Jandy RS-PS6, RS-PS8, RS-PS4, RS-P8, RS-P4 Installation Data

Installation Data
Installation Man ual
AquaLink® RS
PDA - Pool Digital Assistant
FOR YOUR SAFETY - This product must be installed and serviced by a pro fessional pool/spa service technician. The procedures in this manual must be followed ex actly. Failure to follow warning notices and instructions may result in property damage, serious injury, or death.
Pool/Spa Combination Systems and Pool Only/Spa Only Systems (Models PS4, PS6, PS8, P4, and P8)
H0572200-
ATTENTION
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment to an electrical source on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help
Modi cations made to this equipment, which are not authorized by the manufacturer, may void the user!s authority to operate this equipment.
Page 3
Table of Contents
Section 1. Important Safety Instructions........... 4
Section 2. System Overview............................. 6
2.1 Package Contents............................. 6
2.2 System Component Speci cations
and Dimensions................................ 7
2.3 Basic Plumbing................................ 8
Section 3. Installation........................................ 10
3.1 Power Center Mounting................... 10
3.2 High Voltage Wiring........................ 10
3.3 Low Voltage Wiring......................... 14
3.4 Heater Connection........................... 15
3.5 Temperature Sensors........................ 18
3.6 Jandy Valve Actuators...................... 18
3.7 PDA Transceiver J-box Installation. 18
Section 4. System Startup.................................. 20
4.1 Handheld Remote Programming...... 20
4.2. Restarting the System
(Clear Memory) Menu..................... 23
4.3 PDA System Defaults and
General Modes................................. 23
4.4 PDA Handheld Remote Menu
Flow Chart....................................... 25
Section 5. Troubleshooting................................ 26
5.1 PDA Quick Troubleshooting Guide. 26
Section 6. Power Center Wiring Diagram......... 28
Section 7. Power Center PCB DIP Switch
Settings............................................. 29
7.1 DIP Switch Functions...................... 29
7.2 DIP Switch Settings for Pool and
Spa Combination.............................. 30
7.3 DIP Switch Settings for Pool or
Spa Only........................................... 31
Section 8. General, Water Feature and
Light Aux Labels.............................. 32
DATE OF INSTALLATION INSTALLER INFORMATION
INITIAL PRESSURE GAUGE READING (WITH CLEAN FILTER)
PUMP MODEL HORSEPOWER
FILTER MODEL SERIAL NUMBER
PDA MODEL SERIAL NUMBER
NOTES:
EQUIPMENT INFORMATION RECORD
Page 4
Section 1. Important Safety Instructions
READ AND FOLLOW ALL INSTRUCTIONS
Lire la notice technique.
All electrical work must be performed by a licensed electrician and conform to all national, state, and local codes. When installing and using this electrical equipment, basic safety precautions should always be followed, including the following:
WARNING
Prolonged immersion in hot water may induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the normal body temperature of 98.6° F. The symptoms of hyperthermia include dizziness, fainting, drowsiness, lethargy, and an increase in the internal temperature of the body. The effects of hyperthermia include: 1) unawareness of impending danger; 2) failure to perceive heat; 3) failure to recognize the need to exit spa; 4) physical inability to exit spa; 5) fetal damage in pregnant women; 6) unconsciousness resulting in a danger of drowning.
DANGER
To reduce the risk of injury, do not remove the suction fittings of your spa or hot tub. Never operate a spa or hot tub if the suction fittings are broken or missing. Never replace a suction fitting with one rated less than the flow rate marked on the equipment assembly.
WARNING
To Reduce the Risk of Injury -
a) The water in a spa should never exceed 104°F (40°C). Water temperatures between 100°F (38°C) and
104°F (40°C) are considered safe for a healthy adult. Lower water temperatures are recommended for young children and when spa use exceeds 10 minutes.
b) Since excessive water temperatures have a high potential for causing fetal damage during the early months of
pregnancy, pregnant or possibly pregnant women should limit spa water temperatures to 100°F (38°C).
c) Before entering a spa or hot tub, the user should measure the water temperature with an accurate
thermometer since the tolerance of water temperature-regulating devices varies.
d) The use of alcohol, drugs, or medication before or during spa or hot tub use may lead to unconsciousness with
the possibility of drowning.
e) Obese persons and persons with a history of heart disease, low or high blood pressure, circulatory system
problems, or diabetes should consult a physician before using a spa.
f) Persons using medication should consult a physician before using a spa or hot tub since some medication
may induce drowsines while other medication may affect heart rate, blood pressure, and circulation.
WARNING
Risk of electric shock - Install the power center at least five (5) feet (152.4cm) from the inside wall of the pool
and/or hot tub using non-metallic plumbing. Canadian installations must be at least three (3) meters from the water.
Children should not use spas or hot tubs without adult supervision. Do not use spas or hot tubs unless all suction guards are installed to prevent body and hair entrapment. People using medications and/or having an adverse medical history should consult a physician before using a spa
or hot tub.
