Jandy WPLV3LS100, WPLV5LS100, WWPLV3LS150, WWPLV5LS150, WPLV5LS150 Installation And Operation Manual

...
INSTALLATION AND
OPERATION MANUAL
ENGLISH | FRANÇAIS | ESPAÑOL
Jandy Pro Series
White LED Lights
Underwater Large and Small Light
WARNING
FOR YOUR SAFETY - This product must be installed and serviced by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product will be installed where such state or local requirements exist. The maintainer must be a professional with sufficient experience in pool equipment installation and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage, personal injury, or death. Improper installation and/or operation will void the warranty.
Improper installation and/or operation can create unwanted electrical hazard which can cause serious injury, property damage, or death.
ATTENTION INSTALLER - This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner/
H0621300 Rev C
operator of this equipment.
Page 2
ENGLISH
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Pro Series, White LED Lights | Installation Manual
Jandy
Table of Contents
Section 1. Safety Information .......................... 3
Section 2. Product Description and Model
Numbers .......................................... 4
Section 3. Installing Jandy Light Fixture during
New Construction ........................... 5
3.1 Preparing the Light Fixture for Installation .......... 5
3.2 Installing the Light Fixture ................................. 6
Section 4. Replacing Jandy Light Fixture in an
Existing Pool or Spa ....................... 6
4.1 Preparing the Light Fixture for Replacement ...... 6
4.2 Replacing the Light Fixture ................................ 7
Section 5. Wiring Options for Controlling Jandy
White LED Lights ............................ 8
5.1 Wiring to an AquaLink® RS Control System ....... 8
5.2 Wiring to a Time Clock ....................................... 8
5.3 Wiring to a Switch ............................................... 8
Section 7. Replacing Light Engine (PCB) ..... 10
7.1 Pool Clamp Removal ........................................ 10
7.2 12V Small Light Driver (PCB) Replacement ..... 10
7.3 120V Small LED Board Replacement ...............11
7.4 120V Small Light Driver (PCB) Replacement ....11
7.5 Large Light Driver (PCB) Replacement
(120V and 12V) .................................................11
7.6 Reassemble the Fixture ....................................11
7.7 Reinstall the Jandy Pro Series Light into
Niche Fixture .................................................... 13
Section 8. Twelve (12) Volt Installation ......... 13
Section 9. Exploded View and Replacement
Parts ............................................... 14
9.1 Jandy Large White LED Light ........................... 14
9.2 Jandy Small White LED Light ........................... 15
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Jandy
Pro Series, White LED Lights | Installation Manual
ENGLISH
Page 3
Section 1. Safety Information
IMPORTANT SAFETY INSTRUCTIONS PERTAINING TO A RISK OF FIRE,
ELECTRIC SHOCK, OR INJURY TO PERSONS
READ AND FOLLOW ALL INSTRUCTIONS
When installing and using this electrical equipment, basic safety precautions should always be followed, including the following:
WARNING
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION. This underwater light must be installed by a
licensed or certified electrician in accordance with the National Electrical Code and applicable local codes and ordinances. Improper installation will create an electrical hazard, which could result in death or serious injury to pool or spa users, installers, or others due to electrical shock, and may also cause damage to property. Read and follow the specific instructions below.
WARNING
Before installing this underwater light, read and follow all warning notices and instructions accompanying this light. Failure to follow safety warnings and instructions can result in severe injury, death, or property damage. To obtain additional copies of this manual, contact Zodiac Pool Systems, Inc at 1.800.822.7933 or visit www.zodiacpoolsystems.com
CAUTION
Except when the Jandy Pro Series White LED Lights are installed in an area of the swimming pool that is not used for swimming and the lens is adequately guarded to keep any person from contacting it, the light shall be installed in or on a wall of the pool, with the top of the lens opening not less than 18 inches (457 mm) below the normal water level of the pool
ATTENTION INSTALLER
This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner/operator of this equipment.
NOTICE
The Jandy Pro Series White LED Lights are intended for installation in fresh water and salt water swimming pools. It is important to ensure that the wet niches in which the lights are installed are intended for their appropriate application, either fresh water or salt water pools.
