Jandy Versa-Plumb CV Series, Versa-Plumb CL Series, CL 580, CL 340, CV 340 Installation And Operation Manual
...
Installation and Operation Data
Installation and
Op er a tion Man u al
Jandy Car tridge
Pool Filters
CL and CV Versa-Plumb
®
Series Fil ters
WARNING
FOR YOUR SAFETY - This product must be installed and serviced by a contractor who is licensed
and qualifi ed in pool equipment by the jurisdiction in which the product will be installed where such
state or local requirements exists. In the event no such state or local requirement exists, the installer
or maintainer must be a professional with suffi cient experience in pool equipment installation and
maintenance so that all of the instructions in this manual can be followed exactly. Before installing
this product, read and follow all warning notices and instructions that accompany this product. Failure
to follow warning notices and instructions may result in property damage, personal injury, or death.
Improper installation and/or operation can create dangerous high pres sure which can cause product
failure or also cause the filter lid to be blown off, possibly causing death, serious injury or prop er ty
damage. Improper installation and/or operation will void the warranty.
H0291800 Rev D
Cartridge Pool Filters - CL and CV Series Filters
TABLE OF CONTENTS
Page 3
Section 1. Safety Information ............................. 4
1.1 Important Safety Warning ............. 4
1.2 General Safety Instructions ........... 4
Section 2. General Information ........................... 5
2.1 Introduction ................................... 5
2.2 Description .................................... 5
2.3 General Requirements ................... 5
2.4 Specifi cations and Dimensions ...... 5
Section 3. Installation Instructions ...................... 6
3.1 Filter Location ............................... 6
3.2 Anchor Bracket Installation .......... 6
3.3 Filter Preparation ........................... 6
3.4 Filter Plumbing .............................. 7
3.5 Clamp Installation ......................... 10
Section 4. Start-Up and Operation ...................... 10
Section 5. Filter Disassembly and Assembly ...... 11
Section 6. Maintenance ....................................... 11
6.1 General Maintenance ..................... 11
6.2 Pressure Gauge .............................. 12
6.3 Cleaning the Filter Cartridge ......... 12
Section 7. Winterizing ......................................... 12
Section 8. Troubleshooting ................................. 13
Section 9. Parts List and Exploded View ............ 14
9.1 Jandy CL and CV Cartridge Filter
Parts List ........................................ 14
9.2 Jandy CL and CV Filters Exploded
View ............................................. 15
Section 10. Head Loss Curves ............................ 16
10.1 Jandy CL and CV Cartridge Filter
Design Head Loss Curves ............. 16
EQUIPMENT INFORMATION RECORD
DATE OF INSTALLATION
INITIAL PRESSURE GAUGE READING (WITH CLEAN FILTER)
PUMP MODEL
FILTER MODEL
NOTES:
HORSEPOWER
SERIAL NUMBER
Page 4
Cartridge Pool Filters - CL and CV Series Filters
Section 1. Safety Information
1.1 Important Safety Warning
WARNING
• Do not connect system to an unregulated city water system or other external source of pressurized
water producing pressures greater than 35 PSI.
• Pressurized air in system can cause product failure or also cause the fi lter lid to be blown off which
can result in death, serious personal injury, or property damage. Be sure all air is out of system
before operating or testing the equipment.
WARNING
MAXIMUM OPERATING PRESSURE OF THE FILTER IS 50 PSI. NEVER SUBJECT THE FILTER
TO ANY OPERATING PRESSURE EXCEEDING 50 PSI.
This filter operates under high pressure. When any part of the circulating system, i.e., filter, pump,
valve(s), clamp, etc. is serviced, air can enter the system and become pressurized when the system
is restarted. Pressurized air can cause product failure or also cause the filter lid to be blown off which
can result in death, serious personal injury or property damage. To avoid this po ten tial haz ard, fol low
all of the in struc tions in this man u al.
WARNING
To minimize risk of severe injury or death the filter and/or pump should not be subjected to the piping
system pressurization test.
Local codes may require the pool piping system to be subjected to a pressure test. These
requirements are generally not intended to apply to the pool equipment such as filters or pumps.
Jandy pool equipment is pressure tested at the factory.
