Jandy AquaPure, PureLink, Nature2 Fusion Soft Workbook

Jandy AquaPure, PureLink

& Nature² Fusion Soft

Workbook

Zodiac Pool Systems, Inc.

1-800-822-7933 www.ZodiacPoolSystems.com

Instructor___________________________________________________ ext._________

Sales Representatives________________________________________ ext._________

__________________________________________________________ ext._________

Service Manager_____________________________________________ ext._________

__________________________________________________________ ext._________

2

TABLE OF CONTENTS

Table of Contents

MODELS AND MODEL NUMBERS.................................................................................. 4

SIZING AND GENERATION PROCESS .......................................................................... 5

COMPONENTS .............................................................................................................6-7

NATURE² .......................................................................................................................... 8

INSTALLATION-

- PLUMBING ................................................................................................................9-11

- ELECTRICAL...........................................................................................................12-13

- CHEMISTRY............................................................................................................14-15

OPERATION ...................................................................................................................16

TROUBLESHOOTING-

- TRANSFORMER VOLTAGE ...................................................................................17-18

- POWER INTERFACE BOARD (PIB) DC VOLTAGE .................................................... 19

- SENSOR INSPECTION................................................................................................ 20

- PIB SENSOR READINGS TEST .................................................................................. 21

- CELL INSPECTION ......................................................................................................22

- CELL VOLTAGE AND CURRENT ................................................................................ 23

- SERVICE CODE........................................................................................................... 24

- SERVICE CODE FLOW CHARTS...........................................................................25-28

ORIGINAL AQUAPURE, PURELINK, AND CM3 TEST POINTS-

- BACK BOARD TRANSFORMER AND CELL VOLTAGE TESTS................................. 29

- FRONT BOARD VOLTAGE TESTS .............................................................................30

- FRONT BOARD SENSOR READNGS TEST............................................................... 31

3

CHLORINE GENERATION

Chlorine Generation

Current Models:

L

:

D

E

O

M

N

M

I

O U

S

F

n

o

i

s

u

F

Jandy PureLink, APureM,

& Nature² FusionM

(Require Cell Kit or Nature² Fusion Soft)

Discontinued Models:

AquaPure

ClorMatic II

ClorMatic III

Parts Still Available!

COM 25

Finished Goods Part Numbers

“Chlorine Generators”

6613AP

Power Pack Model:

6614AP-L= Sub Panel Power Center PureLink for AL-RS/PDA 6613AP= Standard Power Center PureLink Generator for AL-RS/PDA AquaPureM or Nature² FusionM = Stand Alone AquaPure/Nature² Fusion

PLC1400

Cell Model:

PLC= Cell Kit FSOFT= Cell Kit with Nature2 Vessel

Size:

1400= 14 Plate Cell 700= 7 Plate Cell

4

Chlorine Production and Process

CHLORINE GENERATION

Gas Chlorine

700

1400

H20

+

Sodium Chloride

(Salt - NaCl)

Liquid Chlorine

(12.5%)

90% Tri-Chlor

Tabs

Calcium

Hypochlorite

0.95 lbs..69 lbs..625 gallons.625 lbs.

1.9 lbs.1.38 lbs1.25 gallons 1.25 lbs

ANODE

2

Hypochlorous Acid

1

Hydrochloric Acid

3

CATHODE Sodium Hydroxide Hydrogen Gas

Bubbles Off

Hypochlorous Acid

Sodium Hydroxide

Hydrochloric Acid

Sodium Hydroxide

4

+

5

+

Sodium Hypochlorite

=

(Liquid Chlorine)

Sodium Chloride

=

(Salt - NaCl)

Salt Recycled

Liquid Chlorine

At a pH of 7.4, one half of

6

the Sodium Hypochlorite goes into:

Hydrochloric Acid

+

Sodium Hydroxide

7

Hypochlorous Acid oxidizes soil, dirt, algae, (organic material) leaving:

8

Hydrochloric Acid

+

Sodium Hydroxide

Salt - NaCl

Notes:

_____________________________________________________________________

5

CHLORINE GENERATION

AQUAPURE AND NATURE² FUSION POWER PACKS

STAND ALONE POWER PACK

APUREM NATURE² FUSIONM

PURELINK POWER CENTERS

STANDARD POWER CENTER

6613AP

SUB-PANEL POWER CENTER

6614AP-L

AquaPure/

Nature² Fusion Soft

Power Pack

USER INTERFACE BOARD (UIB)

Replacement P/N: R0467400

PureLink

A

C

POWER INTERFACE BOARD (PIB)

Replacement P/N: R0467600

ORP

POS - 2 POS - 1

POS – 2

POS - 1

BUZZER

OFF ---- ON -----

OFF ---ON -----

ADDRESS A B Devic e

ADDRESS

0 0 # 1

A

A B Device

1 0 # 2

B

0 0 # 1

0 1 # 3

A

1 1 # 4

1 0 # 2

B

0 1 # 3

DBI

1 1 # 4

INTERFACE

DBI

INTERFACE

Mechanical

Sensor

Mechanical

ENB

Sensor

SERVICE

TEST P OINTS

ORP

HEATER

GROUND

TEST POINTS

LOW SALT

FLOW

CELL ON

RESTING

DIS

ENB DIS

M-S

?

H - Temp

R - Temp

Salinity = 2.8 R Temp = 75 H Temp = 9 1

OPEN - AP700 SHORTED - AP1400

B

D

?

FLOW SENSOR

H - Temp

Salinity

R - Tem p S alinity

Salinity = 2.8 R Temp = 75 H Temp = 91

+24 VDC

+12 VDC

+5 VDC

COMMON

120 mVDC

VAC 1

19 VAC

VAC 2

1 Amp FUSE

(+)

Green

(+)

Green

65 VAC 75 VAC

(-)

Black & White

15

15 Amp FUSE

(-)

6

CELL KITS

16’ CORDS

PLC700 (Up to 12,000 Gallons) PLC1400 (Up to 40,000 Gallons)

25’ CORDS PLC700-25 PLC1400-25

CHLORINE GENERATION

Low Voltage

Cord

Cell – 3 Port

NATURE² FUSION SOFT KITS

16’ CORDS

FSOFT700 (Up to 12,000 Gallons) FSOFT1400 (Up to 40,000 Gallons)

NATURE² CARTRIDGES

W28000 = Single Cartridge for FSOFT700 W26000 = 4 Pack of Cartridges for FSOFT700 W28002 = Single Cartridge for FSOFT1400 W26002 = 4 Pack of Cartridges for FSOFT1400

Flow/Temp/Salinity

Sensor

Low Voltage

Cord

Nature²

Cartridge

(Cell and Start Up Cartridge Included)

Nature² Fusion Soft

7

Flow/Temp/Salinity

Sensor

NATURE²

Nature²

Nature² Benefits

• The Bactericidal qualities of silver reduce the amount of chlorine required to maintain the

pool. The copper inhibits algae growth.

