janitza UMG 509 Operation Manual And Technical Data

Doc. no. 1.059.002.0 .c
Power Quality Analyser
UMG 509
Operation manual and technical data
Part no. 33.03.194
Janitza electronics GmbH Vor dem Polstück 1 D-35633 Lahnau Support Tel. 0049 6441 9642-22 Fax 0049 6441 9642-30 e-mail: info@janitza.com Website: http://www.janitza.com
www.janitza.com
2
UMG 509
Operation 47
Meaning of the keys 47 Measured value display 48 "Home" measured value display 49 Selecting a measured value display 50 View additional information 51 Deleting min./max. values individually 52 Transients list 53 Event list 54
Configuration 55
Connecting the supply voltage 55 Configuration menu 56 Language 56 Communication 57 Measurement 59 Measuring transducer 60 Transients 66 Events 68 Mains frequency 70 Temperature 71 System 72 Password 73 Reset 74 Display 77 Extensions 80
Commissioning the unit 82
Connecting the supply voltage 82 Connecting the measured voltage 82 Frequency measurement 83 Direction of the rotating field 83 Applying the measuring-circuit voltage 84
Table of contents
General information 4 Inspection on receipt 7
Scope of delivery UMG 509 8 Available accessories 8
Product description 9
Proper use 9 UMG 509 features 10 Measuring process 11 Operating concept 11 GridVis network analysis software 11 Connection variants 12
Installation 13
Position of installation 13 Mounting position 13 Front panel section 13 Ethernet 14 Mounting 14
Installation 16
Ground wire connection 16 Supply voltage 16 Voltage measurement 18 Three-phase 3-conductor systems 18 Rated voltages 19 Current measurement 28 Residual current measurement inputs (RCM) 32 Thermistor input 35 RS485 interface 36 Profibus interface 40 Ethernet interface 42 Digital outputs 43
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UMG 509
Applying the residual current 86 Checking the power measurement 88 Checking the communication 88 Measurement range exceeded (overload) 89 RS485 interface 90 Profibus 92 Digital in-/outputs 96
Service and maintenance 102
Service 102 Device calibration 102 Calibration intervals 102 Firmware update 103 Battery 103
Technical data 106
Function parameters 114 Declaration of conformity 116 Dimension diagrams 118
Configuration menu overview 120 Measured value displays overview 121 Connection example 124
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UMG 509
Comments on the manual
We welcome your comments. If anything in this manual seems unclear, please let us know by sending an e-mail to: info@janitza.de
General information
Copyright
This manual is subject to the statutory provisions of copyright law and may not be photocopied, reprinted, or reproduced - in whole or in part, by mechanical or electronic means - nor otherwise duplicated or republished, without the binding written permission of:
Janitza electronics GmbH, Vor dem Polstück 1, D 35633 Lahnau, Germany.
Trademarks
All trademarks and the resulting rights are the property of their respective owners.
Disclaimer
Janitza electronics GmbH accepts no responsibility for errors or deficiencies within this manual, and makes no commitment to keep the contents of this functional description up to date.
5
UMG 509
c
Dangerous voltage!
Risk to life or serious injury. Before commencing work on the system and the device, they must first be de-energised.
m
Please note!
Please pay attention to the documentation. This symbol is intended to warn you of potential dangers, which could occur during installation, commissioning and use.
C
Note!
Ground wire connection.
Inductive.
The current lags behind the voltage.
Capacitive.
The voltage lags behind the current.
Meaning of symbols
This manual uses the following pictograms:
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UMG 509
Instructions on use
Please read this operation manual as well as all other publications that must be consulted for working with this product (in particular, for the installation, operation or maintenance).
Observe all safety instructions and warnings. Failure to comply with the instructions can result in personal injuries and/or damage to the product.
Any unauthorised changes or use of this device, which go beyond the mechanical, electrical or otherwise stated operating limitations, can result in bodily injury or/ and damage to the product.
Any such unauthorised change constitutes "misuse" and/or "negligence" according to the warranty for the product and thus excludes the warranty for covering possible damage resulting from this.
This device must only be operated and repaired by specialised personnel.
Specialised personnel are persons, that based on their respective training and experience, are qualified to recognise risks and prevent potential dangers that can be caused by the operation or maintenance of the device.
c
If the device is not operated according to the operation manual, protection is no longer ensured and hazards can be presented by the device.
m
Single core conductor must be provided with sleeves.
m
Only pluggable screw terminals with the same number of poles and the same type of construction are permitted to be connected together.
Additional legal and safety regulations required for the respective application are to be followed during the use of the device.
7
UMG 509
Concerning this operation manual
This operation manual is part of the product.
• Read the operation manual before using the device.
• Keep the operation manual instructions throughout the entire service life of the product and have them readily available for reference.
• Pass the operation manual on to each subsequent owner or user of the product.
Inspection on receipt
The prerequisites of faultless, safe operation of this device are proper transport and proper storage, set-up and installation, as well as careful operation and maintenance. If it can be assumed that risk­free operation is no longer possible, the device must be immediately put out of operation and secured against being put back into operation again. Packing and unpacking must be carried out with customary care without the use of force and only using suitable tools. The devices should be visually checked for flawless mechanical condition.
It can be assumed that risk-free operation is no longer possible if the device, for example,
• has visible damage
• no longer works despite the mains power supply being intact
• has been exposed to prolonged adverse conditions (e.g. storage outside the permissible climate limits without being adapted to the room climate, condensation, etc.) or rough handling during transportation (e.g. falling from a height, even if there is no visible external damage, etc.)
• Please check the delivered items for completeness before you start installing the device.
C
All screw-type terminals included in the scope of delivery are attached to the device.
C
All supplied options and versions are described on the delivery note.
8
UMG 509
Scope of delivery UMG 509
Number Part no. Label
1 52.26.xxx
1)
UMG 509
1 33.03.194 Operation manual
1 51.00.116 CD with following content
- GridVis programming software
- GridVis functional description
- UMG 509, GSD file "U5090F15.GSD"
1 10.01.855 Screw-type terminal, pluggable, 2-pole (auxilliary power)
1 10.01.847 Screw-type terminal, pluggable, 5-pole (voltage measurement 1-4)
1 10.01.853 Screw-type terminal, pluggable, 8-pole (current measurement 1-4)
1 10.01.873 Screw-type terminal, pluggable, 6-pole (digital inputs/outputs)
1 10.01.888 Screw-type terminal, pluggable, 7-pole (RCM, thermistor input)
1 10.01.859 Screw-type terminal, pluggable, 3-pole (RS 485)
1 08.01.505 Patch cable 2 m, twisted, grey (connection UMG PC/switch)
1 52.19.301 Mounting clips
Available accessories
Part no. Label
21.01.102 Lithium battery CR2450, 3V (approval according to i.a.w. UL 1642)
13.10.539 Profibus connector, 9-pole, D-SUB
13.10.543 Profibus connector, 9-pole, D-SUB, angled
29.01.903 Seal, 144 x 144
1)
For the item number, see delivery note
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UMG 509
Product description
Proper use
The UMG 509 is intended for measurement in accordance with EN61000-4-30 in building installations, on distribution units, circuit breakers and busbar trunking systems.
Measured voltages and measured currents must derive from the same network.
The UMG 509 is suitable for integration into fixed and weatherproof switch panels. Conductive switch panels must be earthed.
The UMG 509 can be used in 2, 3 and 4-conductor networks and in TN and TT networks.
The current measurement inputs 1–4 of the UMG 509 are connected via external ../1A or ../5A current transformers.
Measurements in medium and high-voltage networks are always performed via current and voltage transformers.
The measurement results can be displayed, saved and read out and further processed via the interfaces (Ethernet, Modbus, Profibus).
The UMG 509 can be used in industrial and domestic settings.
By continuously monitoring the residual currents (RCM) of an electrical system via the inputs I5 and I6, warning pulses can be triggered if a response threshold is exceeded. Using these, the system operator can be alarmed before a protective equipment reacts. The UMG 509 does not provide protection against electric shock!
The residual current monitoring is performed via the current measurement inputs I5 and I6 via an external residual current transformer with a rated current of 30 mA.
m
Residual current monitoring monitors residual currents via external current transformers and can trigger a warning impulse when a response threshold is exceeded. The device is thus not an independent protective device!
10
UMG 509
UMG 509 features
General information
• Front panel integration device with dimensions 144 x 144 mm
• Connection via pluggable screw terminals
• Colour graphic display 320x240, 256 colours
• Operation via 6 buttons
• 4 Voltage and 4 current measurement inputs
• 2 Residual current inputs with failure monitoring
• 1 Thermistor input
• 2 digital outputs and 2 digital inputs
• 16-bit A/converter, memory 256 Mbyte Flash, SDRAM 32 Mbyte
• RS485 interface (Modbus RTU, slave, up to 115 kbps)
• Profibus DP/V0
• Ethernet (web server, e-mail)
• Capturing more than 2000 measured values
• Clock and battery (with battery monitoring function)
• Working temperature range -10°C .. +55°C
Measurement
• Measurement in TN and TT networks
• Continuous sampling of the voltage and current measurement inputs at 20 kHz
• Acquisition of transients >50 µs and storage of up to approx. 330,000 sampling points
• Metering range current 0 to 5A eff.