SAVE THESE INSTRUCTIONS
Page 4
ENGLISH
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Pro Series, White LED Lights | Installation Manual
Jandy
Section 2. Product Description and Model Numbers
Model # Size Color Temp. Voltage Watts Cord Length Face Ring Material
WWPLV3LS150 Large 2700 12 Volt AC 42W 150 feet Stainless Steel WPLV3LS100 Large 5000 12 Volt AC 42W 100 feet Stainless Steel WPLV3LS150 Large 5000 12 Volt AC 42W 150 feet Stainless Steel WPLV3LS50 Large 5000 12 Volt AC 42W 50 feet Stainless Steel WWPLV5LS150 Large 2700 12 Volt AC 65W 150 feet Stainless Steel WPLV5LS100 Large 5000 12 Volt AC 65W 100 feet Stainless Steel WPLV5LS150 Large 5000 12 Volt AC 65W 150 feet Stainless Steel WPLV5LS50 Large 5000 12 Volt AC 65W 50 feet Stainless Steel WWPHV3LS150 Large 2700 120 Volt AC 42W 150 feet Stainless Steel WPHV3LS100 Large 5000 120 Volt AC 42W 100 feet Stainless Steel WPHV3LS150 Large 5000 120 Volt AC 42W 150 feet Stainless Steel WPHV3LS50 Large 5000 120 Volt AC 42W 50 feet Stainless Steel WPHV5LS150 Large 5000 120 Volt AC 65W 150 feet Stainless Steel WPHV5LS100 Large 5000 120 Volt AC 65W 100 feet Stainless Steel WWPHV5LS150 Large 2700 120 Volt AC 65W 150 feet Stainless Steel WPHV5LS50 Large 5000 120 Volt AC 65W 50 feet Stainless Steel WPHV5LS250 Large 5000 120 Volt AC 65W 250 feet Stainless Steel
WWSLV1LS150 Small 2700 12 Volt AC 18W 150 feet Stainless Steel WSLV1LS150 Small 5000 12 Volt AC 18W 150 feet Stainless Steel WSLV1LS100 Small 5000 12 Volt AC 18W 100 feet Stainless Steel WSLV1LS50 Small 5000 12 Volt AC 18W 50 feet Stainless Steel WWSHV1LS150 Small 2700 120 Volt AC 18W 150 feet Stainless Steel WSHV1LS100 Small 5000 120 Volt AC 18W 100 feet Stainless Steel WSHV1LS150 Small 5000 120 Volt AC 18W 150 feet Stainless Steel WSHV1LS50 Small 5000 120 Volt AC 18W 50 feet Stainless Steel WSHV1LS250 Small 5000 120 Volt AC 18W 250 feet Stainless Steel
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Jandy
Pro Series, White LED Lights | Installation Manual
ENGLISH
Page 5
Section 3. Installing Jandy
Pro Series Light Fixture during New Construction
WARNING
Risk of Electrical Shock or Electrocution. This
underwater light must be installed by a licensed or certified electrician or a qualified pool serviceman in accordance with the National Electrical Code and all
applicable local codes and ordinances Canadian Electrical Code (“CEC” or C22.1) in Canada
Improper installation will create an electrical hazard, which could result in death or serious injury to pool or spa users, installers or others due to electrical shock, and may also cause damage to property.
Always disconnect the power to the light at the circuit breaker before installing or servicing the light. Failure to do so could result in death or serious injury to serviceman, pool or spa users or others due to electrical shock.
3.1 Preparing the Light Fixture for Installation
NOTE The electrician must complete preparatory steps
before light fixture is installed. See Figure 1.
Ensure that the pool meets the requirements of the current National Electrical Code
the US, the Canadian Electrical Code (“CEC” or C22.1) in Canada
. A licensed or certied electrician must install the
electrical system to meet or exceed those requirements before the underwater light is installed. Some of the requirements of the National Electrical Code, which the pool electrical systems must meet, are as follows:
®
in the US, the
and all local codes
.
in
(5) feet of the pool must be properly electrically bonded to a reliable point of grounding.
4. The wet niche must be properly installed so that the top edge of the underwater light’s lens is at least 18 inches below the surface of the water in the pool. See Figure 1.
5. The wet niche must be properly electrically bonded and grounded via the No. 8 AWG ground connector located at the rear of the niche. See Figure 1.
NOTE To be certain that the pool’s electrical system meets
all applicable requirements, the electrician should also consult the local building department.
Use only approved wet niches (see following note) to ensure a safe and proper installation.
