Jands HP6, HP12 Technical Manual

HP6/HP12

Digitally Controlled Dimmer Rack

TTEECCHHNNIICCAALL MMAANNUUAALL

Equipment Description ii

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

 JANDS ELECTRONICS PTY LTD 1997

DISCLAIMER

Information contained in this manual is subject to change without not ice and does not re pr es en t a co mmit ment o n t he pa r t o f t he ve ndo r . JAN DS E LE CT RO NI CS P/ L s ha ll not be liable for any loss or damage whatsoever arising from the use of information or any error contained in this manual.

It is recommended that all service and repairs on this product be carr ied out by JANDS ELECTRONICS P/L or it’s authorised service agents.

JAN DS HP S er ies d immer s mus t o nly be use d fo r t he pur po se the y we re in te nde d by the manufacturer and in conjunction with the operating manual.

JANDS ELECTRONICS P/L cannot accept any liability whatsoever for any loss or damage caused by service, maintenance or repair by unauthorised personnel, or by use other t han that intended by the manufacturer.

Manufactured in Australia by: JANDS ELECTRONICS PTY LTD ACN 001 187 837 40 KENT Rd Locked Bag 15 MASCOT NSW 2020 AUSTRALIA PHONE: +61-2-9582-0909 FAX: +61-2-9582-0999 EMAIL: Internet: jandsinfo@jands.com.au

Equipment Description iii

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

Table of Contents

1.0 Introduction

1.1 Mains supply wiring............................................................................................1-1

1.2 Phase failure........................................................................................................1-2

1.3 Circuit breakers................................................................................................... 1-2

1.3.1 Overloads and Inrush................................................................................ 1-3

1.3.2 Short Circuits............................................................................................1-3

1.4 Outdoor Systems.................................................................................................1-3

2.0 Equipment Description

2.1 Front panel layout............................................................................................... 2-1

3.0 Circuit Descriptions

3.1 Mains and Low Voltage power supplies.............................................................. 3-1

3.1.1 Mains Circuit Wiring:................................................................................3-1

3.1.2 Mains Radio Frequency Suppression.........................................................3-2

3.1.3 Neutral - Earth Voltage Detection.............................................................3-2

3.1.4 Low Voltage Transformers....................................................................... 3-3

3.1.5 Control Tone Rejection............................................................................. 3-3

3.1.6 Low Voltage DC Supplies........................................................................3-3

3.1.7 Fan Control...............................................................................................3-4

3.2 Phase control...................................................................................................... 3-4

3.3 SCRs and triggering circuits ................................................................................ 3-4

3.4 Output chokes and filtering ................................................................................. 3-6

Equipment Description iv

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

3.5 Load & drive indicators.......................................................................................3-6

3.5.1 Drive LEDs ..............................................................................................3-6

3.5.2 Load LEDs............................................................................................... 3-6

3.5.3 Load Detecting.........................................................................................3-7

3.6 CPU card............................................................................................................ 3-8

3.6.1 Microprocessor.........................................................................................3-8

3.6.2 Memory.................................................................................................... 3-8

3.6.3 DMX input / output..................................................................................3-9

3.6.4 Zero crossing detector .............................................................................. 3-9

3.6.5 Analog to digital converter (ADC)............................................................3-9

3.6.6 Optocoupler drive..................................................................................... 3-9

3.6.7 5 volt power supply................................................................................ 3-10

3.6.8 Reset generator....................................................................................... 3-10

3.6.9 Rotary encoder ....................................................................................... 3-10

3.7 Front panel card................................................................................................ 3-11

3.7.1 Switches................................................................................................. 3-11

3.7.2 LEDs ...................................................................................................... 3-11

3.7.3 Encoder.................................................................................................. 3-11

4.0 Dimmer Operation

4.1 Menu structure....................................................................................................4-1

4.1.1 ENTER .................................................................................................... 4-1

4.1.2 NORMAL ................................................................................................ 4-1

4.1.3 CLEAR .................................................................................................... 4-1

4.1.4 MODE menu ............................................................................................ 4-1

4.1.5 DMX CHannel menu ................................................................................ 4-9

4.1.6 DMX BANK menu................................................................................... 4-9

Equipment Description v

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

4.1.7 BUILD menu.......................................................................................... 4-10

4.1.8 RUN menu.............................................................................................. 4-11

4.1.9 TEST function........................................................................................ 4-14

4.2 Deep clear......................................................................................................... 4-14

4.2.1 Quick deep clear..................................................................................... 4-14

4.3 Channel disable ................................................................................................. 4-15

4.4 Software update................................................................................................ 4-15

5.0 Fault Diagnosis

5.1 Protection........................................................................................................... 5-1

5.1.1 Output protection ..................................................................................... 5-1

5.1.2 Thermal protection....................................................................................5-1

5.1.3 Supply Power fault protection ................................................................... 5-2

5.2 Output faults....................................................................................................... 5-3

5.3 Operating faults...................................................................................................5-3

5.4 DMX faults.........................................................................................................5-3

5.5 Phase fault indication...........................................................................................5-4

5.6 Cold lamp filaments............................................................................................. 5-4

5.7 Memory failure....................................................................................................5-4

5.7 Fault finding guide .............................................................................................. 5-5

6.0 Disassembly

6.1 CPU card removal...............................................................................................6-1

6.2 Front Panel card removal.....................................................................................6-2

6.3 Triac / SCR replacement ..................................................................................... 6-3

6.4 “Engine Block” removal...................................................................................... 6-4

Equipment Description vi

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

7.0 Test and Configuration Settings

7.1 CPU self-tests..................................................................................................... 7-1

7.2 Output card testing..............................................................................................7-2

7.3 Phase Compensation........................................................................................... 7-2

7.4 Dimmer Re-calib ration ........................................................................................ 7-3

8.0 Technical Data and Specifications

8.1 Multipin output connector pin-outs ..................................................................... 8-3

8.2 DMX connector pin-outs .................................................................................... 8-5

8.3 DMX bank allocations.........................................................................................8-5

8.4 Mains wiring colour codes...................................................................................8-6

Appendix A History of Modifications

Appendix B Connector Pinouts

Appendix C Spare Parts

Appendix D Circuit Diagrams

Equipment Description 1-1

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

1.0 Introduction

1.1 Mains supply wiring

THREE PHASE OPERATION ("NORMAL"): In Australia the HP12-TR / HP12-SC is normally fitted with a flexible supply cable and

32 amp Clipsal plug. The cable has 6mm2 (40 amp) conductors for t he three phases, t he neutral and the earth.

Th e 3 2 a mp Clip s a l p lug s u its the ma jor ity of 3 phase v e n u e outlets in Au s tr a lia , and w ill provide sufficient power to run twelve pairs of 1000 watt PAR64 lamps, assumimg normal duty cycles.

The incoming mains supply must be protected at not more than 50 amps. The d imme r s ' circuit breakers are not rat ed t o co rrect ly clear faults if the supply protect ion is in excess of this. Mains supplies are generally protect ed at lower cur rents (32 amps or 40 amps at most Australian venues). It is up to the user to ensure that the dimmer is used in a manner that do es not exceed the available supply capacity.

In Australia the HP6-C is normally fitted with a flexible supply cable and 50 amp Clipsal plug. The incoming mains supply must be protected at not more than 63 amps. The dimme r ’ s c ircu it br e a k e rs are not r ate d t o corre c tly cle a r fau lts if t h e s upply protection is in excess of this.

The power cable is t erminated wit hin the dimmer at a six-way terminal block and an earthing stud. The six-way terminal block has three poles for t he three live mains phases (labelled A1, A2, A3), and three poles for the mains neutral (N1, N2, N3). The three neutral poles are bridged with a copper link, with the mains neutral connected t o terminal N2.

If the supply cable is damaged, it must be replaced with a cable available from JANDS or its service agents.

SINGLE PHASE OPERATION: The dimmers may be configured for single phase operation where three phase mains

supply is unavailable. The dimme r sho uld be supplied with three same-phase actives and three neutrals. The

three active lines must each be prot ected at not more t han 50 amps [63 amps: HP6-C]. The three neutral conductors must each be rated at t he same current as the actives. The ea rt h conductor should be similarly rated.

The bridge between the three neutral terminal poles (N1, N2, N3) must be removed before the three incoming neutral lines are connected.

Although it is possible to supply the dimmer with one large single phase feed, the dimmers' br eakers ar e not ra ted to clear fault s if the supply is protected at currents of over 50 amps [63 amps: HP6-C].

Th e ne u t r al- e a r t h d et e c t io n will ac t if all t h r ee ne u t r a ls h av e mo r e t h an 15 v o lt s to e ar t h , or if any one neutral has more than 45 volts to earth.

Equipment Description 1-2

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

DELTA SUPPLY OPERATION (ILLEGAL IN MOST COUNTRI E S !) The available venue mains supply in some countries (eg. the Philip p ine s ) is in the fo rm o f

three phases (220 volts between phases) with no neutral connection. The dimmer ma y b e configured for operation from 220V delta supplies.

The bridge between the three neutral terminal poles (N1, N2, N3) must be removed before the three incoming active lines are connected.

• The first incoming active is connected to terminals A1 and N3.

• The second incoming active is connected to t er minals A2 and N1.

• The third incoming active is connected to terminals A3 and N2.

Note that this connection is ILLEGA L in Australia , Europe and the U.K.. Note that this connection renders the output sockets' neutral pins LIVE. Note that a dimmer wired in this fashion will be subjected to CONTINUOUS

OVERVOLTAGE if connected to the 415V wye or star three-phase supply of most countries.