• True RMS (TRMS)
• Continuous sampling of the voltage and current measurement inputs
• Continuous monitoring of residual currents with failure monitoring
• Temperature measurement
• Working measurement, measurement uncertainty in accordance withDIN EN50470-3:
- Class C for ../5A converter,
- Class B for ../1A converter,
• Measurement of the 1st to 63rd harmonics, for
- Ull, Uln, I, P (cons./del.) and
- Q (ind./cap.),
• Analysis and evaluation in accordance with DIN EN50160 with the GridVis programming software included in the scope of delivery
• Programming separate applications in Jasic
11
UMG 509
Measuring process
The UMG 509 measures continuously and calculates all effective values over a 200 ms interval. The device measures the real effective value (TRMS) of the voltages and currents connected to the measurement inputs.
Operating concept
You can program and call up the measured values via many routes using the UMG 509.
• Directly on the device via 6 buttons and the display
• Using the GridVis programming software.
• Using the device homepage
• Using the Modbus protocol. You can modify and call up the data using the Modbus address list. The list can be called up via the device's home page and can be found on the enclosed CD.
This operation manual only describes how to operate the UMG 509 using the buttons. The GridVis programming software has its own "online help" system.
GridVis network analysis software
The UMG 509 can be programmed and read out using the GridVis network analysis software included in the scope of the delivery. For this, a PC must be connected to the UMG 509 via a serial interface (RS485/Ethernet).
GridVis features
• Programming the UMG 509
• Configuring recordings
• Analysing the read out data according to EN 61000-2-4.
• Reading out recordings
• Saving data to a database
• Graphical representation of measured values
• Programming customer-specific applications
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UMG 509
Connection variants
Connection of a UMG 509 to a PC via an interface converter:
Connection of a UMG 96RM via a UMG 509 as a gateway
UMG 509
Direct connection of a UMG 509 to a PC via Ethernet.
Connection of a UMG 509 to a PC via Ethernet.
UMG 96RM
UMG 96RM
UMG 509
(gedrehtes Patchkabel)
UMG 509
(gedrehtes Patchkabel)
UMG 509
Switch
13
UMG 509
Installation
Position of installation
The UMG 509 is suitable for integration into fixed and weatherproof switch panels. Conductive switch panels must be earthed.
Mounting position
To ensure adequate ventilation, the UMG 509 must be installed vertically. There should be separation above and below of at least 50mm with 20mm space to the sides.
Front panel section
Cut-out size: 138
+0.8
x 138
+0.8
mm.
m
Failure to meet the minimum clearances can destroy the UMG 509 at high ambient temperatures!
Fig. mounting position UMG 509 (View from rear)
14
UMG 509
Ethernet
The Ethernet connection of the UMG 509 is on the bottom of the housing. Depending on the bending radius of the Ethernet cable and connector type, you must install a connection area below the UMG 509.
The connection area below the UMG 509 should not be smaller than 50 mm.
Mounting
The UMG 509 is mounted in the switchboard with two mounting clips that are installed at the top and bottom of the device.
Ethernet connection
Patch cable
50 mm
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UMG 509
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UMG 509
Installation
Ground wire connection
Use a ring cable lug for connecting the protective conductor to the UMG 509.
Supply voltage
The UMG 509 needs supply voltage to operate. The type and amount of the supply voltage required is specified on the rating plate. The supply voltage is connected on the rear side of the device via terminal blocks.
Before connecting the supply voltage, ensure that the voltage and frequency correspond to the details on the rating plate!
The supply voltage must be connected through a UL/IEC approved fuse (6A type C).
c
Caution: Risk to life!
The ground wire connection on the device must be connected with the system earthing.
Fig. connection example of the supply voltage to a UMG 509.
Circuit breaker
Fuse
L1 N PEL3L2
Protective conductor
Connection point of
the protective conductor
17
UMG 509
m
• If installed in a building, a disconnector or circuit breaker must be provided for the supply voltage.
• The disconnector must be installed near the device and easily accessible to the user.
• The switch must be marked as the circuit breaker for this device.
• Voltages which are over the permitted voltage range can destroy the device.
c
Please note!
The inputs for the supply voltage are hazardous if touched!
c
Please note!
Make sure to observe the specifications for the supply voltage that are provided on the rating plate of the UMG 509.
18
UMG 509
Voltage measurement
Three-phase 4-conductor systems
The UMG 509 can be used in three-phase 4-conductor systems (TN, TT networks) with an earthed neutral conductor. The bodies of the electrical system are earthed.
The voltage measurement in the UMG 509 is designed for the overvoltage category 600V CAT III (measurement voltage surge 6kV).
Three-phase 3-conductor systems
The UMG 509 is only suitable to a limited extent for use in IT networks, since the measured voltage relative to the housing potential is measured and the input impedance of the device creates residual current against the earth. The residual current can trigger the insulation monitoring in IT networks. The connection variants with voltage transformers are suitable for unlimited use in IT networks.
PE
347V/600V 50/60Hz
L2
L3
N
L1
N
L1
240V 50/60Hz
System earthing
DC
AC/DC
Auxilliary power
Voltage measurement
4M
4M
4M
4M
V1
V3V2 Vref
4M
V4
UMG 509
Fig. Schematic diagram, UMG 509 in a TN network.
Fig. Schematic diagram, UMG 509 in an IT network without N.
600V 50/60Hz
DC
AC/DC
L2
L3
Auxilliary power
Voltage measurement
4M
4M
4M
4M
V1
V3V2
4M
V4
Earthing of the system
Impedance
L1
Vref
UMG 509
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UMG 509
Maximum system rated voltage
Rated voltages
Lists of networks and their nominal network voltages in which the UMG 509 can be used.
Three-phase 4-conductor systems with earthed neutral conductor.
Maximum system rated voltage according to UL
U
L-N
/ U
L-L
66V / 115V 120V / 208V 127V / 220V 220V / 380V 230V / 400V 240V / 415V 260V / 440V 277V / 480V 347V / 600V 400V / 690V 417V / 720V
Maximum system rated voltage
Fig. Table for network rated voltages i.a.w. EN60664­1:2003 suitable for the voltage measurement inputs.
U
L-L
66V 115V 120V 127V 200V 220V 230V 240V 260V 277V 347V 380V 400V 415V 440V 480V 500V 577V 600V
Three-phase 3-conductor systems, unearthed.
Fig. Table for network rated voltages i.a.w. EN60664­1:2003 suitable for the voltage measurement inputs.
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UMG 509
Voltage measurement inputs
The UMG 509 has four voltage measurement inputs (V1, V2, V3, V4).
Voltage swell
The voltage measurement inputs are suitable for measurements in networks where overvoltages of overvoltage category 600V CATIII can occur.
Frequency
The UMG 509 requires the mains frequency for the measurement and calculation of measured values. The UMG 509 is suitable for measurements in networks whose mains frequency is in the range 40Hz to 70Hz.
For measurement with the supporting measurement (V4), a voltage must be connected to the baseline measurement for frequency determination.
m
10A
(UL/IEC listed)
L1 N PEL3L2
Fig. Example connection for measuring voltage.
C
It is not necessary to configure a connection schematic for measurement inputs V4 and I4.
21
UMG 509
When connecting the voltage to be measured, the following must be observed:
• A suitable circuit breaker must be fitted to disconnect and de-energise the UMG 509.
• The circuit breaker must be placed in the vicinity of the UMG 509, be marked for the user and easily accessible.
• Use a UL/IEC approved circuit breaker 10A (Type C) for the overcurrent protection and disconnector.
• The overcurrent protection must have a rated value, which is suitable for the short circuit current at the connection point.
• Measured voltages and measured currents must derive from the same network.
c
Please note!
Voltages that exceed the allow nominal network voltages must be connected via a voltage transformer.
c
Please note!
The UMG 509 is not suitable for measuring DC voltages.
c
Please note!
The voltage measurement inputs on the UMG 509 are dangerous if touched!
c
Please note!
The voltage measurement inputs may not be used for voltage measurement in SELV circuits (safe extra low voltage).