NOTE Jandy Pro Series lights are ETL listed (ETL report/
file 3141154CHI) for installation with only the following manufacturer’s wet niche fixtures:
Large Niche Model Numbers:
Jandy Pro Series: PLNICLRG, PLNICVFLRG, WT000002, SSNICLRG1R, SSNICLRG1S Pentair: 620004, 78210200 thru 700, 78210401, 79206700 Hayward DuraNiche: SP0600U Sta-Rite: 05161-2352 thru 2369, 05163-2395 thru 2396
Small Niche Model Numbers:
Jandy Pro Series: PLNICSM, SSNICSM, Pentair: 78241100, 78242200, 78242300 78243100 thru 300, 78244100 thru 300, 79206600 Hayward DuraNiche: SP0601U Sta-Rite: 05166-1017 thru 1034, 05167-1035 thru 1037
Pentair
®
and Sta-Rite® are registered trademarks of Pentair, Inc. Hayward® is a registered trademark and DuraNiche™ is a trademark of Hayward Pool Products, Inc.
WARNING
To minimize risk of Electrical shock or electrocution, which could result in injury or death, for supply connection of low-voltage lights use only an isolating low voltage power supply, evaluated and listed by a Nationally Recognized Testing Laboratory (NRTL) for swimming pool use.
1. The lighting circuit must have a Ground Fault Circuit Interrupter (GFCI) for 120 volt models, and must have an appropriately rated circuit breaker.
2. The junction box (or, for 12 volt models, the low voltage transformer) must be located at least eight (8) inches above water level, at least four (4) inches above ground level, and at least four (4) feet from the edge of the pool. See Figure 1.
3. The light xture and all metal items within ve
To GFCI, Circuit Breaker and Power Source.
48"
min.
4" min.
Rigid Conduit
#8 AWG Ground Connector bonding is located at rear of niche.
16”
8" min. Junction Box or Low Voltage Transformer, to the max water level of the pool.
18" min. to top of Lens.
Concrete must be cut back around Niche to allow for a compacted plaster seal.
11.50"
Coil 4 ft. of light cable around Fixture.
Figure 1. Jandy Pro Series LED Light Installation
Page 6
ENGLISH
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Pro Series, White LED Lights | Installation Manual
Jandy
3.2 Installing the Light Fixture
NOTE Perform these steps only after the electrical system
requirements are met.
1. Feed cord through conduit to junction box, leaving at least four (4) feet of cord at the light
xture to coil into the base of the light niche, see
Figure 1. The four (4) feet of cord allows the light
to be serviced after the pool is lled with water.
2. Cut the cord at the junction box, leaving at least six (6) inches of cord to make connections.
3. Strip six (6) inches of the outer cord jacket to expose the three insulated wires.
Be careful not to
damage the insulation on the three (3) inner wires.
4. Install strain relief over cord jacket and connect all three (3) wires to the corresponding circuit wires in the junction box. Install the junction box cover.
5. Coil the 4-foot length of cord around the xture
or into the base of the pool niche, and place the light assembly into the niche.
6. Engage the retainer tab on the bottom of the face
ring, then pivot the top of the xture inward and
tighten the special pilot screw.
WARNING
Use only the special pilot screw provided with this underwater light. This screw mounts and electrically grounds the housing securely to the mounting ring and wet niche. Failure to use the screw provided could create an electrical hazard, which could result in death or serious injury to pool or spa users, installers or others due to electrical shock.
7. Fill the pool until the underwater light is completely submerged in water before operating the light for more than 2 minutes. The light will heat up quickly when operated outside of water. Turn on main switch or circuit breaker, and the switch, which operates the underwater light, to check for proper operation. Refer to Section 6,
Operating Instructions.
Section 4. Replacing Jandy Pro
Series Light Fixture in an Existing Pool or Spa
WARNING
Risk of Electrical Shock or Electrocution. This
underwater light must be installed by a licensed or certified electrician or a qualified pool serviceman in accordance with the National Electrical Code and all
applicable local codes and ordinances Canadian Electrical Code (“CEC” or C22.1) in Canada
Improper installation will create an electrical hazard, which could result in death or serious injury to pool or spa users, installers or others due to electrical shock, and may also cause damage to property.
Always disconnect the power to the light at the circuit breaker before installing or servicing the light. Failure to do so could result in death or serious injury to serviceman, pool or spa users or others due to electrical shock.
4.1 Preparing the Light Fixture for Replacement
Verify that the pool meets the requirements of the current National Electrical Code ordinances
or C22.1) in Canada
in the US, the Canadian Electrical Code (“CEC”
must install the electrical system to meet or exceed those requirements before the underwater light is installed. Some of the requirements of the National Electrical Code, which the pool’s electrical system must meet, are as follows:
1. The lighting circuit must have a Ground Fault Circuit Interrupter (GFCI) for 120 volt models, and must have an appropriately rated circuit breaker.