If however this WARNING cannot be followed and pressure testing of the piping system must include
the filter and/or pump BE SURE TO COMPLY WITH THE FOLLOWING SAFETY INSTRUCTIONS:
• Check all clamps, bolts, lids, lock rings and system accessories to ensure they are properly
installed and secured before testing.
• RELEASE ALL AIR in the system before testing.
• Water pressure for test must NOT EXCEED 35 PSI.
• Water temperature for test must NOT EXCEED 100°F (38°C).
• Limit test to 24 hours. After test, visually check system to be sure it is ready for operation.
Notice: These parameters apply to Jandy equipment only. For non-Jandy equipment, consult equipment manufacturer.
1.2 General Safety Instructions
ATTENTION INSTALLER:
This manual contains important information about the installation, operation and safe use of this
product. This information should be given to the owner/operator of this equip ment.
1. Use equipment only in a pool or spa installation.
2. Before repositioning valve(s) and before beginning the assembly, disassembly, or adjustment of the clamp, or
any other service of the circulating system; (A) turn the pump off and shut off any automatic controls to ensure
the system is not inadvertently started during servicing; (B) open the air release valve; (C) wait until all pressure
is relieved (air will have stopped fl owing from the air release valve).
3. Whenever installing the fi lter clamp follow Section 3.5 of this manual, "Clamp Installation".
4. Once service on the circulation system is complete, follow Section 4 of this manual, "Start-up and Operation".
5. Maintain circulation system properly. Replace worn or damaged parts immediately.
6. Be sure that the fi lter is properly mounted and positioned according to these installation instructions.
7. Do not pressure test above 35 PSI. Pressure testing must be done by a trained pool professional.
SAVE THESE INSTRUCTIONS.
Cartridge Pool Filters - CL and CV Series Filters
18 ½ in.
10 ½ in .
28 in.
"A"
Section 2. General Information
2.1 Introduction
This manual contains information for the proper installation and operation of the Jandy CL and CV Series
Cartridge Filters. Procedures in this manual must be
followed exactly. For technical assistance, contact our
Technical Support Department at 1.800.822.7933.
2.2 Description
Cartridge fi lters do not require sand or diatomaceous
earth as the fi lter medium. Instead, the fi lter contains
fi lter elements which are easily removed for cleaning or
replacement.
Dirty water fl ows into the fi lter tank through the water
line connected to the lower bulkhead (inlet) on the
bottom half of the tank body. It is directed through the
fi lter cartridge inside of the fi lter. The debris is collected
in the fi lter and the clean water fl ows out of the fi lter
through the upper bulkhead (outlet) on the bottom half
of the tank body. Clean water is returned through the
piping system to the pool.
As debris collects in the fi lter, the pressure will rise
and water fl ow to the pool will diminish. The fi lter will
eventually become so plugged with debris that it will be
necessary to remove the fi lter cartridges and clean them
with soap and water.
NOTE A fi lter removes dirt and other suspended particles
but does not sanitize the pool. Pool water must be
sanitized and chemically balanced for clear water.
The fi ltration system should be designed to meet
local health codes. At a minimum, the system should
turnover the total volume of water in your pool two to
four times in a 24 hour period.
Page 5
WARNING
The maximum operating pressure for this filter is 50
psi. Never subject the filter to operating pressure
exceeding 50 psi. Operating pressures above 50 psi
can cause product failure or also cause the lid to be
blown off, which can result in death, serious personal
injury, or property dam age.
6. When performing hydrostatic pressure tests or
when testing for external leaks of the completed
fi ltration and plumbing system, ensure that
the maximum pressure the fi ltration system is
subjected to does not exceed the maximum
working pressure of any of the components
within the system.
2.4 Specifi cations and Dimensions
See Table 1 and Figure 1.
Table 1. Cartridge Filter Specifi cations
CL/CV 340 460 580
Filter Area (ft
Max. Flow (gpm) 127 150 150
Six Hour
Capacity (gal.) 45,720 54,000 54,000
Max. Working
Pressure (psi) 50 50 50
Normal Start Up
Pressure (psi) 6-15 6-15 6-15
Dimension "A" 41 in. 41 in. 47 in.
2
) 340 460 580
2.3 General Requirements
1. For best overall performance place the system as
close to the pool as possible.