22
UMG 509
Connection schematics, voltage measurement
L1 L2 L3
N
V
1 V2 V3 V4 Vref
3p 4wu
L1 L2 L3
N
V1 V2 V3 V4 Vref
3p 4w
L1 L2 L3
N
V1 V2 V3 V4 Vref
3p 4wu
L1 L2 L3
N
3p 4w
I1 I2 I3 I4
S1 S2 S1 S2 S1 S2 S1 S2
L1 L2 L3
N
V
1 V2 V3 V4 Vref
3p 4wu
L1 L2 L3
N
V
1 V2 V3 V4 Vref
3p 4w
L1
L2
V
1 V2 V3 V4 Vref
1p 2w
L1 L2 L3
V1 V2 V3 V4 Vref
3p 3wu
L1 L2 L3
N
V
1 V2 V3 V4 Vref
3p 4wu
L1
L2
V1 V2 V3 V4 Vref
1p 2w
L1 L2 L3
3p 2i0
I1 I2 I3 I4
S1 S2 S1 S2 S1 S2 S1 S2
L1 L2 L3
N
3p 4w
I1 I2 I3 I4
S1 S2 S1 S2 S1 S2 S1 S2
23
UMG 509
L1 L2 L3
N
V
1 V2 V3 V4 Vref
3p 4wu
L1 L2 L3
N
V
1 V2 V3 V4 Vref
3p 4w
L1
L2
V
1 V2 V3 V4 Vref
1p 2w
L1 L2 L3
V
1 V2 V3 V4 Vref
3p 3wu
L1 L2 L3
V1 V2 V3 V4 Vref
3p 3w
L L L L
V
1 V2 V3 V4 Vref
3p 5w
N
L1 L2 L3
N
V
1 V2 V3 V4 Vref
3p 4wu
L1
L2
V
1 V2 V3 V4 Vref
1p 2w
L1 L2 L3
3p 2i0
I1 I2 I3 I4
S1 S2 S1 S2 S1 S2 S1 S2
L1 L2 L3
N
3p 4w
I1 I2 I3 I4
S1 S2 S1 S2 S1 S2 S1 S2
L L L L
N
3p 5w
I1 I2 I3 I4
S1 S2 S1 S2 S1 S2 S1 S2
L L L L
V1 V2 V3 V4 Vref
3p 5w
N
24
UMG 509
Connection schematics, current measurement
L1 L2 L3
N
3p 2i
I1 I2 I3 I4
S1 S2 S1 S2 S1 S2 S1 S2
L1 L2 L3
N
3p 4w
I1 I2 I3 I4
S1 S2 S1 S2 S1 S2 S1 S2
L1 L2 L3
N
3p 2i
L1 L2 L3
3p 2i0
L1
L2
1p 2i
I1 I2 I3 I4
S1 S2 S1 S2 S1 S2 S1 S2
I1 I2 I3 I4
S1 S2 S1 S2 S1 S2 S1 S2
I1 I2 I3 I4
S1 S2 S1 S2 S1 S2 S1 S2
L1 L2 L3
N
3p 4w
I1 I2 I3 I4
S1 S2 S1 S2 S1 S2 S1 S2
L1 L2 L3
N
3p 2i
I1 I2 I3 I4
S1 S2 S1 S2 S1 S2 S1 S2
L1 L2 L3
N
3p 2i
L1
L2
1p 2i
I1 I2 I3 I4
S1 S2 S1 S2 S1 S2 S1 S2
I1 I2 I3 I4
S1 S2 S1 S2 S1 S2 S1 S2
25
UMG 509
L1 L2 L3
N
3p 2i
L1 L2 L3
3p 2i0
L1
L2
1p 2i
I1 I2 I3 I4
S1 S2 S1 S2 S1 S2 S1 S2
I1 I2 I3 I4
S1 S2 S1 S2 S1 S2 S1 S2
I1 I2 I3 I4
S1 S2 S1 S2 S1 S2 S1 S2
L1 L2 L3
N
3p 4w
I1 I2 I3 I4
S1 S2 S1 S2 S1 S2 S1 S2
L L L L
N
3p 5w
I1 I2 I3 I4
S1 S2 S1 S2 S1 S2 S1 S2
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UMG 509
Supporting measurement, input V4
Fig. Measurement in a three-phase 4-conductor network with symmetric loading.
Fig. Measurement in a three-phase 3-conductor network with symmetric loading.
Fig. Measurement of the voltage between N and PE. Measurement of the current in the neutral conductor.
m
If the baseline measurement (inputs V1-V3) is connected to a three-phase 3-conductor network, the supporting measurement (input V4) can no longer be used as a measurement input.
m
For measurement with the supporting measurement (V4), a voltage must be connected to the baseline measurement for frequency determination.
L1 L2 L3
N
V4 N
4w 1m
I4
S1 S2
L1 L2 L3
V
4 N
3w 1m
I
4
S1 S2
L1 L2 L3
V4 N
3w 1m
I4
S1 S2
L1 L2 L3
N
V
4 N
4w 1m
I
4
S1 S2
L1 L2 L3
V
4 N
3w 1m
I
4
S1 S2
N
PE
V4 N
2w 1n
I4
S1 S2
m
Measured voltages and measured currents must derive from the same network.
27
UMG 509
28
UMG 509
Current measurement
The UMG 509 is intended for the connection of current transformers with secondary currents of ../1A and ../5A. The factory default for the current transformer ratio is 5/5A and must be adapted to the current transformer employed if necessary.
Only AC currents can be measured - DC currents cannot.
Any of the current measurement inputs can be loaded with 120A for 1 second.
Fig. Current measurement (I1-I3) via current transformers (connection example)
S1
S2
L1 N PEL3L2
S1
S2
S1
S2
S1
S2
Load
c
Please note!
The measurement lines must be suitable for an operating temperature of at least 80°C!
m
The attached screw-type terminal must be fixed using the two screws on the device!
m
Please note!
The UMG 509 is not suitable for measuring DC voltages.
c
Please note!
The current measurement inputs are dangerous to touch.
29
UMG 509
c
Earthing of current transformers!
If a connection is provided for the earthing of secondary windings, then it must be connected to the earth.
Current direction
The current direction can be individually corrected via the existing serial interfaces or on the device for each phase.
If incorrectly connected, a subsequent re-connection of the current transformer is not required.
c
Open-circuit current transformers!
High voltage spikes that are dangerous to touch can occur on current transformers that are driven with open-circuit secondary windings! With "safe open-circuit current transformers" the winding insulation is rated such that the current transformer can be driven open. However, even these current transformers are dangerous to touch when they are driven open-circuit.
c
Current transformer connections!
The secondary connection of the current transformer must be short circuited on this before the current feed to the UMG 509 is disconnected! If a test switch, which automatically short­circuits the secondary wires of the current transformer, is available then it is sufficient to set this to the "Test" position insofar as the short-circuiting device has been checked beforehand.
c
Please note!
Residual current monitoring is performed using the terminals I5 and I6. There is no directional sensitivity of the residual currents of the network or load sides (not directionally sensitive).
30
UMG 509
Total current measurement
If the current measurement is done via two current transformers, the overall transformation ratio of the current transformers must be programmed into the UMG 509.
Fig. Example, current measurement via a total current transformer
UMG
S2
I
S
1
P1
P2
Einspeisung 1 Supply 1
Einspeisung 2
Supply 2
1P1
1P2
(K)
(L)
(k) (l)
1S
2
1S1
1S1 1S2 2S1 2S2
2S1
2S2
(k)
(l)
(K) (L)
2P
1
2P2
Verbraucher A Consumer A
Verbraucher B
Consumer B
Example: The current is measured via two current transformers. Both current transformers have a transformation ratio of 1000/5A. The summation measurement is performed using a total current transformer 5+5/5A.
The UMG 509 must then be setup as follows:
Primary current: 1000A + 1000A = 2000A Secondary current: 5A
31
UMG 509
Direct measurement
You can use the UMG 509 to measure currents up to 5A directly without current transformers. In this case, it must be taken into consideration that the direct measurement of the current can only be performed in three-phase 4-conductor systems with nominal network voltages up to
• 127V/220V (300V CAT III) according to UL
• 277V/480V (300V CAT III)
and three-phase 3-conductor systems with nominal network voltages up to
• 277V (300V CAT III) according to UL
• 480V (300V CAT III).
Since the UMG 509 does not feature any integrated protection for the current measurement, this protection must be provided in the installation.
UMG
S2
I
S
1
Einspeisung
Supply
Verbraucher Consumer
5A Typ C
Ammeter
If you wish to measure the current not only with the UMG 509 but rather with an ammeter too, the ammeter must be connected to the UMG 509 in series.
UMG
S2
I
S
1
Einspeisung Supply
Verbraucher
Consumer
A
(k)S
1 S2(l)
P
2(L)(K)P1
32
UMG 509
Residual current measurement inputs (RCM)
The UMG 509 is suitable for use as a residual current monitoring device (RCM) as well as for monitoring AC, pulsing DC, and DC.
The UMG 509 can measure type A residual currents in accordance with IEC/TR 60755 (2008-01) .
The connection of suitable external residual current transformers with a rated current of 30 mA is performed via the residual current transformer inputs I5 (terminals 4/5) and I6 (terminals 6/7).
C
Residual current transformer ratio
The GridVis software included in the scope of the delivery can be used to individually program the residual current transformer inputs' transformer ratios.
Fig. Connection example of residual current monitoring via current transformers
L2 L3N L1
Load
PE
C
It is not necessary to configure a connection schematic for measurement inputs I5 and I6.
33
UMG 509
c
Please note!
Operating equipment connected to the analogue inputs must feature reinforced or double insulation to the mains supply circuits!
Example - temperature sensor:
A temperature sensor in close proximity to non-isolated mains cables should measure within a 300V CAT III network. Remedy: The temperature sensor must be equipped with reinforced or double insulation for 300V CAT III. This equates to a test voltage for the temperature sensor of 3000V AC (duration 1 min.).
Example - residual current transformer:
A residual current transformer should measure on isolated mains cables within a 300V CAT III network. Remedy: The insulation of the mains cables and the insulation of the residual current transformer must fulfil the basic insulation requirements for 300V CAT III. This equates to a test voltage of 1500V AC (duration 1 min.) for the insulated mains cables and a test voltage of 1500 V AC (duration 1 min.) for the residual current transformer.
Failure monitoring
The UMG 509 monitors the ohmic resistance at the residual current measurement inputs.
