Jands HPC AIRGAP Operating Manual

HPC
About This Manual 1
Revision 2.0c – 30 August 2013 HPC User Manual
EMC COMPLIANCE
This product is approved for use in Europe and Australia/New Zealand and conforms to the following standards:
European Norms Australian / New Zealand Standards
EN 55015 AS/NZS CISPR15
IEC 60439-1
IEC 60439.3
AS/NZS 3439.1
AS/NZS 3439.3
IEC 60950 AS/NZS 60950
To ensure continued compliance with EMC Directive 89/336 and the Australian Radiocommunications Act 1992, use only high quality data cables with continuous shield, and connectors with conductive backshells. Examples of such cables are:
DMX: Belden 8102 100% Aluminium foil screen, 65% Copper braid.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by the manufacturer could void the user's authority to operate the equipment.
DISCLAIMER
Information contained in this manual is subject to change without notice and does not represent a commitment on the part of the vendor. JANDS PTY LTD shall not be liable for any loss or damage whatsoever arising from the use of information or any error contained in this manual.
It is recommended that all service and repairs on this product be carried out by JANDS PTY LTD or its authorised service agents.
JANDS PTY LTD cannot accept any liability whatsoever for any loss or damage caused by service, maintenance or repair by unauthorised personnel, or by use other than that intended by the manufacturer.
JANDS HPC Series products must only be used for the purpose they were intended by the manufacturer and in conjunction with this operating manual.
Disconnect mains power when not in use.
Designed in Australia
JANDS PTY LTD ACN 001 187 837
40 Kent Rd Locked Bag 15
Mascot NSW 2020 MASCOT NSW 1460
Sydney Australia Sydney Australia
Phone: +61-2-9582-0909 Email: info@jands.com.au
Fax: +61-2-9582-0999 Web:
www.jands.com.au
JANDS PTY LTD 2013 Revision 2.0c
All rights reserved 30 August 2013
About This Manual 2
Revision 2.0c – 30 August 2013 HPC User Manual
Table of Contents
Table of Contents ...................................................................................................... 2
1.0 About This Manual .......................................................................................... 3
1.1 Important Safety Information ................................................................................... 3
2.0 Introduction ..................................................................................................... 4
2.1 Features ..................................................................................................................... 4
3.0 Equipment Description ..................................................................................... 5
3.1 Front Panel Layout ..................................................................................................... 5
4.0 Getting Started ................................................................................................. 6
4.1 Connecting Power ...................................................................................................... 6
4.2 Powering Up .............................................................................................................. 6
4.3 Connecting Loads ....................................................................................................... 6
4.3.1 Changing the Channel Configuration ................................................................. 6
4.4 Connecting Control Input .......................................................................................... 7
4.4.1 Changing the DMX Address................................................................................ 7
4.4.2 DMX Termination ............................................................................................... 7
5.0 Operation ......................................................................................................... 8
5.1 Menu and Setting Adjustment .................................................................................. 8
5.1.1 Root Menu ......................................................................................................... 8
5.1.1.1 Changing the DMX Address ........................................................................ 8
5.1.1.2Displaying the Software Version ................................................................. 8
5.1.2 Cap Function .................................................................................................... 11
5.1.3 Preheat Function .............................................................................................. 11
5.1.4 DMX Termination ............................................................................................. 11
5.1.5 DMX Data Loss ................................................................................................. 11
5.1.6 DMX Source ...................................................................................................... 11
5.1.7 Automatic Relay Control – Bypass Relay ......................................................... 12
5.1.8 Automatic Relay Control – Isolate Relay .......................................................... 12
5.2 Deep Clear ................................................................................................................... 12
5.3 RDM Facility ................................................................................................................ 13
6.0 Fault Diagnosis ................................................................................................. 14
6.1 Output protection .................................................................................................... 14
6.2 Thermal Protection .................................................................................................. 14
6.3 Neutral-Earth Detection .......................................................................................... 14
6.4 Fault Finding Guide .................................................................................................. 15
7.0 Installation ....................................................................................................... 16
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7.1 Ventilation ............................................................................................................... 16
7.2 Supply Wiring ........................................................................................................... 16
8.0 Maintenance .................................................................................................... 17
8.1 External Cleaning ..................................................................................................... 17
8.2 Internal Cleaning ...................................................................................................... 17
8.3 Routine Maintenance .............................................................................................. 17
9.0 Technical Data and Specifications .................................................................... 18
9.1 DMX Connector Pinouts .......................................................................................... 19
9.2 RDM Implementation .............................................................................................. 19
9.2.1 Root Device PIDs .............................................................................................. 19
9.2.2 Sub Device PIDs ................................................................................................ 21
1.0 About This Manual
This manual provides general information about HPC dimmer product fitted with software version 2. Product diagrams within this manual may differ from the actual unit provided.
