Jandy DEL Series Filters, DEL Series Installation And Operation Manual

Jandy
Diatomaceous
Earth Pool Filters
DEL Series Filters
Installation and Operation Manual
FOR YOUR SAFETY - This product must be installed and
serviced by a professional pool/spa service technician. The procedures in this manual must be followed exactly. Improper installation and/or operation can create dangerous high pressure which can cause the filter lid to be blown off, possibly causing death, serious injury or property damage. Improper installation and/or operation will void the warranty.
H0238800C
WARNING - Before installing this product, read and
follow all warning notices and instructions that accompany this filter. Failure to follow warning notices and instructions may result in property damage, serious injury, or death.
6000 Condor Drive, Moorpark, CA, USA 93021 • 707.776.8200 FAX 707.763.7785
480 S. Service Road West, Oakville, Ontario, Canada L6K 2H4 • 905.844.8233 FAX 905.844.2635
Litho in U.S.A. © Water Pik Technologies, Inc. 2003
Table of Contents
SECTION 1
Safety Information
1.1 Important Safety Warning....................... 2
1.2 General Safety Instructions.......................2
SECTION 2
General Information
2.1 Introduction............................................. 3
2.2 Description.............................................. 3
2.3 General Requirements.............................3
2.4 DE Requirements.................................... 3
2.5 Specifications and Dimensions................3
SECTION 3
Installation Instructions
3.1 Filter Location......................................... 4
3.2 Filter Preparation.................................... 4
3.3 Filter Installation...................................... 4
3.4 Clamp Installation.................................... 6
SECTION 4
Start-up and Operation
4.1 Preparing Diatomaceous Earth...............7
4.2 Coating the Filter Grids.......................... 7
4.3 New Pool and Seasonal Start-up............8
4.4 Valve Operation..................................... 8
SECTION 5
Filter Disassembly/Assembly
5.1 Filter Tank Disassembly/Assembly.............8
5.2 Filter Grid Disassembly/Assembly..............9
SECTION 6
Maintenance
6.1 General Maintenance....................,,,......... 9
6.2 Backwashing the Filter.............................. 10
6.3 Pressure Gauge......................................... 10
6.4 Cleaning the Filter Grids With Water....... 10
6.5 Cleaning the Filter Grids With
Muriatic Acid.................................................. 10
SECTION 7
Winterizing the Filter
7.1 Winterizing.......................................10
SECTION 8
Troubleshooting
8.1 Troubleshooting....................................... 11
SECTION 9
Exploded View and Parts List
9.1 Jandy® DEL Series Parts List.................... 12
9.2 Jandy® DEL Series Exploded View.......... 13
SECTION 10
Design Head Loss Curves
10.1 Design Head Loss Curves....................... 14
Equipment Information RecordEquipment Information Record
Date of Installation
Initial Pressure Gauge Reading (with clean filter)
Pump Model Horsepower
Filter Model Serial Number
Notes:
1
SECTION 1. Safety Information
1.1 Important Safety Warning
WARNING - NEVER OPERATE OR TEST THE FILTER SYSTEM AT MORE THAN 50 PSI
THIS FILTER OPERATES UNDER HIGH PRESSURE. WHEN ANY PART OF THE CIRCULATING SYSTEM, i.e., FILTER, PUMP, VALVE(S), CLAMP, ETC. IS SERVICED, AIR CAN ENTER THE SYSTEM AND BECOME PRESSURIZED WHEN THE SYSTEM IS RESTARTED. PRESSURIZED AIR CAN CAUSE THE FILTER LID TO BE BLOWN OFF WHICH CAN RESULT IN DEATH, SERIOUS PERSONAL INJURY OR PROPERTY DAMAGE. TO AVOID THIS POTENTIAL HAZARD, FOLLOW ALL OF THE INSTRUCTIONS IN THIS MANUAL.
1.2 General Safety Instructions
ATTENTION INSTALLER:
This manual contains important information about the installation, operation and safe use of this product. This information should be given to the owner/operator of this equipment.
1. Before repositioning valve(s) and before beginning the assembly, disassembly or adjustment of the clamp or any other service of the circulating system (A) turn the pump off and shut off any automatic controls to ensure the system is not inadvertently started during servicing (B) open the air release valve and (C) wait until all pressure is relieved (air will have stopped flowing from the air release valve).
2. Whenever installing the filter clamp follow Section 3.4 of this manual, "Clamp Installation".
3. Once service on the circulation system is complete follow Section 4 of this manual, "Start-up and Operation".
4. Maintain the circulation system properly. Replace worn or damaged parts immediately.
5. Be sure that the filter is properly mounted and positioned according to these installation instructions.
6. Do not pressure test above 50 PSI. Pressure testing must be done by a trained pool professional.
7. SAVE THESE INSTRUCTIONS.
2
SECTION 2. General Information
2.1 Introduction
This manual contains information for the proper installation and operation of the Jandy® DEL Series Diatomaceous Earth (DE) Filters. Procedures in this manual must be followed exactly. To obtain additional copies of this manual contact us at 707.776.8200 ext.
237. For address information see back cover.
2.2 Description
Dirty water flows into the filter through the lower bulkhead on the bottom of the tank and is directed through the DE grids. The debris is collected on the surface of the grids as the water flows through them. The clean water is directed into the manifold, then through the outlet tube, and finally, out of the filter through the upper bulkhead on the bottom half of the tank. The filtered water then goes into a MPV (Multiport Valve) and is returned through the piping system to the pool.