If the ohmic resistance is greater than 300 Ohm, there is a failure (e.g. cable breakage) with the residual current monitoring.
34
UMG 509
L1 L2 L3 N I1 I2 I3
L1
L2
L3
PEN
N
PE
UMG 509
M
3~
I5
I6
I4
Residual current transformers
Residual current transformer
Fig. Example UMG 509 with residual current monitoring via measuring inputs I5/I6.
Connection example, residual current monitoring
35
UMG 509
Thermistor input
The UMG 509 has one thermistor input. The temperature is measured here via terminals 8 through 10.
Do not exceed the total resistance load (sensor + cable) of 4kOhm.
PT100
GND
VCC
10
9
8
UMG 512
Fig. Example, temperature measurement with a PT100
m
Please note!
Profibus, RS485 and the thermistor input are not galvanically separated from each other.
m
Use a shielded cable to connect the temperature sensor.
PT100
36
UMG 509
RS485 interface
In the UMG 509, the RS485 interface is designed as a 3-pin plug contact, which communicates via the Modbus RTU protocol.
A B
RS485 Bus
Correct
Incorrect
Termination resistors
The cable is terminated with resistors (120Ohm, 1/4W) at the beginning and at the end of a segment.
Termination within the device is possible via the S1 DIP switch of the UMG 509.
Terminal strip in the cabinet.
Device with RS485 interface. (without termination resistor)
Device with RS485 interface. (with termination resistor on the device)
37
UMG 509
S1
ON
OFF
Fig.: Placement in the middle of the segment; termination via S1 DIP switch deactivated (OFF)
S1
ON
OFF
Fig.: Placement at the end of the segment; termination via S1 DIP switch activated (ON)
Screening
Twisted screened cable should be used for connections via the RS485 interface.
• Earth the screens of all cables that lead to the cabinet and at the cabinet entry.
• Connect the screens over a generous area and in a manner that will conduct well, to a low-noise earth.
• Gather the cables mechanically above the earthing clamp in order to avoid damage due to cable movements.
• Use suitable cable glands to feed the cables into the cabinet, for example, armoured conduit couplings.
38
UMG 509
Cable type
The cable used must be suitable for an environmental temperature of at least 80°C.
Recommended cable types: Unitronic Li2YCY(TP) 2x2x0.22 (from Lapp Kabel) Unitronic BUS L2/FIP 1x2x0.64 (from Lapp Kabel)
Maximum cable length
1200m at a baud rate of 38.4k.
Fig. Screening procedure at cabinet entry.
Cable
Strain relief
Screen braid of the cable
Earthing clamp
Noiseless ground
C
CAT cables are not suitable for bus wiring. Use the recommended cable types for this.
39
UMG 509
Bus structure
• All devices are connected in a bus structure (line) and each device has its own address within the bus (see also Parameter programming).
• Up to 32 subscribers can be connected together in a single segment.
• The cable is terminated with resistors (bus termination 120 Ohm, 1/4W) at the beginning and at the end of a segment.
• With more than 32 subscribers, repeaters (amplifiers) must be used to connect the individual segments.
• Devices for which the bus connection is switched on must be under current.
• It is recommended that the master be placed at the end of a segment.
• If the master is replaced with a bus connection, the bus must be switched off.
• Replacing a slave with a bus connection that is either switched on or de-energised can destabilise the bus.
• Devices that are not connected to the bus can be replaced without destabilising the bus.
Fig. Bus structure
SlaveSlaveSlave
Slave Slave Slave Repeater
Slave Slave Slave Slave
Master
Speisung notwendig / power supply necessary
Busabschluß eingeschaltet / bus terminator on
T
T
T
T
T
40
UMG 509
Profibus interface
This 9-pole D-sub receptacle RS485 interface supports the Profibus DP V0 slave protocol.
For the simple connection of inbound and outbound bus wiring, it should be connected to the UMG 509 via a Profibus connector.
For the connection, we recommend a 9-pole Profibus connector, e.g. type "SUBCON-Plus-ProfiB/AX/SC" from Phoenix, item number 2744380. (Janitza item no:
13.10.539)
C
When using the device in a Profibus system, the device address must be set using the configuration menu.
D-sub
receptacle for
Profibus
Fig. UMG 509 with D-sub receptacle for Profibus (View from rear).
UMG 509
Profibus
Profibus connector (external)
Terminating resistors
Screw-type terminals
Other profibus stations
D-Sub, 9 pin, connec­tor
D-Sub, 9 pin, socket
Fig. Profibus connector with termination resistors.
41
UMG 509
Connection of the bus wiring
The inbound bus wiring is connected to terminals 1A and 1B of the Profibus connector. The continuing bus wiring for the next device in line should be connected to terminals 2A and 2B.
If there are no subsequent devices in the line, then the bus wiring must be terminated with a resistor (switch to ON).
With the switch set to ON, terminals 2A and 2B are switched off for further continuing bus wiring.
Transferspeeds in Kbit/s
Max. segment length
9.6, 19.2, 45.45, 93.75 1200m
187.5 1000m
500 400m
1500 200m
3000, 6000, 12000 100m
Table Segment lengths per Profibus specification.
42
UMG 509
Ethernet interface
The Ethernet network settings should be specified by the network administrator and set on the UMG 509 accordingly.
If the network settings are not known, the UMG 509 may not be integrated into the network through the patch cable.
m
Please note!
Connection of the UMG 509 to the Ethernet may only be carried out after consulting the network administrator!
PC / switch
m
Please note!
The UMG 509 is factory-set for the dynamic IP address assignment (DHCP mode). Settings can be changed as described in "TCP/IP Configuration" or, for example, via an appropriate Ethernet connection by means of GridVis software.
Ethernet connection
Patch cable
43
UMG 509
Digital outputs
The UMG 509 has two digital outputs. These outputs are galvanically separated from the analysis electronics using optocouplers. The digital outputs have a joint reference.
• The digital outputs can switch AC and DC loads.
• The digital outputs are not short-circuit proof.
• Connected cables that are longer than 30m must be shielded when laid.
• An external auxilliary voltage is required.
• The digital outputs can be used as impulse outputs.
Fig. Connection of digital outputs
~
44
UMG 509
K2
External
auxilliary voltage
+
24V DC
-
K1
DC
DC
11
12
13
Digital Ouput 1
Digital Ouput 2
C
When using the digital outputs as pulse outputs, the auxilliary voltage (DC) must have a max. residual ripple of 5%.
C
Functions for the digital outputs can be adjusted clearly in the GridVis software provided in the scope of delivery. A connection between the UMG 509 and the PC via an interface is required to use the GridVis software.
m
Please note!
Digital outputs are not short-circuit proof!
Fig. Example for two relays connected to the digital outputs
45
UMG 509
Wiring longer than 30m must be screened.
Note the correct polarity of the supply voltage!
Digital inputs
The UMG 509 has two digital inputs. An input signal is detected on a digital input if a voltage of at least 18V and maximum 28V DC (typically at 4mA) is applied. There is no input signal for a voltage of 0 to 5V and a current less than 0.5 mA.
Fig. Connection of digital outputs
-
+
-
+
24V DC
S1
S2
External
auxilliary voltage
14
15
16
2k21
2k21
2k21
2k21
2k21
Digital
Input 1
Digital
Input 2
UMG 509
Digital inputs 1-2
Fig. Example for the connection of external switch contacts S1 and S2 to digital inputs 1 and 2.
46
UMG 509
S0 pulse input
You can connect an S0 pulse transducer per DIN EN62053-31 to any digital input.
This requires an external auxilliary voltage with an output voltage in the range 18 .. 28V DC and a resistor of 1.5kOhm.
14
15
16
2k21
2k21
2k21
2k21
2k21
Digital
Input 1
Digital
Input 2
UMG 509
Digital inputs 1-2
-
+
24V DC
External
auxilliary voltage
S0 pulse
transducer
1.5k
Fig. Example for the connection of an S0 pulse transducer to digital input 1
47
UMG 509
Operation
The UMG 509 is operated by six function keys.
Depending on the context, the six keys are assigned with different functions:
• Selecting measured value displays.
• Navigation within the menus.
• Editing device settings.
Labelling of the Function keys
Display title
Measured values
Function keys
Meaning of the keys
Key Function
• Returns to the first screen (home)
• Exits selection menu
• Selects number
• Selects main values (U, I, P ...)
• Changes (number -1)
• By-values (select)
• Selects menu item
• Changes (number +1)
• By-values (select)
• Selects menu item
• Selects number
• Selects main values (U, I, P ...)
• Opens selection menu
• Confirm selection
48
UMG 509
Measured value display
Main values
Using the 2 and 5 keys, you can scroll between the main values of the measured value displays (see page 120-
123).
By-values
Using the 3 and 4 keys, you can select the by-values of a measured value display (see page 120-123).
Display
Voltage L-L
Display
Communication
Status
Display
Home
Display
Oscilloscope L1
Display
Voltage L-N
...
...
Display
Oscilloscope L2
Display
Oscilloscope L3
Main values
By-values
49
UMG 509
"Home" measured value display
After the power returns, the UMG 509 starts with the "Home" measured value display.
This measured value display contains the device names and an overview of important measured values. In it delivery condition, the unit name consists of the device type and the serial number of the device.