• By Lowering the output of the chlorine generator, the pool water quality dramatically im-

proves and the life of the electrolytic cell is extended.

The Minerals

• Copper– inhibits algae growth, regularly sold as algaecides

• Silver– known bactericide, used for thousands of years to bacteria in water, milk, and on

skin

• Porous Alumina– releases silver and copper, assists in trapping nuisance metals, algae,

and bacteria

The Facts

• Copper is released into the pool at low levels (.02 - .06 ppm)

• Silver is maintained throughout the cartridge life (6 months at .01 - .05 ppm)

• Minimum pump run time is 6 hours, and can be run up to 24 hours

Additional Nature² Products

Nature² Fusion Inground

• Nature² with Chlorine Tab Feeder

• Up to 45,000 Gallons

• 3 Cartridge Sizes

Professional G

• Stand Alone Nature²

• Up to 45,000 Gallons

• 3 Cartridge Sizes

Nature² Express

• Stand Alone Nature²

• After Market, Easy Install

• Up to 25,000 Gallons

Notes: _____________________________________________________________________

_____________________________________________________________________

8

CHLORINE GENERATION INSTALLATION – PLUMBING

3 Port Cell and Sensor

Preferred Plumbing

The “T” for the Flow/Temp/Salinity Sensor should be pointed down to prevent air entrapment which could cause false readings.

3 Port Cell and Sensor

OK Plumbing

The 3 Port Cell can be located so the sensor is mounted to the side of the cell.

13 7/8” Cut Out

3 Port Cell and Sensor

OK Plumbing

The 3 Port Cell can be located so the sensor is mounted to the top of the cell.

OK

9

CHLORINE GENERATION INSTALLATION - PLUMBING

3 Port Cell and Sensor

Wrong Plumbing

If the 3 Port Cell is plumbed as shown, the cell may not produce chlorine, and the sensor will provide inaccurate readings.

3 Port Cell and Sensor

Wrong Plumbing

If the 3 Port Cell is plumbed as shown, the sensor may provide inaccurate readings.

Wrong

Notes:

_____________________________________________________________________

10

CHLORINE GENERATION INSTALLATION - PLUMBING

Nature² Fusion

Proper Plumbing

The Flow/Temp/Salinity must be plumbed on the inlet side of the Nature² Fusion.

13 7/8” Cut Out

11 1/8” Center

of Pipe

Notes:

_____________________________________________________________________

11

CHLORINE GENERATION INSTALLATION - ELECTRICAL

1400 700

To Covert a Power Interface Board (PIB)

from a 1400 to a 700 cut the jumper

Cell Low Voltage Cable Connection

Cell Low Voltage Cable Extension wires from the PIB

Cell Low Voltage Cable

Original New

Cell Low Voltage Cable Extension

Green

Wire

Green

Wire

Black/White

Black Wire &

White Wire

Wire

Cell Low Voltage Cable Extension

Green

Wire

Red

Wire

Black/White

Wire

Black Wire &

Blue Wire

12

Cell Low

Voltage Cable

Cell Low

Voltage Cable

CHLORINE GENERATION INSTALLATION - ELECTRICAL

Versa Plumb- 3 Port Cell

Cell should be the last item on the equipment pad

Connected to load side of time clock or relay.

All electrical equipment connected by bond wire.

Versa Plumb- Nature² Fusion Soft

Cell should be the last item on the equipment pad

All electrical equipment connected by bond wire.

Connected to load side of time clock or relay.

13

CHLORINE GENERATION INSTALLATION - CHEMISTRY

START-UP

Before starting a chlorine generator

• Balance the pool water

• Super chlorinate if needed.

• Add a metal remover.

WATER CHEMISTRY

• Free chlorine - 1.0 to 3.0 (Low of .5 is possible with the Nature² Fusion)

• pH - 7.2 to 7.8

• Total Alkalinity - 80 to 120 ppm

• Cyanuric Acid (Stabilizer) - 10 to 100 ppm

• Total Dissolved Solids (TDS) - Less than 2000 ppm. (Subtract salinity level to arrive at corrected level.)

pH SCALE

14 13 12

Alkaline

11 10 9 8

Neutral

Acidic

7

10 x

6

10 x 10 = 100 x

5

10 x 10 x 10 = 1,000 x

4

10 x 10 x 10 x 10 = 10,000 x

3 2 1

WHATAFFE CTDOE SpHHAVE ONCHLORINE ...

Theefficacyofchlorine,thatis,thepowerofittohaveaneffect,isgreatlyinfluencedby thecarewithwhichthepHlevelismanaged.AsthepHofthepoolincreases , thekilling powerofchlorinedecreases.AtapHof6.0,we'llget96%orso ofthepotentialout of eachlbofchlorine,butatwhatcost?SuchalowpHwouldwreck havoconallofthe surfacesthewatercomesincontactwith,includingswimmers.It'sjusttoocorrosive. MovethepHupto7.0andtheefficacyofthechlorinedropsto73%,butraiseitupto

8.0,wheremanyapoolseemstodrift,anditdropsdramatically...downto21%!Ata perfectpHlevelof7.5,wecanexpecttohaveabout50%ofthechlorineinthemolecular structureof hypochlorousacid,the a ctive,killing form.T heremaininghalfisintheform ofahypochloriteion,whichisalsoanactiveformofchlorine, butveryweakandslowto kill.

Notes: _____________________________________________________________________

_____________________________________________________________________

14

CHLORINE GENERATION INSTALLATION - CHEMISTRY

SALT

As a general guideline, the purer the salt the better the performance and the longer the “life” of the cell. Calcium and magnesium are the enemies of the cell and cause scaling, poor performance and shortened anode life.

It is recommended to use food grade salt only with the following characteristics:

• Minimum 99.8% pure NaCl

• No added anti-caking agents

• No sodium ferrocyanides (aka - yellow prussiate of soda)

• Non-iodized.

SALT TEST METER MYRON L METER

P/N - M1003

SALT ADJUSTMENT CHART

Add 1.25 lbs. of stabilizer for every 50 lbs. of salt.

