Block 1063390 1063390 1063390 1063390 1063390 1063390 1063390

7 Fuse 1063389 1063743 1063743 1063389 1063389 1063389 1063768

8 Grey Terminal Block 1063494(5) 1063494(5) 1063494(5) 1063494(5) 1063494(5) 1063494(5) 1063494(6)

Blue Terminal Block 1063495(1) n/a n/a 1063495(1) 1063495(1) 1063495(1) n/a

9 Terminal Marker 1063363(9) 1063363(7) 1063363(7) 1063393(9) 1063363(9) 1063363(9) 1063363(10)

10 Pan Head Screw 1055803 1055803 1055803 1055803 1055803 1055803 1055803

11 Lock Washer 1004247 1004247 1004247 1004247 1004247 1004247 1004247

12 Yel/Green Term Blk 1063496 1063496 1063496 1063496 1063496 1063496 1063496

13 Electric Cord, 3 feet n/a 1001281 1001281 1001281 1001281 1001281 1001281

14 Pan Head Screw 1055910 1055910 1055910 1055910 1055910 1055910 1055910

15 Lock Washer 1004227 1004227 1004227 1004227 1004227 1004227 1004227

16 Cord Connector 1011262 1011262 1011262 1011262 1011262 1011262 1011262

17 Locking Nut 1007266 1007266 1007266 1007266 1007266 1007266 1007266

18 Cord Connector 1011249 1011262 1011262 1011262 1011262 1011262 1011262

19 Locking Nut 1007256 1007266 1007266 1007266 1007266 1007266 1007266

20 Overload Heater Pk 1063655 1063657 1063657 1063656 1063655 1063655 1063655

21 Magnetic Starter 1063385 1063667 1063535 1063385 1063385 1063385 1063544

22 Cord Connector n/a n/a n/a n/a n/a n/a 1011248

23 Locking Nut n/a n/a n/a n/a n/a n/a 1007249

24 ATD Circuit Board 1063892 1063892 1063892 1063892 1063892 1063892 1063891

25 Cord Connector 1011248 1011248 1011248 1011248 1011248 1011248 1011248

26 Locking Nut 1007249 1007249 1007249 1007249 1007249 1007249 1007249

27 Hex Spacer 1029445 1029445 1029445 1029445 1029445 1029445 1029445

28 Lock Washer 1004244 1004244 1004244 1004244 1004244 1004244 1004244

29 Plastic Screw 1073072 1073072 1073072 1073072 1073072 1073072 1073072

30 Suppressor 1 1063703 1063703 1063703 1063703 1063703 1063703 1063709

31 Pan Head Screw 1055724 1055724 1055724 1055724 1055724 1055724 1055724

32 Lock Washer 1004358 1004358 1004358 1004358 1004358 1004358 1004358

33 Hex Nut 1007276 1007276 1007276 1007276 1007276 1007276 1007276

34 Panel Connector 1063908 1063908 1063908 1063908 1063908 1063908 1063908

35 Female Insert 1063905 1063905 1063905 1063905 1063905 1063905 1063905

36 Hood Connector 1063903 1063903 1063903 1063903 1063903 1063903 1063903

37 Male Insert 1063906 1063906 1063906 1063906 1063906 1063906 1063906

38 Cord Connector 1011377 1011377 1011377 1011377 1011377 1011377 1011377

39 Electric Cord, 20 feet 1001280 1001280 1001280 1001280 1001280 1001280 1001280

40 Danger Label 1017085 1017085 1017085 1017085 1017085 1017085 1017085

41 Connection Diagram 1017359 1017433 1017454 1017417 1017363 1017405 1017395

“X” Overload Setting “D” “C” “B” “B” “D” “C” “B”

page 12 of 20

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TEL. [phone] FAX. 860-- 347--6978 WWW.jarvisproducts.com

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wiring diagrams

page 13 of 20

Model Buster IX

Wiring Information for 42 V, 3 phase, 50 Hz

Wiring Information for 208 V, 3 phase, 50 Hz

JARVIS

6206026

®

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

UNITED STATES OF AMERICA E--MAIL.