Using the "Home - key 1", you navigate directly to the first "Home" measured value display from the measured value displays for the main values.
50
UMG 509
Selecting a measured value display
You would like to switch to a measured value display with main values.
• Using the 2 and 5 function keys, you can scroll
between the measured value displays of the main values.
• Using the 1 (home) function key, you always navigate
to the first measured value display.
You would like to switch to a measured value display with by-values.
• Select the measured value display with the main
values.
• Using the 3 and 4 function keys, select the measured
value display for the by-values.
Example: Selecting the voltage by-values.
Display
Home
Display
Voltage L-L
Display
Voltage L-N
... ...
51
UMG 509
View additional information
• Using the 2 and 5 keys, scroll to the desired measured
value display.
• Activate the measured value selection using the 6 key
(select).
• The background colours for the measured value
switches from grey to green. The additional information is displayed in blue window.
• Using the 2 and 5 keys, select the desired measured
value.
• End the procedure using the 1 key (ESC) or select
another measured value with the 2 to 5 keys.
52
UMG 509
Deleting min./max. values individually
• Using the 2 and 5 keys, scroll to the desired measured
value display.
• Activate the measured value selection using the 6 key
(select).
• The background colours for the measured value
switches from grey to green. The additional information is displayed in blue window.
• Using the 2 and 5 keys, select the desired minimum
or maximum value.
• The time along with the date and time of the occurrence
are displayed as additional information.
• Using the 6 key (reset), you can delete the selected
minimum or maximum value.
• End the procedure using the 1 key (ESC) or select
another minimum or maximum value with the 2 to 5 keys.
C
The date and time for the minimum/ maximum values are specified displayed in UTC time (Coordinated Universal Time).
53
UMG 509
Transients list
The detected transients are listed in the transients list.
• The transients list consists of 2 pages.
• On page 1, the transients 1 through 8 are listed and on page 2, the transients 9 through 16 are listed.
Displaying transients
• Using the 2 and 5 keys, scroll to the "Transient" main value display.
• Select the desired page using the 4 key.
• Navigate to the transients list using key 6 (select) and select a transient using the 3 or 4 keys.
• Using the 6 key (select), have a transient displayed in a graph.
• Show or hide the legend using the 6 key (select).
• You can exit the transient graph display using the 1 key (ESC).
Transient voltages are fast impulse transient effects in electrical networks. The time when transient voltages occur cannot be predicted and they have a limited duration. Transient voltages are caused by lightning strikes, switching operations or by tripped fuses.
54
UMG 509
Event list
Detected events are listed in the event list.
• The event list consists of 2 pages.
• On page 1, the events 1 through 8 are listed and on page 2, the events 9 through 16 are listed.
Displaying events
• Using the 2 and 5 keys, scroll to the "Event" main value display.
• Select the desired page using the 4 key.
• Navigate to the event list using key 6 (select) and select an event using the 3 or 4 keys.
• Using the 6 key (select), have an event displayed in a graph.
• Show or hide the legend using the 6 key (select).
• You can exit the result graph display using the 1 key (ESC).
Events are threshold value violations of effective current and voltage values.
55
UMG 509
Configuration
The supply voltage must be connected for the configuration of the UMG 509.
Connecting the supply voltage
• The supply voltage level for the UMG 509 is specified on the rating plate.
• After connecting the supply voltage, a start display appears. Approximately ten seconds later, the UMG 509 switches to the first "Home" measured value display.
• If no display appears, check whether the applied supply voltage is within the rated voltage range.
Please note!
If the supply voltage does not correspond to the voltage indicated on the rating plate, this may lead to malfunctions and severe damage to the device.
c
Fig. Example of the "Home" measured value display
56
UMG 509
Configuration menu
After the power returns, the device starts on the "Home" measured value display.
• Open the Configuration menu using the 1 button.
If you are in a measured value display for main values, you can navigate directly to the "Home" measured value display using the 1 button (home). Pressing the 1 key again opens the Configuration menu. Using the 3 or 4 keys, you select the desired submenu that can be activated using the 6 key (enter).
Language
You can set the language for the measured value displays and menus directly in the "Configuration" menu.
There are different languages available for selection. The factory default setting for the language is "English".
If the language field is marked green, then the desired language can be selected by pressing the key 6 (enter) and the keys 3 or 4. Pressing the key 6 (enter) again confirms the selection and changes the language.
57
UMG 509
Communication
The UMG 509 has an Ethernet and a RS485 interface.
Ethernet (TCP/IP)
Select the type of the address assignment for the Ethernet interface here.
DHCP mode
• Off - The IP address, netmask and gateway are
defined by the user and set directly on the UMG 509. Select this mode for straightforward networks without DHCP servers.
• BOOTP - BootP enables the fully automatic integration of a UMG 509 into an existing network. However, BootP is an older protocol and does not provide the scope of functions provided by DHCP.
• DHCP - When started, the UMG 509 automatically obtains the IP address, the network mask and the gateway from a DHCP server.
Factory default setting: DHCP
Connection of the UMG 509 to the Ethernet may only be carried out after consulting the network administrator!
m
58
UMG 509
RS485
You can specify the protocol, device address and baud rate for operation with the RS485 interface. The device address must be uniquely assigned within the bus structure; the baud rate specification must be selected uniformly.
The corresponding field can be selected via the keys 3 or 4 (green marking). Key 6 (enter) provides you with access the selection options, which can then be selected with key 3 or 4. Pressing the 6 key (enter) again confirms the selection.
Protocol
Selection options:
• Modbus slave
• Modbus master/gateway (default setting)
Device address
Setting range: 0 - 255 Factory default setting: 1
Baud rate
Setting range: 9600, 19200, 38400, 57600, 115200 (default setting), 921600 kbps
59
UMG 509
Measurement
Configure the following here:
• The measuring transducer for the current and voltage measurement
• Recording transients
• Recording events
• The mains frequency
• Temperature sensor
60
UMG 509
Measuring transducer
Current transformer
You can assign current transformer ratios to the baseline measurement and the supporting measurement. Select the 5/5A setting when measuring currents directly.
Setting range: Primary 1 to 999999 Secondary 1 to 5
Factory default setting: Primary 5 Secondary 5
Rated current
The rated current defines the value to which
• Overcurrent
• Current transients
• Automatic scaling of graphics refer.
Setting range: 0 to 999999A
C
You can set the nominal value for the measurement of the K-factor and TDD only via the GridVis.
61
UMG 509
Connection schematic, current measurement
The following connection schematics can be selected for the current measurement:
3p4w - 3 phases, 4 conductors, 3 current
transformers
3p5w - 3 phases, 4 conductors, 4 current
transformers The fourth current transformer can be used for the measurement in the neutral conductor for example. 3p2i - 3 phases, 4 conductors, 2 current
transformers For networks with symmetrical loading. 3p2i0 - 3 phases, 3 conductors, 2 current
transformers Aron circuit for networks without neutral conductor. The third current will be calculated 1p2i - 1 phase, 2 conductors, 2 current transformers
Factory default setting: 3p4w
C
It is not necessary to configure a connection schematic for measurement inputs V4 and I4.
62
UMG 509
Voltage transformer
You can assign voltage transformer ratios to the baseline measurement and the supporting measurement. Select the 400 V / 400 V setting when measuring without a voltage transformer.
Setting range: Primary 1 to 999,999 V Secondary 1 to 999 V
Factory default setting: Primary 400 V Secondary 400 V
Rated voltage
The rated voltage defines the value to which
• Transients,
• Events and the
• Automatic scaling of graphics relate.
Setting range: 0 to 1,000,000 V Factory default setting: Nominal voltage 230 V
You can also select the primary voltage as the nominal voltage for example.
63
UMG 509
Connection schematic, voltage measurement
3p4w - 3 phases, 4 conductors 3p4wu - 3 phases, 4 conductors 3p3w - 3 phases, 4 conductors For networks without neutral conductor with symmetrical loading. 3p3wu - 3 phases, 3 conductors For networks without neutral conductor with symmetrical loading. 3p5w - 3 phases, 4 conductors Measurement at an additional outlet. 1p2w - 1 phase, 2 conductors (180°)
Factory default setting: 3p4w
C
It is not necessary to configure a connection schematic for measurement inputs V4 and I4.
64
UMG 509
Adopt L2-L4
The settings for voltage and current transformers as well as nominal current and voltage can be set for each phase. You can adopt these settings from phase L1 and apply them to phases L2, L3 and L4 with this function.
• No - The settings from phase L1 will not be applied to phases L1 to L4
• Yes - The settings from phase L1 will be applied to phases L1 to L4
65
UMG 509
Residual current transformer
When using residual current inputs I5 and I6, the corresponding transformer ratios of the used residual current transformer must be set.
Setting range: Primary 1 to 1000000 Secondary 1
Factory default setting: Primary 5 Secondary 5
Monitoring
Activates or deactivates the failure monitoring of the corresponding residual current inputs.
• Activated - Switches on the failure monitoring for residual current monitoring.
• Deactivated - Switches off the failure monitoring for residual current monitoring.
66
UMG 509
Transients
Transient voltages are fast impulse transient effects in electrical networks. The time when transient voltages occur cannot be predicted and they have a limited duration. Transient voltages are caused by lightning strikes, switching operations or by tripped fuses.