Testing Salt Level Myron L Meter Calibrated to test for NaCl

CALIBRATED X

NaCl

Salt Adjustment Chart to Achieve 3.0 gpl

(food grade salt only)

Current Salinity

10,000 14,000

0.0 gpl 250 lbs 350 lbs 450 lbs 500 lbs 600 lbs 700 lbs 750 lbs

1.0 gpl 165 lbs 230 lbs 300 lbs 330 lbs 400 lbs 460 lbs 495 lbs

1.5 gpl 125 lbs 175 lbs 225 lbs 250 lbs 300 lbs 350 lbs 375 lbs

2.0 gpl 85 lbs 120 lbs 150 lbs 170 lbs 205 lbs 240 lbs 255 lbs

2.5 gpl 40 lbs 60 lbs 70 lbs 80 lbs 100 lbs 110 lbs 120 lbs

3.0 gpl 0 lbs 0 lbs 0 lbs 0 lbs 0 lbs 0 lbs 0 lbs

Pool Size

18,000 20,000 24,000 28,000 30,000

SALT MAINTENANCE CHART

Approximate Pound (kg) of Salt Needed to Maintain 3.0 gpl (3000 PPM)

Salt Concentration, Before Addition

0.0 gpl

0.3 gpl

0.5 gpl

0.8 gpl

1.0 gpl

1.3 gpl

1.5 gpl

1.8 gpl

2.0 gpl

2.3 gpl

2.5 gpl

2.8 gpl

Salt Addition Required per 1000 gallon pool capacity

25.6 lbs. (11.6 kg)

23.5 lbs. (10.7 kg)

21.4 lbs. (9.7 kg)

19.2 lbs. (8.7 kg)

17.1 lbs. (7.8 kg)

15.0 lbs. (6.8 kg)

12.8 lbs. (5.8 kg)

10.7 lbs. (4.8 kg)

8.5 lbs. (3.9 kg)

6.4 lbs. (2.9 kg)

4.2 lbs. (1.9 kg)

2.2 lbs. (1 kg)

15

CHLORINE GENERATION - OPERATION

FACTORS WHICH AFFECT CHLORINE RESIDUAL

Model/Size of chlorine generator. How long the chlorine generator is ON. Setting of Production Percentage of the chlorine generator. Salt level. Water chemistry. Water temperature. Covered or uncovered. Water features. Bathing load. Other organic matter (e.g. Phosphates).

AQUAPURE LCD DISPLAY

Chlorine Production

%

WHAT THE LCD DISPLAY MEANS

100

CELL

POWER

RESTING

ON

CELL ON

AB

CHLORINE

PRODUCTION RATE

C

Salinity

?

FLOW

No

CELL

REVERSING

D

GPL

Flow Wait

ADD SALT

?

SERVICE

Pool

Temp

-Boost-

50 or 60 - The unit is detecting the electrical supply to optimize the unit settings. 60 cycles power is the US standard. If the unit detects 60 cycles, it will display the temperature in degrees F. 50 cycles is common in Europe.

CHLORINE PRODUCTION - displays the current production percentage rate for chlorine. WAIT - the unit is still testing its diagnostics. NO FLOW - the unit is still testing its diagnostics, or no water flow is detected. FLOW - the flow sensor is indicating to the unit it has enough water flow. LO - indicates the water temperature is less than 51 degrees F. BO - boost cycle has been activated. Cancel by holding the POOL TEMPERATURE button down for 10

seconds.

EC - the unit is being controlled by an external controller or ORP device. JA - indicates operation is controlled by a Jandy AquaLink RS or PDA, and is in AUTO mode. JO - indicates operation is controlled by a Jandy AquaLink RS or PDA, and the system is in SERVICE or

TIMEOUT mode. JB - indicates operation is controlled by a Jandy AquaLink RS or PDA, and the system is in BOOST mode.

WHAT THE INDICATOR LIGHTS MEAN

CELL ON - Full power is being sent to the cell. CELL RESTING - The cell is in the off portion of chlorine production cycle. Cycle time is 30 minutes. As an

example, when the chlorine production rate is set to 50%, full power will be applied to the cell for 15 minutes and then no power (CELL RESTING) for the next 15 minutes.

FLOW - The sensor is detecting water flow. CELL REVERSING - Control switches polarity to the cell every 3 hours to help clean the plates. The cell

will rest for 3 minutes between switching of polarity.

ADD SALT - Salinity level is 2.5 gpl or less. Should be 3.0 to 3.5 gpl. SERVICE - A service problem has been detected. The display will also show one or two error codes. POWER ON - Power is being sent to the control and received at the User Interface Board

16

TROUBLESHOOTING - TRANSFORMER VOLTAGE

This test confirms the proper secondary voltage is coming out of the transformer.

ORP

POS - 2 POS - 1

POS – 2

POS - 1

BUZZER

OFF ---- ON -----

OFF ---ON -----

ADDRE SS A B Dev ice

ADDRESS

0 0 # 1

A B Device

1 0 # 2 0 1 # 3

0 0 # 1

1 1 # 4

1 0 # 2 0 1 # 3

DBI

1 1 # 4

INTERFACE

DBI

INTERFAC E

SERVICE

TEST P OINTS

ORP

HEATER

GROUND

TEST POINTS

FLOW SENSOR

H - Temp

Salinity

R - Temp

R - T emp Sal inity

Salinity = 2.8

R Temp = 75

H Temp = 9 1

+24 VDC

VAC 1

+12 VDC

+5 VDC

19 VAC

VAC 2

COMMON

A B

A

B

Mechanical

Sensor

Mechanical

ENB

Sensor

LOW SALT

FLOW

CELL ON

RESTING

DIS

ENB DIS

M-S

120 mVDC

OPEN - AP700 SHORTED - AP1400

OPEN - AP700 SHORTED - AP140 0

1 Amp FUSE

65 VAC 75 VAC

(+)

Green

(+)

Green

(-)

Black & Whi te

15

15 Amp FUSE

(-)

First Test: Set the meter to 200 ACV or higher. Put the leads on the 75 VAC test points. The voltage should be between 67 to 87.

If the voltage is outside this range, replace the Transformer.

Second Test:

Set the meter to 200 ACV or higher. Put the leads on the 65 VAC test points. The voltage should be between 60 to 75

If the voltage is outside this range, replace the Transformer.

