Jandy Versa-Plumb CV Series, Versa-Plumb CL Series, CL 580, CL 340, CV 340 Installation And Operation Manual

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Installation and Operation Data
Installation and Op er a tion Man u al
Jandy Car tridge Pool Filters
CL and CV Versa-Plumb
®
Series Fil ters
FOR YOUR SAFETY - This product must be installed and serviced by a contractor who is licensed
and qualifi ed in pool equipment by the jurisdiction in which the product will be installed where such state or local requirements exists. In the event no such state or local requirement exists, the installer or maintainer must be a professional with suffi cient experience in pool equipment installation and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage, personal injury, or death. Improper installation and/or operation can create dangerous high pres sure which can cause product failure or also cause the filter lid to be blown off, possibly causing death, serious injury or prop er ty damage. Improper installation and/or operation will void the warranty.
H0291800 Rev D
Cartridge Pool Filters - CL and CV Series Filters
TABLE OF CONTENTS
Page 3
Section 1. Safety Information ............................. 4
1.1 Important Safety Warning ............. 4
1.2 General Safety Instructions ........... 4
Section 2. General Information ........................... 5
2.1 Introduction ................................... 5
2.2 Description .................................... 5
2.3 General Requirements ................... 5
2.4 Specifi cations and Dimensions ...... 5
Section 3. Installation Instructions ...................... 6
3.1 Filter Location ............................... 6
3.2 Anchor Bracket Installation .......... 6
3.3 Filter Preparation ........................... 6
3.4 Filter Plumbing .............................. 7
3.5 Clamp Installation ......................... 10
Section 4. Start-Up and Operation ...................... 10
Section 5. Filter Disassembly and Assembly ...... 11
Section 6. Maintenance ....................................... 11
6.1 General Maintenance ..................... 11
6.2 Pressure Gauge .............................. 12
6.3 Cleaning the Filter Cartridge ......... 12
Section 7. Winterizing ......................................... 12
Section 8. Troubleshooting ................................. 13
Section 9. Parts List and Exploded View ............ 14
9.1 Jandy CL and CV Cartridge Filter
Parts List ........................................ 14
9.2 Jandy CL and CV Filters Exploded
View ............................................. 15
Section 10. Head Loss Curves ............................ 16
10.1 Jandy CL and CV Cartridge Filter
Design Head Loss Curves ............. 16
EQUIPMENT INFORMATION RECORD
DATE OF INSTALLATION
INITIAL PRESSURE GAUGE READING (WITH CLEAN FILTER)
PUMP MODEL
FILTER MODEL
NOTES:
HORSEPOWER
SERIAL NUMBER
Page 4
Cartridge Pool Filters - CL and CV Series Filters
Section 1. Safety Information
1.1 Important Safety Warning
WARNING
• Do not connect system to an unregulated city water system or other external source of pressurized water producing pressures greater than 35 PSI.
• Pressurized air in system can cause product failure or also cause the fi lter lid to be blown off which can result in death, serious personal injury, or property damage. Be sure all air is out of system before operating or testing the equipment.
WARNING
MAXIMUM OPERATING PRESSURE OF THE FILTER IS 50 PSI. NEVER SUBJECT THE FILTER TO ANY OPERATING PRESSURE EXCEEDING 50 PSI.
This filter operates under high pressure. When any part of the circulating system, i.e., filter, pump, valve(s), clamp, etc. is serviced, air can enter the system and become pressurized when the system is restarted. Pressurized air can cause product failure or also cause the filter lid to be blown off which can result in death, serious personal injury or property damage. To avoid this po ten tial haz ard, fol low all of the in struc tions in this man u al.
WARNING
To minimize risk of severe injury or death the filter and/or pump should not be subjected to the piping system pressurization test.
Local codes may require the pool piping system to be subjected to a pressure test. These requirements are generally not intended to apply to the pool equipment such as filters or pumps.
Jandy pool equipment is pressure tested at the factory.