1.1 Important Safety Information
o This product is NOT rated for outdoor use. Ensure the HPC is protected from
moisture and is not used in wet areas.
o Output sockets may have dangerous voltages present even when the channels
are driven off. Switch off the channel circuit breaker before connecting and disconnecting loads or replacing load lamps.
o The HPC should be properly mounted on a flat stable surface. o Provide adequate ventilation during use. Do not obstruct airflow around the
vents.
o Do not run the power cables under carpet or other thermally insulating
materials. Arrange the cables away from traffic areas and where they may become a tripping hazard.
o Inspect the unit for damage prior to each use. If the unit is dropped or damaged
in any way, it must be inspected by a qualified person before use.
o High voltages are present inside the unit. Do not operate with the lid removed. o Disconnect from mains supply when not in use. o No user serviceable parts inside.
Introduction 4
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2.0 Introduction
The HPC is a professional power control product designed primarily for use in performance spaces, but has many additional applications. Each of the 12 channels incorporates a full power dimmer circuit and two high current relays connected as shown in Figure 1.
Isolate Relay Dimmer
Input Output
Bypass Relay
Figure 1: Channel Organisation
The “Isolate” relay ensures the output can be fully switched off with a real “air gap” between the input and output, while the “Bypass” relay completely bypasses the dimmer circuitry ensuring a clean undistorted mains output. Hence each channel can be used to safely switch power to non-dimmable loads such as moving lights, LED fixtures, video screens and walls, gobo rotators, fog machines, and other accessories, or alternatively smoothly dim conventional incandescent loads. Channels may be individually set to On, Remote Switch, Remote Dim, or Off.
The HPC is controlled using DMX-512-A via a standard 5-pin socket on the front panel. RDM functionality is provided to enable remote configuration and status readback via a suitable RDM controller. The dimmed outlets and power entry are located on the rear panel. The HPC provides easy to use in-built test functions and facilities.
2.1 Features
o Relay pair per channel allows full control of all loads, both dimmable and non-
dimmable. Automatic relay control optimises safety and efficiency.
o DMX-512 address by start channel o RDM functionality allow remote configuration and status readback o Inbuilt DMX-512 terminator o Two DMX snapshots (scenes) o Dimming curve set for linear relationship between control input and output
power
o Multiple phase power operation modes o Dual temperature-controlled DC fans o Temperature monitor and soft thermal cut-out o Operates from wide mains supplies 100V to 240VAC, 40 to 66Hz
Equipment Description 5
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3.0 Equipment Description
3.1 Front Panel Layout
Refer to Figure 2 for a description of the front panel controls.
1. Channel output sockets (rear panel): The output sockets are located on the back
panel.
2. Channel circuit breakers: If a breaker trips during use ensure the fault has been
cleared before resetting.
3. + and - buttons: These buttons select the DMX-512 start channel, are used to move
through menus and select functions and change values.
4. EXIT and MENU/ buttons: These buttons are used to navigate through the menus
and set DMX address.
5. 3-Digit Display: Indicates currently selected DMX-512 start channel, the menu
position, and the various function options.
6. SIGNAL LED: Indicates the presence of DMX-512 signals.
7. ERROR LED: Flashes in the presence of a fault. In normal operation this LED should be
off.
8. IC LED: The Internal Control LED Illuminates when control is internal, ie. not from the
DMX-512 input.
9. TERM LED: Illuminates when the Terminate function is active.
10. PHASE LEDs: Three blue LEDs (one for each phase) indicate that the mains supply is
available. Note that all three LEDs should illuminate when power is available regardless of the type of the mains supply used to power the HPC.
11. DMX IN SOCKET: Standard 5-pin AXR connector accepts DMX-512 signals from the
controller.
12. DMX LOOP SOCKET: Standard 5-pin AXR connector links the DMX-512 signals to other
dimmers or devices.
13. Channel “Mode” Switch: A switch per output channel is used to change the mode of
operation of that channel.
14. Channel LED: A multicolour LED per output channel is used to indicate the mode and
drive level of that channel.