DCV

200m

2000K

DCV

200m

2000K

+24 VDC

VAC 1

75

OFF

ACV

750

1000

200

20

2

200K

20K

W

PNPNPN

200

DCA

200µ

2000µ

20m

200m

10A

h

FE

2K

200

65

+12 VDC

+5 VDC

COMMON

+24 VDC

+12 VDC

+5 VDC

19 VAC

VAC 2

VAC 1

19 VAC

VAC 2

1 Amp FUSE

65 VAC 75 VAC

COMMON

OFF

1000

200

20

2

200K

20K

W

PNPNPN

200

DCA

200µ

2000µ

20m

200m

10A

h

FE

2K

200

ACV

750

1 Amp FUSE

65 VAC 75 VAC

17

TROUBLESHOOTING - TRANSFORMER VOLTAGE

DCV

200m

2000K

+24 VDC

19

OFF

1000

200

20

2

200K

20K

2K

W

PNPNPN

ACV

750

200

DCA

200µ

2000µ

20m

200m

10A

h

FE

200

+12 VDC

+5 VDC

COMMON

VAC 1

19 VAC

VAC 2

1 Amp FUSE

65 VAC 75 VAC

Third Test:

Set the meter to 200 ACV or higher. Put the leads on VAC 1 & VAC 2 of the 19 VAC test points. The voltage should be between 17 to 24.

If no voltage is present, check 1 Amp Fuse on PIB. If the voltage is outside the above range, replace the Transformer.

Notes:

_____________________________________________________________________

18

This test confirms that the Power Interface Board (PIB) is taking the AC Voltage from the Transformer and converting it to DC Voltage.

First Test: Set the meter to 200 DCV or higher. Put the leads on the Common & +12 VDC test points. The voltage should be between 11.8 to 12.2.

If the voltage is outside the above range, replace the PIB.

DCV

200m

2000K

1000

200

20

2

200K

20K

W

PNPNPN

12

OFF

2K

200

TROUBLESHOOTING - PIB DC VOLTAGE

ORP

750

ORP

POS - 2 POS - 1

POS – 2

POS - 1

BUZZER

OFF ---- ON -----

OFF ---ON -----

ADDRESS A B Dev ice

ADDRESS

0 0 # 1

A B Device

1 0 # 2

0 0 # 1

0 1 # 3 1 1 # 4

1 0 # 2 0 1 # 3

DBI

1 1 # 4

INTERFACE

DBI

INTER FACE

SERVIC E

TEST P OINTS

ORP

HEATER

GROUND

TEST POINTS

ACV

200

200µ

2000µ

200m

10A

h

FE

DCA

20m

A B

A

B

Mechanical

Sensor

Mechanical

ENB

Sensor

LOW SALT

FLOW

CELL ON

RESTING

DIS

ENB DIS

M-S

FLOW SENSO R

H - Temp

R - Temp

R - Temp Salinity

Salinity = 2.8

R Temp = 75

H Temp = 9 1

120 mVDC

OPEN - AP700 SHORTED - AP1400

COMMON

Salinity

+24 VDC

+12 VDC

+5 VDC

COMMON

+24 VDC

+12 VDC

+5 VDC

VAC 1

19 VAC

VAC 2

1 Amp FUSE

65 VAC 75 VAC

(+)

Green

(+)

Green

VAC 1

19 VAC

VAC 2

(-)

Black & Wh ite

15

15 Amp FUSE

(-)

Second Test: Set the meter to 200 DCV or higher. Put the leads on the Common & +5 VDC test points. The voltage should be between

4.8 to 5.2.

If the voltage is outside the above range, replace the PIB.

DCV

200m

2000K

5

OFF

ACV

750

1000

200

20

2

200K

20K

W

PNPNPN

200

DCA

200µ

2000µ

20m

200m

10A

h

FE

2K

200

+24 VDC

+12 VDC

+5 VDC

COMMON

VAC 1

19 VAC

VAC 2

19

TROUBLESHOOTING - SENSOR INSPECTION

FLOW/TEMP/SALINITY SENSOR

The Sensor determines flow by comparing the temperature differential between the heated and unheated test pads. Salinity is measured by the two “silver” test pads. These pads should be kept clean to insure accuracy.

FLOW/TEMP/SALINITY SENSOR REVISION

Current Revisions are HX19 and JX 11

FLOW/TEMP/SALINITY SENSOR CLEANING

Once per year, or as needed, clean the sensor as follows:

1. Remove Flow/Temp/Salinity Sensor.

2. Brush with a mildly abrasive green fiber household cleaning pad. Contacts should be clean and bright when done.

3. Thoroughly rinse the Flow/Temp/Salinity Sensor with clean tap water. Replace and resume normal operation.

4. Turn power off and back on to re-calibrate and reset

Flow/Temp/Salinity Sensor.

PROBLEMS:

• Failure to shut of power.

• Failure to indicate flow.

• Incorrect salt indications.

CAUSES:

• Broken or damaged wires.

• Calcified sensor(s).

• Failed electrical component.

• System not Bonded.

Salinity Sensor Studs

Hidden unheated

Temperature Probe

Heated Temperature Probe

Look for JX 11 printed on label

Notes: _____________________________________________________________________

_____________________________________________________________________

20

TROUBLESHOOTING - SENSOR READINGS TEST

This test confirms that the Power Interface Board (PIB) is reading the Flow/Temp/Salinity Sensor correctly utilizing the User Interface Board (UIB).

The Flow/Temp/Salinity Sensor must be disconnected for these 3 Tests.

ORP

POS - 2 POS - 1

POS – 2

POS - 1

BUZZER

OFF ---- ON -----

OFF ---ON -----

ADDRES S A B Device

ADDRESS

0 0 # 1

A B Device

1 0 # 2

0 0 # 1

0 1 # 3 1 1 # 4

1 0 # 2 0 1 # 3

DBI

1 1 # 4

INTERFACE

DBI

INTERF ACE

SERVICE

TEST POIN TS

ORP

HEATER

GROUND

TEST POINTS

FLOW SENSOR

H - Temp

Salinity

R - Temp

R - Temp Salinity

Salinity = 2.8

R Temp = 75

H Temp = 9 1

H Temp = 91

+24 VDC

VAC 1

+12 VDC

+5 VDC

19 VAC

VAC 2

1 Amp FUSE

COMMON

A B

A

B

Mechanical

Sensor

Mechanical ENB

Sensor

LOW SALT

FLOW

CELL ON

RESTING

DIS

ENB DIS

M-S

120 mVDC

OPEN - AP700 SHORTED - AP1400

1 Amp FUSE

(+)

Green

(+)

Green

65 VAC 75 VAC

(-)

Black & White

15

15 Amp FUSE

(-)

First Test- Salinity: Press the R-Temp & the Salinity buttons on the PIB, and the Salinity readout button on the UIB. The UIB display should read between

2.7 to 3.1.

If the number is outside this range, replace the PIB.

Second Test- Low Temp:

Press the R-Temp & the Salinity buttons on the PIB, and the Temperature readout button on the UIB. The UIB display should read between 73 to 77 Degrees.

If the number is outside this range, replace the PIB.

2.8

A

C

?

75°

A

C

?

gpl

B

D

B

D

FLOW SENSOR

H - Temp

R - Temp Salinity

Salinity = 2.8 R Temp = 75 H Temp = 91

?

