Jandy WaterColors LED Operation Manual

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Operation Manual
Jandy® WaterColors LED, Underwater Large and Small Light
WARNING
FOR YOUR SAFETY - This product must be installed and serviced by a pro fes sion al pool/spa builder or service technician. The procedures in this manual must be followed ex act ly. Fail­ure to follow warning notices and instructions may result in property damage, serious injury, or death. Improper in stal la tion and/or operation will void the war ran ty. Before installing this product, read and follow all warning notices and instructions that accompany this fi lter.
H0305600A
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Table of Contents
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Section 1. Safety Information ...................... 4
Section 2. Jandy WaterColors LED Light
Operating Instructions ............... 5
2.1 To Operate the Light and Change Colors ....5
2.2 To Reset to the Beginning of the Color
Sequence.....................................................5
Figures and Tables
Figure 1. Removing the Jandy WaterColors Light
Assembly for Light Engine Replacement ...6
Figure 2. Small Light Engine (PCB) Replacement
and Wiring ..................................................7
Figure 3. Large Light Engine (PCB) Replacement
and Wiring ..................................................7
Figure 4. Cross Section of Jandy WaterColors LED
Light ...........................................................8
Figure 5. Alignment of the Lens, Face Ring, Housing
and Clamps for Color Lights ......................8
Figure 6. Jandy Large WaterColors LED Light
Exploded View ...........................................9
Figure 7. Jandy Small WaterColors LED Light
Exploded View .........................................10
Section 3. Replacing Light Engine (PCB) ...5
Section 4. Exploded View and Replacement
Parts.............................................9
4.1 Jandy Large WaterColors LED Light ...........9
4.2 Jandy Small WaterColors LED Light .........10
Table 1. Jandy WaterColors Lights Sequence .........5
Table 2. Light Specifications ....................................5
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Section 1. Safety Information
IMPORTANT SAFETY INSTRUCTIONS PERTAINING TO A RISK OF
FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS
READ AND FOLLOW ALL INSTRUCTIONS
When installing and using this electrical equipment, basic safety precautions should always be followed, including the following:
WARNING
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION.
licensed or certified electrician in accordance with the National Electrical Code and applicable local codes and ordinances. Improper installation will create an electrical hazard, which could result in death or serious injury to pool or spa users, installers, or others due to electrical shock, and may also cause damage to property. Read and follow the specific instructions below.
This underwater light must be installed by a
WARNING
Before installing this underwater light, read and follow all warning notices and instructions accompanying this light. Failure to follow safety warnings and instructions can result in severe injury, death, or property damage. Call (707) 776-8200 for additional free copies of these instructions.
CAUTION
Except when the Jandy WaterColors LED Lights are installed in an area of the swimming pool that is not used for swimming and the lens is adequately guarded to keep any person from contacting it, the light shall be installed in or on a wall of the pool, with the top of the lens opening not less than 18 inches (457 mm) below the normal water level of the pool
ATTENTION INSTALLER: This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner/operator of this equipment.
NOTICE
The Jandy WaterColors LED Lights are intended for installation in fresh water and salt water swimming pools. It is important to ensure that the wet niches in which the lights are installed are intended for their appropriate application, either fresh water or salt water pools.
SAVE THESE INSTRUCTIONS
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Section 2. Jandy WaterColors
LED Light Operating Instructions
2.1 To Operate the Light and Change
Colors
Turn the light ON. The fi rst time the light is turned on, the color sequence begins with the Alpine White. To change the color, turn the light OFF and then ON within three (3) seconds. Continue turning OFF and ON until the desired light color mode is reached. See Table 1 for the color mode sequence.
Table 1. Jandy WaterColors Lights Sequence
Sequence Order Color Modes
1 Alpine White
2 Sky Blue 3 Cobalt Blue
4 Caribbean Blue 5 Spring Green 6 Emerald Green 7 Emerald Rose 8 Magenta
9 Violet 10 Slow Color Splash 11 Fast Color Splash 12 America the Beautiful 13 Fat Tuesday 14 Disco Tech
NOTE When the light is turned OFF for more than
seven (7) seconds, it will remain in the color set that is currently active. When the light is turned back ON, the light will be on the same color set.
2.2 To Reset to the Beginning of the Color Sequence
Turn the light OFF, wait four (4) to six (6) seconds, then turn ON, the light will return to the beginning of the color cycle (Alpine White).
NOTE If an AquaLink RS control system is being used
the color set can be selected using the indoor controller.