TEL. [phone] FAX. 860-- 347--6978 WWW.jarvisproducts.com

[e-mail]

Model Buster IX

wiring diagrams

page 14 of 20

Wiring Information for 230 V, 3 phase, 50 Hz

Wiring Information for 380--400 V, 3 phase, 50 Hz

JARVIS

6206026

®

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

UNITED STATES OF AMERICA E--MAIL.

TEL. [phone] FAX. 860-- 347--6978 WWW.jarvisproducts.com

[e-mail]

wiring diagrams

page 15 of 20

Model Buster IX

Wiring Information for 415 V, 3 phase, 50 Hz

Wiring Information for 480 V, 3 phase, 60 Hz

JARVIS

6206026

®

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

UNITED STATES OF AMERICA E--MAIL.

TEL. [phone] FAX. 860-- 347--6978 WWW.jarvisproducts.com

[e-mail]

Model Buster IX

wiring diagrams

page 16 of 20

Wiring Information for 480 V, 3 phase, 60 Hz

without Door Interlocks

JARVIS

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PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

UNITED STATES OF AMERICA E--MAIL.

TEL. [phone] FAX. 860-- 347--6978 WWW.jarvisproducts.com

[e-mail]

specifications, installation
and operation instructions

page 17 of 20

Model Buster IX

SPECIFICATIONS

Motor Power 3.3 hp 2500 W
Operating Voltage: 380-- 415 / 230 / 42V, 3 ph, 50 Hz

480 / 380 / 240 / 208V, 3 ph, 60 Hz
Capacity 180 head / hour
Control Handle

Electric Dual Anti--tie Down 12 V
Distance between guides 19.75 in 502 mm
Blade Length 127 in 3226 mm
Overall Length 57 in 1448 mm
Weight 196 lbs 88.9 kg
Vibration less than (<) 128 Db < 2.5 m/sec
Noise (one meter from tool) 84 Db

2

INSTALLATION INSTRUCTIONS

ALWAYS DISCONNECT THE POWER SUPPLY IN
ACCORDANCE WITH OSHA’S LOCKOUT/TAGOUT
PROCEDURES (29 CFR 1910.147) BEFORE
PERFORMING ANY MAINTENANCE OR REPAIRS.

ALL WIRING MUST BE DONE IN ACCORDANCE
WITH NATIONAL, STATE AND LOCAL ELECTRICAL
CODES.

1 Install the electrical control box in a dry overhead

location that will not be subject to wash down.

2 Wire the electrical control box as shown on diagram

inside door of control box.

2.1 Install transformer between tool (if 42 V) and
control box, if required. Refer to wiring

diagrams on pages 13--16.

2.2 Attach the sawpower cable to the control box or
transformer, as required.

3 Install the saw balancer above the work station on a

trolley.

3.1 Ensure that the trolley has sufficient travel to
allow the Buster IX to reach the entire work area.

4 Suspend the Buster IX from the balancer.

4.1 Adjust the balancerto the operators’ preference.

5 Adjust the saw hanger.

noted otherwise.

RefertoFigureF,page8unless

5.1 To adjust the front/back tilt of the saw, loosen
the two bracket mounting hex head screws (item

10) and slide the hanger assembly forward to
raise thefront of thesaw or rearward to lowerthe
front of the saw.

5.2 To adjust the saw to cut straight down the
backbone, loosen the wing screw (item 11) and
turn the plug and handle (item 9)
counter--clockwise to make the saw cut more to
the left. Turn the plug and handle clockwise to
make the saw cut more to the right.

6 Connect the hot and/or cold water supply.

Figure B, page 5 unless noted otherwise.

6.1 Attach the hot and cold water supplies to the
appropriate hose fittings (item 57).

6.2 Attach a drain hose to the saw drain coupling.

Refer to

OPERATION INSTRUCTIONS

ALWAYS DISCONNECT THE POWER SUPPLY IN
ACCORDANCE WITH OSHA’S LOCKOUT/TAGOUT
PROCEDURES (29 CFR 1910.147) BEFORE
PERFORMING ANY MAINTENANCE OR REPAIRS.