2. The fi lter should be located on a level concrete
slab so that the orientation of the valve outlets and
the pressure gauge are convenient and accessible
for the installation and operation of the unit.
3. Protect the fi lter from the weather.
4. If fi tting a chlorinator and/or any other device into
the fi ltration plumbing circuit, great care must be
exercised to ensure that the appliance is installed
in accordance with the Manufacturer’s Instructions
and any standards that may exist.
5. We recommend the use of barrel unions to connect
each component of the water conditioning system
to ease in future servicing. Barrel unions are
provided with all Jandy fi lters.
Port on
OUT LET
CL INLET
Figure 1. Dimensions, Jandy CL and CV Series
Cartridge Filters
CV INLET
CV Model
Only
Port on
CL Model
Only
Page 6
Cartridge Pool Filters - CL and CV Series Filters
Section 3. Installation Instructions
WARNING
Use equipment only in a pool or spa installation.
Do not connect system to an unregulated city water
system or other external source of pressurized
water producing pressures greater than 35 psi.
3.1 Filter Location
1. Select a well-drained area, one that does not fl ood
when it rains. Damp, non-ventilated areas should
be avoided.
2. Provide solid mounting for the fi lter and pump
system. Install system on a concrete slab or solid
concrete blocks to avoid risk of settlement. Do not
use sand to level the fi lter as the sand will wash
away. Filter systems can weigh up to 800 lbs.
3. Install electrical controls at least fi ve (5) feet from
the fi lter. This will allow enough room to stand
away from the fi lter during start-up.
4. Allow suffi cient clearance around the fi lter to
permit a visual inspection of the clamp ring
(see Fig. 2).
5. Allow suffi cient space above the fi lter to remove
the fi lter lid and fi lter element for cleaning and
servicing.
7. If the fi lter needs to be located above the water
level of the pool, it can be raised 2.5 ft. without
affecting the pump effi ciency. A check valve is
recommended on the suction line to the pump.
8. If the fi lter is to be installed below the water level
of the pool, isolation valves should be installed on
both the suction and return lines to prevent back
fl ow of pool water during any routine servicing
that may be required.
3.2 Anchor Bracket Installation
In some areas, for example Florida, building codes
require that all appliances be securely fastened to the
equipment pad in order to withstand high wind pressures
created by hurricanes. Zodiac Pool Systems, Inc.
provides an anchor bracket kit for this purpose. Please
see the Parts List in Section 9 of this manual for the
correct part number. Follow the Anchor Bracket Installation Kit Instructions to attach the brackets to the fi lter.
NOTE Anchor screws and washers for securing the
anchor bracket to the equipment pad are not
included with the fi lter or the anchor bracket
kit. Zodiac recommends that a ¼" x 2¼" long
stainless steel Tapcon
stainless steel fl at washer are used to mount
each anchor bracket to the equipment pad. The
Tapcon concrete screw meets Florida building
code requirements.
®
concrete screw and
6. Position the fi lter to safely direct water drainage.
Align the air release valve to safely direct purged
air or water.
WARNING
Water discharged from an improperly positioned
filter or valve can create an electrical hazard
which can cause death, serious injury or property
damage.
CAUTION
Maintain your pressure gauge in good work ing
order. The pressure gauge is the primary indicator
of how the filter is operating.
6" MINIMUM CLEARANCE
FILTER
6" MINIMUM
CLEARANCE
After placing the fi lter on the equipment pad, as outlined
in Section 3.1, drill a 5/32" hole in the concrete at each
of the four (4) brackets on the fi lter. (The correct size
concrete drill bit should be obtained when the concrete
screws are purchased.)
Install the Tapcon screws and washers through each of
the four (4) anchor brackets to secure the fi lter to the
equipment pad. See Figure 3. Do not over-torque the
screws.
3.3 Filter Preparation
1. Check carton for damage due to rough handling
in shipment. If carton or any fi lter components are
damaged, notify carrier immediately.
2. Carefully remove the accessory package.
3. A visual inspection of all parts should be made
now. See parts list in Section 9.
4. With the carton in an upright position, remove the
fi lter tank from the carton.
5. To mount the pressure gauge/air release assembly
to the top of the fi lter tank (located in the accessory
bag):
Figure 2. Filter Location
a. Place the smaller, thicker o-ring onto the
threads of the tank adapter (see Figure 4).