Section 3. Replacing Light Engine
(PCB)
WARNING
Always disconnect power to the color light at the circuit breaker before servicing the light. Failure to do so could result in death or serious injury to installer, serviceman, pool or spa users or others due to electrical shock.
1. Turn off the main electrical switch or circuit breaker, as well as the switch, which operates the underwater light.
2. Be sure to have the following items:
A new lens gasket, P/N R0451101 for the large
light or P/N R0400501 for the small light.
A light engine. See Table 2 for specifi cation.
WARNING
Replace light engine with the same type. Failure to replace the light engine with the same type will damage the light assembly and may cause an electrical hazard resulting in death or serious injury to pool or spa users, installers, or others due to electrical shock, and may also cause damage to property. Be sure the power is switched OFF before removing or installing PCB. Allow PCB to cool before replacing. .
3. To remove the light assembly, unscrew the special pilot screw at the top of the face ring, remove light assembly from niche and gently place assembly on the deck. It is not necessary to drain down the pool. See Figure 1.
Table 2. Light Specifi cations Model Fixture
Voltage
Jandy WaterColors Large Light
Jandy WaterColors Large Light
Jandy WaterColors Small Light
Jandy WaterColors Small Light
12 Volt AC R0474000
120 Volt AC R0474100
12 Volt AC R0473900
120 Volt AC R0473900
Light Engine (PCB)
Part Number
NOTE
To synchronize colors on multiple Jandy
WaterColors Light systems wired to separate switches, perform the above actions on all of their switches simultaneously. All Jandy WaterColors Lights will synchronize automatically if activated by the same switch. No other accessories are required.
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washer and secure both with the nut. Torque to 12 in-lbs.
7. Plug in the quick disconnect wire (white
for the 12V and red for the 120V) onto the terminal (AC1) of the light engine.
8. Plug in the quick disconnect wire (black for
the 12V and blue for the 120V) onto terminal (AC2) of the light engine.
b. Large Light Engine (PCB) Replacement (120V
and 12V)
1. Remove three (3) nuts and washers.
2. Unplug the quick disconnect terminals from
the PCB.
3. Remove the light engine from the light fixture.
4. Place new light engine into the fixture with the
orientation shown in Figure 3.
5 Secure the new light engine (PCB) with two
(2) nylon washers and two (2) nuts. Torque to 12 in-lbs.
6. Plug in the white quick disconnect wire onto
the terminal (J2) of the light engine.
7. Plug in the black quick disconnect wire onto
terminal (J6) of the light engine for the 12V models; or terminal (J3) of the light engine for 120V models.
8a. For 12V models, place a nylon washer on the
stud and place the green ground wire terminal on the nylon washer and secure both with the nut. Torque to 12 in-lbs.
8b. For 120V models, place the green ground wire
on the stud and secure with the nut. Torque to 12 in-lbs.
a. Loosen the Phillips head screws (six (6) for small
light, eight (8) for large light) to allow the bottom clamp to be removed from the face ring assembly. Do not remove the screws or the retaining rings. The retaining rings prevent the screws from falling free from the bottom clamp and also aid in ease of assembly.
b. Remove the bottom clamp, the face ring assembly,
the glass lens, and the gasket from the fixture. Remove the gasket from the lens. Refer to
Section
4, Exploded View and Replacement Parts
a. 12V Small Light Engine (PCB) Replacement
1. Remove two (2) nuts and two (2) washers.
2. Unplug the quick disconnect terminals from the light engine.
3. Remove the light engine from the light fixture.
4. Place new light engine into the fixture with
the
orientation shown in Figure 2.
5 Secure the light engine with one (1) nylon washer
and one (1) nut. Torque to 12 in-lbs.
6. Place a nylon washer on the other stud and place the green ground wire terminal on the nylon
WARNING
Be sure to keep the special pilot screw from this underwater light. This screw mounts and electrically grounds the housing securely to the mounting ring and wet niche. Failure to use the screw provided could create an electrical hazard, which could result in death or serious injury to pool or spa users, installers or others due to electrical shock.
4. Pool Clamp Removal.
a. Loosen the Phillips head screws (six (6) for small
light, eight (8) for large light) to allow the bottom clamp to be removed from the face ring assembly. Do not remove the screws or the retaining rings. The retaining rings prevent the screws from falling free from the bottom clamp and also aid in ease of assembly.
b. Remove the bottom clamp, the face ring assembly,
the glass lens, and the gasket from the fixture. Remove the gasket from the lens. Refer to
4, Exploded View and Replacement Parts..