2
1
(REAR)
4
3
Figure 2: HPC front panel layout
5
6, 7, 8, 9
10
11, 12
13
14
Getting Started 6
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4.0 Getting Started
The HPC would normally be rack mounted before any wiring is terminated. Refer to Section 6.0 Installation for installation details.
4.1 Connecting Power
The HPC dimmer may be supplied with a mains inlet cable and multipin connector, mains inlet cable and no connector, or with no inlet cable fitted. Refer to Section 7.2 for details on mains termination connection methods. Always connect to a supply that is protected by fuses or circuit breakers at not more than the specified maximum. Refer to Section 9.0 Technical Data and Specifications.
4.2 Powering Up
Turn on the power and check that the three blue phase power indicator LEDs A, B, and C are illuminated before connecting any loads. If any of the phase LEDs are dim or off, power down and remedy the fault before trying again.
If all is well, power down and connect loads.
4.3 Connecting Loads
Switch off the channel circuit breaker before connecting and disconnecting loads. Ensure any plugs are pushed firmly into their sockets. The HPC dimmer circuit will drive most incandescent loads as well as pinspots, fans, and dimmable fluorescent tubes. Un-dimmable loads should not be driven from channels configured to dim (see section
4.3.1).
4.3.1 Changing the Channel Configuration
Each HPC channel may be independently configured to dim, switch, turn fully on, or be fully off. To change a channel’s configuration:
LED colour
Function
Green
Dimmer
Orange
Switch
Red
Channel fully On
Off
Channel fully Off
Table 1: Channel Indicator functions
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1. Press the Channel Switch for the channel to be reconfigured. All of the Channel
LEDs now flash to indicate the current mode of operation as shown in Table 1.
2. Continue to press the channel Switch until the required function is indicated by
the LED/s.
3. Press and hold the channel switch to record the new setting.
To record multiple channel configurations at once, repeat steps 1 and 2 until all channels have been configured, then press and hold any channel button to store all channels.
4.4 Connecting Control Input
Where DMX control is to be used, the input signal to the HPC should conform to the specified standard for DMX and RDM. Plug the DMX-512 signal to the “DMX IN” socket. The DMX signal may be daisy-chained to the next DMX receiver via the LOOP connector.
The SIGNAL LED indicates the presence of control data.
The DMX-512 input is protected against extreme over-voltages across any input pins and from any input to chassis. The “terminating” resistor is not protected against over­voltages.
Where the Ethernet option is fitted, plug the Ethernet data into the front panel connector. The source of control for DMX and RDM must be manually selected via the menu between the front panel DMX connector and the Ethernet connector – refer to Section 5.1.6.
4.4.1 Changing the DMX Address
The DMX-512 address is the DMX-512 channel number that will be used to control HPC dimmer channel 1. HPC dimmer channels 2 and up are controlled from the next DMX­512 channel upward.
To change the DMX-512 address:
1. At the root menu adjust the displayed value using the + and – buttons until it
matches the required start channel.
2. Press MENU/ to confirm.
4.4.2 DMX Termination
In any DMX-512 system the signal should be terminated at the last dimmer or receiver in the chain - the HPC can provide this function. Refer to Section 5.1.4.
The TERM LED indicates when the Termination function is active. Note that when termination is active no signal is present at the LOOP connector.
Dimmer Operation 8
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5.0 Operation
This section assumes the HPC has been correctly connected to the mains power supply and a source of DMX-512 control signal.
5.1 Menu and Setting Adjustment
Pressing MENU/ at any time moves up a menu level or confirms a new setting.
Pressing the EXIT button at any time moves back a menu level with no setting
change.
When adjusting a setting, the display will flash briefly once per second for three
seconds. If the MENU/ button is pressed within that three seconds, the new value is retained and subsequently takes effect. If no button is pressed within that 3 seconds, or if the EXIT button is pressed within 3 seconds, the setting reverts to the previous value.
The menu tree is shown in Figure 2. The function of each menu option is described in Table 2.
5.1.1 Root Menu
The root menu is displayed when the Exit button has been pressed sufficient times such that the DMX-512 start channel is displayed. A number of functions are available at the Root Menu as detailed in the following sections.
5.1.1.1 Changing the DMX Address
The DMX address is the DMX-512 channel number that will be used to control HPC dimmer channel 1. HPC dimmer channels 2 and up are controlled from the next DMX­512 channel upward.