Slide the tank adapter through the coupling
Cartridge Pool Filters - CL and CV Series Filters
Page 7
#12x1” Stainless Steel Pan
Head Screws (Qty 2)
#12x1” Pan Head
Stainless Steel
Screw (Qty 8)
1/4” x 2-1/4” S.S. Tapcon
Screw and S.S. Washer
Anchor
Bracket
(Qty 4)
Filter Tank Anchor Bracket Installation Anchor Bracket to Platform Installation
Tank Bottom
Drill Two 3/32” Holes
Through Filter Base
Mounting Bracket
Drill 5/32” Hole
®
Figure 3. Anchor Bracket Installation
4. To reduce pressure losses, 2" (minimum) piping is
recommended for plumbing the system.
Housing
O-Ring
Tank Adapter
Tank Adapter to Housing
Coupler
O-Ring
5. For best effi ciency use the fewest possible number
of fi ttings. This will prevent a restriction in the
water fl ow.
5.1 The CV model fi lter comes with a Jandy
Sweep Elbow for this purpose. The sweep
elbow also includes a threaded port and plug
so that a ½" hose bib can be connected for
pressure testing. See Figure 7.
5.2 To install the sweep elbow use the following
instructions:
Figure 4. Pressure Gauge/Air Release Assembly
WARNING
nut and into the fi lter tank. Use the fl ats
on the tank adapter to tighten. Do not
overtighten.
b. Place the larger, thinner o-ring onto the
gauge housing. Thread the housing into the
coupler on the tank adapter.
To avoid an electrical shock hazard, which can result
in serious injury or death, ensure that all electrical
power to the system is turned off before approaching,
inspecting or troubleshooting any leaking valves
or plumbing that may have caused other electrical
devices in the surrounding area to get wet.
c. Orient the gauge/air release assembly in the
desired position. Raise and thread the locknut
onto the bottom of the gauge/air release
assembly. Hand tighten the nut only. Using
a wrench to tighten the nut may damage the
nut, gauge or air release assembly.
3.4 Filter Plumbing
1. This fi lter operates under pressure. When clamped
properly and operated without air in the water
system, this fi lter will operate in a safe manner.
2. If the system can be subjected to higher pressure
Follow all filter manufacturer's
instructions. NEVER attempt to
assemble, dis as sem ble or adjust the
filter when there is pressurized air in
the system. Starting the pump while
there is any pressurized air in the
system can cause product failure or
also cause the filter lid to be blown
off, which can cause death, serious
personal injury or property dam age.
than the maximum rating of any component,
install an ASME
®
approved automatic pressure
relief valve or pressure regulator in the circulation
system. Set the relief valve or pressure regulator to
lowest working pressure of any of the components
in the system.
3. Place the fi lter on the concrete pad, lined up with
the inlet/outlet pipes (see Figures 5 and 5A).
a. Switch off the circuit breaker to the
equip ment and open the air relief valve on
top of the fi lter (leave it open during this
procedure).
NOTE If the fi lter is below pool level, close the suction and
return line valves to isolate the fi ltration system.
Remove the drain plug from the fi lter. Let the water
drain from the fi lter.
Filter Base
Mounting Tab
3-1/2” Thick
(Min.)
Concrete Pad
WARNING
Page 8
Cartridge Pool Filters - CL and CV Series Filters
From Outlet Port
Jandy Heater
Spa Make Up
To Inlet Port
Waterfall
Pool Return
Jandy
Check
Valve
Spa Return
Figure 5. CL Cartridge Filter Plumbing for Pool/Spa Combination
Outlet Port
Jandy Heater
Spa Make Up
Jandy Filter
Waterfall
Jandy
Check
Valve
Jandy Pump
Jandy Filter
From Pool
Drain
Spa Suction
From Pool Skimmer
Inlet Port
Jandy Pump
From Pool
Drain
Pool Return
Figure 5A. CV Cartridge Filter Plumbing for Pool/Spa Combination
CL/CV Filter
Tank Bottom
O-ring
Figure 6. Jandy CL and CV Series Cartridge Filter Drain Confi gurations
Bulkhead
Spa Return
Cap
Nut
2" Pipe
OR
Alt Universal Union
for Plumbing
Spa Suction
From Pool Skimmer
2" Ball
Valve
Cartridge Pool Filters - CL and CV Series Filters
Note: Do not
overtighten.