The three active lines must each be protected at not more than 50 amps [63 amps: HP6C]. The dimmers' breakers are not rated to clear faults if the supply is protected at currents of over 50 amps [63 amps: HP6-C]. The earth conductor must be similarly rated.

Th e neut ra l-ea rt h volt ag e de tec to r w ill sens e whe the r t he "c ent re" (av era ge) volt ag e of the three phases deviates more than 15 volts from earth.

Once again DELTA CONNECTION IS ILLEGAL AND DANGEROUS IN MOST COUNTRIE S !

1.2 Phase failure

If o n e p o w e r ph as e s hould fa il, t he d immer w ill t u r n o ff t h e o u t p u t s a ss o c iat e d w it h t ha t phase. This function can be disabled by the operator. See section 4.1.4.5.

1.3 Circuit breakers

Th e circuit breakers protect the HP dimmers' o ut put devices a nd the user’s o utput wiring against overloads and short circuits. The breakers have a "type 32" delay characteristic, which is s imilar to standard switchboard b rea kers.

The delay characteristics of the circuit breaker are a delicate balance between high speed (required for adequate semiconductor pr o tect ion) and surge tolerance (to pass t he inrush current demanded by large incandescent lamps).

Each of the twelve output circuits is protected by a 11.5 amp [25 amp: HP6-C] fastacting magnetic circuit breaker. These breakers are designed to pass the rated current, but will d is c onne c t t h e outpu t circu it fo r a n y overlo a d c ond itio n (th e la rge r th e ove r load , the quicker the disconnection).

NOTE: The dimmer outlet sockets are rated at 10 amps [20 amps: HP6-C]. Avoid loading the dimmer outputs beyond the socket capa city.

The breakers protect the dimmer’s output devices from short-circuit loads and faulty wiring loo ms, a nd save on expen sive dimmer repairs. A tr ipped circu it breaker indicates a load fa ult tha t r equ ires immediate atten tion.

Equipment Description 1-3

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

1.3.1 Overloads and Inrush

Co ld lamp fila me n ts c onsu me con s id e rably mor e p owe r th a n w a rm filame nts. Th is me a n s that the first time the lamp is turned on to full, the surge current can be several times greater than the rated cur r ent for the lamp.

This cold surge current may be enough to trip the output circuit breakers. If this “nu isa nc e - t r ipp in g” o f t he c ir cu it b r ea k er s is a p r o ble m, t h e fila me nt P r e he at fa c ilit y ma y be utilised . See section 4.1.4 .5 for inst ructions on e nabling the Preheat fac ility.

Lamp filament resistance is roughly propo rt ional to temperatur e. A filament preheated to 900°K (630°C) has a resistance about three times higher than a filament at room temperature (300°K, 30°C).

Preheat turns on the selected channels a very small amount (around 1% at 240 volts and 4% at 110 volts) which heats the lamp filaments and increases their electrical resistance. When the lamp is then turned on full, the surge current is much less and the circuit br eak er will not trip .

Other advantages of using Preheat are an increase in lamp life (due to the reduction of thermal shock to the filament s), and a reduct ion of lamp heat up t ime (the lamps will flas h sligh tly quick er).

1.3.2 Short Circuits

The SCRs and triacs are protected by the circuit breakers during shorts produced by damaged wiring or blown lamp filament fragments across the filament supports.

The stress on SCRs and triacs during short circuits depends on:

• The operating temperature of the devices prior to application of the short

• The impedances of the mains supply, dimmer cho kes and output cables

• The let-through energy of the circuit breaker when breaking the fault

• The moment during the mains wavefor m when the sho rt is ap plied

Th e t r ia c s in t he H P1 2 - T R w ill s u rv ive o u t p ut s ho r t cir c u it s u nd e r mo s t c o nd it io n s. T he more rugged SCR pairs in the HP12-SC, aided by higher choke impedance, will sur vive output short s under extreme conditions (high operating temperatures, high supply fault curr ent ava ilability, zero cable le ngth from dimmer to short ).

1.4 Outdoor Systems

It is recommended that at outdoor shows where the power is locally generated the following steps be taken to ensure a trouble-free show:

1. Run the console from an extension cord that is plugged into t he same power

so ur ce as t he dimme rs. If t his is n ot po ssible a DMX iso latin g unit sho uld be inserted between t he ligh ting console and the dimmers.

2. Disable the neutral detect system. Generators often have poor regulation on

their output power and it is very likely that under certain circumstances this can cause the neutral detect feature t o trip.

SELECTSELECT

TR

1 7

6

2

5

3

4

891110

Figure 2.1

Equipment Description 2-1

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

2.0 Equipment Description

2.1 Front panel layout

(

Figure 2.1

1. Channel output circuit breakers: The circuit breakers are rated at 11.5 amps continuous, however Jands recommend the maximum load connected to a channel be limit ed t o 1 0 a mps . T he H P6 - C br e ak e r s a r e r a t e d at 25 a mp s b ut J a nd s r ec o mme nd the maximum channel lo ad be limited to 20 amps. If nuisance tripping occur s, enable the Preheat option (see section 4.1.4.5). See also section 5.6 for a full explanation of nuisance tripping.

2. Display: A r ed four dig it alp ha- numer ic dis play is use d to sh ow dimmer st at us a nd option menus.

3. LEVEL/FUNCTION encoder wheel: This detent action control knob is used to select items from the menus, and to select the channel levels or chase rat e (depending on the operat ing mode).

4. DMX IN/LOOP connectors: A standard five pin AXR connector inputs control desk DMX-512 signals and outputs them to ot her dimme rs via t he Lo o p c o nne ct o r. S ee section 8.2 for wiring details.

5. DMX IN LED: A green LED indicates the presence of DMX signals.

6. Keypad: These switches are used to select different opt ions and operating modes. A

red LED is associated with each switch to indicate activation of selected function.

7. PHASE LEDs: T hree green LEDs (one for each phase) indicate that the three phase mains supply is available.

8. Channel SELECT switch: These select or deselect options for each channel, or switch a chan nel bet ween “on-line ” and “o ff-line”. I f a cha nnel is “off-line”, it will not respond to the DMX input signals.

9. Channel STATUS LED: A bi-colour LED indicates channel status, ie.

Red = channel set for 110V o utput Green = channel set for 240V output Off = channel disabled Orange = voltage change selected but not yet confirmed Flashing = channel selected for changes to be made

10. DRIVE LED: This green LED indicates a contr ol signal is being applied to that channel.

Equipment Description 2-2

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

11. LOAD LED: This red LED serves two functions. In normal operation, it acts as an output mimic. When the channel drive is at zero, it indicates whether that channel’s load is disconnected (or o pen-circuit).

To check a load, set t he channel drive to zero. The LOAD LE D w ill t u r n O N if t he r e is no lo a d.

For levels above zero, the LOAD L ED w ill mimic the c ha n n e l outpu t wh e never a load is connected.

Note that the channel circuit breaker must be ON for the LOAD LED circuitry to work.

BREAKER LOAD CHANNEL DRIVE LOAD LED STATUS on not connected off ON

on connected off OFF on connected on OUTPUT MIMIC off doesn’t matter doesn’t matter OFF

Equipment Description 2-3

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

[ BLANK PA GE ]

1 2 3 4 5 6 78

A

B

C

D

8

7654321

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1

Jands Electronics P/L

40 Kent Rd

Mascot NSW 2020

Australia

Ph (02) 9582-0909

1

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MAINS, FAN CONTROL & POWER SUPPLY

HPTRPWR4

OPTO DRIVE CIRCUIT from CPU:

Open-collector switches (ULN2003 ICs) to common.

FRONTPANEL LED CIRCUITS:

Output mimic (load) LEDs are fed by 470R; LED cathodes

connected to common.

Drive LEDs fed by 470R; LED anodes connected to +5 volts.

C18

4n7-Y

C19

4n7-Y

C17

4n7-Y

C16

4n7-Y

C15

4n7-Y

C14

4n7-Y

TR2

Q6040K7

TR1

Q6040K7

R16

10K

RD2

470R

CF2

100nF

OPDIAC2

BRT11

BR2

DB102

RL2 47K

CS2

100nF

RT2

220R

RS2

100R

L2

CB2

11.5A

OPTRAN2

CNY17

OPTRANS13

CNY17

BR16

DB102

RG3

47K

RG2

47K

RG1

47K

D6 D5

D4 D3

D2 D1

C4

100nF

BR13

DB102

BR15

DB102

BR14

DB102

OPTRAN1

CNY17

CB1

11.5A

PTC3

30mA

PTC2

30mA

PTC1

30mA

C3

1uF

C2

1uF

C1

1uF

FAN-A

12V

TEMP1

LM35

C9

2200uF

TX1 TX2 TX3

L1

RS1

100R

RT1

220R

CS1

100nF

RL1 47K

BR1

DB102

R1

15R

R2

15R

R3

15R

C13

33uF

C11

33uF

C12

33uF

GPO1 GPO2

C7

100uF

OPDIAC1

BRT11

CF1

100nF

OTEMP

90DEG

U1B

LM358

Q2

BC557

R5

470R

R6

470R

R7

22K

R8

10K

U1A

LM358

R13

10K

RD1

470R

C8

10uF

TEMP2

LM35

C5

100nF

C6

100nF

R14

470R

R15

470R

Q1

TIP42

R4

1R

TPD

TPN

FL4

FL3

FL2

FL1

TRACKS FUSIBLE

THREE

240v:14v

PHASE 3 NEUTRAL to CHANNELS 9 - 12

PHASE 2 NEUTRAL to CHANNELS 5 - 8

(STAR or WYE) OPERATION.