2. The junction box (or, for 12 volt models, the low voltage transformer) must be located at least eight (8) inches above water level, at least four (4) inches above ground level or pool deck level, and at least 48 inches from the edge of the pool or spa. See Figure 1.
®
(NEC) and all local codes and
. A licensed or certied electrician
in the US, the
.
WARNING
Never operate this underwater light for more than 10 seconds unless it is totally submerged in water. Without total submersion, the light assembly will get extremely hot, which may result in serious burns or in breakage of the bulb or lens. This may result in serious injury to pool or spa users, installers, or bystanders or damage to property.
3. The light xture and all metal items within ve
(5) feet of the pool must be properly electrically bonded to a reliable point of grounding.
4. The wet niche must be properly installed so that the top edge of the underwater light’s lens is at least 18 inches below the surface of the water in the pool. See Figure 1.
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Jandy
Pro Series, White LED Lights | Installation Manual
ENGLISH
Page 7
5. The wet niche must be properly electrically bonded and grounded via the No. 8 AWG ground connector located at the rear of the niche. See Figure 1.
To be certain that the pool’s electrical system meets all applicable requirements, the electrician should also consult the local building department.
4.2 Replacing the Light Fixture
NOTE Perform these steps only after the electrical system
requirements are met.
WARNING
Failure to bring the pool’s electrical system up to code requirements before installing the underwater light will create an electrical hazard which could result in death or serious injury to pool or spa users, installers, or others due to electrical shock, and may also cause damage to property.
NOTE The light fixture may be replaced without removing
water from the pool.
1. Turn off the main electrical switch or circuit breaker, as well as the switch, which operates the underwater light.
2. Unscrew the special pilot screw at top of the face ring and remove the light assembly from the niche, and place the assembly on the deck.
6. Cut the cord at the Junction Box, leaving at least six (6) inches of cord to make connections.
7. Strip six (6) inches of the outer cord jacket from the cord to expose the three insulated wires. Be
careful not to damage the insulation on the three (3) inner wires.
8. Install the strain relief over the cord jacket and connect all three wires to the corresponding circuit wires in the junction box. Install the junction box cover.
9. Reinstall the light assembly into the niche and tighten the special pilot screw.
WARNING
Use only the special pilot screw provided with this underwater light. This screw mounts and electrically grounds the housing securely to the mounting ring and wet niche. Failure to use the screw provided could create an electrical hazard, which could result in death or serious injury to pool or spa users, installers or others due to electrical shock.
10. Fill the pool until the underwater light is completely submerged in water before operating the light for more than 10 seconds. Turn on main switch or circuit breaker, as well as the switch, which operates the underwater light, to check for proper operation. Refer to Section 6, Operating
Instructions.
WARNING
Be sure to keep the special pilot screw provided with this underwater light. This screw mounts and electrically grounds the housing securely to the mounting ring and wet niche. Failure to use the screw provided could create an electrical hazard, which could result in death or serious injury to pool or spa users, installers or others due to electrical shock.
3. Remove Junction Box cover, disconnect the light
xture wires and strain relief, and then pull the
cord out of the conduit from the niche.
4. Feed the new light xture cord through the
conduit from the niche to the Junction Box.
NOTE Depending on the length of the conduit, special tools
may be required to pull the cord through the conduit.
5. Leave at least four (4) feet of cord to coil around
the light xture or coiled into the base of the light
niche, see Figure 1. This allows the light to be
serviced after the pool is lled with water.
WARNING
Never operate this underwater light for more than 10 seconds unless it is totally submerged in water. Without total submersion, the light assembly will get extremely hot, which may result in serious burns or in breakage of the bulb or lens. This may result in serious injury to pool or spa users, installers, or bystanders or in damage to property.
Section 5. Wiring Options for
Controlling Jandy Pro Series White LED Lights
NOTE The Jandy Pro Series White LED Lights will not
operate properly with light dimmers. Do not wire the Jandy Pro Series Lights to any dimming circuitry.
Page 8
Black
White
Green
Ground
Neutral
120 VAC
Power Supply
Black
White
Green
JUNCTION
BOX
12V
LED
Light
120V/12V
Transformer
Black
White
Green
ENGLISH
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Pro Series, White LED Lights | Installation Manual
Jandy
5.1 Wiring to an AquaLink® RS Control System
The Jandy Pro Series White LED Lights can be wired into the Jandy Pro Series AquaLink
to provide simplied operation of the lights. Connect the
lights to one of the auxiliary relays in the Power Center.