Figure 7. Sweep Elbow
b. Be sure there is a minimum distance of
7½ inches between the center of the pump
outlet port and the fi lter inlet bulkhead to
accommodate the sweep elbow(s). See
Figure 8 for recommended installation
confi guration.
NOTE The SHP pump shown in Figure 8 is for reference
only. The Jandy sweep elbow also works with the
MHP and PHP series pumps.
NOTE Be sure to use 2" or 2½" schedule 40 PVC pipe.
c. Clean the cut ends of the pipe and both ends
of the sweep elbow(s) with an appropriate
®
NSF
approved All Purpose cleaner/primer.
Glue the sweep elbow(s) onto the cut pipe
ends using an appropriate All Purpose NSF
approved adhesive/glue.
NOTE: Zodiac recommends Weld-On 724 PVC to CPVC
Cement to glue Schedule 40 PVC.
d. After the glue is cured, close the pressure
relief valve on top of the fi lter, start the
system and check for proper water fl ow.
Page 9
6. Make all plumbing connections in accordance
with local plumbing and building codes. Filter
connections are provided with an o-ring seal. To
avoid damage to the o-rings, use only a silicone
base lubricant on the o-rings. Do not use pipe joint
compound, glue or solvent on inlet/outlet union
coupling nuts.
7. Keep piping tight and free of leaks. Pump suction
line leaks may cause air to be entrapped in fi lter
tank or loss of prime at the pump. Pump discharge
line leaks may show up as dampness or jets of
water.
8. Support the inlet/outlet pipes independently to
prevent any undue strains on the fi lter valve.
9. Connect the pipes using the unions supplied with
the fi lter. Do not use Tefl on tape or pipe dope on
any unions. Assemble the unions dry and hand
tighten. See Figure 6.
10. If desired, the CV fi lter drain can be plumbed
using a Jandy universal union. The plumbing must
contain a ball valve as shown in Figure 6.
CAUTION
Be sure that all provisions for wastewater disposal
meet local, state or national codes. During any
draining process, one hundred gallons (100
gals.) or more of pool water will be discharged.
CL and CV (Cartridge) Filters are not subject to
backwashing. Do not discharge water where it will
cause flooding or damage.
Sweep Elbow
P/N SEAQL1001
LXi Heater
Figure 8. LXi Heater, CV Filter and SHP Pump Sweep Elbow Installation
CV Filter
7½”
Minimum
SHP
Pump
Sweep Elbow
P/N SEFL1002
Page 10
Cartridge Pool Filters - CL and CV Series Filters
2. Check that the drain plug for CL fi lters or drain
cap for CV fi lters is in place and tight.
3. Check that the tank clamp is correctly seated and
tight (See Figs. 9 and 10).
Clamp Ring
"T" Nut and
Threaded Rod
Figure 9. Filter Clamp Ring
Tightening Nut
w/ Shoulder
3.5 Clamp Installation
1. Be certain the o-ring is in position in the lower
tank half. Press the fi lter lid over the lower half
sandwiching the o-ring between the two halves.
2. Holding the ends of the fi lter clamp apart, position
the hinged segment of the fi lter clamp over both
upper and lower tank fl anges. Bring the ends of the
fi lter clamp together.
3. Place the "T" nut and threaded rod assembly into
the clamp. Be sure the "T" nut is seated in the
clamp in the proper orientation (See Fig. 9).
4. Use a 9/16" socket on the tightening nut until the
clamp ring halves touch each other, or are within
1/16" (See Fig. 9) but do not overtighten as the
clamp can break. If unable to tighten as indicated,
do not operate the fi lter and call a service
technician immediately.
5. After the fi rst week of operation, check the clamp
and retighten if necessary.
6. Check the fi lter clamp at least once a month.
WARNING
Follow these instructions carefully.
Improper clamp installation can cause
product failure or also cause the filter
lid to be blown off, which can result
in death, serious personal injury, or
property dam age.
Section 4. Start-Up and Operation
NOTE This section applies to both new pool and
seasonal start-up.
1. Turn off the pump. Switch off the circuit breaker
to the pump motor.