LINKED for NORMAL

NEUTRALS 1-2-3

INPUT WIRING OPTIONS

REFER TO MANUAL for

PHASE 1 NEUTRAL to CHANNELS 1 - 4

NEUT1

NEUT3

NEUT2

ACTIVES to BREAKERS

NEUTRALS to OUTLETS

GROUNDS to OUTLETS

CH3 - CH12

LOAD MIMICS

CHANNEL 2 LOAD MIMIC

CHANNEL 1 LOAD MIMIC

OUTPUT MIMIC (LOAD)

10

11

12

1

2

3

4

5

6

7

8

9

+5V to CH3 - CH12

CHANNEL 2 DRIVE

CHANNEL 1 DRIVE

5

42

1

Two channels of twelve shown.

OP2

LO2

LI2

CB2A2K2 G2

1

2

4

5

1

2

4

6

4

2

1

5

4

2

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LEDs

DRIVE/OUTPUT

FRONTPANEL

TO

CARD

CPU

TO

12

11

10

9

8

7

6

5

4

3

2

1

+5

Temp

V-Faults

COM

+Vs

A

B

C

G1K1 A1

NEUTRAL 3

NEUTRAL 2

CB1

PHASE 1

PHASE 2

CHANNEL DRIVE

EARTH

NEUTRAL 1

PHASE 3

1

2

3

4

5

6

7

8

9

10

11

12

CIRCUIT CARD:

HPCEPWR4

HP-12TR TOURING DIMMER

LI1

LO1

OP1

A

E

NA

E

N

4

8

7

6

5

1

2

3

TP+

TP5

TP-

TPT

Ch.1-4

Ch.5-8

Ch.9-12

1 2 3 4 5 6 78

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Jands Electronics P/L

40 Kent Rd

Mascot NSW 2020

Australia

Ph (02) 9582-0909

027-Apr-2000 13:15:21

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FRONTPANEL LED CIRCUITS:

Output mimic (load) LEDs are fed by 470R; LED cathodes

connected to common.

Drive LEDs fed by 470R; LED

anodes connected to +5 volts.

OPTO DRIVE CIRCUIT from CPU:

Open-collector switches

(ULN2003 ICs) to common.

CON3

Q1

TIP42

C19

4n7-Y

C18

4n7-Y

C17

4n7-Y

C16

4n7-Y

C15

4n7-Y

C14

4n7-Y

CHASSIS

CON3

R15 470R R14 470R

C6

100nF

C5

100nF

TEMP2

LM35

C8

10uF

R13

10K

U1B

R8

10K

R7(A-C)

3x10K

R6

470R

R5(A-D)

4x2K2

Q2

BCX17

U1A

CON3CON3

FAN-B

12V

OTEMP

110DEG

C7

100uF

GPO2GPO1

C12A,B

2x33uF

C11A,B

2x33uF

C13A,B 2x33uF

R3

4R7

R2

4R7

R1

4R7

TX3TX2TX1

C92200uF

TEMP1

LM35

FAN-A

12V

CON3CON3

C1

1uF

C2

1uF

C3

1uF

PTC1

30mA

PTC2

30mA

PTC3

30mA

CB1

11.5A

C4

100nF

D1

D2

D3

D4

D5

D6

RG1

100K

RG2

100K

RG3

100K

OPTRANS13

CNY17

CB2

11.5A

CON3

R16 4K7

CON1CON1 CON1CON1

L1 L2

CON1CON1CON1CON1

D8

D9

D10

D11

C202200uF

D12D13

D14D15

D16

D17 D18

D19D20

D21

D22

D23

C21

2200uF

C22

100uF

LP1

220uH

D24

HER303

R18

470R

R19

1K

ARROW

R4

1R

CON3

R17 2K2

R20

10K

R21

470R

R22

470R

C10

2n2

TPD

U2

LM2575-5

FUSIBLE

TRACKS

FL1

FL2

FL3

FL4

EARTH BAR

TPT

TP-

TP5

TP+

3

2

1

5

6

7

8

4

N

E

AN

E

A

TOURING DIMMERHP12-SC

FAN CONTROLMAINS WIRING, and POWER SUPPLY

6.0

HPSCPWR6

12

11

10

9

8

7

6

5

4

3

2

1

PHASE 3

NEUTRAL

EARTH

CHANNEL DRIVE

PHASE 2

PHASE 1

D.FORD

NEUTRAL

3

4

567

8

9

101112

1

2

3

C

B

A

+Vs

COM

Temp

+5

1

2

3

4

5

6

7 8

9

10

11

12

TO

CPU

CARD

TO

FRONTPANEL

DRIVE/OUTPUT

LEDs

Two channels oftwelve shown.

1

24

5

CHANNEL 1 DRIVE

CHANNEL 2 DRIVE

+5V to CH3 - CH12

9

8

7

6

5

4

3

2

1

12

11

10

OUTPUT MIMIC (LOAD)

CHANNEL 1 LOAD MIMIC

CHANNEL 2 LOAD MIMIC

GROUNDS to OUTLETS

NEUTRALS to OUTLETS

ACTIVES to BREAKERS

NEUT2

NEUT3

NEUT1

PHASE 1 NEUTRAL to CHANNELS 1 - 4

REFER TO MANUAL for

INPUT WIRING OPTIONS

NEUTRALS 1-2-3 LINKED for

NORMAL (STAR or WYE) OPERATION.

PHASE 2 NEUTRAL to CHANNELS 5 - 8

PHASE 3 NEUTRAL to CHANNELS 9 - 12

240:14V

THREE

NN

OP1

LO1

LI1

CB1

OP2

LO2

LI2

CB2

MIMIC1

DRIVE1

+5V

COMMON

+10V

COMMON

+5V

DRIVE2

MIMIC2

+7.6V to CH3-CH12

COMMON to CH3-CH12

MAINS VOLTAGES

LOW VOLTAGES

THYRISTOR CONTROL CIRCUITS:

REFER TO DIAGRAM HPSCHDF4

Refer to diagramHPSCHDF5

for thyristor firing circuits.

TPN

3

4

567

8

9

101112

3

4

567

8

9

101112

+Vs

+7.6V

Neutral

Detect

1 2 34

A

B

C

D

4

321

D

C

B

A

Title

Number RevisionSize

A4

Date: 20-Apr-2000 Sheet of

File: D:\R_&_D\HPDIMMER\CIRCUIT\Hpschdf3.s01Drawn By:

ARROWARROW

ARROW

OPTRAN1

CNY17

DP1

DN1 DM1

DL1

RL1

47K

RS1

100R

CS1

47nF

CF1

47nF

SCRB1

SCRA1

L1

CON1

RY1

2R7

RX1

68R

RW1

68R

RP1 10K

RA1 10K

RB1 4K7

RC1 2K2

QA1

BCX19

QB1

BCX19

QC1

BCX19

QE1

BCX19

QG1

BCX19

QD1

BCX17

QH1

BCX17

CA1

100uF

CB1

1uF

TX1

DA1

DB1

DC1

DD1

DE1

DF1

DG1

DH1

DJ1

DK1

RD1

100K

RE1

100K

RF1

100K

RH1

4K7

RJ1

4K7

CC1

2n2

RK1 4K7

RM1 4K7

RN1 4K7

RQ1 2K2

RR1 4K7

ARROW

CD1

100nF

CE1

100nF

RU1

68R

RV1

68R

3

D.FORD

HPSCHDF3

LOW VOLTAGES MAINS VOLTAGES

LEDs

MIMIC

LOAD

to

SUPPLY

+5V

SUPPLY

+10V

NEUTRAL

MAINS

LOAD

to

OUTPUT

BREAKER

POWER

MAINS

from

NEUT1 OP1 LO1 LI1 CB1

HP12-SC SCR FIRING & OUTPUT

CHANNEL 1 SHOWN

from

ULN2003

on CPU

CARD

One of twelve circuits per unit shown.

This diagram is a part of diagram

2W

3W

Q6035K

All diodes BAV103.

All resistors 1/16W

SMT unless stated.

HPSCPWR3.

Equipment Description 3-1

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

3.0 Circuit Descriptions

(

Figure 3.1

The Output PCB contains the circuitry for the output devices (triacs in the HP12-TR and SCRs in the HP12-SC and HP6-C), the temperature-controlled fan, and the 15 volt power supply.

3.1 Mains and Low Voltage power supplies

Th e d imme r ele c t r o nic s us e s lo w volt a ge d c p o w e r at 15 volt s (u n re g u lated ) a nd 5 v o lt s (regulated). The HP12-SC also uses a 10V regulated supply for the gate drive os cillators. The unregu la ted DC p owe r is s upplied by three transformers mounted on the output PCB.

3.1.1 Mains Circuit Wiring:

The mains circuits of the HP dimmers are co nfigur ed as three separate phase circuits, with four channels per circuit. The three active mains inputs and three separat e mains neutral inputs appear at a terminal block, labelled A1, A2, A3 and N1, N2, N3 respectively. The ground ter minal is an adjacent M4 stud.

This wiring allows the dimmer to be configured for three-phase star (wye) mains supplies, three-phase delta supplies or single-phase supplies.

THREE PHASE OPERATION ("NORMAL"): Th e r ac k mo u nt HP dimme rs ar e no rma lly supplied with a three-phase power cable and

plug attached, suiting the vast majority of available mains supplies (ie. three phase and neutral). The three live mains phases are connected to terminals A1, A2, A3. The three neutral poles are bridged with a copper link, with the mains neutral connected t o terminal A2.

SINGLE PHASE OPERATION: The dimmers may be configured for single phase operation where three phase mains

supply is unavailable. The dimme r sho uld be supplied with three same-phase actives and three neutrals. The

three active lines must each be prot ected at not more t han 50 amps [63 amps: HP6-C]. The three neutral conductors must each be rated at t he same current as the actives. The ea rt h conductor should be similarly rated.