+24 VDC

+12 VDC

+5 VDC

VAC 1

19 VAC

VAC 2

FLOW SENSOR

F

H - Temp

R - Temp Salinity

Salinity = 2.8 R Temp = 75 H Temp = 91

?

+24 VDC

+12 VDC

+5 VDC

VAC 1

19 VAC

VAC 2

Third Test- High Temp: Press the H-Temp & button on the PIB, and the Salinity readout & Chlorine Production down button on the UIB. The UIB display should read between 89 to 93 Degrees.

If the number is outside this range, replace the PIB.

21

91° F

A

C

?

FLOW SENSOR

H - Temp

R - Temp Salinity

B

D

?

Salinity = 2.8 R Temp = 75 H Temp = 91

+24 VDC +12 VDC

+5 VDC

VAC 1

19 VAC

VAC 2

TROUBLESHOOTING - CELL

CELL

AP 700 - 7 plate cell AP 1400 - 14 plate cell

CELL PROBLEMS

• Needs cleaning, calcium buildup.

• No current at cell.

• Coating worn off of plates.

• Damaged due to low flow, freezing, broken

or cracked fittings.

• Shorted with foreign matter.

CELL CLEANING

• Clean the cell by submerging it in 4 parts water to 1 part muriatic acid.

• When bubbling quits, the cell is clean of calcium deposits.

• Rinse thoroughly after cleaning.

• Do not leave the cell in acid for more than 30 minutes.

TEST VOLTAGE AT THE CELL

Turn power off. Lift cable enough to slide test probes to the terminals. Touch common probe to the center terminal and the other probe to either outside terminal. Make certain cable stays in contact with terminals. Turn on power and wait for control to call for chlorine production. With the cell under full load there should be 22 to 28 VDC. If the correct voltage is present, but the cell is not producing chlorine, manually test the water chemistry and salt ppm. Correct any readings out of range. If the problem continues, replace the cord and cell. After testing is complete, press the cable down tightly.

Notes:

_____________________________________________________________________

22

TROUBLESHOOTING - CELL VOLTAGE & CURRENT

These tests confirms that the Power Interface Board (PIB) is sending the correct voltage to the cell and that the cell has the proper current passing between plates.

The Chlorine Generator has to be set to 100% and producing chlorine to perform these tests.

ORP

POS - 2 POS - 1

POS –2

POS -1

BUZZER

OFF ---- ON -----

OFF ---ON -----

ADDRESS

A B Device

ADDRESS

0 0 # 1

A B Device

1 0 # 2 0 1 # 3

0 0 # 1

1 1 # 4

1 0 # 2 0 1 # 3

DBI

1 1 # 4

INTERFACE

DBI

INTERFACE

SERVICE

TEST POIN TS

ORP

HEATER

GROUND

TEST POI NTS

FLOW SENSOR

H - Temp

Salinity

R - Temp

R - T emp Salini ty

Salinity = 2.8

R Temp = 75

H Temp = 91

+24 VDC

VAC 1

+12 VDC

+5 VDC

19 VAC

VAC 2

1 Amp FUSE

COMMON

A B

A

B

Mechanical

Sensor

Mechanical ENB

Sensor

LOW SALT

FLOW

CELL ON

RESTING

DIS

ENB DIS

M-S

120 mVDC

OPEN - AP700 SHORTED - AP1400

1 Amp FUSE

65 VAC 75 VAC

15

(-)

(+)

Green

Black & White

(+) (-)

Green

Black & White

15

15 Amp FUSE

24

COMMON

15

DCV

200m

2000K

1000

200

20

2

200K

20K

2K

W

PNPNPN

200

DCA

200µ

2000µ

20m

200m

10A

hFE

200

120 mVDC

OPEN - AP700 SHORTED - AP1400

(+)

Green

(-)

Black & White

15 Amp FUSE

OFF

ACV

750

Test:

Set the meter to 200 DCV or higher. Put the leads on the Cell connection test points. The voltage should be between 22 to 28.

If no voltage is present, check 15 Amp Fuse on PIB. If the voltage is outside the above range, replace the PIB.

DCV

200m

2000K

120

OFF

ACV

750

1000

200

20

2

200K

20K

W

PNPNPN

200

DCA

200µ

2000µ

20m

200m

10A

h

2K

FE

200

COMMON

120 mVDC

OPEN - AP700 SHORTED - AP1 400

(+)

Green

(-)

Black & White

15

15 Amp FUSE

Test:

Cell Current is test through DC Millivolts. Set the meter to 2 DCV. Put the leads on the 120 mVDC test points. The voltage should be between 100 to 145. If the voltage is outside the above range, inspect the cell and replace the PIB as needed.

23

TROUBLESHOOTING - SERVICE CODES

172

LEVEL 1

POWER

ON

CELL ON

CELL

RESTING

FLOW

CELL

REVERSING

SERVICE

ADD SALT

120 - Low cell current in forward direction - check DC cord, clean cell if necessary or replace cell.

121 - Low cell current in reverse direction, same as 120 above. 123 - Low to no current at cell - check DC cord, clean cell or replace if necessary. 124 - High current indicated at the cell - this usually means a bad PIB. 125 - Cell needs to be cleaned or replaced. 126 - Low current in forward direction and VAC input voltage below 100/200 VAC - check in-

put voltage, transformer and PIB voltages. 127 -Low current in reverse direction and VAC input voltage below 100/200 VAC - check input voltage, transformer and PIB voltages.

144 - Low Salinity (below 2.0 gpl) - indicates the pool needs salt added. 145 - High Salinity (above 4.0 gpl) - indicates pool needs to be diluted. 170 - PIB service condition indicated and is usually caused by low incoming AC voltage -

check transformer voltages.

171 - PIB service condition - indicates board needs to be replaced. 172 – Flow sensor service - clean sensor, check for damage and replace if necessary. 173 - Low VAC input voltage and on-board power supply is not regulated - make sure unit is

wired with the proper voltage.

174 - Pool temperature is too high for operation of AquaPure (i.e. > 108°F). 175 - Flow sensor air lock condition or very low salinity.

LEVEL 2

180 - Heated sensor element not heating (generates 172 code) 181 - Flow sensor temperature sensor failure (generates 172 code – Flow sensor service) 182 - Salinity Sensor sees less than 0.2 gpl of salt, either no salt in pool or sensor air locked

(generates 175 code – Flow sensor air lock) 183 to 186 - flow salinity sensor temperature probe error codes. They will all generate 172 codes which indicate flow sensor service is required. 187 - PIB power supply either too low or too high (generates 173 - Low input voltage code if Level II code 188 is present) (generates 170 code if 188 is not present).