Section
5. Light Engine Replacement
a. 12V Small Light Engine (PCB) Replacement
1. Remove two (2) nuts and two (2) washers.
2. Unplug the quick disconnect terminals from the light engine.
3. Remove the light engine from the light fixture.
washer and secure both with the nut. Torque to 12 in-lbs.
7. Plug in the quick disconnect wire (white for the 12V and red for the 120V) onto the terminal (AC1) of the light engine.
8. Plug in the quick disconnect wire (black for the 12V and blue for the 120V) onto terminal (AC2) of the light engine.
b. Large Light Engine (PCB) Replacement (120V
and 12V)
1. Remove three (3) nuts and washers.
2. Unplug the quick disconnect terminals from the PCB.
3. Remove the light engine from the light fixture.
4. Place new light engine into the fixture with the orientation shown in Figure 3.
5 Secure the new light engine (PCB) with two
(2) nylon washers and two (2) nuts. Torque to 12 in-lbs.
6. Plug in the white quick disconnect wire onto the terminal (J2) of the light engine.
7. Plug in the black quick disconnect wire onto terminal (J6) of the light engine for the 12V models; or terminal (J3) of the light engine for 120V models.
4. Place new light engine into the fixture with orientation shown in Figure 2.
5 Secure the light engine with one (1) nylon washer
and one (1) nut. Torque to 12 in-lbs.
6. Place a nylon washer on the other stud and place the green ground wire terminal on the nylon
Power
Bonding
cable
Cord
Niche
the
POOL LIGHT ASSEMBLY
8a. For 12V models, place a nylon washer on the
stud and place the green ground wire terminal on the nylon washer and secure both with the nut. Torque to 12 in-lbs.
8b. For 120V models, place the green ground wire
on the stud and secure with the nut. Torque to 12 in-lbs.
POOL WALL
Unscrew pilot screw and pull top of light
1
assembly away from pool wall
PILOT SCREW
2
Push up on bottom of light assembly
Power
Cord
Bonding
cable
SPA LIGHT ASSEMBLY
Niche
Figure 1. Removing the Jandy WaterColors Light Assembly for Light Engine Replacement
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a. If not already done, remove the gasket from the
glass lens and install a new gasket, P/N R0451101 for the large light and R0400501 for the small light, on the lens. On the small light, remove the diverger from the lens.
b. While holding the fixture upright, place the glass
lens with the gasket on top of the fixture. Please note that the lens gasket is not symmetrical. Therefore, it must be installed correctly so that the lens can seal to the fixture housing. Place the gasket on the lens so that the thick molded side of the gasket will mate with the housing when the lens is installed.
See Figure 4. On the small light, replace the diverger by tucking the tabs between the lens and gasket.
c. Position the lens and gasket on the fixture. Place
the face ring assembly over the lens and align the pilot screw with the small arrow mark on the face of the lens. Note that the small arrow mark on the face of the lens and the pilot screw of the face ring must be aligned with the arrow located on fixture label that reads, “Arrow on this label must line up with the pilot screw on the Face Ring”. See Figure 5.
6. Reassemble the fi xture.
a. If not already done, remove the gasket from the
glass lens and install a new gasket, P/N R0451101 for the large light and R0400501 for the small light, on the lens. On the small light, remove the diverger from the lens.
NOTE A new lens gasket must be used each time the
light is reassembled.
White (12V)
Red (120V)
Nylon Washe r
AC1 AC2
Nut
Figure 2. Small Light Engine (PCB) Replacement
and Wiring
Green
Black (12V) Blue (120V)
Light Engine
Secure First
WARNING
Risk of Electrical Shock or Electrocution. Always
install a new lens gasket whenever disassembling the light (Jandy Color Light Gasket P/N R0451101 for large light and P/N R0400501 for small light). Failure to do so may permit water to leak into the assembly, which could cause:
(a) An electrical hazard resulting in death or serious injury to pool or spa users, installers, or others due to electrical shock, or
(b) A malfunction of the Jandy WaterColors Light, which likewise could result in serious injury to pool or spa users, installers, or bystanders, or in damage to property.
b. While holding the fixture upright, place the glass
lens with the gasket on top of the fixture. Please note that the lens gasket is not symmetrical. Therefore, it must be installed correctly so that the lens can seal to the fixture housing. Place the gasket on the lens so that the thick molded side of the gasket will mate with the housing when the lens is installed. replace the diverger by tucking the tabs between the lens and gasket.