To change the DMX address:
1. At the root menu adjust the displayed value until it matches the required start
channel. level
2. Press MENU/ to save the new setting.
5.1.1.2 Displaying the Software Version
To display the software version press and hold the EXIT button while the Root Menu is displayed. While the Exit button is held the display scrolls with th following data:
The software version and date
The internal PCBs found
The RDM UID
Additionally when EXIT is pressed the channel configuration is indicated on the channel LEDs.
DMX Address Test Channel Select Channel
Use Channel Select buttons
to activate channels
NE Protection
Activate Chase
NE Protection ~ *
+ -
DMX Setups
Output Cap
Terminate ~ *
Signal Loss ~ *
Drive All Chans
Cap Value ~ *
+ -
Scene Control
Mains Freq *
Phases Present *
Select Scene ~ *
+ -
Select Speed
+ -
Select Drive Level
+
-
Change DMX ~ *
+ -
Sets dimmer to hold data when
DMX is lost
Sets dimmer to fade to Scene 1
when DMX is lost
Fade to Scene 1
Hold Output
Sets NE fault
detector on or off
Toggles DMX
Termination
function
Sets cap value
Hold  to record
the selected
Scene
Press  to
activate the
Chase
+ -
+ -+ -
+ -
+ -
+ -
+ -
E
+
-
+
-
E
E
E
E
E
E
E
E
E
E
Hold
(Menu)
E (Cancel/Exit)
* RDM functionality
** Appears when Ethernet option fitted
~ Affected by Deep Clear
+ -
+ -
Global Preheat Preheat Value ~ *
+ -
+ -
Sets preheat
value
System Checks
+ -
E
Signal Source ~ **
DMX / Ethernet
DMX / DMX
Ethernet / DMX
Ethernet /Ethernet
Set DMX and
RDM connection
sources
Press  to
activate the
selected Scene
Press
E
Packets/Sec *
Temperature *
Automatic Relay
Control
Auto Isolate ~ *
+ -
+ -
Enable/disable
Automatic bypass
Function
Auto Bypass ~ *
+ -
Automatic
Isolation ~ *
+ -
Automatic
Bypass ~ *
E
E
E
E
Enable/disable
Automatic Isolate
Function
+ -
Dimmer Operation 10
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First
Level
Second
Level
Third Level
Description
Chn
Use channel select buttons drive channel/s to full
n-E
On-off
When ON the N-E fault detector is enabled
SIG
no.S
HLd
Set the HPC to hold the current output upon loss
of DMX data
SIG
no.S
Sc.1
Set the HPC to fade to Scene 1 upon loss of DMX
data
SIG
End
Toggle the DMX terminate function. The TERM LED
indicates when the terminate function is active.
SIG
Src
D d
Level and RDM via DMX connector
SIG
Src
D e
Level via DMX connector and RDM via Ethernet
connector
SIG
Src
E D
Level via Ethernet connector and RDM via DMX
connector
SIG
Src
E e
Level and RDM via Ethernet connector
CAP
240-100
Cap the maximum output voltage. 240 = 240V
nominal operation.
Pre
OFF-50
Set the Preheat level
Rlc
byp
---
Some channels have Bypass enabled and some
don’t
Rlc
Byp
On
Relay bypass will automatically activate
Rlc
Byp
Off
Relay bypass will not automatically activate
Rlc
iso
---
Some channels have Isolate enabled and some
don’t
rlc
Iso
On
Relay Isolate will automatically activate
rlc
iso
Off
Relay Isolate will not automatically activate
Chc
24.C
Display the internal measured temperature in
degrees Celsius
CHC
D.21
Display the DMX packet rate (per second)
Chc
3.PH
Display the number of connected phases. Note that 2.PH is displayed when 1 or 2 phase power is
connected.
Chc
50.H
Display the mains frequency
Scn
SC1
Press MENU/ to play Scene 1. Press and hold
MENU/ to record Scene 1.
Scn
SC2
Press MENU/ to play Scene 2. Press and hold
MENU/ to record Scene 2.
CHS
SP1-SP9
Activate the chase and set the rate
ALL
0-FL
Drive all channels in 10% increments
Table 2: Menu Function Reference
Dimmer Operation 11
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5.1.2 Cap Function
The Cap function is used to scale the output voltage of all channels from the maximum of 240V. This may be used to extend lamp life or allows other voltage loads to be run, such as 230V or 120V lamps.
Note that the Cap level may be individually set for a channel by selecting that channels “Mode” button when in the cap menu. If this is the case when the menu is entered the
display will show “---“.