If however this WARNING cannot be followed and pressure testing of the piping system must include the filter and/or pump BE SURE TO COMPLY WITH THE FOLLOWING SAFETY INSTRUCTIONS:
• Check all clamps, bolts, lids, lock rings and system accessories to ensure they are properly
installed and secured before testing.
RELEASE ALL AIR in the system before testing.
• Water pressure for test must NOT EXCEED 35 PSI.
• Water temperature for test must NOT EXCEED 100°F (38°C).
• Limit test to 24 hours. After test, visually check system to be sure it is ready for operation.
Notice: These parameters apply to Jandy equipment only. For non-Jandy equipment, consult equipment manufacturer.
1.2 General Safety Instructions
ATTENTION INSTALLER:
This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner/operator of this equip ment.
1. Use equipment only in a pool or spa installation.
2. Before repositioning valve(s) and before beginning the assembly, disassembly, or adjustment of the clamp, or any other service of the circulating system; (A) turn the pump off and shut off any automatic controls to ensure the system is not inadvertently started during servicing; (B) open the air release valve; (C) wait until all pressure is relieved (air will have stopped fl owing from the air release valve).
3. Whenever installing the fi lter clamp follow Section 3.5 of this manual, "Clamp Installation".
4. Once service on the circulation system is complete, follow Section 4 of this manual, "Start-up and Operation".
5. Maintain circulation system properly. Replace worn or damaged parts immediately.
6. Be sure that the fi lter is properly mounted and positioned according to these installation instructions.
7. Do not pressure test above 35 PSI. Pressure testing must be done by a trained pool professional.
SAVE THESE INSTRUCTIONS.
Cartridge Pool Filters - CL and CV Series Filters
18 ½ in.
10 ½ in .
28 in.
"A"
Section 2. General Information
2.1 Introduction
This manual contains information for the proper instal­lation and operation of the Jandy CL and CV Series Cartridge Filters. Procedures in this manual must be followed exactly. For technical assistance, contact our Technical Support Department at 1.800.822.7933.
2.2 Description
Cartridge fi lters do not require sand or diatomaceous earth as the fi lter medium. Instead, the fi lter contains lter elements which are easily removed for cleaning or replacement.
Dirty water fl ows into the fi lter tank through the water line connected to the lower bulkhead (inlet) on the bottom half of the tank body. It is directed through the lter cartridge inside of the fi lter. The debris is collected in the fi lter and the clean water fl ows out of the fi lter through the upper bulkhead (outlet) on the bottom half of the tank body. Clean water is returned through the piping system to the pool.
As debris collects in the fi lter, the pressure will rise and water fl ow to the pool will diminish. The fi lter will eventually become so plugged with debris that it will be necessary to remove the fi lter cartridges and clean them
with soap and water.
NOTE A fi lter removes dirt and other suspended particles
but does not sanitize the pool. Pool water must be sanitized and chemically balanced for clear water. The fi ltration system should be designed to meet local health codes. At a minimum, the system should turnover the total volume of water in your pool two to four times in a 24 hour period.
Page 5
WARNING
The maximum operating pressure for this filter is 50 psi. Never subject the filter to operating pressure exceeding 50 psi. Operating pressures above 50 psi can cause product failure or also cause the lid to be blown off, which can result in death, serious personal injury, or property dam age.
6. When performing hydrostatic pressure tests or when testing for external leaks of the completed ltration and plumbing system, ensure that the maximum pressure the fi ltration system is subjected to does not exceed the maximum
working pressure of any of the components within the system.
2.4 Specifi cations and Dimensions
See Table 1 and Figure 1.
Table 1. Cartridge Filter Specifi cations
CL/CV 340 460 580
Filter Area (ft
Max. Flow (gpm) 127 150 150
Six Hour Capacity (gal.) 45,720 54,000 54,000
Max. Working Pressure (psi) 50 50 50
Normal Start Up Pressure (psi) 6-15 6-15 6-15
Dimension "A" 41 in. 41 in. 47 in.
2
) 340 460 580
2.3 General Requirements
1. For best overall performance place the system as close to the pool as possible.
2. The fi lter should be located on a level concrete slab so that the orientation of the valve outlets and the pressure gauge are convenient and accessible for the installation and operation of the unit.