NOTE Be sure to face the dull side of the diverger
down towards the PCB.
c. Position the lens and gasket on the fixture. Place
the face ring assembly over the lens and align the pilot screw with the small arrow mark on the face of the lens. Note that the small arrow mark on the face of the lens and the pilot screw of the face ring must be aligned with the arrow located on fixture label that reads, “Arrow on this label must line up with the pilot screw on the Face Ring”. See Figure 5.
See Figure 4. On the small light,
Green
White
Secure First
Nut
Nut
Nylon Washer
Black
J6
J2
Figure 3. Large Light Engine (PCB) Replacement and Wiring
Green
White
Black
J3
J2
Secure First
120V Wiring12V Wiring
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d. While holding the aligned face ring assembly and
fixture together, turn the assembly upside down and set it on the old gasket, using the old gasket as an assembly fixture. This will keep the lens and gasket assembly from being pushed out of the face ring while you secure it to the light fixture.
e. Spread the bottom clamp over the electrical cord
and slide it onto the back of fixture to the top clamp.
f. Tighten the Phillips head screws (eight (8) for
large light and six (6) for small light) on the color light in alternating cross-pattern. Torque screws to approximately 20 in-lbs. Do not over-tighten.
g. Discard the old gasket.
a. Coil the extra four (4) feet of cord around the
fixture or into the base of the niche and place the light assembly into the niche.
b. Engage the retainer tab on the bottom of the face
ring, then pivot the top of the fixture inward and tighten the special pilot screw.
d. While holding the aligned face ring assembly and
fixture together, turn the assembly upside down and set it on the old gasket, using the old gasket as an assembly fixture. This will keep the lens and gasket assembly from being pushed out of the face ring while you secure it to the light fixture.
e. Spread the bottom clamp over the electrical cord
and slide it onto the back of fixture to the top clamp.
f. Tighten the Phillips head screws (eight (8) for
large light and six (6) for small light) on the color light in alternating cross-pattern. Torque screws to approximately 20 in-lbs. Do not over-tighten.
g. Discard the old gasket.
WARNING
Use only the special pilot screw provided with this underwater light. This screw mounts and electrically grounds the housing securely to the mounting ring and wet niche. Failure to use the screw provided could create an electrical hazard, which could result in death or serious injury to pool or spa users, installers or others due to electrical shock.
8. If pool is empty, fi ll the pool until the underwater light is completely submerged in water before operating the light for more than 10 seconds. Turn on main switch or circuit breaker, as well as the switch, which specifi cally operates the underwater light, to check for proper operation.
7. Reinstall the Jandy Light into niche fi xture.
a. Coil the extra four (4) feet of cord around the
fixture or into the base of the niche and place the light assembly into the niche.
b. Engage the retainer tab on the bottom of the face
ring, then pivot the top of the fixture inward and tighten the special pilot screw.
Thick molded side of the gasket must mate with the body of the housing
WARNING
Never operate this underwater light for more than 10 seconds unless it is totally submerged in water. Without total submersion, the light assembly will get extremely hot, which may result in serious burns or in damage to the light. This may result in serious injury to pool or spa users, installers, or bystanders or in damage to property.