1 Turn on the power.

2 Prior to use or daily, perform the following tests:

2.1 Make sure that the dual anti--tie down control
handles ( upper trigger handle, Figure E, page 7
and rear handle, Figure C, page 6) and the door
interlock codedmagnets (item 6, Figure A, page
4 and item 26, Figure B, page 5) are functioning
properly. Depress each
the tool should
then pause one second and depress the other
trigger and thetool should
procedure reversing the triggers. Depress both
triggers simultaneously (within one half second
of each other) and the tool should
tool running, release one trigger and the tool
should
trigger and then depress the other trigger. The
tool should
holding the other trigger.

stop. Continue holding the depressed

not start. Depress one trigger,

not start. Repeat this procedure

trigger separately and

not start. Repeat this

start. With the

JARVIS

6206026

®

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

UNITED STATES OF AMERICA E--MAIL.

TEL. [phone] FAX. 860-- 347--6978 WWW.jarvisproducts.com

[e-mail]

Model Buster IX

operation and

maintenance instructions

page 18 of 20

2.2 Open both the idler and drive end doors (item
4, Figure A and item 24, Figure B) individually
before depressing both triggers simultaneously.
The tool should
doors open. If the tool malfunctions, remove it

from service and report the problem to your
supervisor immediately.

2.3 Make sure that theBuster IX moves freely on its
balancer.

3 Making the cut:

If an elevating platform is used, the operator can
keep the Buster IX in an horizontal position during
most of the cut.
Avoid using force on the saw; instead, guide the
Buster IX.
Step 3.1 i s necessary only during the operator’s
training period. Experienced operators may omit
Step 3.1.

3.1 Mark the center of t he backbone with a knife.

3.2 Start the Buster IX.

3.3 Saw through the tail bone.

3.3.1 The idler end of the saw should be pointing
upward.

3.4 When the tail bone contacts the rail portion of
the Buster IX, saw until the bone splits apart.

3.5 Saw through the loin area.

not start with either or both

handle, Figure E, page 7 and rear handle, Figure
C, page 6) and door interlock coded magnets
(item 6, Figure A, page 4 and item 26, F i gure B,
page 5). Check for thecorrect operation ofthese
features prior to use or daily. Depress each
trigger separately and the tool should not start.
Depress one
depress the other trigger and the tool should
start. Repeat this procedure reversing the
triggers. Depress both
(within one half second of each other) and the
tool should
one trigger and the tool should
holding the depressed trigger and then depress
the other trigger. The tool should
Repeat this procedure holding the other trigger.

1.2 Open both the drive and idler end doors (item
4, Figure A and item 24, Figure B) individually
before depressing both triggers simultaneously.
The tool should
doors open. If the tool malfunctions, repair or

remove it from service immediately.

1.3 Clean and check the idler and drive end blade
guides.

1.3.1 Remove cheese head screw (item 13).

1.3.2 Slide the blade guide mounting plate (item

3) out of the idler and drive end blade guide
housings (items 5 and 17).

trigger, then pause one second and

not

triggers simultaneously

start. With the tool running, release

stop. Continue

not start.

not start with either or both

RefertoFigureD,page7.

3.5.1 The Buster IX should be horizontal during
this portion of the cut.

3.6 Saw through the shoulder and neck areas.

3.6.1 The idler end of the saw should be pointing
down during this portion of the cut.

MAINTENANCE INSTRUCTIONS

ALWAYS DISCONNECT THE POWER SUPPLY IN
ACCORDANCE WITH OSHA’S LOCKOUT/TAGOUT
PROCEDURES (29 CFR 1910.147) BEFORE
PERFORMING ANY MAINTENANCE OR REPAIRS.

1 DAILY: RefertoFigureA, page4, andFigureD,page

7asnoted.

1.1 The Jarvis Buster IX is equipped with dual
anti--tie down control handles (upper trigger

JARVIS

6206026

®

1.3.3 Remove the six (6) cheese head screws
(item 1) from each of the blade guide
mounting plates (item 3).

1.3.4 Rotate or replace the blade guides (item 2)
as required.

1.3.5 Insert a 0.022 inch (0.56 mm) feeler gage
between the blade guides.

1.3.6 Apply light pressure to the outside of the
blade guides and tighten the cheese head
screws (item 1).

1.3.7 Remove the cheese head screw (item 1)
from each of the blade guide mounting
plates (item 3).

1.3.8 Rotate or replace the backup blade guide
(item 14) as required.

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

UNITED STATES OF AMERICA E--MAIL.