• The UMG 509 detects transients that are longer
than 50µs.
• The UMG 509 monitors the voltage measurement
inputs for transients.
• The transient monitoring can be adjusted for each
phase.
• There are two independent criteria by which
transients are detected.
• If a transient has been detected, the wave form will
be saved to a transient record.
• If a transient has been detected, the threshold
value increases by 20V, both in automatic and in manual mode. This automatic increase of the threshold value switches off within 10 minutes.
• If a further transient is detected within the next
60 seconds, it will be recorded with 509 points.
• The GridVis event browser can display recorded
transients.
67
UMG 509
Mode (absolute)
If a sampled value exceeds the set threshold value, a transient is detected.
• Off - Transient monitoring has been switched off.
• Automatic - Factory default setting.
The threshold value is calculated automatically and is 110% of the current 200 ms effective value.
• Manual - The transient monitoring uses the configurable threshold values under "Peak U".
Mode (delta)
If the difference between two neighbouring sampled points exceeds the set threshold value, a transient is detected.
• Off - Transient monitoring has been switched off.
• Automatic - Factory default setting. The threshold
value is calculated automatically and is 0.2175 times the current 200ms effective value.
• Manual - The transient monitoring uses the configurable threshold values under "Trns U".
Adopt L2-L4
The transient monitoring can be adjusted for each phase. You can adopt these settings from phase L1 and apply them to phases L2, L3 and L4.
• No - The settings from phase L1 will not be applied to phases L2, L3 and L4
• Yes - The settings from phase L1 will be applied to phases L2, L3 and L4
68
UMG 509
Events
Events are threshold value violations of set threshold values for current and voltage.
Here, threshold values are compared with the full­wave effective values for current and voltage from the measurement channels. The event record consists of a mean value, a minimum or maximum value, a start time and an end time.
Fig. Shows the full wave effective values for an event.
• Monitoring of the threshold values can be switched off (Off/Manual).
• Threshold values must be set as a percentage of the nominal value.
• Threshold values can be set for excess voltage, undervoltage and overcurrent.
• If an event has occurred, the corresponding measured value is recorded with the set pre-run and after-run periods (respectively 0..1000 full waves).
• Event records are configured with the GridVis and displayed with the event browser.
Limit value
Measured value
Vollwellen­effektivwert
Limit value
violations
before the
lead time
End time
Limit value violations before the follow-up time
Event
Follow-up timeLead time
Start time event
(Trigger time)
Event record
Pre-run
After-run
• An event describes a fault due to undervoltages/ overvoltages, voltage loss, overcurrent, overfrequency/ underfrequency and rapid frequency changes
• An event is triggered if there is an uninterrupted threshold value violation within the lead time. The event is ended if there is no threshold value violation within the after-run time.
69
UMG 509
Voltage
Drop
A voltage drop is set in % of the rated voltage.
Voltage swell
The voltage swell is set in % of the rated voltage.
Current
Overcurrent
The rapid increase of current is set in % of the nominal current.
Adopt L2-L4
The monitoring of events can be adjusted for each phase. You can adopt these settings from phase L1 and apply them to phases L2, L3 and L4.
• No - The settings from phase L1 will not be applied to phases L2, L3 and L4
• Yes - The settings from phase L1 will be applied to phases L2, L3 and L4
C
Lead time
You can only set the lead time with GridVis. Factory default setting: 0
C
After-run
You can only set the after-run with GridVis. Factory default setting: 0
70
UMG 509
Mains frequency
The UMG 509 requires the mains frequency for the measurement and calculation of measured values. The UMG 509 is suitable for measurements in networks whose mains frequency is in the range 40Hz to 70Hz.
The mains frequency can be stipulated by the user or automatically determined by the device.
• Auto - Factory default setting. The mains frequency will be measured.
• 50Hz - The mains frequency is fixed at 50Hz. The mains frequency will not be measured.
• 60Hz - The mains frequency is fixed at 60Hz. The mains frequency will not be measured.
Automatic frequency determination
For the UMG 509 to automatically determine the frequency, a voltage (V-Vref) greater than 10Veff must be applied to at least one of the voltage measurement inputs. If there is no sufficiently high measured voltage available, the UMG 509 cannot determine the mains frequency and thus cannot perform any measurements.
71
UMG 509
Temperature
When using a temperature measurement, the corresponding sensor type must be selected from a predefined list.
• PT100
• PT1000
• KTY83
• KTY84
72
UMG 509
System
Display of the device-specific system settings with:
Firmware version
Serial number of the device
Fixed MAC address of the device
Set IP address
Set gateway address
Date and time
Set password
Reset settings
C
You cannot configure the date and time directly on the device. You can carry out the settings for the time synchronisation and date and time with the GridVis.
73
UMG 509
Password
The user can block access to the configuration with a password. The configuration can then only be changed directly on the device by entering the password.
The password consists of a 6-digit code.
Setting range: 1-999999 = With password 000000 = Without password
Password (000000) is not factory-programmed.
• To change a password that has already been set, you must know the current password.
• Note down the changed password.
• When selecting the "Password" (green marking), the password can be changed using the 6 key (enter) and keys 2 to 5. Pressing the 6 key again confirms the entry.
• If you no longer want a password prompt, enter the password "000000".
C
Forgot password
If you no longer remember your password, you can only delete it using the "GridVis" PC software. In order to do so, connect the UMG 509 to the PC with a suitable interface. More information can be found in the GridVis assistant.
74
UMG 509
Reset
Clearing energy meters
You can clear all energy meters in the UMG 509 at the same time using the "Reset" key. Some specific energy meters cannot be selected.
• Highlight the "Clear energy" button (green marking) and enable the deletion process using the key 6 (enter).
• Select "Yes" with the 4 key.
• Confirm the selection using the 6 key.
• The "Carried out" message appears in the line, all energy meters have been cleared.
75
UMG 509
Deleting min. and max. values
You can delete all min. and max. values in the UMG 509 at the same time using the "Reset" key.
The "Deleting minimum/maximum values individually" section describes how you can individually delete min. and max. values.
• Highlight the "Min/max values" item (green marking) and enable the clear process using the key 6 (enter).
• Select "Yes" with the 4 key.
• Confirm the selection using the 6 key.
• The "Carried out" message appears in the line, all minimum and maximum values have been cleared.
C
Before commissioning, any content that may be present in the energy meters, min/max value or recordings that may be present due to production process should be deleted!*
76
UMG 509
Delivery status
All settings, such as the configuration and the recorded data, are restored to the factory default settings or deleted. Entered activation codes are not deleted.
• Select "Yes" with the 4 key.
• Confirm using the 6 key.
• The "Carried out" message appears in the line, the delivery status is restored.
Re-initialisation
The UMG 509 is started again.
• Select "Yes" with the 4 key.
• Confirm using the 6 key.
• The device starts again within approx. 10 seconds
77
UMG 509
Display
Brightness
The backlight brightness can be configured. The brightness set here is used when the UMG 509 is operated. Setting range: 0 to 100% Factory default setting: 100% (0% = dark, 100% = very bright)
Standby after
Time after which the brightness switches to the "Standby brightness". Setting range: 60 to 9999 sec. Factory default setting: 900 sec.
Brightness (standby)
Brightness level the system switches to after the standby time expires. The standby time is restarted by using keys 1-6. Setting range: 0 to 60% Factory default setting: 40%
Screen Saver
The screen saver prevents a screen image that is not changed for a longer time period from "burning into" the LCD. Setting range: Yes, no Factory default setting: Yes
78
UMG 509
Screen Update
Here, you can define the speed at which the new measured values appear in the measured value displays. Setting range: fast (200ms), slow (1 sec.) Factory default setting: Fast
Rotate
The measured value displays are automatically shown one after the other. This does not affect the displays of the configuration. Setting range: Yes, no Factory default setting: No
Rotation interval
Here, you can set the time after which the screen automatically switches to the next measured value display. Setting range: 0 to 255 seconds Factory default setting: 0 seconds
C
The service life of the backlight is extended if the brightness of the backlight is lower.
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UMG 509
Colours
Selection of the colours for displaying the current and voltage in the graphic representations.
• Using the keys 3 or 4, select the desired coloured field.
• Confirm the selection using the 6 key.
• Using the keys 3 or 4, select the desired colour.
• Confirm the selection using the 6 key.
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UMG 509
Extensions
Under "Extensions", you can subsequently activate functions that are subject to purchase (activation) and display the status of the Jasic programs (Jasic status).
Activation
The UMG 509 contains functions that are subject to purchase and can be subsequently activated. List of the functions that can be activated:
• BACnet
You receive the activation codes from the manufacturer. The manufacturer requires the serial number of the device and the name of the function to be activated.
To activate the function, enter the 6-digit activation code in the corresponding line.
Make sure that the activation code is only valid for one device.
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UMG 509
Jasic status
Up to 7 customer-specific Jasic programs (1-7) and a recording can run in the UMG 509.
The Jasic programs can have the following statuses:
• Stopped
• Running
You cannot change the status of the Jasic programs on the device.
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UMG 509
Connecting the measured voltage
• Voltage measurements above the nominal mains voltages listed must be excluded by means of a voltage transformer!