5.1.3 Preheat Function
The Preheat function is used to inject a small amount of power into the lamps when the control level is set to zero. This provides a small amount of energy to heat the lamp filament and so minimise thermal shock if they are flashed to full. This may extend lamp life and reduce the surge on the mains supply at the expense of an increase in system power consumption.
Adjust the level until the lamps start to glow, then slowly reduce it until the lamps just go dark.
Note that the Preheat level may be individually set for a channel by selecting that channels “Mode” button when in the Preheat menu. If this is the case when the menu
is entered the display will show “---“.
This function is ignored for channels set On or to Switch.
5.1.4 DMX Termination
Any long DMX-512 data line must be terminated at the end for correct operation, and
the HPC provides this function. Selecting theEndoption toggles the terminate
function. The TERM LED on the front panel indicates when the DMX-512 is terminated.
Note that no signal is present on the DMX OUT socket when the terminate function is active.
5.1.5 DMX Data Loss
The HPC can be configured to hold the current output or dim to Scene 1 when DMX-
512 data is interrupted. To set the dimmer to fade to Scene 1, select “SC.1” in the “no.S” menu. To set the dimmer to hold the current output, select “HLD” in the “No.S
menu.
Note that in both cases the HPC will turn all DMX controlled outputs off if data is not restored within 10 minutes.
5.1.6 DMX Source
When the Ethernet module is fitted, the source of DMX and RDM can be assigned between the existing 5 pin DMX connector and the optional Ethernet connector. It is possible to select between the 4 possible combinations - refer to the following table. The left digit indicates the source of level information while the right digit indicates the source of RDM information.
Dimmer Operation 12
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Display Setting DMX Channel
Level Data is
received on:
RDM Control Data is received on:
d d
Front panel DMX connector Front panel DMX connector
d E
Front panel DMX connector Ethernet Option connector
E d
Ethernet Option connector Front panel DMX connector
E E
Ethernet Option connector Ethernet Option connector
5.1.7 Automatic Relay Control – Bypass Relay
Each channel of the HPC includes relay that when activated bypasses the dimmer circuit. The HPC includes a automatic bypass mode that activates the Bypass relay if the channel is dimmed to full for more than about 60 seconds. The bypass relay is immediately deactivated should the level drop below full. This mode can be globally
activated/deactivated via therLC” -> “bypoption in the menu.
Note that the Automatic Bypass function may be individually enabled for each channel by selecting that channels “Mode” button when in the Bypass menu. If this is the case
when the menu is entered the display will show “---“. The Bypass relay does not activate for channels where the Cap value does not equal
240.
5.1.8 Automatic Relay Control – Isolate Relay
Each channel of the HPC includes relay that is used to Isolate the dimmer circuit. The HPC includes an isolate activation mode that automatically activates the Isolate relay if the channel is dimmed to zero for more than about 60 seconds. This mode can be
activated/deactivated for all channels via therLC” -> “isooption in the menu.
Note that the Automatic Isolate function may be individually enabled for each channel by selecting that channels “Mode” button when in the Isolate menu. If this is the case
when the menu is entered the display will show “---“.
The Isolate relay does not activate for channels where the preheat is set to anything
other than 0.
5.2 Deep Clear
The HPC includes a deep clear facility to enable the internal processor to be reset to the factory default settings. In general this should not be required however if necessary the following procedure should be followed:
1 Turn HPC power off
2 Press and hold the “+” and “-“ buttons 3 Turn the HPC power on 4 Release the buttons held in step 2 5 Press the MENU/ button
Dimmer Operation 13
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5.3 RDM Facility
RDM is a specification for a protocol that enables a RDM “controller” to set and alter parameters within a RDM “device” via the DMX-512 connection. An RDM system consists of one RDM controller and at least one RDM device. The HPC is an RDM device.
The HPC includes RDM commands that enable most of the parameters in its menu to be altered and to change the function of each channel between On, Off, Dim, and Switch. Refer to Section 9.2 for further information regarding the RDM commands implemented by the HPC.
In general a RDM controller should automatically “discover” the HPC (and any other connected/powered devices) when it’s turned on. If not, ensure RDM Discovery is enabled in the controller, power up the HPC, and re-initiate Discovery on the controller. Refer to the operation manual for the controller regarding how to use it to read/alter HPC parameters.
When using the DMX connection, all RDM commands are received on pins 2 and 3 of the DMX cable.