NOTE It is recommended to connect one light per relay so
each light can be controlled separately. However, up to four lights can be connected on a single relay. If there are more than four lights installed on one AquaLink RS system, ensure there is more than one auxiliary relay available in the Power Center.
Refer to Figures 2 and 3 to connect the Jandy Pro Series White Lights to the Power Center.
®
RS control system
WARNING
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION, which could result in serious
injury or death.
(GFCI) must be provided for 120 volt models. A Ground Fault Circuit Interrupter (GFCI) for 120 Volt transformers should be used if required by the transformer manufacturer or if required by the local applicable code and/or Authority Having Jurisdiction (AHJ). When a GFCI is used, the conductors on the load side of the GFCI circuit shall not occupy conduit, boxes, or enclosures containing other conductors unless the additional conductors are also protected by a GFCI. Refer to local codes for complete details.
NOTE The Jandy Pro Series White Lights are available in
120-volt and 12-volt versions. If installing a 12-volt light, a NRTL certified 120-volt/12-volt step-down (AC) transformer must be used. For more information about 12-volt installations, refer to Section 8 of this manual.
5.2 Wiring to a Time Clock
The Jandy Pro Series White LED Lights can be wired into a basic time clock to automatically turn on the lights at a predesignated time. Refer to Figure 4 to connect the lights into the time clock.
A Ground Fault Circuit Interrupter
120 VAC
Power Supply
120V
LED
Light
Neutral
Ground
Ground
GFCI
Black
White
Green
JUNCTION
BOX
Black
White
Green
Figure 2. 120-Volt Jandy Pro Series White LED
Light Wiring Diagram
5.3 Wiring to a Switch
The Jandy Pro Series White LED Lights can be wired into a switch to manually turn on/off the lights. Refer to Figure 5 to connect the lights into the switch.
Figure 3. 12-Volt Jandy Pro Series White LED Light
Wiring Diagram
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Clock Motor
Ground
Ground
Neutral
Line
A
1
2
GFCI
Black
White
Green
Black
White
Green
JUNCTION
BOX
120V
LED
Light
120 V
SUPPLY
Jandy
Pro Series, White LED Lights | Installation Manual
Figure 4. Wiring the Jandy Pro Series White LED
Light to a Time Clock
ENGLISH
Page 9
WARNING
Replace light driver with the same type. Failure to replace the light driver with the same type will damage the light assembly and may cause an electrical hazard resulting in death or serious injury to pool or spa users, installers, or others due to electrical shock, and may also cause damage to property. Be sure the power is switched OFF before removing or installing PCB. Allow PCB to cool before replacing.
3. To remove the light assembly, unscrew the special pilot screw at the top of the face ring, remove light assembly from niche and gently place assembly on the deck. It is not necessary to drain down the pool. See Figure 6.
Table 2. Light Specications
Jandy Pro
Series Model
Fixture
Voltage
Watts Light Driver (PCB)
Part Number
SWITCH
120 V
Supply
Neutral
Line
Ground
GFCI
White
Black
Ground
Figure 5. Wiring the Jandy Pro Series White LED
Light to a Switch
Section 7. Replacing LED Board
and Driver (PCB)
WARNING
Always disconnect power to the light at the circuit breaker before servicing the light. Failure to do so could result in death or serious injury to installer, serviceman, pool or spa users or others due to electrical shock.
1. Turn off the main electrical switch or circuit breaker, as well as the switch, which operates the underwater light.
2. Be sure to have the following items:
• A new lens gasket.
• A light driver board. See Table 2 for specication.
Black
White
Green
120V LED Light
Black
White
JUNCTION
BOX
Green
White LED Large Light
White LED Large Light
White LED Large Light
White LED Large Light
White LED Small Light
White LED Small Light
12 VAC 65W R0802600
120 VAC 65W R0802700
12 VAC 42W R0802800
120 VAC 42W R0802900
120 VAC R0803200
12 VAC R0803300
WARNING
Be sure to keep the special pilot screw from this underwater light. This screw mounts and electrically grounds the housing securely to the mounting ring and wet niche. Failure to use the screw provided could create an electrical hazard, which could result in death or serious injury to pool or spa users, installers or others due to electrical shock.