The bridge between the three neutral terminal poles (N1, N2, N3) must be removed before the three incoming neutral lines are connected to these terminals. The three incoming actives are connected t o A1, A2, A3.

Equipment Description 3-2

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

DELTA SUPPLY OPERATION (ILLEGAL IN MOST COUNTRI E S !) The available venue mains supply in some countries (eg. the Phillip in es ) is in t he fo r m o f

three phases (220 volts between phases) with no neutral connection. The dimmer ma y b e configured for operation from 220V delta supplies.

The bridge between the three neutral terminal poles (N1, N2, N3) must be removed before the three incoming active lines are connected.

• The first incoming active is connected to terminals A1 and N3.

• The second incoming active is connected to t er minals A2 and N1.

• The third incoming active is connected to terminals A3 and N2.

Note that this connection is ILLEGAL in Australia, Europe and the U.K. since this connection renders the out put sockets' neutral pins LIVE.

No te t hat a dimme r wire d in this fas hion w ill be sub jected t o CONT INUOUS OVERVOLTAGE if connected to the 415V wye or star three-phase supply of most countries.

3.1.2 Mains Radio Frequency Suppression

Radio-frequency interference generated by phase-controlled dimming is heavily attenuat ed before it can contaminate the mains supply.

Capacitors C1, C2 and C3 (1uF 275VAC X2 rated) are connected from each incoming active (A1, A2, A3) to the corresponding neutral (N1, N2, N3).

Capacitors C14 thru C19 (4700pF 275VAC Y2 rated) are co nnected from each incoming active and neutral to ground.

The mains circuits are protected from (improbable) catastrophic failure of these capacitors by fusible PCB track links (labelled FL1 thru FL4). Failure of these links will remove power from the low-voltage transformer associated with that phase. The links may be re new ed du ring rep airs by wir e links (a s ingle s tr and o f flexib le wir e, n ot mor e than 0.2mm dia).

3.1.3 Neutral - Earth Voltage Detection

Voltages of more than 15V (AC average) between neutral and earth are a strong indicator of mains supply problems (eg missing or weak neutral connection, or missing earth).

Th e vo ltage from the dimmer s' ea rt h to each of the three neutrals is sensed by three 100K resistors (RG1, RG2, RG3), full-wave rectified and fed to the input LED of an optoisolator.

When the dimmer is configured for normal three-phase star connection, the three incoming neutrals are bridged, yielding an impedance of 33K from neutral to gro und and a sensitivity of 15V AC average.

If t h e d imme r is c o nf igu r e d fo r t h r ee s ame - p ha se inp u t s, each neutral has a sensitivity of 45V (or 15V for all three neutrals).

If the d imme r is c onfig u r ed for d e lta ope ratio n (with no incoming neutra l) th e c ircu it will detect when the "centre average" of the three phases deviates more than 15V from earth.

Equipment Description 3-3

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

3.1.4 Low Voltage Transformers

HP12-TR: The transformers are nominally rated at 375V (primary), 23V (secondary). Th e p rima ry w ind ings o f t hes e t r an sfo rme r s w ill to le ra t e 415 vo lts without o verheating. They are protected against secondary-side overloads by card-mounted 30mA PTC thermistors. These thermistors are sized NOT to trip during mains overvoltages, but WIL L tr ip if a lo w vo lta ge fa ult o cc urs . T hermis to r c uto ut will t ur n off the fro ntp anel PHASE LED.

HP12-SC, HP6-C: The transformers are nominally rated at 240V (primary), 15V (secondary). The primary windings are protected against secondary-side overloads by card-mounted 30mA PTC thermistors. These thermistors will trip during continuous mains overvoltages of more than 340V. Thermistor cutout will turn off the frontpanel PHASE LED.

If t her mist or c ut ou t o ccu rs, the y may be r ese t by t ur ning off p owe r t o the dimmer for five seconds. However, since thermistor cutout will never occur during normal operat ion, t he cause o f cutout should be investigated.

3.1.5 Control Tone Rejection

Control to nes are superimposed on mains voltages by supply authorities to co ntrol offpeak heaters etc. Tone frequencies of 750 Hz and 1050 Hz are common, although frequencies from 167 Hz to 1750 Hz are in use. Amplitudes are typically less than 5 volts, although higher levels have been reported at some locations.

These tones may cause flicker in dimmed lamps, due to jitter in the detected zerocrossing position.

Th e e ffe c t o f c ontrol t ones is min imis e d b y filter in g a t t h e s e c ondary w in d in g s o f the low voltage transformers. Resistor-capacitor networks (R1-CF3, R2-CF4, R3-CF5), in conjunction with inherent transformer inductances, form a 12 dB/oct filter at 400 Hz. Control tones at levels up to 15 volts at 750 Hz, or 25 volts at 1050 Hz, have little effect on performance.

3.1.6 Low Voltage DC Supplies

Each of the three tr ansformers has two asso ciated rect ifiers. One set o f rectifiers feeds the common DC supply filter capacitors, while the other provides full-wave rectified waveforms to the zero- crossing detect ors and three phase indicator LEDs via the Front Panel PCB.

Th e dimme rs’ u nre gula ted supply is filtered by C9 (2200uF) and directly feeds the fan controller, the overvoltage detector and the temperature sensors. All other circuits are supplied via the OTEMP overtemperature cut out.

Th e dimme r w ill shut d ow n und er so ftw are co nt ro l at 8 5°C. If t he d immer ma nag es t o reach higher temperatures than this, the OTEMP cutout will remove power from all cir cu it s e xce p t t h e fa n c o ntroller a nd a ss o cia t e d cir c u it s. T he fa n s pe e d w ill in cr e a se d u e to lighter supply loading.

The unregulated dc voltage at the common supply filter capacitor (C9) is normally ar oun d 1 4 ~ 1 5 v olt s b u t may drop a s low a s 1 1 vo lts w ith lo w mains v olta ges , or rise in excess of 20V during severe mains overvoltages.

Mains overvoltages are sensed as high unregulated DC voltages by op-amp U1b. Since the DC supply voltage is dependent on dimme r lo a d ing as w ell a s main s v o lt a ge , t h e t r ip point of this circuit may vary from 260V to 280V AC mains voltage.

Equipment Description 3-4

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

3.1.7 Fan Control

Temperatures are sensed by LM35DZ sensors mounted at the exhaust ("hot") ends of the heatsinks. These sensors have an output voltage of 10mV per degree Celsius (ie. 300mV at 30°C). Their output voltage is summed and fed to the frontpanel CPU card for temperature display, and to the 12 volt dc fan control.

The fan speed controller is a DC amplifier formed by op-amp U1a and transistor Q1. The fan is "held off" until sensor temperatures reach 30°C by resistor R16 from the 5V rail. The fan voltage reaches 12V at t emperatur es of 50°C.

The circuit is protected against shorts in the fan or its wires by transistor Q2, which clamps the out put current at 0.6 amps.

3.2 Phase control

Th e p ow er a pp lied t o a lo ad is va r ied by co nt r o lling t h e p oin t o f t hyr ist o r firin g in each mains half-cycle.

The convention used here is that firing angles of 0° (0 radians) occurs at t he end of each half cycle, and give zero output. Firing angles of 180° (π radians) occurs at the beginning of each half cycle, giving maximum (unity) output.

The traditional method of achieving phase control (ie. firing position control) has been to generate a "ramp" voltage in each half-cycle, which is then compared t o t he dc contro l signal.

Key elements in this technique are:

• The ramp begins just after the st art of the half cycle, at a voltage equal to the

maximum control voltage.

• The ramp ends just before the finish of the half cycle, at a voltage equal to the

minimum control v oltage.

• The beginning and end of the ramp are determined by zero crossings of the

mains wav eform.

• The shape of the ramp determines the control law (CV to P law).

No t e t h at the finit e wid t h o f t he z er o - c r o s sing p u lse c au s es t he d immer t o jump fr om no firing to some small firing angle as soon as contro l voltage is applied. The snap-on firing angle is defined by the zero cro ssing pulse width.

This is actually a ver y mino r pr oblem since zero c rossing puls es o f 2.2 ms (±1100 µs around tr ue zero crossing) give a snap-on power o f less than 1%. The HP has a zerocrossing pulse width less than 2 ms.

The HP micropro cessor (µP) generat es its "ramp" digitally, and specifically shapes the ramp to pro vide linear control-to-power characteristics. The µP then compares the DMX channel information with the generated ramp information and turns on the appro priate output device at the required point on each mains half-cycle.

3.3 SCRs and triggering circuits

HP12-TR: The triacs used in the HP12-TR are 40 amp, 600 volt devices (type Q6040K) with 2500

volt isolation to t he mounting tab. They have a surge current rat ing of 335 amps for 10 millise cond s. The d immer w ill func tio n wit h re placement triacs of lower ratings but its ability to s urv ive shor t circuits and ove rvoltages will be jeopardised.

Equipment Description 3-5

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

The output devices are triggered with Siemens BRT12 opto-isolators. These are optically triggered SCRs rated at 600 volts.

Opto-triggered dimmers have a lower ability to correctly drive low-power inductive loads than DC-fired SCR dimmers. Although this is true of the HP12-TR, careful snu bber des ign and comp one nt se lect ion guar ant ees tha t it will co rr ect ly dr ive a ll load s from rated maximum down to 25 watt transformer pinspots.

When the lamp blows in a transformer-driven pinspot, the unloaded t ransformer primary pr es ent s a ve ry s mall, hig hly ind uc t ive lo a d. T he H P1 2 -T R d immer may mis be hav e w ith such a lo ad. However, if two o r mor e pins pot s are connec ted to a dimmer channel, a lamp failure in one pinspot will have n o adverse effects.