188 - VAC input voltage is too low (generates 173 code if Level II code 187 is present) 189 - Relay not conducting in the forward direction (generates 171 code - PIB service) 190 - Relay not conducting in the reverse direction (generates 171 code - PIB service) 191- High cell current (at upper limit of A/D converter) and cell voltage below 19V (generates

170 code PIB service)

192 - High cell current and cell voltage below 19V (generates 171 code – PIB service). 193 - Measured significant cell current when SCRs were turned off (generates 170 code – PIB

service). 194 - Cell Current is 85% lower than desired and cell voltage above 19V (generates 125 code Cell dirty or needs replacement). 195 - Salinity invalid due to out of range measurements caused by PIB error (generates 170 code – PIB service).

24

SERVICE CODE FLOW CHARTS

When 3 digit service codes are present on the display screen, the service light will be lit. To troubleshoot any code, set the production to 100% and follow the steps below for that code.

Codes 120, or 121, or 123, or a combination of 125 & 194 ?

Confirm proper wiring and that PIB is properly addressed for either the 1400 or 700 cell. (page 12). Conduct cell Voltage and Current test.

Code 124 Remove the Cord from the cell.

Visually check the DC cell cord and outside of cell. Are they connected loosely together or are there signs of damage?

Yes

Loose connection = Reconnect firmly. Damaged cell or cord = Replace cell and cord. Next, Restart the unit and wait for system diagnostics.

minutes).

this while the 124 code is present and the production rate 100%).

(Appro ximately 5

Remove Cell and

No

visually check for calcium build up and or debris. Is the cell clean?

Yes

Reinstall and restart the unit. Wait for system diagnostics. Does the system show the same service code?

Yes

Does the cell cord connection drop below 22 VDC and/or are there 160 DC Millivolts or higher at the cell current test points?

or

Does the cell cord connection exceed 28 VDC and/or are there 120 DC Millivolts or lower at the cell current test points?

(Do

After 4 minutes, is the code 124 or 123?

unit updates the codes approximately every 2 minutes).

No

(Approximately 5 minutes).

Yes

No

Yes

123

(The

124

Clean the cell with 4 parts water and 1 part muriatic ac id. Rins e with fres h water when done.

No Code = System Operating Normally

No

Different Code = Proceed to that code.

Confirm proper salinity and check for Metals in the water and possible shorts between the plates & posts on the cell and inside the cord.

Restart the unit and wait for system diagnostics.

(Approximately 5 minutes).

Replace the cell and cord and restart the system & wait for system diagnostics.

(Approxi mately 5 minutes).

Replace cell and cord

Replace PIB

Code 144

Code 145

Is the unit reading salinity below 2.0

(2000 ppm)

GPL?

Yes

Test sal t level with another accurate salt testing method. Do the salinity tests m atch?

GPL or 100 ppm)

Is the unit reading salinity above 4.0 GPL?

Test sal t level with another accurate salt testing method. Do the salinity tests m atch?

GPL or 100 ppm)

(±.1

(4000 ppm)

Yes

No

Yes

(±.1

Visually inspect sensor cable and

No

check for proper plumbing installation. Are these correct?

Yes

Restart system . Wait for

Remove and clean sensor.

Add salt according to the table. Let salt mix for 24 hours and retest levels.

Visually inspect sensor cable and

No

check for proper plumbing installation. Are these correct?

Yes

Remove and

No

clean sensor.

Yes

Dilute pool water until the desired salt level is achieved.

system diagnostics.

(Approximately 5 minutes).

144 code still present?

Restart system. Wait for system diagnostics.

(Approximately 5 minutes).

145 code still present?

Inspection, Voltage, & Current Tests on pages 17-23.

25

Damaged Cable = Replace sensor.

No

Incorrect Installation = Plumb correctly.

Conduct the sensor reading

Yes

test.

Is the

No

Sensor is working correctly.

Damaged Cable = Replace sensor. Incorrect Installation = Plumb correctly.

Conduct the sensor reading

Yes

test.

Is the

No

Sensor is working correctly.

SERVICE CODE FLOW CHARTS

Code 170

Code combination of 170 & 187?

Code c ombi nation of 170 & 191?

Does the 170 appear upon power up to the AquaPure without waiting for the 5 minute wait period?

No

Conduct a tr ansf ormer voltage test on the PIB. Are the r eadings correct.

Check incoming Power.

-If the voltage is below 108 VAC when wired for 115 or below 216 VAC when wired for 230, the voltage is too low for proper operation.

-If the voltage is good, re place the transf ormer.

Test cell voltage at the cord connection on the PIB. Is the voltage less then 19 VDC?

Visually check the DC cell cord and outside of cell. Are they connected loosely together or are there signs of damage?

Yes

Turn Power off, remove the Sensor f rom the PIB, and Power Up the AquaPure. Does the 170 appear upon power up without waiting the 5 minute wait peri od?

Inspect Sensor and replace.

No

Yes

Perfor m transformer voltage test and sens or reading t est. Replace the PIB or Transf ormer as needed.

No

Replace

Yes

PIB.

Restart the unit and wait for

No

Are there 160 DC Millivolts or higher at the cell current test points?

Remove Cell and visually check calcium build up and or debris. Is the cell clean?

Yes

No

system diagnostics.

Yes

Check for Metals in the water and possible shorts between the plates & posts on the cell and inside the cord.

Clean the cell with 4 parts water and 1 part muriatic acid. Rinse with fresh water when done.

Reinstall and restart the unit. Wait for system diagnostics. Does the system show the same service code?

Replace the PIB.

Replace the flow sensor.

Replace the PIB.

Code c ombi nation of 170 & 193?

Code c ombi nation of 170 & 195?

Loose connection = Reconnect firmly. Damaged cell or cord = Replace cell and cord. Next, Restart the unit and wait for system diagnostics.

minutes).

PIB measured significant current when the unit is either resting or off. Replace PIB.

Conduct a sensor reading test. Does it pass the test?

(Approximately 5

Yes

No

Inspection, Voltage, & Current Tests on pages 17-23.

26

(Approximately 5 minutes).

Yes

No Code = System Operating Normally

No

Different Code = Proceed to that code.

SERVICE CODE FLOW CHARTS

Code 171

Code combinations of 171 & 189 or 171 & 190?

Conduct the transformer voltage tests. Are the voltages correct?

No

Replace the PIB.

Is the “Cell On” or “Cell Reversing” light on?

No

Visually check the DC cell cord and outside of cell. Are they connected loosely together or are there signs of damage?

Confirm unit is set to 100% production, the “Flow” light is lit and the salinity is within its proper range. Replace the PIB.