Fault Diagnosis 14
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6.0 Fault Diagnosis
NOTE Contact your authorised JANDS Distributor for repairs or servicing. In Australia refer all repairs to an authorised JANDS service agent or
return the faulty unit in suitable packaging to:
JANDS PTY LTD Service Dept,
2-26 Kent Rd
Mascot NSW 2020
Australia
6.1 Output protection
Each of the output circuits is protected by a fast-acting thermal/magnetic circuit breaker. These breakers are designed to pass the rated current, but will disconnect the output circuit for any overload condition (the larger the overload, the quicker the disconnection). If a circuit breaker trips there’s either a fault which should be rectified or the channel is overloaded.
6.2 Thermal Protection
The HPC dimmers feature temperature-controlled fan cooling. As the internal temperature of the dimmer increases, the fan speed increases. The inlet and exhaust areas of the chassis must be kept clear while the HPC is on.
The HPC continuously monitors the internal heatsink temperature. As the temperature approaches the rated maximum the internal processor attempts to reduce the heat build up by reducing the output levels. If the temperature continues to rise the dimmer will shut down the output drive, however this should only be necessary if there is inadequate ventilation or if the ambient temperature is above the rated maximum.
Refer to Section 7.1 Ventilation regarding HPC ventilation requirements.
6.3 Neutral-Ea rth Detection
The HPC includes a fault detector that monitors the Neutral-Earth (N-E) voltage – in normal operation there should be little of no voltage difference between the Neutral and Earth. If the voltage exceeds a predetermined amount the outputs are turned off. The N-E fault detector may be disabled in the menu.
Fault Diagnosis 15
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6.4 Fault Finding Guide
FAULT SYMPTOM POSSIBLE CAUSE REMEDY
Breaker trips
Excessive load Reduce channel loading
Lamp or wiring fault Check lamps and wiring
Poor ventilation Increase air flow to HPC side vents
Faulty HPC Service HPC
One channel flickers when dimmed
DMX source problem
Softpatch another console fader
Service console
Faulty HPC channel Service HPC
Same load flickers on other channel
Insufficient or very inductive load Connect >100W incandescent lamp
in parallel
NE Error on display
Poor Earth or Neutral connection Check supply wiring. Disable N-E
detector in menu (6.3)
All Channels flicker when dimmed
Incorrect DMX protocol / wiring Replace DMX source / wiring
Un-terminated DMX line Activate Terminate facility on the
last HPC (5.1.4)
Mains control tones exceed limits Contact factory
Signal LED flickers
Faulty DMX wiring/connections Repair
Faulty console Repair
Faulty HPC Service HPC
RDM doesn’t work at all
Controller has RDM disabled or not configured correctly
Reconfigure controller
Controller does not conform to the published RDM standard
Check specification for the controller version of RDM
HPC RDM source not correctly set Change source setting (5.1.5)
Intermediate equipment (eg DMX splitter) not RDM compatible
Check specs of all other equipment
RDM operation erratic
DMX line un-terminated
Terminate the DMX line
Poor DMX wiring
Replace DMX wiring
Specific RDM feature doesn’t work
Feature not supported by either HPC or Controller
Check specs for supported commands (9.2)
Channel/s don’t respond to DMX
Channels set to On or Off Change channel mode (4.3.1)
Level source incorrectly set Change source setting (5.1.5)
Error LED flashing
Over-temperature Improve HPC ventilation
Error LED on continuously
Recent over-temperature Improve HPC ventilation
DMX control errors Check DMX wiring, console
HPC memory corrupt Deep Clear HPC
Software failure Service HPC
No signal at DMX Loop output
Terminate facility active De-activate Terminate facility
Channels wont drive to full
CAP function enabled Change CAP Setting in menu
HPC very hot Increase air flow to HPC vents
All channels glow
Preheat set too high Reduce preheat level
HPC shuts down
HPC very hot Increase air flow to HPC vents
Installation 16
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7.0 Installation
The HPC is designed for use in 19 inch racks or a 19 inch bar frame, and occupies 3 or 4 rack units. The HPC is supplied with rear rack mounting support brackets, which provide additional support for touring applications.
The mains supply power cable entry is located at the rear right side of the rack when viewed from the front. Ensure adequate access to the power plug when mounting HPC’s in racks.
7.1 Ventilation
The HPC dimmer is fan-cooled, with the air intake at the right and air exhaust at the left when viewed from the front. Equipment racks must have adequate ventilation for the side-to-side airflow. Fully enclosed racks will cause overheating problems.