7.1 Pool Clamp Removal.
1. Loosen the Phillips head screws (six (6) for small light, eight (8) for large light) to allow the bottom clamp to be removed from the face ring assembly. Do not remove the screws or the retaining rings. The retaining rings prevent the screws from falling free from the bottom clamp and also aid in ease of assembly.
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1
POOL WALL
Power
Cord
Niche
POOL LIGHT ASSEMBLY
PILOT SCREW
Push up on bottom of light assembly
2
Power
Cord
Niche
SPA LIGHT ASSEMBLY
SPA WALL
1
PILOT SCREW
Push up on bottom of light assembly
2
Unscrew pilot screw and pull top of light assembly away from spa wall
Bonding
cable
Unscrew pilot screw and pull top of light assembly away from pool wall
Bonding
cable
ENGLISH
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Pro Series, White LED Lights | Installation Manual
Jandy
2 Remove the bottom clamp, the face ring
assembly, the glass lens, and the gasket from
the xture. Remove the silicone gasket from
the lens. Refer to Section 9, Exploded View and Replacement Parts.
WARNING
To minimize risk of damage to the light and risk of serious injury, including loss of life, ALWAYS install a new silicone gasket whenever disassembling the light.
7.2 12V Small Light Driver (PCB) Replacement
1. Remove both quick disconnect wires from the PCB. Note that the black wire is connected to ACN (TP-2) and the White wire is connected to ACL (TP-1).
2. Remove two (2) nuts and two (2) washers.
3. Remove the light driver from the light xture.
4. Apply thermal grease to the back of the new light driver board.
5. Place new light driver into the xture with the
orientation shown in Figure 7.
6. Secure the light driver with one (1) washer and one (1) nut on the right side of the light driver.
Torque to 12 in-lbs.
5. Apply thermal grease to the back of the new LED board.
6. Place new LED board into the heat sink with the orientation shown in Figure 7.
7. Secure the LED board with two (2) screws and two (2) washers.
8. Plug in the board connector.
7.4 120V Small Light Driver (PCB) Replacement
1. Disconnect power and wait 5 minutes.
2. Remove LED board as instructed in step 7.3
3. Remove 2 screws from the heat sink and remove the heat sink.
4. Remove both quick disconnect wires from the PCB. Note that the black wire is connected to ACN and the White wire is connected to ACL.
5. Remove 2 metal posts from the driver board
6. Remove driver board and place new light driver
board into the xture with the orientation shown
in Figure 7.
7. Insert metal posts back on to the screw studs.
8. Plug in both quick disconnect wires, white onto the terminal ACL of the light driver and black onto the ACN.
9. Align heat sink to the metal posts
10. Secure the heat sink with 2 screws
11. Apply thermal grease to the back of the new LED board.
12. Place new LED board into the heat sink with the orientation shown in Figure 7.
13. Secure the LED board with two (2) screws and six (6) washers.
Figure 6. Removing the Jandy Pro Series White
LED Light Assembly for Light Driver Replacement
7. Place a washer on the other stud and place the green ground wire terminal on the washer and secure both with the nut. Torque to 12 in-lbs.
8. Plug in the quick disconnect wire (white) onto the terminal ACL (TP-1) of the light engine.
9. Plug in the quick disconnect wire (black) onto
7.3 120V Small LED Board Replacement
terminal ACN (TP-2) of the light engine.
1. Disconnect power and wait 5 minutes.
2. Remove two (2) screws and six (6) washers.
3. Unplug the board connector from the light engine.
4. Remove the LED board from the heat sink. If you are also replacing the driver board, you can proceed now to step 7.4
14. Plug in the board connector.
7.5 Large Light Driver (PCB) Replacement (120V and 12V)
1. Disconnect power and wait 5 minutes.
2. Unplug the quick disconnect terminals and the grounding wire (green) from the light driver.
3. Remove three (3) nuts and washers.
4. Remove the LED board, light driver board and
board connector from the light xture.
5. Apply thermal grease to the back of the new LED board.
6. Place new LED board and light driver board into
the xture with the orientation shown in Figure 8.
7. Secure the new boards with 3 washers, spilt washers and nuts. Torque to 12 in-lbs.
8. Plug in the white quick disconnect wire onto the terminal AC1 (TP-L) of the light driver board.
9. Plug in black quick disconnect wire onto terminal AC2 (TP-N) of the light driver. Ensure board connectors are connected to both boards.