AVERTISSEMENT
Danger d'electrocution - Les installations Canadiennes doivent se trouver à au moins trois (3) mètres de l%eau.
Ne pas laisser les enfants utiliser une cuve de relaxation sans surveillance. Pour éviter que les cheveux ou une partie du corps puissent être aspirés, ne pas utiliser une cuve de relaxation si
les grilles de prise d'aspiration ne sont pas toutes en place. Les personnes qui prennent des médicaments ou ont des problèmes de santé devraient consulter un médecin
avant d%utiliser une cuve de relaxation.
Page 5
CAUTION
A ground-fault circuit-interrupter must be provided if this device is used to control underwater lighting fixtures. The conductors on the load side of the ground-fault circuit-interrupter shall not occupy conduit, boxes, or enclosures containing other conductors unless the additional conductors are also protected by a ground-fault circuit­interrupter. Refer to local codes for complete details.
CAUTION
A terminal bar marked "GROUND" is provided within the power center. To reduce the risk of electrical shock, connect this terminal bar to the grounding terminal of your electric service or supply panel with a continuous copper conductor having green insulation and one that is equivalent in size to the circuit conductors supplying this equipment, but no smaller than no. 12 AWG (3.3mm). In addition, a second wire connector should be bonded with a no. 8 AWG (4.115mm) copper wire to any metal ladders, water pipes, or other metal within five (5) feet (1.52m)
of the tub.
SAVE THESE INSTRUCTIONS
WARNING
People with infectious diseases should not use a spa or hot tub. To avoid injury, exercise care when entering or exiting the spa or hot tub. Do not use drugs or alcohol before or during the use of a spa or hot tub to avoid unconsciousness and possible
drowning. Pregnant or possibly pregnant women should consult a physician before using a spa or hot tub. Water temperature in excess of 100°F/38°C may be injurious to your health. Before entering a spa or hot tub measure the water temperature with an accurate thermometer. Do not use a spa or hot tub immediately following strenuous exercise. Prolonged immersion in a spa or hot tub may be injurious to your health. Do not permit any electric appliance (such as a light, telephone, radio, or television) within 5 feet (1.5 m) of a spa
or hot tub. The use of alcohol, drugs or medication can greatly increase the risk of fatal hyperthermia in hot tubs and spas. Water temperature in excess of 100°F/38°C may be hazardous to your health.
AVERTISSEMENT
Les personnes atteintes de maladies infectieuses ne devraient pas utiliser une cuve de relaxation. Pour éviter des blessures, user de prudence en entrant dans une cuve de relaxation et en sortant. Pour éviter lvanouissement et la noyade éventuelle, ne prendre ni drougue ni alcool avant d%utiliser une cuve de
relaxation ni quand on s%y trouve. Les femmes enceintes, que leur grossesse soit con rmée ou non, devraient consulter un médecin avant d%utiliser
une cuve de relaxation. Il peut être dangereux pour la santé de se plonger dans de l%eau à plus de 38°C/100°F. Avant d%utiliser une cuve de relaxation mesurer la témperature de l%eau à l%aide d%un thermomètre précis. Ne pas utiliser une cuve de relaxation immédiatement après un exercice fatigant. L%utilisation prolongée d%une cuve de relaxation peut être dangereuse pur la santé. Ne pas placer d'appareil électrique (luminaire, téléphone, radio, téléviseur, etc) à moins de 1.5m de cette cuve de
relaxation. La consommation d%alcool ou de drogue augmente considérablement les risques d%hyperthermie mortelle dans
une cuve de relaxation. Il peut etrê dangereux pour la santé de se plonger dans de l%eau à plus de 38°C/100°F.
Attention installer: Install to provide drainage of compartment for electrical components.
WARNING
To avoid injury ensure that you use this control system to control only packaged pool/spa heaters which have built­in operating and high limit controls to limit water temperature for pool/spa applications. This device should not be relied upon as a safety limit control.
Page 6
Section 2. System Overview
2.1 Package Contents
All Jandy AquaLink RS Systems come complete with the appropriate number of 3HP relays needed.
Pool Digital Assistant (PDA) System Sub-Assembly
Power Centers (Sold Separately)
Standard Power Center
(with mounting brackets)
Sub-Panel Power Center
(with mounting brackets and circuit
breaker mounting plate)
Two (2) JVAs
(With Pool/Spa Combination Only)
PDA Handheld RemoteOutdoor Transceiver J-boxPower Center PCB
Two (2) Temp Sensors,
Additional Relays (Model Dependent)
Page 7
2.2 System Component Speci cations and Dimensions
Table 1
Specifications (USA and Canada)
Power Supply 120 VAC; 60 Hz; 3 A Contact Rating (Relays) High voltage - 25 A; 3HP @ 240 VAC
1½ HP @120 VAC 1500 Watts Incandescent
Low Voltage - Class Two, 1 A @ 24 VAC
Service Switch All Circuits (located at Power Center in Service Mode)
Dimensions
Standard Power Cen ter
5"
14½"
13¾"
Sub-Panel Power Cen ter
20"
14½"
5"
Note Breakers for Sub-Panel Power Center
only.