Racks must allow at least 100 square centimetres of air venting per HPC at each side of the rack, level with the intake and exhaust slots. Additional venting area will serve to further reduce internal temperatures and will enhance the HPC’s operational reliability.
HPC’s may be stacked in racks without intervening rack spaces as long as the racks are adequately vented at the sides. Racks of HPC’s must be placed such that one rack does not breathe the hot exhaust of the rack next to it. Allow at least 300mm (12") between racks unless duty cycles are light.
The inlet air temperature must not exceed the specified maximum ambient air temperature.
7.2 Supply Wiring
The HPC has been designed to run from commonly found star power systems, ie. where a neutral is available. The incoming mains supply must be protected at not more than the specified maximum.
The HPC must have its labelled terminals connected to the supply phases as indicated in Table 3.
HPC Power Terminal
Supply Type A B1 B2 C N E Notes
Two wire
(A + N)
A A A A N E
Link terminals A, B1, B2,
and C
Three Wire
(2A + N)
A A B B N E Remove link between
B1 and B2
Four Wire
(3A+N)
A B B C N E Insert link between B1
and B2
Table 3: HPC Power Supply Connections
Maintenance 17
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8.0 Maintenance
With care, the HPC will require little or no maintenance. However periodic electrical safety checks may be required by law in some countries.
8.1 External Cleaning
If the front panel requires cleaning, wipe with a mild detergent on a damp soft cloth.
DO NOT allow liquids into the chassis.
DO NOT spray liquids onto the front panel.
DO NOT use solvents for cleaning the front panel.
8.2 Internal Cleani ng
The HPC will require little internal maintenance other than periodic flushing to prevent the fan and air-path becoming clogged with dirt or fluff.
1. ISOLATE POWER to the dimmer (by disconnecting the power cable or locking
off the mains supply isolator).
2. Remove the lid.
3. Blow clean the fan and internals with compressed air from left to right. DO
NOT "spin" the fan with compressed air - the blades may break off.
4. When the fan and internals are clean, replace the lid and screws, and re-
connect the power cable.
8.3 Routine Maintenance
Installed HPC’s should be routinely flushed of dust at six- to twelve-month periods. Touring HPC’s may need a more rigorous maintenance routine, which should include:
Inspection of chassis for evidence of impact damage and physical abuse
Inspection of outlets for wear and damage
Inspection of power cable for wear and damage
Electrical checking of ground integrity from power cable to chassis
Electrical checking of ground integrity from power cable to outlet grounds
Flushing of dust build-up
Testing the operation of all front panel switches and breakers
A Neutral-Earth test may show a low reading. This is normal and is a consequence of the N-E voltage detector detailed in Section 6.4.
Technical Data and Specifications 18
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9.0 Technical Data and Specifications
PARAMETER SPECIFICATION
Active-Neutral Supply Voltage
100-230VAC ±10% Full size neutral required
Supply Frequency 40-66Hz
Supply Protection 10K Amps
Rated Insulation Voltage 430VAC Phase to Phase, 250VAC Phase to Neutral
Rated Output Current 10 Amps per channel
Minimum Power/Channel 25W
Maximum Dissipation <24 W/channel
Electric Shock protection SELV
System Earth Type MEN
Output Protection Thermal/magnetic circuit breakers
Maximum Ambient Temperature 40ºC
Maximum Altitude 2000m
Over-temperature cutout Soft limit starts at 92°C, Full cutout at 100°C
Control Signal
ANSI E1.11:2004 DMX-512-A
ANSI E1.20:2006 RDM
DMX Input 5 pin AXR male / female
Snapshot Scenes 2
Test Function Level Individual Channels @ 100%
All Channels @ 10% steps
LED Indicators SIGNAL, ERROR, TERM, IC
Phases A, B, and C
Ingress protection IP20
Internal Separation Form 1
Environment B
Size 478mm (w) x 133mm (h) x 355mm (d)
Weight 19.5kg with 220us risetime
Rack mounting requirements Three x 19” rack spaces / standard spacing for mounting holes.
Inlet air ventilation on right side, exhaust air on left side (when
looking from front of unit). Rack must include suitable ventilation.
Power inlet at rear right.