• After connecting the measured voltages, the measured values displayed by the UMG 509 for the L-N and L-L voltages must correspond to those at the voltage measurement input.
• If a voltage transformer factor is programmed, it must be taken into consideration for the comparison.
Commissioning the unit
Connecting the supply voltage
• The supply voltage level for the UMG 509 is specified on the rating plate.
• After connecting the supply voltage, a display appears. Approximately 15 seconds later, the UMG 509 switches to the first measured value display.
• If no display appears, check whether the power supply voltage is within the rated voltage range.
Please note!
If the supply voltage does not correspond to the voltage indicated on the rating plate, this may lead to malfunctions and severe damage to the device.
c
Please note!
The UMG 509 is only suitable for use in networks where overvoltages of overvoltage category 600V CATIII can occur.
c
Please note!
The UMG 509 is not suitable for measuring DC voltages.
c
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UMG 509
Frequency measurement
The UMG 509 requires the mains frequency for the measurement. The mains frequency can be defined by the user or automatically determined by the device.
• For the UMG 509 to automatically determine the frequency, a voltage (V-Vref) greater than 10Veff must be applied to at least one of the voltage measurement inputs.
• The mains frequency must be in the range from 40Hz to 70Hz.
• If there is no sufficiently high measured voltage available, the UMG 509 cannot determine the mains frequency and thus cannot perform any measurements.
Direction of the rotating field
Check the direction of the rotating field voltage in the measured value display of the UMG 509.
A “right” rotation field usually exists.
Presentation of the phase sequence according to the direction of the rotating field.
UL1-UL2-UL3 = right rotation field UL1-UL3-UL2 = left rotation field
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UMG 509
Applying the measuring-circuit voltage
The UMG 509 is designed for the connection of .. /1A and .. /5A current transformers. Only AC currents can be measured via the current measurement inputs - DC currents cannot.
Short circuit all current transformer outputs except for one. Compare the currents displayed by the UMG 509 with the applied current.
Bearing in mind the current transformer conversion ratio, the current displayed by the UMG 509 must correspond with the input current. The UMG 509 must display approx. zero amperes in the short circuited current measurement inputs.
The current transformer ratio is factory-set to 5/5A and must be adapted to the current transformer used if necessary.
Phase shift angle sign prefix (U/I):
- Positive (+) for capacitive load
- Negative (-) for inductive load
In the Phasor diagram, the voltages are displayed with long pointers and the currents with short pointers.
Current
Voltage
Please note!
Voltages and currents that are outside the permissible measuring range can damage the device.
m
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UMG 509
Voltage and current have
a deviation of about 180° in the phase position.
Phasor diagram, example 2
Predominantly ohmic load.
• The current measurement input is assigned to the correct voltage measurement input.
• In the current measurement considered here, the k and l connections are reversed or there is a return feed in the mains power supply.
Voltage and current only have
a minor deviation in the phase length.
Phasor diagram, example 1
Predominantly ohmic load.
• The current measurement input is assigned to the correct voltage measurement input.
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UMG 509
Applying the residual current
Connect residual current transformer only to the I5 and I6 inputs with a rated current of 30mA! Both residual current inputs can measure AC currents, pulsing direct currents and DC currents.
Bearing in mind the current transformer ratio, the residual current displayed by the UMG 509 must correspond with the input current.
The current transformer ratio is factory-set to 5/5A and must be adapted to the residual current transformer used if necessary.
Failure monitoring (RCM) for I5, I6
The UMG 509 enables continuous monitoring of the connection to the residual current transformer on inputs I5 and I6.
Activation of failure monitoring is performed using the corresponding menu item or by setting address 18895 for the residual-current measurement input I5 and 18897 for I6.
If there is an interruption in the connection to the current transformer, this state is recorded in certain registers or indicated in the GridVis software:
C
It is not necessary to configure a connection schematic for residual current inputs I5 and I6.
C
The UMG 509 requires the mains frequency for residual current monitoring. For this purpose, the measured voltage should be applied or a fixed frequency should be set.
Modbus addr. Value / Function (int32)
18895 (I5) 18897 (I6)
Failure monitoring for I5 / I6 0 = Deactivate monitoring 1 = Activate monitoring
Modbus addr. Value / Function (short16)
18907 (I5) 18908 (I6)
0 = Connection to the residual current
transformer on to I5 or I6 error-free
1 = Error in the current transformer
connection to I5 or I6
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UMG 509
Alarm status for I5, I6
Using bit-by-bit coding inside the alarm register (addr. 19224 for I5, 19225 for I6), it is possible to read out different alarm statuses:
Warning: The residual current has exceeded
the set warning limit value
Overcurrent: The measurement range has been
exceeded
Alarm: Alarm bit is set for: warning,
overcurrent or connection error to the transformer. The alarm bit must be reset or acknowledged manually.
Failure monitoring:
There is a connection error to the transformer
Example: Interruption of the connection to the residual current transformer. The alarm bit is also set and must be acknowledged!
Unused
Failure monitoring
Alarm
Overcurrent
Warning
Bit:
0150 0 0 0 0 0 0
14 1312 11 10 9 8
070 0 0 0 0 0 0
6 5 4 3 2 1 0
Unused
Failure monitoring
Alarm
Overcurrent
Warning
Bit:
0150 0 0 0 0 0 0
14 1312 11 10 9 8
070 0 0 1 1 0 0
6 5 4 3 2 1 0
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UMG 509
Checking the power measurement
Short-circuit all current transformer outputs except for one and check the displayed power outputs. The UMG 509 may only display one power output in the phase with a non-short-circuited current transformer input. If this is not the case, check the connection of the measured voltage and the measuring-circuit current.
If the effective power amount is correct but the sign of the power output is negative,
• S1(k) and S2(l) could be inverted at the current
transformer
• or they supply effective power back into
the network.
Checking the communication
The UMG 509 counts all received (RX), all transmitted (TX) and all faulty data packages.
Ideally, the number of the error displayed in the Error column is zero.
Reset: You can reset the meters for the data package with the 6 key. The start time for the new counting process is reset.
In the Phasor diagram, the voltages are displayed with long pointers and the currents with short pointers.
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UMG 509
Measurement range exceeded (overload)
If the measurement range is exceeded, it is displayed as long as this persists and cannot be acknowledged. The measurement range is exceeded if at least one of the four voltage or current measurement inputs lies outside their specified measuring range.
Threshold values for exceeding the measurement range (200 ms effective values):
I = 7 Arms UL-N = 600 Vrms
Indication of values exceeding the measurement range in voltage circuit L2 and in current path I4
90
UMG 509
RS485 interface
The MODBUS RTU protocol with CRC check on the RS485 interface can be used to access the data from the parameter and the measured value lists (see RS485 configuration).
Modbus functions (master)
01 Read coil status 02 Read input status 03 Read holding registers 04 Read input registers 05 Force single coil 06 Preset single register 15 (0F Hex) Force multiple coils 16 (10Hex) Preset multiple registers 23 (17Hex) Read/write 4X registers
Modbus functions (slave)
03 Read holding registers 04 Read input registers 06 Preset single register 16 (10Hex) Preset multiple registers 23 (17Hex) Read/write 4X registers
The sequence of bytes is high before low byte (Motorola format).
Transmission parameters: Data bits: 8 Parity: None Stop bits (UMG 509): 2 External stop bits: 1 or 2
Number format: short 16 bit (-2
15
to 215 -1)
float 32 bit (IEEE 754)
The message length must not exceed 256 bytes.
C
Broadcast (address 0) is not supported by the device.
C
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UMG 509
Example: Reading the L1-N voltage The L1-N voltage is saved in the measured value list at address 19000. The L1-N voltage is available in the FLOAT format. Address = 01 is approved as the UMG 509 device address.
The Query Message appears as follows:
Name Hex Note Device address 01 UMG 509, address = 1 Function 03 „Read Holding Reg.“ Start Addr. Hi 4A 19000dez = 4A38hex Start Addr. Lo 38 Ind. Value Hi 00 2dez = 0002hex Ind. Value Lo 02 Error Check -
The "Response" of the UMG 509 can appear as follows:
Name Hex Note Device address 01 UMG 509, address = 1 Function 03 Byte meter 06 Data 00 00hex = 00dez Data E6 E6hex = 230dez Error Check (CRC) -
The L1-N voltage read by address 19000 is 230V.
92
UMG 509
Device master file
The device master file, abbreviated as GSD file, describes the Profibus characteristics of the UMG 509. The GSD file is required by the configuration program of the PLC.
The device master file for the UMG 509 has the file name "U5090F15.GSD" and is included on the data carrier as part of the scope of the delivery.
Variable definition
All system variables and global variables1) can be individually scaled and converted into one of the following formats:
• 8, 16, 32 bit integer with and without sign prefix.
• 32 or 64 bit float format.
• Big or little endian.
Big endian = High byte before low byte.
Little endian = Low byte before high byte.
1)
Global variables are variables that are defined by the
user in Jasic and are available to each interface in the UMG 509.
Profibus
Profibus profiles
A Profibus profile contains the data to be exchanged between a UMG and a PLC. Four Profibus profiles are preconfigured at the factory.
A Profibus profile can:
• retrieve measured values from the UMG,
• set the digital outputs in the UMG,
• query the status of the digital inputs in the UMG.