Restart system . Wait for

Yes

system diagnostics.

(Approximately 5 minutes).

171 code still present?

Conduct transformer voltage test and PIB DC

Yes

voltage tests. Are the voltages correct?

Yes

- Loose connection = Reconnect firmly.

- Damaged cell or cord = Replace cell and cord. Next, Restart the unit and wait for system diagnostics.

(Approximately 5 minutes).

Yes

Replace PIB.

Is the

No

System is working correctly.

No

Remove Cell and visually check calcium build up and or debris. Is the cell clean?

Yes

Reinstall and restart the unit. Wait for system diagnostics. Does the system show the same service code?

Yes

No

(Approximately 5 minutes).

Replace the PIB.

Replace PIB.

Clean the cell with 4 parts water and 1 part muriatic acid. Rinse with fresh water when done.

No Code = System Operating Normally

No

Different Code = Proceed to that code.

Code 172, or combinations of

172 & 180,

or 172 & 181, or 172 & 183, or 172 & 184, or 172 & 185, or 172 & 186?

Code combinations of

173 & 187,

or 173 & 188?

Visually inspect sensor cable and check for proper plumbing installation. Are these good?

Yes

Remove and clean sensor.

Check Incoming Power. Is

No

the input voltage 115, or 230 VAC?

230

Conduct all voltage tests on the PIB. Are either or both voltages low?

Replace PIB Replace Transformer

No

Damaged Cable = Replace sensor. Incorrect Installation = Plumb correctly.

Reinstall and restart the unit. Wait for system diagnostics. Does the system show the same service code?

Conduct a sensor reading test. Does it pass the test?

115

Restart the unit. Wait for system diagnostics.

(Approximately 5 minutes).

same service code?

(Approximately 5 minutes).

Yes

Is the unit still factory wired for 230 VAC?

Yes

No

Does the system show the

Yes

Yes No

No

No Code = System Operating Normally Different Code = Proceed to that code.

Replace the flow sensor.

Replace the PIB.

Yes

Rewire unit for 115 VAC.

No Code = System

No

Operating Normally Different Code = Proceed to that code.

Inspection, Voltage, & Current Tests on pages 17-23.

27

SERVICE CODE FLOW CHARTS

No

Yes

temperature sensing.

Damaged Cable = Rep lace sensor.

No

Incorrect Installation = Plumb correctly.

(Approximately 5 minutes).

No

Visually inspect sensor cable and

No

check for proper plumbing installation. Are these correct?

Yes

Remove and clean sensor.

Add or dilute salt accordingly.

and retest levels ).

Conduct a sensor readings test on the

Yes

PIB. Does it pass the test?

No

Restart system. Wait for system diagnostics.

(Approximat ely 5 minutes).

175 code still present?

(Let salt mix for 24 hours

Code 174 Relocate the sensor for accurate

Code combination 175 & 182?

The sensor is reading above 108°. Is the sensor located where a heater or solar panel system can affect the temperature reading?

No

Visually inspect sensor cable and check for proper plumbing installation. Are these good?

Yes

Reinstall and restart the unit. Wait for Remove and clean sensor.

Has salt been added to the pool?

Test salt level with another accurate salt testing method. Do the salinity tests match?

GPL or 100 ppm)

system diagnostics.

Does the system show the same

service code?

No Code = System Operating Normally Different Code = Proceed to that code.

Yes

(±.1

Yes

Replace the flow sensor.

No

Replace the PIB.

Damaged Cable = Replace sensor. Incorrect Installation = Plumb correctly.

Conduct the sensor readings

Yes

test on the PIB.

Is the

No

Sensor is working correctly.

Inspection, Voltage, & Current Tests on pages 17-23.

Notes:

_____________________________________________________________________

28

ORIGINAL AQUAPURE, PURELINK, & CM3 TESTS

Transformer Voltage on Back Board

(All test point voltages are marked on the board)

Test Points 1 & 8

75 VAC

(± 10%)

1 2 3 4 5 6 7 8

1-8 75 VAC 2-7 65 VAC

3-6 21 VAC 4-5 120 mVDC (with Cell On) Ribbon Cable

Front Board

Transformer

22 to 28 VDC

Cell Voltage

75

OFF

1000

DCV

200

20

2

200m

2000K

200K

20K

2K

200

W

PNPNPN

Test the output voltage of the transformer on the test

750

ACV

200

DCA

points 1 & 8, 2 & 7, and 3 & 6. This confirms that the

200µ

2000µ

20m

unit is getting the proper voltage needed.

200m

10A

hFE

If the voltage is not within the proper range, check incoming Power.

-If the voltage is below 105 VAC when wired for 120 or below 210 VAC when wired for 240, the voltage is too low for proper operation.

-If the voltage is good, replace the transformer.

Test Points 2 & 7

65 VAC

(± 10%)

1 2 3 4 5 6 7 8

1-8 75 VAC 2-7 65 VAC

3-6 21 VAC 4-5 120 mVDC (with Cell On) Ribbon Cable

Front Board

Transformer

65

OFF

750

ACV

DCV

1000

200

DCA

200µ

20

2000µ

2

200m

2000K

22 to 28 VDC

Cell Voltage

20m

200m

10A

200K

hFE

20K

2K

200

W

PNPNPN

Test Points 3 & 6

21 VAC

(± 10%)

1 2 3 4 5 6 7 8

1-8 75 VAC 2-7 65 VAC

3-6 21 VAC 4-5 120 mVDC (with Cell On)

Ribbon Cable

Front Board

Transformer

21

OFF

750

ACV

DCV

1000

200

DCA

200µ

20

2000µ

2

200m

2000K

22 to 28 VDC

Cell Voltage

20m

200m

10A

200K

hFE

20K

2K

200

W

PNPNPN

Cell Current and Voltage on Back Board

(All test point voltages are marked on the board)

Confirm that the unit is turned on and the cell production is set to 100%. Also, make sure that the cell, cord, and back board are firmly and completely connected.

Cell Current Test Points 4 & 5

Test the current to the cell at test points 4 & 5.

-If the voltage is higher than 160 mVDC, check for possible shorts between the plates & posts on the cell and inside the cord. Also, check the water for possible metals and other conductive material.

-If the voltage is less than 120 mVDC, turn off

120 to 160 mVDC

1 2 3 4 5 6 7 8

1-8 75 VAC 2-7 65 VAC

3-6 21 VAC 4-5 120 mVDC (with Cell On)

Ribbon Cable

Front Board

Transformer

the unit, replace the cell & cord and restart the unit. Wait for system diagnostics and retest.

(Approximately 5 minutes).

Cell Voltage Test Points

Test the voltage to the cell at test points at the cord connection point.