Figure 4. Cross Section of Jandy WaterColors LED
Light
Align arrow of the lens with the pilot screw
Figure 5. Alignment of the Lens, Face Ring, Housing and Clamps for Color Lights
Align pilot screw with the arrow located on the fi xture label
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Section 4. Exploded View and Replacement Parts
4.1 Jandy Large WaterColors LED Light
5 8
12
35467
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7
Figure 6. Jandy Large WaterColors LED Light Exploded View
DWG # Part # Description Field Replaceable
1 N/A WaterColors Light Housing NO - Purchase New Light 2 R0474000 Light Engine PCB, 12V Large LED Light w/ Light Shaping Diverger YES 2 R0474100 Light Engine PCB, 120V Large LED Light w/ Light Shaping Diverger YES 3 R0451101 Silicone Gasket YES 4 R0450601 Glass Lens YES 5 R0450701 Clamp Assembly YES 6 R0450801 Face Ring, Stainless Steel (SS) YES 6 R0450802 Face Ring, Plastic, White YES 6 R0450803 Face Ring, Plastic, Black YES 6 R0450804 Face Ring, Plastic, Gray YES 6 R0450805 Face Ring, Plastic Set YES 7 R0450901 Pilot Screw, with Retainer YES 8 R0451001 Clamp Screws (8 Screws and 8 Retainers) YES
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4.2 Jandy Small WaterColors LED Light
7
9
12
4
3
8
5
6
7
8
Figure 7. Jandy Small WaterColors LED Light Exploded View
DWG # Part # Description Field Replaceable
1 N/A WaterColors Light Housing NO - Purchase New Light 2 R0473900 Light Engine, 12V/120V Small LED Light YES 3 R0474200 Diverger, Light Shaping, Small LED Light YES 4 R0400501 Silicone Gasket YES 5 R0400601 Glass Lens YES 6 R0451201 Clamp Assembly YES 7 R0451301 Face Ring, Stainless Steel (SS) YES 7 R0451302 Face Ring, Plastic, White YES 7 R0451303 Face Ring, Plastic, Black YES 7 R0451304 Face Ring, Plastic, Gray YES 7 R0451305 Face Ring, Plastic Set YES 8 R0450901 Pilot Screw, with Retainer YES 9 R0451401 Clamp Screws (6 Screws and 6 Retainers) YES
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Notes
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LIMITED WARRANTY
Thank you for purchasing Jandy pool and spa products. Jandy Pool Products, Inc. warrants all parts to be free from manufacturing defects in materials and workmanship for a period of one (1) year from the date of retail purchase, with the following exceptions:
®
AquaLink
• Never Lube
• AquaPure Electronic Chlorine Generator Electrolytic Cells carry a five (5) year limited warranty on a prorated basis.
RS units installed with Jandy Surge Protection Kits will be covered for two (2) years.
®
valves are warranted for the life of pool and/or spa on which they were originally installed.
®
This warranty is limited to the first retail purchaser, is not transferable, and does not apply to products that have been moved from their original installation sites. The liability of Jandy Pool Products, Inc. shall not exceed the repair or replacement of defective parts and does not include any costs for labor to remove and reinstall the defective part, transportation to or from the factory, and any other materials required to make the repair. This warranty does not cover failures or malfunctions resulting from the following:
1. Failure to properly install, operate or maintain the product(s) in accordance with our published Installation,
Operation and Maintenance Manuals provided with the product(s).
2. The workmanship of any installer of the product(s).
3. Not maintaining a proper chemical balance in your pool and/or spa [pH level between 7.2 and 7.8, Total
Alkalinity (TA) between 80 to 120 ppm, Total Dissolved Solids (TDS) less than 2000 not including salt ppm].
4. Abuse, alteration, accident, fire, flood, lightning, rodents, insects, negligence or acts of God.
5. Scaling, freezing, or other conditions causing inadequate water circulation.
6. Operating the product(s) at water flow rates outside the published minimum and maximum specifications.
7. Use of non-factory authorized parts or accessories in conjunction with the product(s).
8. Chemical contamination of combustion air or improper use of sanitizing chemicals, such as introducing
sanitizing chemicals upstream of the heater and cleaner hose or through the skimmer.
9. Overheating; incorrect wire runs; improper electrical supply; collateral damage caused by failure of O-Rings,
DE grids, or cartridge elements; or damage caused by running the pump with insufficient quantities of water.
®
LIMITATION OF LIABILITY:
This is the only warranty given by Jandy Pool Products, Inc. No one is authorized to make any other warranties on behalf of Jandy Pool Products, Inc. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY. JANDY POOL PRODUCTS, INC. EXPRESSLY DISCLAIMS AND EXCLUDES ANY LIABILITY FOR CONSEQUENTIAL , INCIDENTAL, INDIRECT OR PUNITIVE DAMAGES FOR BREACH OF ANY EXPRESSED OR IMPLIED WARRANTY. This warranty gives
you specific legal rights. You may also have other rights that vary by state or province.
WARRANTY CLAIMS:
For prompt warranty consideration, contact your dealer and provide the following information: proof of purchase, model number, serial number and date of installation. The installer will contact the factory for instructions regarding the claim and to determine the location of the nearest designated service center. If the dealer is not available, you can locate a service center in your area by visiting www.jandy.com or by calling our technical support department at (707) 776-8200 extension 260. All returne d parts must have a Returned Material Authorization number to be evaluated under the terms of this warranty.
Jandy Pool Products, Inc.
H0305600A
6000 Condor Drive, Moorpark, CA, USA 93021 • 707.776.8200 FAX 707.763.7785
For technical support call 707-776-8200, ext. 260
Litho in U.S.A. © 2008 Jandy Pool Products, Inc. 0802
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