HP12-SC/HP6-C: The SCRs used in the HP12-SC are 35 amp, 600 volt devices (type S6035K) with 2500

volt isolation to t he mounting tab. They have a surge current rat ing of 425 amps for 10 millise cond s. The d immer w ill func tio n wit h rep lacement SCRs of lower rat ings but its ability to s urv ive shor t circuits and ove rvoltages will be jeopardised.

The SCRs used in the HP6-C are 65 amp, 600 volt devices (type S6065) with 2500 volt isolation to the mounting tab. They have a surge current rating of 800 amps for 10 millise cond s. The d immer w ill func tio n wit h rep lacement SCRs of lower rat ings but its ability to s urv ive shor t circuits and ove rvoltages will be jeopardised.

The SCRs are connected in back-to-back pairs, such that during each mains half-cycle one SCR is b locking (re verse biased) and the oth er will co nduct if trigge red.

HP12-SC: The SCR gates are triggered with continuous DC (as opposed to trains of pulses), which forces the SCRs to conduct even if the load current is lower than the SCR latchin g curr ent. This a llows exc ellent control over small an d highly inductive load s.

The DC gate firing current for the twelve SCR pairs is provided by twelve power os cilla to rs . T he 40kHz po wer oscillat or s o pe rat e fr o m a 1 0V reg ula te d supply, and are contro lled by phase-control signals from the CPU.

The oscillator outputs drive pulse transformers. The two secondary (mains-side) windings of the pulse transformers are full-wave rectified and fed to the SCR gates. Sufficient gate current is generated to correctly trigger the SCRs at very low temperatures (minus 10°C).

Ea ch o f the tw elve osc illat or s is pro t ec te d by a 2R7 supply resistor, such that failure in an o s cilla t o r fu se s t he r es isto r witho u t d isr u p t ing o t h er o s c illat or s. E a ch o sc illa t o r d ra w s 8mA when inactive, and around 80mA when that channel is driven to full.

HP6-C: The SCR gates are triggered with Siemens BRT12 opto-isolators. These are optically triggered SCRs rated at 600 volts.

Op to - tr ig g e red S C R dimme rs ha ve a low e r ab ility to correc tly drive low-powe r in d u ctiv e loa ds tha n DC -fir ed SCR dimme rs. Alt ho ugh th is is t ru e o f t he H P6- C, ca refu l snu bbe r design and compon ent sele ction g uarantee s th at it will correctly drive a ll loads fr om rated maximum down to 40 watt pinspot tr ansformers.

When the lamp blows in a transformer-driven pinspot, the unloaded t ransformer primary presents a very small, highly induct ive load. The HP6-C dimmer may misbehave with such a lo ad. However, if two o r mor e pins pot s are connec ted to a dimmer channel, a lamp failure in one pinspot will have n o adverse effects.

Equipment Description 3-6

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

3.4 Output chokes and filtering

Th e chokes and filters minimise the emission of high frequen cy interference radiated from dimme r outpu t wires. Th e fa s t ris ing wa ve forms produ c e d b y p h a s e - c ont ro lle d tria c s a nd SCRs have large amounts of high frequency energy, which would be radiated as electromagnetic interference (EMI) without the chokes.

The degree of suppression at low frequencies (150Hz - 150kHz) is indicated by the output voltage risetime. Longer risetimes indicate superior suppression, lower acoustic noise in lamp fila ment s and less "buzz" co upled into audio wiring.

The HP12-SC chokes have a risetime of over 500 microseconds, measured from 10% to 90% of the rising waveform edge, when driving a 2500 watt incandescent load at 90° firing angle. The HP12-TR chokes have a risetime of 280 microseconds when measured in the same fa shion.

The suppression at frequencies above 150kHz must meet Australian and international standards; the HP6-C, HP12-TR and HP12-SC provide suppression superior to statut o ry requirements.

High frequency output filtering in the dimmers is provided by capacitors (CF1 thru CF12) connected from the SCR/triac hot input to t he choke out put. I n addition, snubber components RS1 thru RS12 and CS1 thru CS12 serve to reduce the amplitude of commutation transients.

NOTES: HP12-TR / HP12-SC / HP6-C Dimme r cha nnels not dr iven o n will " leak " 50 Hz AC cur ren t t hro ugh the RF-f ilter and

snubber capacitors to their loads. The HP12-TR uses 100nF snubber and filter ca p a c ito rs, an d w ill pass u p to 15mA to the load; t h e H P 12- SC u s e s 4 7 n F c a p a citor s a nd will p as s up t o 7mA . T he HP 6 - C u s es 100nF snubber and filter capacitors, and will pa ss up to 22mA to the load.

Th is c a p a c ito r c urr ent w ill h a ve n o sig nific ant e ffe c t o n load s g r eat er t h a n 20 [40 ] wa tt s , but may c aus e a g low (simila r to p rehe a ting ) in ve r y s ma ll pilot lamps o r slo w rot a tio n in sma ll mo t o r s an d fa ns . S mall d imma ble flu o r es c en t a nd ne o n la mp s may no t d im t o z er o due to this leakage.

Pr oblems cause d by capac itor cu rre nt may be lar gely e liminate d by co nnec ting a s mall resistive or incan des cent lo ad in parallel with the des ired load.

3.5 Load & drive indicators

3.5.1 Drive LEDs

Each channel's Drive LED is connected to t he same phase-contr ol signals (generated by the CPU) which trigger the HP12-TR's / HP6-C's opto-isolators or the HP12-SC's power os cillat ors . The Dr ive LE D mimics t he p hase-co ntr ol drive to the tr iacs o r SC R pa irs. The LED intensity is linearly contro lled by the duty cycle of the drive, but visually does not appear t o be linear.

3.5.2 Load LEDs

Ea c h c h a nn e l’ s L oad L E D is c onne c ted a s a n outpu t volt a g e mimic. T he Load L E D s a re op to -is olat ed fro m th e dimme r ou tp ut s. T he o pto -is olat o rs ar e d riven from t he o ut put s via a 47K resistor and bridge rectifier. The "neutral retur n" from each channels' bridge rectifier ret ur ns t o the neutral associated with that channels' phase (N1, N2 or N3).

Equipment Description 3-7

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

The opto -isolators' output drives the Load LEDs via 470R resistors from the 5 vo lt rail at up to 6mA. Although the LED current is vaguely proportional to output voltage, visually it is not linear due to L ED and percep tual non-lin ear ities.

3.5.3 Load Detecting

Whe n no loa d is c on nec te d, the Lo ad LED will lig ht . T he snu bber a nd filt er c apa cit or s (100nF for HP12-TR and HP6-C, 47nF for HP12-SC) will p as s a n ac c ur r e nt of 7mA t o 22mA, which is sensed by the Load LED as an output voltage.

The Load LED may be used to indicate the presence of a load only when no drive is present, and the channel’s breaker is on. In this case, NO LOAD = LED ON; CHANNEL LOADED = LED OFF.

When the channel is driven (as indicated by the Drive LED) the Load LED will act simp ly as an output mimic.

1 2 3 4 5 6 7 8

A

B

C

D

87654321

D

C

B

A

1

Jands Electronics P/L

40 Kent Rd

Mascot NSW 2020

Australia

Ph (02) 9582-0909

127-Apr-2000 11:57:37

H:\Lab\HPCE\CIRCUIT\Dimc

p

u8.sch

Title

Size: Number:

Date:File:

Revision:

Sheet of

Time:

A2

Drawn By:

CIRCUIT COMMENTS

- The DMX-512 input can be used in loop back or party line mode.

- Mains fluctuations can be compensated.

- FLASH ROM program storage.

CE1

1nF

RE5

4k7

RE4

10k

RE3

18k

RE2

39k

RE1

82k

R45

10k

Q4

BCX19

R44

10k

R42

100k

R43

100k

Q3

BCX19

1

2

3

IC15A

74HC00

C5-10,C12-14

100nF

+5

C1

10nF

C2

10nF

COM

9

1B

1

1C

16

2B

2

2C

15

3B

3

3C

14

4B

4

4C

13

5B

5

5C

12

6B

6

6C

11

7B

7

7C

10

IC9

ULN2003

R36

100R

+5

C15

100nF

R12

10k

R27

4K7

+5

3

2

1

411

IC14A

LM324

+5

R38

2k2

A012A111A210A39A48A57A66A75A827A9

26

A1023A1125A124A1328A1429A15

3

CE22OE

24

D013D114D215D317D418D519D620D7

21

A162A17

30

VPP

1

IC10

27020

+5

R2

1K

R1

1K

R4

10k

R3

10k

+5

C17

10uF

+5

R26

1k

LED3

RESET

R18

22k

R16

1M

+5

RLY1

MR62

RLY2

MR62

R5

100R

+5

R17

10k

10

9

8

IC14C

LM324

D0

111

A1

20

D1

110

A2

21

D2

109

A3

22

D3

108

A4

23

D4

105

A5

24

D5

104

A6

25

D6

103

A7

26

D7

102

A8

27

D8

100

A9

30

D9

99

A10

31

D10

98

A11

32

D11

97

A12

33

D12

94

A13

35

D13

93

A14

35

D14

92

A15

37

D15

91

A1638A1741A1842A19

121

A20

122

A21

123

A22

124

A23

125AS82

R/W79SIZ081SIZ1

80

BERR

70

DSACK0

89

HALT69RESET68BR

113BG114

XTAL

60

BGACK

115

IRQ177IRQ276IRQ375IRQ474IRQ573IRQ672IRQ7

71

A0

90

TP0

16

TP1

16

TP2

14

TP3

13

TP4

12

TP5

11

TP6

10

TP7

9

TP8

6

TP9

5

TP10

4

TP11

3

TP12

132

TP13

131

TP14

130

TP15

129

T2CLK

128

FC2

120

FC1

119

FC0

118

DSACK1

88

CSBOOT

112

AVEC

87

RMC

86DS85

MODCLK

78

IFETCH

55

IPIPE

54

BKPT

56

FREEZE

58

TSTME

57

EXTAL

62

XFC

64

CLKOUT

66

VDDSYN

61

MISO

43

MOSI

44

SCK

45

PCSO

46

PCS1

47

PCS2

48

PCS3

49

TXD

52

RXD

53

VSTBY

19

IC1

68332

+5

Vcc

20

Vin

1

INT

9

Vrf(-)