3. Protect the fi lter from the weather.
4. If fi tting a chlorinator and/or any other device into the fi ltration plumbing circuit, great care must be exercised to ensure that the appliance is installed in accordance with the Manufacturer’s Instructions and any standards that may exist.
5. We recommend the use of barrel unions to connect each component of the water conditioning system to ease in future servicing. Barrel unions are
provided with all Jandy fi lters.
Port on
OUT LET
CL INLET
Figure 1. Dimensions, Jandy CL and CV Series
Cartridge Filters
CV INLET
CV Model Only
Port on CL Model Only
Page 6
Cartridge Pool Filters - CL and CV Series Filters
Section 3. Installation Instructions
WARNING
Use equipment only in a pool or spa installation. Do not connect system to an unregulated city water system or other external source of pressurized water producing pressures greater than 35 psi.
3.1 Filter Location
1. Select a well-drained area, one that does not fl ood when it rains. Damp, non-ventilated areas should be avoided.
2. Provide solid mounting for the fi lter and pump system. Install system on a concrete slab or solid concrete blocks to avoid risk of settlement. Do not use sand to level the fi lter as the sand will wash away. Filter systems can weigh up to 800 lbs.
3. Install electrical controls at least fi ve (5) feet from the fi lter. This will allow enough room to stand away from the fi lter during start-up.
4. Allow suffi cient clearance around the fi lter to permit a visual inspection of the clamp ring (see Fig. 2).
5. Allow suffi cient space above the fi lter to remove the fi lter lid and fi lter element for cleaning and servicing.
7. If the fi lter needs to be located above the water level of the pool, it can be raised 2.5 ft. without affecting the pump effi ciency. A check valve is recommended on the suction line to the pump.
8. If the fi lter is to be installed below the water level of the pool, isolation valves should be installed on both the suction and return lines to prevent back ow of pool water during any routine servicing that may be required.
3.2 Anchor Bracket Installation
In some areas, for example Florida, building codes require that all appliances be securely fastened to the equipment pad in order to withstand high wind pressures created by hurricanes. Zodiac Pool Systems, Inc. provides an anchor bracket kit for this purpose. Please see the Parts List in Section 9 of this manual for the correct part number. Follow the Anchor Bracket Installa­tion Kit Instructions to attach the brackets to the fi lter.
NOTE Anchor screws and washers for securing the
anchor bracket to the equipment pad are not included with the fi lter or the anchor bracket kit. Zodiac recommends that a ¼" x 2¼" long stainless steel Tapcon stainless steel fl at washer are used to mount each anchor bracket to the equipment pad. The Tapcon concrete screw meets Florida building code requirements.
®
concrete screw and
6. Position the fi lter to safely direct water drainage. Align the air release valve to safely direct purged air or water.
WARNING
Water discharged from an improperly positioned filter or valve can create an electrical hazard which can cause death, serious injury or property damage.
CAUTION
Maintain your pressure gauge in good work ing order. The pressure gauge is the primary indicator of how the filter is operating.
6" MINIMUM CLEARANCE
FILTER
6" MINIMUM CLEARANCE
After placing the fi lter on the equipment pad, as outlined in Section 3.1, drill a 5/32" hole in the concrete at each of the four (4) brackets on the fi lter. (The correct size concrete drill bit should be obtained when the concrete screws are purchased.)
Install the Tapcon screws and washers through each of the four (4) anchor brackets to secure the fi lter to the equipment pad. See Figure 3. Do not over-torque the
screws.
3.3 Filter Preparation
1. Check carton for damage due to rough handling in shipment. If carton or any fi lter components are damaged, notify carrier immediately.
2. Carefully remove the accessory package.
3. A visual inspection of all parts should be made now. See parts list in Section 9.
4. With the carton in an upright position, remove the lter tank from the carton.
5. To mount the pressure gauge/air release assembly to the top of the fi lter tank (located in the accessory bag):
Figure 2. Filter Location
a. Place the smaller, thicker o-ring onto the
threads of the tank adapter (see Figure 4). Slide the tank adapter through the coupling
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