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Fixture Lens
Jandy
Pro Series, White LED Lights | Installation Manual
ENGLISH
Page 11
10. To secure the ground wire, place the at washer,
followed by the ground wire, followed by the split washer, securing in place with the nut. Torque to 12 in-lbs.
7.6 Reassemble the Fixture.
1. If not already done, remove the gasket from the glass lens and install a new gasket on the lens. On the small light, remove the diverger from the lens.
NOTE A new lens gasket must be used each time the light is
reassembled.
WARNING
Risk of Electrical Shock or Electrocution. Always
install a new lens gasket whenever disassembling the light. Failure to do so may permit water to leak into the assembly, which could cause:
(a) An electrical hazard resulting in death or serious injury to pool or spa users, installers, or others due to electrical shock, or
(b) A malfunction of the Jandy White LED Light, which likewise could result in serious injury to pool or spa users, installers, or bystanders, or in damage to property.
2. While holding the xture upright, place the glass lens with the gasket on top of the xture. Please
note that the lens gasket is not symmetrical. Therefore, it must be installed correctly so that
the lens can seal to the xture housing. Place the
gasket on the lens with the orientation shown in Figure 10. On the small light, replace the diverger by tucking the tabs between the lens and gasket.
NOTE Be sure to face the dull side of the diverger down
towards the PCB.
3. Position the lens and gasket on the xture. Place
the face ring assembly over the lens and align the pilot screw with the small arrow mark on the face of the lens. Note that the small arrow mark on the face of the lens and the pilot screw of the face ring must be aligned with the arrow located on
xture label that reads, “Arrow on this label must
line up with the pilot screw on the Face Ring”. See Figure 9.
4. While holding the aligned face ring assembly and
xture together, turn the assembly upside down
and set it on the old gasket, using the old gasket
as an assembly xture. This will keep the lens
and gasket assembly from being pushed out of the
face ring while you secure it to the light xture.
5. Spread the bottom clamp over the electrical cord
and slide it onto the back of xture to the top
clamp.
6. Tighten the Phillips head screws (eight (8) for large light and six (6) for small light) on the light in alternating cross-pattern. Torque screws to approximately 25 in-lbs.
7. Discard the old gasket.
7.7 Reinstall the Jandy Pro Series Light Into Niche Fixture.
1. Coil the extra four (4) feet of cord around the
xture or into the base of the niche and place the
light assembly into the niche.
2. Engage the retainer tab on the bottom of the face
ring, then pivot the top of the xture inward and
tighten the special pilot screw.
WARNING
Use only the special pilot screw provided with this underwater light. This screw mounts and electrically grounds the housing securely to the mounting ring and wet niche. Failure to use the screw provided could create an electrical hazard, which could result in death or serious injury to pool or spa users, installers or others due to electrical shock.
3. If pool is empty, Fill the pool until the underwater light is completely submerged in water before operating the light for more than 2 minutes. The light will heat up quickly when operated outside of water. Turn on main switch or circuit breaker, and the switch, which operates the underwater
light, to check for proper operation.
WARNING
Never operate this underwater light for more than 10 seconds unless it is totally submerged in water. Without total submersion, the light assembly will get extremely hot, which may result in serious burns or in damage to the light. This may result in serious injury to pool or spa users, installers, or bystanders or in damage to property.
Thick molded side of the gasket must mate with the body of the housing
Figure 10. Cross Section of Jandy Pro Series White
LED Light
Page 12
Green
ACN (Black)
ACL (White)
LED Board Connector
LED Board
Connector Serrated Washer
Split Washer
Nut
White (12V)
White (120V)
TP-1 (White)
TP-1
AC1
White
Black (12V)
Black (120V)
TP-2 (Black)
TP-2
AC2 Black
120V Wiring LED Board 120V Wiring Driver Board
12V Wiring LED Board
ENGLISH
®
Pro Series, White LED Lights | Installation Manual
Jandy
Figure 7. Small Light Engine (PCB) Replacement and Wiring
Green
Black (12V)
TP-2 (Black)
TP-2
AC2
Black
12V/120V Wiring
White (12V)
TP-1 (White)
TP-1
AC1 White
Serrated Washer
Split Washer
Nut
Figure 8. Large Light Engine (PCB) Replacement
and Wiring
Section 8. Twelve (12) Volt
Align arrow of the lens with the pilot screw
Align pilot screw with the arrow located on
the xture label
Figure 9. Alignment of the Lens, Face Ring, Housing
and Clamps for White LED Lights
Installation
A separate 12-Volt AC Transformer is required on all 12-Volt Models. For Jandy Pro Series White LED Light use a 150-watt multi-tap 12-volt system per light.