WARNING
NEVER start pump while standing
within five (5) feet of the filter. Starting
the pump while there is pressurized air
in the system can cause product failure
or also cause the filter lid to be blown
off, which can cause death, se ri ous
personal injury or property damage.
WARNING
NEVER operate the filter system at
more than 50 psi of pressure. Operating
the filter system in excess of 50 psi
can cause the product failure or also
cause filter lid to be blown off, which can
cause death, serious personal injury or
property damage.
CAUTION
DO NOT operate filter at water temperatures above
105° F (40.6° C). Water temperatures above the
manufacturer's recommendations will shorten the
life span of the filter and void the warranty.
4. Open the pump hair/lint pot lid and fi ll the pump
basket with water to prime the system. Replace the
lid. (You may have to do this several times on new
and seasonal start-ups.)
5. Completely open the air release valve on the
gauge/air release assembly by turning the knob on
the back of the assembly fully counterclockwise
(do not remove the knob).
6. Be sure to open any fi lter isolation valves that
were installed in the system.
7. Stand clear of the fi lter and start the pump to
circulate water through the system. When a steady
stream of water starts to come out of the air release
valve, close the valve.
8. Watch the pressure gauge to be sure that the
pressure does not exceed 50 psi (with clean
cartridges). If the pressure approaches 50 psi,
immediately turn the pump off and clean the
fi lter cartridges (see Section 6.3). If the pressure
remains high after cleaning the fi lter, refer to the
troubleshooting guide in Section 8 for possible
causes and solutions.
Cartridge Pool Filters - CL and CV Series Filters
Page 11
"T" Nut
Clamp
Ring
Clamp Ring,
Closed Position
Thread ed
Rod
Use a 9/16" Socket
GAP NOT TO EXCEED
1/16"
Tightening
Nut w/
Shoulder
Tightening
Nut w/
Shoulder
2. IMPORTANT: Completely open air release valve
on top of the fi lter tank to release all pressure
from inside the tank and system.
3. If the equipment is installed below water level,
close the fi lter isolation valves on the system to
prevent fl ooding.
4. Remove the drain plug located at the bottom of the
fi lter tank and allow the tank to drain.
5. Replace the drain plug.
6. Loosen the tank clamp ring retainer and remove
the clamp ring.
7. Remove the top of the fi lter tank by lifting it
straight up until it clears the cartridges on the
inside of the tank.
8. Remove the manifold assembly by lifting it off of
the outlet tube and out of the tank.
9. Pull the cartridges out of the fi lter tank and clean
the cartridge using the instructions in Section 6.3.
10. Using new cartridges or the clean original ones,
place the cartridges back into the fi lter tank. Be
sure that they are correctly seated on the cartridge
support on the bottom of the tank.
Figure 10. Filter Clamp Ring Assembly
9. After the pressure gauge has stabilized, turn the
bezel ring so that the arrow next to the word
"CLEAN" aligns with the needle of the gauge. As
the fi lter cleans the water, and the cartridges begin
to clog the pressure begins to increase. When the
needle of the pressure gauge aligns with the arrow
next to the word "DIRTY" on the bezel, it is time
to clean the fi lter (see Section 6.3). This indicates
an increased pressure of between 10 and 12 psi
above original starting pressure.
Section 5. Filter Disassembly and
Assembly
WARNING
NEVER attempt to assemble,
dis as sem ble or adjust the filter when
there is pressurized air in the system.
Starting the pump while there is any
pressurized air in the system can
cause product failure or also cause
the filter lid to be blown off, which can
cause death, serious personal injury
or property dam age.
1. Turn off the pump. Switch off the circuit breaker
to the pump motor.
11. Inspect the o-ring at the top of the outlet tube for
cracks and wear marks. Replace if necessary.
12. Reinstall the manifold making sure that it fi ts
squarely over the cartridges and outlet tube.
13. Inspect the tank o-ring for cracks or wear marks.
Replace if necessary. Place the o-ring back onto
the fi lter bottom.
14. Place the fi lter lid onto the fi lter tank bottom.
15. Replace the tank clamp ring. See Section 3.5 for
clamp installation.
16. If applicable, open the valves closed in step 3.
17. Start the pump by following the procedures
outlined in steps 2 through 7 of Section 4.