PDA Handheld Remote
Front View
3½"
6¾"
ïî
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7
/8"
Side View
J-Box Transceiver
11/16"
Side View (at Angle)
4"
6"
1"
7"
Front View
Page 8
2.3 Basic Plumbing
2.3.1 Plumbing for Pool and Spa Combination
The following plumbing diagrams illustrate simplified versions of standard plumbing setups for a pool and spa that share the same filter pump, filter, and heater. The intake and return JVA s turn si mul ta neous ly so when the Spa mode is selected on the AquaLink RS PDA, water circulation switches between pool and spa (consult the Jandy
Valve Actuator Installation and Operation Manual
to ensure that the JVA s are synchronized and rotate properly). Please consult the Jandy Valve Plumb ing Manual for further examples of pool/spa plumbing.
Heater
Filter
Filter
Pump
Pool Drain
Spa Drain
Spa ReturnPool Return
Check
Valve
Spa
Make-up
Check
Valve
Heat Pump
SkimmersSkimmers
From Solar
To Solar
Please note that if you have a pool only or a spa only, the diagram does not apply.
NOTE When the filter system is shared (a Pool/Spa
Combo), the spa water must be able to overflow into the pool.
Page 9
2.3.2 Booster Pump Pool Cleaner Plumbing
Heater
Filter
Filter
Pump
Pool IntakeSpa Intake
Spa ReturnPool Return
Check
Valve
Spa Make-up
Booster
Pump
Filter
Filter
Pump
Pool IntakeSpa Intake
Spa ReturnPool Return
Check
Valve
Spa Make-up
Energy
Filter
Cleaner
Line
2.3.3 Non-Booster Pump Pool Cleaner Plumbing
Heater
Page 10
3.1 Power Center Mounting
1. The Power Center should be located at or near the equipment pad. Locate the Power Center at least ve (5) feet or more away from pool/spa and ve (5) feet off the ground. All na tion al, state, and local codes are applicable.
2. Use the mounting brackets and instructions provided with the Standard Power Center and/or Sub-Panel Power Center.
3. Sub-Panel Power Centers have special code requirements. Be sure to follow all applicable local and state codes to insure safe installation.
NOTE The Power Center is not to be considered
as suitable for use as Service Equipment. Therefore, it is required to have the appropriate means of disconnection, circuit isolation, and/or branch circuit protection installed upstream of the Power Center.
3.2 High Voltage Wiring
3.2.1 System Power
Figure 2. Sub-Panel Power Center
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ß«¨òíλ´¿§
Transformer
Earth Ground
B
l
a
c
k
W
h
i
t
e
Primary
Low voltage raceway, do not run high voltage in this com partment
From Main
Power
Ground
White
White
Black
Black
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ß«¨òíλ´¿§
Ù®±«²¼
Ò»«¬®¿´
Transformer
Earth Ground
Breaker Panel
To 120 VAC
Breaker
Neutral
B
l
a
c
k
W
h
i
t
e
Wire nut to
120 VAC power
Low voltage raceway, do not run high voltage in this com partment
Primary
Figure 1. Standard Power Center
Section 3. Installation
WARNING
Potentially high voltages in the AquaLink RS Power Center can create dangerous electrical hazards, possibly causing death, serious injury or property damage. Turn off power at the main circuit of the AquaLink RS Power Center to disconnect the Power Center from the system.
Depending on the amount of equipment being controlled, run ½" or larger conduit from the power supply panel to the bottom of the Power Center. If you are using the Sub-Panel Power Center, wire power to the appropriate breakers. Pull in ap pro pri ate wire for equipment. Each piece of equipment requires its own high voltage relay. Connect 120 volts to the Power Center terminals. Connect equipment ground(s). See Figures 1 and 2.
Page 11
3.2.3 Bonding the Power Center
Install a bonding lug to the Power Center enclosure. Connect the bond lug, using a #8 solid copper core wire, to an approved earth ground (an approved ground stake, grid, or conducting metal water pipe buried to a sufficient depth). See Figure 3.
3.2.2 3HP (Standard) Relays
For each piece of 240 volt equipment to be controlled, connect line power to the two (2) line
terminals and connect equipment power to the two (2) load terminals on the same relay.
For each piece of 120 volt equipment, connect power to a line terminal and connect equipment to a load terminal on the same relay.
NOTE The following are the contact ratings for 3HP
(Standard) Relay. DO NOT exceed any ratings. 3 HP @ 240 VAC; 1½ HP @ 120 VAC; 25 Amps; 1500 Watts.
Figure 3. Standard Power Center - Bonding
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Ô·²» î
Ô±¿¼ ï
Ô·²» ï
Ù®±«²¼
Ò»«¬®¿´
Bonding Lug
Earth
Ground
Breaker
Panel
Blower
(120 VAC)
Filter Pump
(240 VAC)
Primary
24 VAC
Transformer
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