As debris collects in the filter, the pressure will rise and water flow to the pool will diminish. The filter will eventually become so plugged with debris that it will be necessary to perform the backwash procedure. It is important to know when to backwash the filter. See Section 6 for further discussion of backwashing the filter.
Note that a filter removes dirt and other suspended particles but does not sanitize the pool. Pool water must be sanitized and chemically balanced for clear water. The filtration system should be designed to meet local health codes. At a minimum, the system should turnover the total volume of water in your pool at least two times in a 24 hour period.
6. The maximum working pressure for this filter is 50 psi. Never subject the filter to pressure exceeding 50 psi, even when conducting hydrostatic pressure tests. Pressures above 50 psi can cause the lid to be blown off.
When performing hydrostatic pressure tests or when testing for external leaks of the completed filtration and plumbing system, ensure that the maximum pressure the filtration system is subjected to does not exceed the maximum working pressure of any of the components within the system.
2.4 DE Requirements
1. See your local pool distributor or dealer for DE type recommendations. See Table 3 on page 9 for quantity to be used.
2.5 Specifications and Dimensions
1. See Table 1 and Figure 1.
Table 1- Specifications
Specifications DEL48 DEL60
Filter Area(ft2) 48 60
Design Flow Rate (gpm/ft2) 2.00 2.00
Maximum Flow (gpm) 96 120
Six Hour Capacity (gal.) 34,560 43,200
Normal Start Up Pressure (psi) 6-15 6-15
Maximum Working Pressure (psi) 50 50
Dimension "A" 41" 47"
25"
2.3 General Requirements
1. For best overall performance locate the filter as close as possible to the pool.
2. The filter should be located on a level concrete slab so that the orientation of the valve outlets and pressure gauge are convenient and accessible for the installation and operation of the unit.
3. Protect the filter from the weather.
4. If fitting a chlorinator and/or any other device into the filtration plumbing circuit, great care must be exercised to ensure that the appliance is installed in accordance with the Manufacturer’s Instructions and any other standards that may exist.
5. We recommend the use of barrel unions to connect each component of the water conditioning system to ease in future servicing. Barell unions are provided with all Jandy filters.
3
"A"
OUTLET
18½"
INLET
10½"
Figure 1. Dimensions, Jandy DEL Series Filter with Jandy Backwash Valve
SECTION 3. Installation Instructions
3.1 Filter Location
1. Select a well-drained area, one that does not flood when it rains. Damp, non-ventilated areas should be avoided.
2. Provide solid mounting for the filter. Install the filter on a concrete slab or solid concrete blocks to avoid risk of settlement. Do not use sand to level the filter as the sand will wash away. Filters, once loaded with media, can weigh up to 800 lbs.
3. Install electrical controls at least five (5) feet from the filter. This will allow enough room to stand away from the filter during start-up.
4. Allow sufficient clearance around the filter to permit a visual inspection of the clamp ring (see Fig. 3).
5. Allow sufficient space above the filter to remove the filter lid for cleaning and servicing.
6. Position the filter to safely direct water drainage. Align the air release valve to safely direct pressurized purged air or water.
WARNING
Water discharged from an improperly positioned filter or valve can create an electrical hazard which can cause death, serious injury or property damage.
7. If the filter needs to be located above the water level of the pool, it can be raised 2.5 ft. without affecting the pump efficiency. A check valve is recommended on the suction line to the pump.
8. If the filter is to be installed below the water level of the pool, isolation valves should be installed on both the suction and return lines to prevent back flow of pool water during any routine servicing that may be required.
3.2 Filter Preparation
1. Check carton for any damage due to rough handling in shipment. If carton or any filter components are damaged, notify carrier immediately.
2. Carefully remove the accessory package.
3. With the carton in an upright position, remove the filter tank from the carton.
4. A visual inspection of all parts should be made now. See parts list on pages 14 and 15.
CAUTION
DO NOT move the filter tank without the shipping screw in place or the filter grids may be damaged while installing the filter tank.
CAUTION
Maintain your pressure gauge in good working order. The pressure gauge is the primary indicator of how the filter is operating.
6" MINIMUM CLEARANCE
FILTER
6" MINIMUM CLEARANCE
Figure 3- Filter Location
3.3 Filter Installation
1. This filter operates under pressure. When clamped properly and operated without air in the water system, this filter will operate in a safe manner.
2. If doubt exists as to the pressure which the system will be subjected to, install an ASME approved automatic Pressure Relief Valve or Pressure Regulator in the circulation system set to the lowest working pressure of any of the components in the system.
3. Place the filter on the concrete pad. Line the filter up with the inlet/outlet pipes (see Fig. 4). Remove the shipping screw.
4. To mount the pressure gauge/air release assembly to the top of the filter tank (located in accessory bag):
a. Place the smaller, thicker o-ring onto the threads of the tank adapter. Slide the tank adapter through the coupling nut and into the filter tank. Use the flats on the tank adapter to tighten. Do not overtighten.
b. Place the larger, thinner o-ring onto the gauge housing. Thread the housing into the coupler on the tank adapter.
4
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