11

OFL

18

Vrf(+)

12

DB02DB13DB24DB3

5

CS

13

DB4

14

RD

8

DB5

15

WR/RDY

6

DB6

16

MODE

7

DB7

17

IC4

ADC0820

X013X114X215X312X41X55X62X7

4

INH6A11B10C9VEE

7

X

3

IC6

4051

+5

BATT

CR2032

+5

123

45

678

SW1

LED1

Red

LED2

Green

R24

1k

R23

1k

+5

OC

1

CLK

111D22D33D44D55D66D77D88D9

1Q192Q183Q174Q165Q156Q147Q138Q

12

IC5

74HC574

R25

1k

R37

1k

Q1

BCX19

+5

CEO12CEI13VOUT

2

VCC

3

VBATT

1

RES16WDI

11

GND

4

OSC17OSC2

8

LOW

6

PFI

9

PFO

10

BAT-ON

5

/RES

15

WDO

14

IC8

MAX691

+5

R10

10k

+5

A012A111A210A39A48A57A66A75A827A9

26

A1023A1125A124A1328A143A15

31

CE22OE

24

D013D114D215D317D418D519D620D7

21

A16

2

WE29CS30VCC

32

IC2

62010

A012A111A210A39A48A57A66A75A827A9

26

A1023A1125A124A1328A143A15

31

CE22OE

24

D013D114D215D317D418D519D620D7

21

A16

2

WE29CS30VCC

32

IC3

62010

R9

10k

R30

22k

R33

4k7

+5

C18

10uF

D1

HER303

L1

220mH

C3

220uF

C4

220uF

R11

10k

+5

D2

BAV21

R39

100k

+5

C11

100nF

+5

R40

2k2

R41

2k2

+5

4

5

6

IC15B

74HC00

8

9

10

IC15C

74HC00

11

12

13

IC15D

74HC00

Vin

8

GND

2

GND

3

GND

6

GND

7

Vout

1

REG2

MC78L12CG

C22

10uF

C21

10uF

Q2

BCX17

R6

1k

R8

1k

C20

100nF

D3

BAV21

+5

IC11

75176

IC12

75176

IC7

GAL16V8

+5

D4

SM4936

+5

8

(For test only)

External DAC

16,19,23,25,27

5

4

6

1

8

5

6

7

A

B

C

DXO

SZ1

SZ0

LWR

HWR

RRD

HCLCnc

RXD

CON

TXDA0RAM

COLRWAS

nc

Mux Expansion

100k

RN1

Zero cross gens

Encoder

RST

3

4(-)

5(+)

2(-)

Input

Output

DMX

1(+)

1265.82/B2

HP6/12 Dimmer CPU

Drive to Optos

BDM

CN1

Spkr

+5

Temp

gnd

Unreg

HSinA

HSinB

HSinC

Ch1

Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

Ch9

Ch10

Ch11

Ch12

Power Supply

To Power PCB

D0

C B A

ABC

Sns

(View from solder side)

TO FRONT PANEL CARD

WE

31

Flash Control

/28F020

4

8

231

3

2

R19

22k

R13

1M

R20

10k

12

13

14

IC14D

LM324

R29

22k

R32

4k7

R22

22k

R15

1M

R21

10k

5

6

7

IC14B

LM324

R28

22k

R31

4k7

COM

9

1B

1

1C

16

2B

2

2C

15

3B

3

3C

14

4B

4

4C

13

5B

5

5C

12

6B

6

6C

11

7B

7

7C

10

IC13

ULN2003

C24

10nF

+5

R48

1k

R46

22k

R47

10k

Vin

1

Vout

2

GND

3

FB

4

ON

5

REG1

LM7526-5

+5

7

TH1

C870

TH2

C870

MOV1

1.5KE

MOV2

1.5KE

TH3

C870

TH4

C870

MOV3

1.5KE

MOV4

1.5KE

D(0..15)

A(0..18)

29-32

R7

2K2

123456789

10 11

121314151617181920

GND

2

Vcc

4

OUT

3

OSC1

16MHz

CONN5

1

CONN4

1

15

CONN1

C

B

A

D8D9D10

D11

D12

D13

D14

D15

D8D9D10

D11

D12

D13

D14

D15

D8

D9D10

D11D12 D13D14 D15

D0D1D2D3D4D5D6

D7

D8D9D10

D11

D12

D13

D14

D15

D8D9D10

D11

D12

D13

D14

D15

A0A1A2A3A4A5A6A7A8A9A10

A11

A12

A13

A14

A15

A16

A1A2A3A4A5A6A7A8A9

A10

A11

A12

A13

A14

A15

A16

A17

A1A2A3A4A5A6A7A8A9

A10

A11

A12

A13

A14

A15

A16

A17

GND PINS VCC PINS

2817293440515967838795101

106

117

127

128

132

171828395061576365698496

107

116

1268889

78

TP0

TP1

TP2

TP3

TP4

TP5

TP6

TP7

TP8

TP9

TP10

TP11

1

## 36

CONN2

Equipment Description 3-8

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

3.6 CPU card

(

Figure 3.2

The HP Series dimmers are fully digital. The CPU reads all inputs and generates all output s. The one exception to this is the fan control system which is intended to oper ate without CPU intervention - if the CPU were to stop operating the cooling system will continue to op er ate normally.

Many of the components on the CPU card ar e Surface Mount, and will r eq uir e e xt r eme care if components are t o be replaced at any stage.

The CPU is required to read the following inputs:

• the temperature sensor

• three phase voltages

• all switches

• the rotar y encoder

• the DMX input

• mains zero crossin g points

The CPU also drives the following outputs:

• all LEDs

• the DMX output

• twelve dimmer channe l opto-isolators

3.6.1 M icroprocessor

The micropro cessor (µP) is a Motoro la 68332 (IC1) housed in a 132 pin QFP surface mount package. This is a highly integrat ed par t consisting of a 68020 core surrounded by serial ports, a system integration module, and a time processing unit which is used to contro l the triacs via the opt o-isolators. T he system integration module is configured to generate chip select lines which are used to select the peripherals. The µP’s internal clock is d erived from an external 16 M Hz c rystal oscillator (OSC1 ).

The four DIP switches (SW1) are connected directly to the unused CPU interrupt pins. During normal operation all DIP switches should be off.

3.6.2 M em or y

The CPU memory consists of a 256Kx8 program EPROM (IC10) and two 128Kx8 static RAMs (IC2, IC3). Program is copied from EPROM into RAM at boo t and subsequently executed from RAM to improve execution speed. As of September 1995, the current software version is “V1.1F”.

The EPROM may in the future be substituted with a FLASH device to allow for in-field software upgrades. Read and Write control signals are created by a 74HC00 (IC15); during normal operat ion the write pulses are not generated as they are only used when the software is being uploaded into a FLASH device. Diode D2 configures the CPU at reset to have an 8 bit boot EPROM.

Equipment Description 3-9

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

Read and Write control lines for the SRAM are generated by the GAL16V8 (IC7). A MAX691 “watchdog“ chip (IC8) supplies power to t he RAM ICs from the 5V supply rail, but changes over to t he 3V Lithium backup battery when the 5V supply drops below a s et level.

CAUTION

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type

recommended by the manufacturer. Dispose of used

batteri es accordin g to the ma nufac turer’s ins truct ions.

3.6.3 DMX input / output

DMX signal is received via switching relays (RLY1, RLY2) that allow the DMX t o be t erminated or looped thro ugh. Whe n terminated, the CPU has the ability t o drive the data output for future readback systems, however in normal operation the incoming data is connected directly to the LOOP output.

The balanced DMX input signals are buffered and unbalanced by a 75176 (IC12) before passing to the serial port of the µP.

3.6.4 Zero crossing detector

The zero crossing detectors synchronise CPU ramp generation to the mains supply. Each phase transformer output is rectified, divided, and compared (IC14) with a reference voltage generated from the +5 volt rail. The three comparator outputs should be lowgoing pulses roughly centred around t he mains zero-cr ossing point, with a 10 ms cycle t ime.

3.6.5 Analog to digital converter (ADC)

As well as being used to generat e zero-cr ossing pulses, the three transformer secondar y voltages are resistively divided and multiplexed into t he 8 bit A-D co nverter ADC0820 (IC4) via the 4051 analog switch (IC6). This mux is controlled by a latch 74HC574 (IC5 pins 14-19). The temperature sensor and a spare input from the Output PCB are also connected to the mux inputs.

The ADC is read approximately every 2ms in software V1.1F, however this may change with later software versions.

The phase voltages are compared in the µP to obtain “bad neutral” information. The temperature sensor voltage is converted to degrees and can be displayed on the front panel PCB.

3.6.6 Optocoupler drive

The µP directly drives 12 ULN2003 inverter buffers (IC9, IC13) which in turn drive the BR T12 op to co up ler s or po wer os cillat o rs ( o n th e Ou tp ut PC B) to fire the t riac s/S CR s. These signals pass down the Output card flat cable, along with the power supplies.