Technical Data and Specifications 19
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9.1 DMX Connector Pinouts
PIN
No
CONNECTION
(DMX IN)
CONNECTION
(LOOP)
1 SHIELD SHIELD
2 IN- OUT-
3 IN+ OUT+
4 DMX Loop pin 4 DMX In pin 4
5 DMX Loop pin 5 DMX In pin 5
9.2 RDM Implementation
9.2.1 Root Device PIDs
Get Set PID Notes
- - DISC_UNIQUE_BRANCH
DISC_MUTE
DISC_UN_MUTE
DEVICE_LABEL
STATUS_MESSAGES Supported:
STS_OVERTEMP
STS_PHASE_ERROR
STS_DIM_PANIC
STS_JANDS_NEUTRAL_EARTH_FAULT (0x8000)
STATUS_ID_DESCRIPTION For:
STD_JANDS_NEUTRAL_EARTH_FAULT (0x8000)
QUEUED_MESSAGE
SUPPORTED_PARAMETERS
PARAMETER_DESCRIPTION
DEVICE_LABEL
DEVICE_INFO
DEVICE_MODEL_DESCRIPTION
MANUFACTURER_LABEL
FACTORY_DEFAULTS Will always report 0 on Get
SOFTWARE_VERSION_LABEL
DMX_START_ADDRESS
SLOT_INFO 1 per channel: ST_PRIMARY, SD_INTENSITY
SLOT_DESCRIPTION “Chn-xx”
Technical Data and Specifications 20
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SENSOR_DEFINITION 4: Temperature, Frequency, DMX rate, Phases
SENSOR_VALUE
IDENTIFY_DEVICE Animates display. Will time out
RESET_DEVICE 0x01 & 0xFF – Result in warm reset
CAPTURE_PRESET Scenes 1,2
Preset 0x0001, 0x0002
PRESET_PLAYBACK Scene 1,2
Preset 0x0000 = Off
0x0001 = Scene 1
0x0002 = Scene 2
Level 0x00 - 0xFF supported
JANDS_HPC_NE_FAULT_DETECT_MODE Pid=0x8080, Pdl=1, 0x00=Off, 0x01=On
JANDS_HPC_DMX_PROTECT_MODE Pid=0x8082, Pdl=1, 0x00=Off, 0x01=On
JANDS_HPC_DMX_LOSS_MODE Pid=0x8084, Pdl=1, 0x00=Hold, 0x01=Fade to
Scene1
JANDS_HPC_PREHEAT_LEVEL Pid=0x8086, Pdl=1, 0x00=Off, 0x01 - 0x32 =
Level
JANDS_HPC_OUTPUT_CAP_VALUE Pid=0x8088, PDL=0x1,
Up to firmware rev 2.00:
0x0=100%, (no output cap limit) 0x1-0xC = -5% / Step
From firmware rev 2.10:
0x00 = Full = 240V
0x1--0xE = -10V/ Step down to 100V
Global output cap limit for all channels (will override any separate channel values)
Get will return 0xff if levels differ between channels. (Also see sub-device PIDs)
JANDS_HPC_DMX_TERM_MODE Pid=0x808A, Pdl=1, 0x00=Off, 0x01=On
Technical Data and Specifications 21
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9.2.2 Sub Device PIDs
One sub device per HPC channel (12 total)
Get Set PID Notes
SUPPORTED_PARAMETERS
DEVICE_MODEL_DESCRIPTION Up to firmware rev 2.12:
Channel dependant
From firmware rev 2.13:
Same for all sub-devices
MANUFACTURER_LABEL Same as root
DEVICE_LABEL Up to firmware rev 2.12:
Not supported
From firmware rev 2.13:
Same as root and channel offset info
DEVICE_INFO
SOFTWARE_VERSION_LABEL Same as root
DMX_PERSONALITY 7 personalities to controls dimmer channel
mode (see user manual for details):
1 = Off
2 = On
3 = Dmx Switch
4 = Dimmer: Relay Control FULL
5 = Dimmer: Relay Control BYPASS
6 = Dimmer: Relay Control ISOLATE
7 = Dimmer: Relay Control NONE
DMX_PERSONALITY_DESCRIPTION Off, On, Dimmer, Switch
JANDS_HPC_PREHEAT_LEVEL Pid=0x8086, Pdl=0x1,
0x0=Off,
0x1=0x32 = Level for sub-device./ channel
JANDS_HPC_OUTPUT_CAP_VALUE Pid=0x8088, PDL=0x1,
Up to firmware rev 2.00:
0x0=100%, (no output cap limit) 0x1-0xC = -5% / Step
From firmware rev 2.10:
0x00 = Full = 240V
0x1--0xE = -10V/ Step down to 100V
Global output cap limit for all channels (will override any separate channel values)
Get will return 0xff if levels differ between channels. (Also see sub-device PIDs)
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