Section 6. Maintenance
6.1 General Maintenance
1. Wash outside of fi lter with a mild detergent and
water. Rinse off with a hose. Do not use solvents
to clean the fi lter, solvents will damage the plastic
components of the fi lter.
2. Check pressure during operation at least once a
week.
3. Remove any debris from the skimmer basket and
hair/lint pot on pump.
4. Check pump and fi lter for any leaks. If any leaks
develop, turn off the pump and call a qualifi ed
pool service technician.
Page 12
Cartridge Pool Filters - CL and CV Series Filters
5. Product safety signs or labels should be
periodically inspected and cleaned by the product
user as necessary to maintain good legibility for
safe viewing distance.
6. Product safety signs or labels should be replaced
by the product user when a person with normal
vision, including corrected vision, is no longer
able to read the safety signs or label message panel
text at a safe viewing distance from the hazard.
In cases where the product has an extensive
expected life or is exposed to extreme conditions,
the product user should contact either the product
manufacturer or some other source to determine
means for obtaining replacement signs or labels.
7. Installation of new replacement safety signs or
labels should be in accordance with the sign or
label manufacturer's recommended procedure.
6.2 Pressure Gauge
1. During operation of the fi ltration system, check
the pressure gauge/air release assembly for air or
water leaks at least once a week.
2. Keep the pressure gauge in good working order.
If you suspect a problem with the gauge, Zodiac
recommends you call a service technician to do
any work on the fi lter/pump system.
Section 7. Winterizing
1. Turn off the pump and circuit breakers.
2. Open air release valve on top of the fi lter.
3. Remove the drain plug at the base of the fi lter to
ensure that the tank is empty. Store the drain plug
and seal in a safe place. Do not reinstall until next
season at start-up.
4. Drain system piping of all water.
5. Cover the system with a tarpaulin or plastic sheet
to protect it from the weather.
CAUTION
Maintain your pressure gauge in good working
order. The pressure gauge is the primary indicator
of how the filter is operating.
6.3 Cleaning the Filter Cartridge
1. Follow the procedures outlined in steps 1 through
8 of Section 5.1 to expose the cartridge elements
inside the fi lter.
2. Remove cartridge elements and place them upright
in an area suitable for washing.
3. Use a garden hose and nozzle to wash each pleat
of each element.
NOTE Algae, suntan oil, calcium and body oils can form
coatings on fi lter element which may not be removed
by normal hosing. To remove such materials, soak
the element in de-greaser and then a de-scaler. Your
local pool dealer will be able to recommend suitable
products.
4. Inspect each cartridge for holes, tears or
excessively worn pleats. Replace if necessary.
5. To reassemble the fi lter with the new or clean
cartridges follow the procedure outlined in steps
10 through 16 of Section 5.
Cartridge Pool Filters - CL and CV Series Filters
Section 8. Troubleshooting
1. For a list of common problems and solutions see
the Troubleshooting Guide below.
2. Zodiac recommends that you call a service
technician to do any work on the fi lter/pump
system. For technical assistance, contact our
Technical Support Department at 1.800.822.793.
Table 2. Troubleshooting Guide
Fault Symptom Possible Problems Solutions
Water is not clear. Insufficient disinfectant level.
Incorrect pool chemistry.
Heavy bathing and/or dirt loads.
Insufficient running times.
Filter is dirty.
Hole in filter element.
Low water flow. Filter system strainer baskets dirty.
Air leaks on suction side of pump.
Restrictions or blockage in either suction or
return lines.
Filter cartridges need to be cleaned or
replaced.
Pool water level too low.
Pump not primed.
Pump impeller vanes blocked.
Strainer baskets not being used and/or
broken. (Allow debris into pump.)
Pump operating under speed (low voltage).
Short filter cycles. Presence of algae clogging filter.
Incorrect water chemistry.
Pump output exceeds design flow rate of
filter.
Ineffective cleaning.
High pressure on start-up. Small eyeball fitting in Pool/Spa.
Partially closed valve on return line.
Too large of pump.
Filter cartridges dirty.
Dirt returns to pool. Hole in filter cartridge.
Worn o-ring seal inside filter.
Cracked manifold.
Page 13
Check and adjust disinfectant level.