Each Profibus profile can hold a maximum of 127 bytes of data. If more data has to be transferred, simply create additional Profibus profiles.
• Every Profibus profile has a profile number.
The profile number is sent by the PLC to the UMG.
• Using GridVis, 16 Profibus profiles (profile numbers
0..15) can be edited.
• Additional Profibus profiles (profile numbers
16..255) can be created using Jasic programs.
• Factory pre-configured Profibus profiles cannot
be subsequently changed.
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UMG 509
Example
Using Profibus to retrieve measured values
At least one Profibus profile must be set up with GridVis software and transferred to the UMG 509. A Jasic program is not required.
Fig. Block diagram for data exchange between PLC and UMG 509.
PLC
PLC process output box
1. Byte = Profile number (0 to 15)
2. Byte = Data to the UMG 509
PLC process input box
1. Byte = Return signal from the profile number
2. Byte = Requested by UMG 509 Data
UMG 509
Fetch measured values for this profile number.
Profile number
Profile number Measured values
Profibus
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UMG 509
Profibus profile number 0
Byte index
Value type Value
format
Scaling
1 1 Voltage L1-N Float 1 2 5 Voltage L2-N Float 1 3 9 Voltage L3-N Float 1 4 13 Voltage L4-N Float 1 5 17 Voltage L2-L1 Float 1 6 21 Voltage L3-L2 Float 1 7 25 Voltage L1-L3 Float 1 8 29 Current L1 Float 1
9 33 Current L2 Float 1 10 37 Current L3 Float 1 11 41 Current L4 Float 1 12 45 Effective power L1 Float 1 13 49 Effective power L2 Float 1 14 53 Effective power L3 Float 1 15 57 Effective power L4 Float 1 16 61 Cos phi (math.) L1 Float 1 17 65 Cos phi (math.) L2 Float 1 18 69 Cos phi (math.) L3 Float 1 19 73 Cos phi (math.) L4 Float 1 20 77 Frequency Float 1 21 81 Effective power sum L1-L4 Float 1 22 85 Reactive power sum L1-L4 Float 1 23 89 Apparent power sum L1-L4 Float 1 24 93 Cos phi (math.) sum L1-L4 Float 1 25 97 Effective current sum L1-L4 Float 1 26 101 Active energy sum L1-L4 Float 1 27 105 Ind. Reactive energy sum L1-L4 Float 1 28 109 THD voltage L1 Float 1 29 113 THD voltage L2 Float 1 30 117 THD voltage L3 Float 1
Factory pre-configured profiles
Profibus profile number 1
Byte index
Value type Value
format
Scaling
1 1 Voltage L1-N Float 1 2 5 Voltage L2-N Float 1 3 9 Voltage L3-N Float 1 4 13 Voltage L2-L1 Float 1 5 17 Voltage L3-L2 Float 1 6 21 Voltage L1-L3 Float 1 7 25 Current L1 Float 1 8 29 Current L2 Float 1
9 33 Current L3 Float 1 10 37 Effective power L1 Float 1 11 41 Effective power L2 Float 1 12 45 Effective power L3 Float 1 13 49 Cos phi (math.) L1 Float 1 14 53 Cos phi (math.) L2 Float 1 15 57 Cos phi (math.) L3 Float 1 16 61 Frequency Float 1 17 65 Effective power sum L1-L3 Float 1 18 69 Reactive power sum L1-L3 Float 1 19 73 Apparent power sum L1-L3 Float 1 20 77 Cos phi (math.) sum L1-L3 Float 1 21 81 Effective current sum L1-L3 Float 1 22 85 Active energy sum L1-L3 Float 1 23 89 Ind. Reactive energy sum L1-L3 Float 1 24 93 THD voltage L1 Float 1 25 97 THD voltage L2 Float 1 26 101 THD voltage L3 Float 1 27 105 THD current L1 Float 1 28 109 THD current L2 Float 1 29 113 THD current L3 Float 1
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UMG 509
Profibus profile number 2
Byte index
Value type Value
format
Scaling
1 1 Active energy sum L1-L3 Float 1 2 5 Rel. Active energy sum L1-L3 Float 1 3 9 Deliv. Active energy sum L1-L3 Float 1 4 13 Reactive energy sum L1-L3 Float 1 5 17 Ind. Reactive energy sum L1-L3 Float 1 6 21 Cap. reactive energy sum L1-L3 Float 1 7 25 Apparent energy sum L1-L3 Float 1 8 29 Active energy L1 Float 1
9 33 Active energy L2 Float 1 10 37 Active energy L3 Float 1 11 41 Inductive reactive energy L1 Float 1 12 45 Inductive reactive energy L2 Float 1 13 49 Inductive reactive energy L3 Float 1
Profibus profile number 3
Byte index
Value type Value
format
Scaling
1 1 Effective power L1 Float 1 2 5 Effective power L2 Float 1 3 9 Effective power L3 Float 1 4 13 Effective power sum L1-L3 Float 1 5 17 Current L1 Float 1 6 21 Current L2 Float 1 7 25 Current L3 Float 1 8 29 Current sum L1-L3 Float 1
9 33 Active energy sum L1-L3 Float 1 10 37 Cos phi (math.) L1 Float 1 11 41 Cos phi (math.) L2 Float 1 12 45 Cos phi (math.) L3 Float 1 13 49 Cos phi (math.) sum L1-L3 Float 1 14 53 Reactive power L1 Float 1 15 57 Reactive power L2 Float 1 16 61 Reactive power L3 Float 1 17 65 Reactive power sum L1-L3 Float 1 18 69 Apparent power L1 Float 1 19 73 Apparent power L2 Float 1 20 77 Apparent power L3 Float 1 21 81 Apparent power sum L1-L3 Float 1
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UMG 509
Digital in-/outputs
The UMG 509 has two digital outputs and two digital inputs. The inputs and outputs can be configured using the GridVis software (included in the scope of delivery).
The settings of the functions in the configuration menu must be made using the GridVis software.
Fig.: GridVis software, configuration menu
11 12 13
24V DC
K1 K2
=
-
+
=
+
-
S1 S2
Digital Outputs
14 15 16
Digital Inputs
Fig.: Digital inputs and outputs
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UMG 509
Pulse output
The digital outputs can be used for the output of pulses for the computation of power consumption. For this purpose, a pulse of defined length is applied on the output after reaching a certain, adjustable amount of power.
You need to make various adjustments in the configuration menu using the GridVis software to use a digital output as a pulse out.
• Digital output,
• Measured value selection,
• Pulse length,
• Pulse value.
Fig.: GridVis software, configuration menu
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UMG 509
Pulse length
The pulse length applies to both pulse outputs and is set using the GridVis software.
The typical pulse length of S0 pulse is 30ms.
Pulse interval
The pulse interval is at least as large as the selected pulse length. The pulse interval depends on the measured power, for example, and can take hours or days.
Pulse length
10ms .. 10s
Pulse interval
>10ms
The values in the table are based on the minimum pulse length and the minimum pulse interval for the maximum number of pulses per hour.
Examples of the maximum possible number of pulses per hour.
Pulse length Pulse interval Max. pulse/h
10 ms 10 ms 180 000 pulses/h
30 ms 30 ms 60 000 pulses/h
50 ms 50 ms 36 000 pulses/h
100 ms 100 ms 18 000 pulses/h
500 ms 500 ms 3600 pulses/h
1 s 1 s 1800 pulses/h
10 s 10 s 180 pulses/h
Measured value selection
When programming with GridVis you have a selection of work values which are derived from the power output values.
C
Pulse interval
The pulse interval is proportional to the power output within the selected settings.
C
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UMG 509
Pulse value
The pulse value is used to indicate how much power (Wh or varh) should correspond to a pulse. The pulse value is determined by the maximum connected load and the maximum number of pulses per hour.
If you check the pulse value with a positive sign, the pulses will only be emitted when the measured value has a positive sign.
If you check the pulse value with a negative sign, the pulses will only be produced when the measured value has a negative sign.
C
Since the reactive power meter operates with a backstop, pulses will only be generated with inductive load applied.
Since the effective power meter operates with a backstop, pulses will only be generated when drawing electricity.
C
Pulse value =
max. connected load
max. number of pulses/h
[Pulse/Wh]
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UMG 509
Determine the pulse value
Set the pulse length Set the pulse length in accordance with the requirements of the connected pulse receiver. At a pulse length of 30 ms, for example, the UMG 509 generates a maximum number of 60,000 pulses (see Table "maximum number of pulses" per hour.
Determining the maximum connected load Example:
Current transformer = 150/5A Voltage L-N = max. 300 V
Power per phase = 150 A x 300 V = 45 kW Power at 3 phases = 45kW x 3 Max. connected load = 135kW
Calculating the pulse value
Fig.: Connection example for the circuit as pulse output.
+ -
230V AC
24V DC
External
supply voltage
1.5k
Data logger
UMG 509
Switch and pulse outputs
+24V=
13
14
15
Pulse value = 135kW / 60,000 Imp/h Pulse value = 0.00225 pulse/kWh Pulse value = 2.25 pulses/Wh
C
When using the digital outputs as pulse outputs, the auxilliary voltage (DC) must have a max. residual ripple of 5%.
Pulse value =
max. connected load
max. number of pulses/h
[Pulse/Wh]
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