Equipment Description 3-10

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

3.6.7 5 volt power supply

All electronic circuits other than the fan controller are run from a 5 volt supply, regulated from the 15 V supply with a LM2576-5 switching regulator (REG1) operating as a continuous-mode buck converter at approx 52kHz..

The demand on the 5 V rail is around 750 mA. A conventional linear regulator would need to dissipate around 7 watts. This loss is reduced to less than 0.5 watts by using a sw itc hing re gu lat o r . . This cir cu it is r elia ble in op er a tio n but it ma y be d ama ge d b y lon g periods of very high mains voltage, eg. over 300Vac.

If not working, check the regulator or flyback diode D1. Note that D1 should only be replaced with a suitable high speed flyback diode designed for use in switchmode power supplies. Also check inductor L1 for mechanical failure.

An MC78L12CG 12 volt regulator (REG2) pro vides a supply rail for programming th e FLASH devices. A two tr ansistor switch (Q2, Q4) controlled by IC5 pin 13 connects this 12 volt ra il to t he FL ASH de vice whe n pr og ra mming is req uir ed . I n ge ner al t his c ircu it should not be active - it is only active during software upgrades to FLASH.

3.6.8 Reset generator

The reset generator is based around a MAX691 (IC8). This IC monitors t he +5 volt rail and pu ts th e CP U int o re set if t he vo lt age is be low 4. 6 vo lt s. The RES ET LE D s hou ld flash briefly when power is applied and removed, and when the RST terminals are shorted together. IC8 also disables the SRAM via the CE pins and switches SRAM power from the main supply to t he backup battery during power up and down. Capacitor C17 maintains the supply to t he SRAMs during changeover - if a dimmer is d r o p p ing it s memory and the battery is OK this capacitor may be faulty.

Th e Lit hiu m bat te ry s hou ld la st ap pr oxima t ely 5 yea rs from the date the battery was made - note that a 4 year life from date of product sale would not be unexpected when deliver y and manufacturing times are allowed for .

CAUTION

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type

recommended by the manufacturer. Dispose of used

batteri es accordin g to the ma nufac turer’s ins truct ions.

3.6.9 Rotary encoder

While the encoder mounts on the CPU card, most of it’s active circuitry is contained on the front panel card. A pair of 220R/10K/10nF RC networks filter the encoder signals on the CPU card before they are routed t o t he front panel card via the flat cable. The value of these parts is quite critical to correct encoder operation.

1 2 3 4 5 6 78

A

B

C

D

8

7654321

D

C

B

A

Title

Number RevisionSize

A3

Date: 27-Apr-2000 Sheet of

File: D:\R_&_D\HPDIMMER\CIRCUIT\Ledmtrx6.s01Drawn By:

C1,2,3,4,6

100nF

+5

SIG

LED24

LED23

LED22

C11

10uF

R25

1R

R18

100R

R16

100R

R15

100R

R14

100R

R11

100R

R10

100R

P04P112P213P33PE1CIN5U/D10CLK15RST

9

Q06Q111Q214Q3

2

COUT

7

IC9

4516

1213

IC8F

40106

+5

C5

10uF

R24

10k

R17

100R

Q1-Q7

BCX17

C8GC12G C11G C9G C7G C6G C5G C4G C3G C2G C1G

C8RC12R C11R C9R C7R C6R C5R C4R C3R C2R C1R

RUNCHAN MODE TEST

C10R

C10G

BLD CLR NORMBANK

N4 C4F4G4H4J4P4A4DP4M4L4K4D4E4 B4

N3 C3F3G3H3J3P3A3DP3M3L3K3D3E3 B3

N2 C2F2G2H2J2P2A2DP2M2L2K2D2E2 B2

B1E1 D1 K1 L1 M1 DP1 A1 P1 J1 H1 G1 F1 C1

1 2

IC8A

40106

R1-R7

100R

+5

S1-S8

S9-S12

A02A13A24A35A46A57A68A7

9

B018B117B216B315B414B513B612B7

11

E

19

DIR

1

IC4

74HC245

A02A13A24A35A46A57A68A7

9

B018B117B216B315B414B513B612B7

11

E

19

DIR

1

IC5

74HC245

A02A13A24A35A46A57A68A7

9

B018B117B216B315B414B513B612B7

11

E

19

DIR

1

IC6

74HC245

OC

1

C

11

1D22D33D44D55D66D77D88D

9

1Q192Q183Q174Q165Q156Q147Q138Q

12

IC1

74HC574

OC

1

C

11

1D

2

2D

3

3D

4

4D

5

5D

6

6D

7

7D

8

8D

9

1Q

19

2Q

18

3Q

17

4Q

16

5Q

15

6Q

14

7Q

13

8Q

12

IC3

74HC574

OC

1

C

11

1D

2

2D

3

3D

4

4D

5

5D

6

6D

7

7D

8

8D

9

1Q

19

2Q

18

3Q

17

4Q

16

5Q

15

6Q

14

7Q

13

8Q

12

IC2

74HC574

N1

S13-S20

A02A13A24A35A46A57A68A7

9

B018B117B216B315B414B513B612B7

11

E

19

DIR

1

IC7

74HC245

3 4

IC8B

40106

R19

100R

R20

100R

R21

100R

R22

100R

R9

100R

R8

100R

R12

100R

R13

100R

R23

100R

R26

100K

Segment Layout

dp

p

n

m

l

k

j

h

gf

e

d

c

b

a

8,9,10

PHASEC

PHASEB

PHASEA

ENCB

ENCA

LCHCDATA

FC2

FC1

FC0

A19

BGACK

10K

RN3

RN2

RN1

S21

22

HP Dimmer Front PCB

Channel

Normal

Clear

Run

Build

Test

Mode

Chan

Bank

spare

enter

ch12

ch11

ch10

ch9

ch8

ch7

ch6

ch5

ch4

ch3

ch2

ch1

Keypad

Green

Red

Digit 4

Digit 3

Digit 2

Digit 1

Drive

D.Timmins

1265.82/B4.2

JANDS

10K

6

Equipment Description 3-11

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

3.7 Front panel card

(

Figure 3.4

The front panel PCB holds all front panel switches and LEDs, including the LOAD and DRIVE LEDs which are fed by the Output PCB. Additionally, the control electronics for the switches and LEDs and the encoder circuitry are also on the front panel PCB. To minimise flat cable size, the CPU da ta bus and req uired CPU selec t lines are connected to the front panel card to control the latches for the LEDs and buffers for the switches/encoder circuitry. The majority of components on t his card are Surface Mo unt devices.

3.7.1 Switches

The switches are read individually via tri-state 74HC245 buffers (IC4, IC5, IC6). E ach switch when pressed (closed) pulls the buffer input high, ot herwise a 10K resistor (RN1, RN2, RN3) pulls it to ground.

Note that switch faults will most likely be caused through wear in the switches themselves.

3.7.2 LEDs

Due to t he large number of front panel LEDs (including the four 15 segment displays), all except the Phase LEDs and Drive/Load LEDs are driven in a matrix, the seven rows of which are driven by a 74HC574 latch and BCX17 transistors (IC1/Q1-7/R1-R7). T he 16 columns are driven by two 74HC574 latches (IC2-3/R8-23). T he matrix is driven with only one row o n at any time, each row being on for approximately 2ms out of 14ms. A failu r e in t he matr ix c o uld r e su lt in a r o w be ing d e ad (e g . D ig it 1 o r Gr e e n S e le ct LE D s off) or a co lumn be ing d ead (eg . seg ment 4 o f all dig its fa iled) , els e th e fault will be a single LED dead. It is import ant when tracing matrix faults to refer directly to t he circuit diagram.

Note that the bicolour “Select” LEDs are sensitive to excess so ldering temperature and should be replaced with care.

An RC delay networ k C5/R24 holds the display off for a short period during startup t o ens ur e t h e C PU has t ime t o init ialis e t he ma t rix befo r e t he dis pla y be co mes a ct ive . Th is prevents damage to the display LEDs through over current and ensures that the large current required to feed all segments does not occur .

An RC decoupling network C11/R25 minimises the amount o f noise generated by the LED multiplex circuit that is fed into the 5 vo lt r ail.

3.7.3 Encoder

The encoder output consists of two signals 90 degrees out of phase. These signals have already been filtered on the CPU card, and so are then squared by a 40106 Schmitt (IC8:A/:B/:C). The signals are used to control the 4516 up/down co unter (IC9) such that when the encoder is rotated clockwise the counter co unts up,and when the encoder is rotated counterclockwise the counter counts down. Note that any time the encoder is rotated, pulses should appear on pins 10 and 15 of the counter IC9.