Test and adjust water chemistry.
Adjust filter time and/or water chemistry.
Increase pump run time.
Clean filter cartridges per instructions.
Replace cartridge.
Check and clean strainer baskets.
Check all connections between pool intake
and pump.
Check all lines for debris or partially closed
valves.
Clean or replace filter cartridges per
instructions.
Fill pool so level is above pump inlet line.
Fill pump with water at basket and replace lid.
Technician required.
Replace baskets.
Technician or electrician required.
Check disinfectant content.
Check pH, total alkalinity and TDS.
Check pump performance.
Clean or replace filter cartridge per
in struc tions.
Replace with larger diameter fitting.
Check and fully open all valves on return line.
Check pump and filter selection.
Clean filter cartridges per instructions.
Replace filter cartridge per instructions.
Replace o-ring.
Replace the manifold assembly.
Page 14
Cartridge Pool Filters - CL and CV Series Filters
Section 9. Parts List and Exploded
View
9.1 Jandy CL and CV Car tridge Filter Parts
List
Key
No. Description Model No. Part No.
1 Handle Assembly w/ hardware (set of 2) All R0357100
2 Handle Hardware (set of 4) All R0359900
3 Gauge/Air Release Assembly All R0357200
4 Pressure Gauge All R0359600
5 Tank Adapter w/O-ring & Union Nut All R0552000
6 Tank Top 580 R0357300
Tank Top 340,460 R0554700
7 Top Spacer All R0357700
8 Breather Tube Assembly All R0358700
9 Manifold Assembly All R0357600
10 Filter Cartridge, 145 sq. ft. (4 required) 580 R0357900
Filter Cartridge, 115 sq. ft. (4 required) 460 R0554600
Filter Cartridge, 85 sq. ft. (4 required) 340 R0554500
11 Tank Clamp Ring w/Rod Assembly All R0357400
12 Threaded Rod and Retainer and Nut All R0357500
13 Tank O-ring All R0357800
14 Outlet Tube/Elbow Assembly w/ O-rings All R0555100
15 Inlet Elbow w/O-ring All R0358400
16 Filter Cartridge Support All R0358500
17* O-ring Replacement Kit All R0358000
18 Ring, Retaining All R0405200
19 Bulkhead Assembly w/O-ring, CV Filter All R0465600
20 Anchor Bracket (Qty 4) All R0465500
21 Tank Bottom Assembly, CV Filter All R0465400
22 Tank Bottom Assembly, CL Filter All R0466500
23 Universal Half Unions (Set of 3) and
Drain Plug Cap
24* Sweep Elbow All SEFL1002
25 Universal Half Union (Set of 1) All R0522900
26 Drain Cap Assembly All R0523000
All R0461800
*
Parts not shown on key view
Cartridge Pool Filters - CL and CV Series Filters
9.2 Jandy CL and CV Filters Exploded View
CL Filter CV Filter
Page 15
,6
6
,6
8,9
6
8,9
11,
16
22,18
20
22
15,22
14
22
11,
22
19
23,25
,22
26
11,
15
16
21
15,21
20
21
,21
11,
18,21
14
21
26
19
21
23,25
Page 16
Cartridge Pool Filters - CL and CV Series Filters
Section 10. Head Loss Curves
10.1 Jandy CL and CV Car tridge Filter Design
Head Loss Curves
CL340 CV340
CL460 CV460
CL580 CV580
28
26
24
12
Design
Head
Loss
(ft head)
22
20
18
16
14
12
10
8
6
4
2
0
0 30 60 90 120 150
Flow Rate (gpm)
10
8
6
4
2
0
Design
Pressure
Drop
(psi)
Trademarks used herein are the property of their respective owners.
Cartridge Pool Filters - CL and CV Series Filters
Notes
Page 17
Page 18
Cartridge Pool Filters - CL and CV Series Filters
Notes
Cartridge Pool Filters - CL and CV Series Filters
Notes
Page 19
*Trademarks used herein are the property of their respective owners.
ZODIAC POOL SYSTEMS, INC.
6000 Condor Drive • Moorpark CA USA 93021 • 800-822-7933 • Fax: 877-327-1403
H0291800 Rev D
© 2010 Zodiac Pool Systems, Inc. All rights reserved. 1006
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