-If the voltage is less than 22 VDC, check for possible shorts between the plates & posts on the cell and inside the cord. Also, check the water for possible metals and other conductive material.

22 to 28 VDC

1 2 3 4 5 6 7 8

1-8 75 VAC 2-7 65 VAC

3-6 21 VAC 4-5 120 mVDC (with C ell On)

Ribbon Cable

Front Board

Transformer

-If the voltage is higher than 28 VDC, turn off the unit, replace the cell & cord and restart the unit. Wait for system diagnostics and retest.

(Approximately 5 minutes).

29

22 to 28 VDC

Cell Voltage

22 to 28 VDC

Cell Volt age

120

OFF

750

ACV

DCV

1000

200

DCA

200µ

20

2000µ

2

200m

2000K

20m

200m

10A

200K

hFE

20K

2K

200

W

PNPNPN

25

OFF

750

ACV

DCV

1000

200

DCA

200µ

20

2000µ

2

200m

2000K

20m

200m

10A

200K

hFE

20K

2K

200

W

PNPNPN

ORIGINAL AQUAPURE, PURELINK, & CM3 TESTS

Voltage on Front Board

(All test point voltages are marked on the board)

A B C D E F G H J K

A to C -- 21 VAC K to H -- 120 m VDC

Test Points

200m

DCV

2000K

Flow Sensor

H-Temp

R-Temp

Disconnect Flow Sensor Before

Using Test Switches

21

OFF

ACV

750

1000

200

20

2

200K

20K

W

PNPNPN

200

DCA

200µ

2000µ

20m

200m

10A

h

FE

2K

200

Salinity

Salinity – 2.8 GPL R-Temp – 75 F H- Temp 91 F

23

1

RED BLK YEL GRN

Test the voltage from the back board at test points

4

A & C.

-If the voltage is not

VAC

(±10%)

confirm that the ribbon cable that connects the back board to the front board is not damaged and that it is seated correctly and retest. If the retest remains outside the required voltage, perform a back board test.

21

A B C D E F G H J K

A to C -- 21 VAC K to H -- 120 mVDC

Test Point

Common

Cell Current on Front Board

(All test point voltages are marked on the board)

Cell Current is tested through DC Millivolts.

4

Test the current from the cell at test points H & K.

-If the voltage is higher than 160 mVDC or less than 120 mVDC, confirm that the ribbon cable that connects the back board to the front board is not damaged and that it is seated correctly and retest. If the retest remains outside the required voltage, perform a back board test.

Informational Note: 20 millivolts = 1 ampere on a 1400 unit 40 millivolts = 1 ampere on a 700 unit

Test Points

Test Point

Common

200m

DCV

2000K

200

20

2

200K

PNPNPN

120

OFF

1000

20K

2K

200

W

750

200

h

FE

Flow Sensor

ACV

DCA

200µ

2000µ

20m

200m

10A

H-Temp

R-Temp

Disconnect Flow Sensor Before

Using Test Switches

Salinity

Salinity – 2.8 GPL R-Temp – 75 F H- Temp 91 F

23

1

RED BLK YEL GRN

30

ORIGINAL AQUAPURE, PURELINK, & CM3 TESTS

A

quaPure Sensor Readings Test - Front

Board

To help determine if a fault is with the front board or the sensor, there are self diagnostic tests put on the front board. To use these, you will need access to the front board display side and the corner of the front board next to the red four pin connector.

-On an AquaPure, you will need to remove the front cover and use both sides of the cover.

-On a PureLink, drop the power center down and you will be able to access both sets of buttons at the same time.

Display side of AquaPure

Transf ormer

Directions for Adding Salt:

CELL ON

CELL RESTING

FLOW

CELL REVERSING

ADD SALT

SERVICE

CHLORINE

PRODUCTION RATE

A

B

C

D

?

Salinity

Temperatur e

-Boost-

?

Pool

1. Set Unit to “00” % for 24 Hours. Broadcast or Spread Salt into Shallow End of Pool.

2. Do not Add Salt through S kimmer, Main Drai n or Surge Tank.

Boost –24 Hour 100% Chlorine Production Cycle – Refer to Manual –

---- To Enter Boost Mode Press and Hold “Temperature” Button 10 Seconds

Pool Temperature –Temperature of Water at Flow Sensor

Cell On – M aking Chlorin e

Cell Resting – Off Portion of Chlorine Production Cycle

Flow –Water Flow Present

Cell Reversing – Automatic Cleaning Cycle in Progress

Add Salt –Salinity Should be 3.0 –3.5 Grams / Liter

Service –Refer to Manual –

---- To Silence Audible Service Alarm Press and Hold “Salinity” Button 5 Seconds

1-8 75 VAC 2-7 65 VAC

3-6 21 VAC 4-5 120 mVAC (with C ell On)

Power On

PureLink Sensor Readings Test- Front Board

Disconnect the sensor from the front board for the following tests.

1) Press and hold the test buttons marked Salinity and R-Temp. While still pressing these test buttons, press the ‘Salinity’ key (‘C’) on the front cover of the unit. The LCD should read 2.8gpl

.1)

*

2) Press and hold the test buttons marked Salinity and R-Temp. While still pressing these test buttons, press the ‘Pool Temperature’ key (‘D’). It should read 75° F or 24° C

.

(± 1°)

.

(±

Upper right side of front board on an AquaPure

23

1

4

Flow Sensor

H-Temp

R-Temp

Disconnect Flow Sensor Before

Using Test Switches

Salinity

Salinity – 2.8 GPL R-Temp – 75 F H- Temp 91 F

RED BLK YEL GRN

PureLink front board access

R-TempH-TempSalinity

3) Press and hold the test button marked H-Temp. While still pressing the test button, press the ‘Salinity’ key (‘C’) together with the ‘Chlorine Production Rate’ arrow down key (‘A’) on the front cover of the unit. The LCD should read 91° F or 33° C

If the readings are correct then the front board is O.K. and the problem is with the sensor.

If the readings are different then it indicates that there is a problem with the front board.

Turn off power and replace the failed component. Restart the unit and wait for system diagnostics. (Approximately 5 minutes).

*Note: In some cases the front board may have been recalibrated. This will show a different gpl then what is listed. If the front board or housing has any markings that indicate it has been recalibrated, contact Zodiac technical support at 800-822-7933. Otherwise replace the front board.

31

.

(± 1°)

AP/Nature² Fusion Soft 7/2010 Final

32

Zodiac Pool Systems, Inc.

800.822.7933

Jandy AquaPure, PureLink, Nature2 Fusion Soft Workbook

Specifications and Main Features

Frequently Asked Questions

User Manual