TEL. [phone] FAX. 860-- 347--6978 WWW.jarvisproducts.com

[e-mail]

maintenance instructions

page 19 of 20

Model Buster IX

1.3.9 Re--install the blade mounting plate
assemblies into the blade guide housings.

1.4 Check the drive wheel.

1.4.1 Tighten the bearing lock nut (item 3) to 80
lbf--ft / 108.5 N--m. Jarvis wrench 8039120
is available for item 3.

1.5 Check the idler wheel.

1.5.1 Check the idler wheel for tightness. If
wheel needs adjustment, loosen cheese
head screw (item 6), turn the idler wheel nut
(item 5) clockwise until hand tight. Tighten
cheese head screw (item 6).

1.6 Check the gear case oil.

1.6.1 The oil level should be even with the top of
the sight glass plug (item 22).

1.6.2 The oil should be changed if it appears dark
or gritty, if it contains water or if any
bearing is being replaced.

1.6.3 The proper lubricant is S AE 80W--90EP
hypoid gear lube, API GL--5.

1.7 Check the cord and plug assembly.

1.7.1 Check the cord and plug for wear or
abrasion and replace if necessary.

2 WEEKLY:

2.1 Clean and lubricate the torque knob assembly
(Refer t o Figure H, page 8).

2.1.1 Remove the torque knob assembly from the
Buster IX saw.

2.1.2 Remove the two (2) cheese head screws
(item 24) and remove the torque knob cover
(item 25).

2.1.3 Remove the retaining ring (item 34).

2.1.4 Remove the torque knob shaft (item 33).

2.1.5 Thoroughly clean all parts.

2.1.6 Inspect o--ring (item 30) and replace if
necessary.

2.1.7 Turn the torque knob (item 28) so that the
ball end of t he ball plungers (item 27) are
visible. Pour light (<10W) oil onto the
balls.

RefertoFigureI,page9.

RefertoFigureI,page9.

RefertoFigureJ,page10.

2.1.8 Using a wooden or plastic dowel, work each
ball plunger up and down to lubricate the
springs.

2.1.9 Apply Jarvis 1315 White Grease to each
ball plunger (item 27) and to the roller
bearing (item 26).

2.1.10 Install the shaft assembly (items 29 and
31--33).

2.1.11 Rotate the shaft assembly slightly until you
can feel the ball plungers align with the
holes of the inner bearing race (item 31).

2.1.12 Install the retaining ring (item 34).

2.1.13 Tighten the torque knob to 60--65 lbf--in /

6.8--7.3 N--m. Torque wrench nut adapter
8030056 and torque wrench 8039138 are
available.

2.1.14 Install torque knob cover (item 25) and
cheese head screws (item 24).

2.1.15 Install the torque knob assembly into the
Buster IX saw.

3 WHEN NECESSARY:

3.1 Replace the blade.

3.1.1 Open the drive end door (item 24, Figure B,
page 5) and the idler end door (item 4,
FigureA,page4).

3.1.2 Loosen the torque knob (Figure H, page 8)
at least five full turns.

3.1.3 Raise the blade guide assemblies (Figure D,
page 7) so that both guide assemblies are
parallel to the floor.

3.1.4 Remove the old blade and discard.

3.1.5 Install the new blade with the teeth pointing
away from you (in toward the frame).

3.1.6 Tighten the torque knob until you feel it
“click”.

3.1.7 Twist the blade so that the teeth point
downward. Rotate each guide housing
down and over the blade.

3.1.8 Close the drive and idler end doors.

3.1.9 Briefly run the saw and then re --tighten the
torque knob.

JARVIS

6206026

®

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

UNITED STATES OF AMERICA E--MAIL.

TEL. [phone] FAX. 860-- 347--6978 WWW.jarvisproducts.com

[e-mail]

Model Buster IX

page 20 of 20

PRODUCTS CORPORATION

JARVIS

6206026

JARVIS

6206026

®

®

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926

UNITED STATES OF AMERICA E--MAIL.

TEL. [phone] FAX. 860-- 347--6978 WWW.jarvisproducts.com

PRODUCTS CORPORATION

33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL
TEL. [phone] • FAX. [phone] • WWW.jarvisproducts.com

[e-mail]

[e-mail]