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION, which could result in serious
injury or death.
lights use only an isolating low voltage power supply with ungrounded output, evaluated and listed by a NRTL for swimming pool use.
WARNING
for supply connection of low-voltage
NOTE For optimum performance Jandy Pro Series
recommends to use one transformer per 12-volt light.
To ensure maximum safety, it is strongly recommended that a transformer that has been listed or recognized by a Nationally Recognized Testing Laboratory (NRTL) for the application be used.
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Jandy
Pro Series, White LED Lights | Installation Manual
Section 9. Exploded View and Replacement Parts
9.1 Jandy Pro Series Large White LED Light
ENGLISH
Page 13
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Figure 11. Jandy Pro Series Large White LED Light Exploded View
1
5
8
DWG # Part # Description Field Replaceable
1 N/A White LED Light Housing NO - Purchase New Light 2 R0802600 Light Engine PCB, 12V, 5K, 65W Large LED YES 2 R0802601 Light Engine PCB, 12V, 2.7K 65W Large LED YES 2 R0802700 Light Engine PCB, 120V, 5K, 65W Large LED YES 2 R0802701 Light Engine PCB, 120V, 2.7K, 65W Large LED YES 2 R0802800 Light Engine PCB, 12V, 5K, 42W Large LED YES 2 R0802801 Light Engine PCB, 12V, 2.7K, 42W Large LED YES 2 R0802900 Light Engine PCB, 120V, 5K, 42W Large LED YES 2 R0802901 Light Engine PCB, 120V, 2.7K, 42W Large LED YES 3 R0790500 Silicone Gasket YES 4 R0790600 Glass Lens YES 5 R0790700 Clamp Assembly YES 6 R0790801 Face Ring, Stainless Steel (SS) YES 6 R0790802 Face Ring, Plastic, White YES 6 R0790803 Face Ring, Plastic, Black YES 6 R0790804 Face Ring, Plastic, Gray YES 6 R0790805 Face Ring, Plastic Set YES 7 R0790900 Pilot Screw, with Retainer YES 8 R0791000 Clamp Screws (8 Screws and 8 Retainers) YES
Page 14
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ENGLISH
®
Pro Series, White LED Lights | Installation Manual
Jandy
9.2 Jandy Pro Series Small White LED 12V Light
8 8
7
6
5
Figure 12. Jandy Pro Series Small White 12V LED Light Exploded View
4 2
3
DWG # Part # Description Field Replaceable
1 N/A White LED Light Housing NO - Purchase New Light 2 R0803300 Light Engine, Small LED Light, 12V YES 3 R0739700 Diverger, Light Shaping, Small LED Light YES 4 R0791100 Silicone Gasket YES 5 R0791200 Glass Lens YES 6 R0791300 Clamp Assembly YES 7 R0791401 Face Ring, Stainless Steel (SS) YES 7 R0791402 Face Ring, Plastic, White YES 7 R0791403 Face Ring, Plastic, Black YES 7 R0791404 Face Ring, Plastic, Gray YES 7 R0791405 Face Ring, Plastic Set YES 8 R0790900 Pilot Screw, with Retainer YES 9 R0791600 Clamp Screws (6 Screws and 6 Retainers) YES
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Jandy
Pro Series, White LED Lights | Installation Manual
9.3 Jandy Pro Series Small White 120V LED Light
ENGLISH
Page 15
8 8
7
6
5
Figure 13. Jandy Pro Series Small White 120V LED Light Exploded View
4 2
3
1
7
9
DWG # Part # Description Field Replaceable
1 N/A White LED Light Housing NO - Purchase New Light 2 R0803200 Light Engine, Small LED Light, 120V YES 3 R0739700 Diverger, Light Shaping, Small LED Light YES 4 R0791100 Silicone Gasket YES 5 R0791200 Glass Lens YES 6 R0791300 Clamp Assembly YES 7 R0791401 Face Ring, Stainless Steel (SS) YES 7 R0791402 Face Ring, Plastic, White YES 7 R0791403 Face Ring, Plastic, Black YES 7 R0791404 Face Ring, Plastic, Gray YES 7 R0791405 Face Ring, Plastic Set YES 8 R0790900 Pilot Screw, with Retainer YES 9 R0791600 Clamp Screws (6 Screws and 6 Retainers) YES
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