[1]

DISPLAY = "Select channels for

60V"

[2]

[4]

[5]

[6]

[7]

DISPLAY = "Select chans for

Preheat off"

DISPLAY = "Select channels for

120V"

Status LED red = 60V or 120V

Status LED green = 240V

Status LED orange = Channel

selected for output voltage change

DISPLAY = "Select chans for

Linear-Power"

DISPLAY = "Select chans for

Switched Output"

DISPLAY = "Select chans for

Preheat on"

ENTER

ENTER ENTER

NORMAL

ENTER

[2]

ENTER

[3]

ENTER

ENTER ENTER

Voltage Temperature

Current core temperature

[Voltage choice for selected channel Voltage choice for selected channel

ENTER

SELECT

STATUS

SELECT

STATUS

SELECT

STATUS

120V selection applied 240V selection applied

SELECT

STATUS

SELECT

STATUS

SELECT

STATUS

MODE

[START]

ENTER

Power Fault

Neutral detect "On"

ENTER

Neutral detect "Off"

Neutral detect "On" selection applied Neutral detect "Off" selection applied

Law

Linear-Power Switched Output

[4]

[5]

Linear-Power selection applied Switched output selection applied

Preheat

Preheat "On"

Preheat "Off"

[6]

[7]

Preheat "On" selection applied Preheat "Off" selection applied

ENTER

SELECT

STATUS

Preheat "Level"

[8]

Preheat level set

ENTER

[9]

To

"TERM"

[8]

DISPLAY = "Press select and hold

while changing channel preheat"

[9]

DISPLAY = "A"

(a letter between A and E)

ENTER

[1]

Voltage choice for selected channel

60V selection applied

SELECT

STATUS

[3]

DISPLAY = "Select channels for

240V"

[Hold while

setting level]

MODE 1: VOLTAGE, TEMPERATURE, LAW, PREHEAT, VOLTAGE FLUCTUATION

(Termination, Check, Voltage Compensation & Lock to be continued next page)

Figure 4.1 A

Dimmer Operation 4-1

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

4.0 Dimmer Operation

Th is s e c tio n a s s umes the d imme r ha s b e e n c orrec tly c o n n e c ted to thr e e p h a s e p owe r an d a source of DMX input signals.

4.1 Menu structure

Th e HP dimmer s feat ur e a “t ree” menu structure. This means that an option is chosen from the display with the LEVEL/FUNCTION encoder wheel, and the ENTER keypad butto n is then pressed to confirm the selection.

The encoder wheel is then used to select t he next level of options, t he ENTER bu t to n is pressed to confirm the selection, and so on.

After all the options have been selected, the display reverts to “OK” to indicate the dimmer is n ow back in norma l operating mo de.

Th e dis play w ill flash if there are mor e menu levels above the cu rrent one.

4.1.1 E NTER

The ENTER keypad button is always pressed to confirm a menu or channel selection.

4.1.2 N ORMAL

The NORMAL keypad button cancels the current menu selection and allows the operat or to start again in the event of an error. The display shows “OK”.

Pressing NORMAL wh ile “OK” is d isp layed sho ws th e d immer so ftw ar e ve rs ion.

DIP

switch 1 on the CPU card is u sed to specify t he type of dimmer as follows:

DIP Switch #1 Product Version Display

Off TR/SC “TRSC V2. 2 … ” On Original HP “HP V2.2 ….” Th e DIP switch is chec ked at startup and the dimmer configured accordingly.

4.1.3 CLEAR

The CLEAR keypad bu tton is u s e d to g o b a c k on e me n u le v e l if a n option is in c orr ectly selected.

4.1.4 MODE menu

(

Figure 4.1A

Select the MODE bu tt o n o n t he ke yp ad . T he dis pla y will t he n “f lash ” s ho win g o ne o f the MODE options, which are:

• “VOLT” - out put voltage selection

• “TEMP” - heatsink temperature monitor

• “LAW” - dimmer law

• “PREH” - filament prehea t

• “P.FLT” - mains input voltage fault (power fault) test enable

Dimmer Operation 4-2

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

• “TERM” - DM X input termination

• “CHEK” - display dimme r o perating parameters

• “V.COM”- enable/calibrate voltage compensation

• “LOCK” - lock dimme r functions

To select an option, rotate the FUNCTION encoder wheel until the desired option is displayed, then press the ENTER keypad butt on to confirm the selection.

4.1.4.1 “VOLT” - Voltage selection

(

Figure 4.1A

Any or a ll of t h e d imme r cha n nels ma y be c u s to mis e d to g ive eithe r 240, 120, o r 60 vo lt o ut pu t. This feat ur e is use ful fo r c ont r olling indiv idua l 120 volt loads, such as single PAR 64 (120) lamps, Leko (FEL) or other 120 volt lamps (120V), o r series pairs of ACLs (60V).

• Once the VOLT option has been selected, use the FUNCTION encoder wheel

to select either “240V”, “120V”, or “60” and press ENTER.

• If “240V” is se le ct e d , t he d isp la y w ill st op fla s hing a nd w ill s c r o ll t h e fo llo w ing

message: “SELECT CHANNELS FOR 240V”.

• If “120V” is se le ct e d , t he d isp la y w ill st op fla s hing a nd w ill s c r o ll t h e fo llo w ing

message: “SELECT CHANNELS FOR 120V”.

• If “60V” is sele ct ed, t he d ispla y will st o p fla shing and will s cr oll t he fo llow ing

message: “SELECT CHANNELS FOR 60V”.

• Press the SELECT butto n on t he channel to be changed. The STATUS LED o f

t h e channel(s) selected will change colour to orange.

• Once all the required channels are selected, press ENTER t o make the changes.

The channel STATUS LE D(s ) w ill sho w g ree n fo r t ho se c hann el(s ) s et t o 240 volt output, and red for t hose channel(s) set to 60 or 120 volt output.

• The display will then show “OK” to indicate the dimmer is now in normal

operat ing mode with the selected changes implemented.

CAUTION

SELECTING A 60 or 120 VOLT LAMP TO 240 VOLT

OPERATION CAN CAUSE SERIOUS DAMAGE TO THE LAMP !

4.1.4.2 “TEMP” - Temperature monitor

(

Figure 4.1A

The internal heatsink temperature may be monitored by selecting “TEMP”. The display shows the temperature in degrees Celsius, eg “24ºC”. Normal DMX operation of the dimmer is unaffected by selecting this function. Pressing the NORMAL bu tton on the keyp ad will clear the disp lay to “OK”.

Note

The HP12-TR / HP12-SC / HP6-C dimmers are designed to be installed in standard 19-inch wide racks. These racks should have adequate ventilation allowing for the side-to-sid e airflow of the dimmers. Fully enclosed racks that obstruct side-to-side ventilation may cause overheating problems.

Fault Diagnosis 4-3

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

4.1.4.3 “LAW” - Dimmer law

(

Figure 4.1A

Selecting “LAW” gives the opt ion of either a linear power curve - “Lin P” - or a switch curve - “Swch”. The linear power curve gives even fade characteristics for lamps, while t he switch cur ve may be used for switching other devices (eg. fans, stro bes, motor s, etc) o n or o ff, with the switching points set at 55% for upfades and 45% for downfades.

• Use the FUNCTION encoder wheel to change the law, and press ENTER to

select.

• Next press t he channel SELECT butto ns to select the channels to be changed.

The channel STATUS LE Ds w ill flash. Press ENTER to make the changes.

• The display will change to “OK” to indicate the dimmer is now in normal

operat ing mode with the selected changes implemented.

4.1.4.4 “PREH” - Filament preheat

(

Figure 4.1A

If a cha nnel is fu lly loa ded , t here is a po ssibilit y t hat co ld filame nt inru sh cu rr ent may cause nuisance tripping of the circuit breakers. If this is a problem, t he pr eheat “PREH” - option may be used to r educe the inrush. When preheated, t he filaments may show a barely perceptible dull orange glow.

Preheat has no effect when the lamp is being driven above the preheat level or for channels set to switched output. See section 5.6 for an explanation of cold filament inrush current.

• Selecting “PREH” gives the options of “ON”, “OFF”, and “LEVL”. Use the

FUNCTION encoder wheel to choose t he opt ion and press ENTER to confirm

selection. Selecting “LEVL” allows the control of the preheat level for each channel regardless of whether preheat is turned on or off for that channel.

When “ON” or “OFF” has been selected:

• Press the channel SELECT button(s) to select preheat for the desired

channel(s).

• The channel STATUS LE D( s) will “fla sh” w hen th at cha nnel is sele ct ed . P res s

ENTER to make the change(s).

• The display will change to “OK” to indicate the dimmer is now in normal

operat ing mode with the selected change implemented.

When “LEVEL” has been selected:

• Press and hold the channel SELECT button for the desired channel. While

holding SELECT button adjust the encoder wheel to set the desired preheat level. Preheat is adjustable in 5 leve ls from A (lowest) to E (highest).

• Press ENTER to make the change(s) permanent.

• The display will change to “OK” to indicate the dimmer is now in normal

operat ing mode with the selected change implemented.

Normal DMX operation of the dimmer is unaffected b y selectin g this fun ction.

Dimmer Operation 4-4

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

4.1.4.5 “P. FLT” - Mains Power Fault

(

Figure 4.1A

Th e HP series dimmers will detect two types of main s supply problems:

• Mains undervoltages

• Neutral-to- ear th overvoltage

In some venues the three phase power supply may be less than ideal, and one or more of the above fault conditions may occur without the wiring being truly “faulty”. For this reason it is possible (BUT NOT RECOMMENDED) to use the P.FLT option to turn off the power fault detect (the show must go on). ALWAYS check first that the problem is not a dropped neutral in either of the three phase connectors, or a missing earth connection.

WARNING

IF THE NEUTRAL DETECT FACILITY IS DISABLED, IT IS PO S S IBLE

THAT UNSAFE MAINS SU PPLY WIRING MAY NOT BE DETECTED.

The HP dimmers will tolerate and even correct for mains supply problems of sufficient magnitude to damage less tolerant equipment connected to the same supply. The HP dimmer de t ec tio n fac ilitie s ma y be use d t o p ro vid e " ea r ly wa rn ing " pr o te ct io n fo r anc illar y eq uip men t. S ec tio n 5 . 1. 3 g ive s a mor e in- de pt h exp lana t io n of this facility.

• Selecting “P.FLT” gives the options of “ON” or “OFF”. Use the FUNCTION

encoder wheel to choose the option and press ENTER to confirm selection .

• The display will change to “OK” to indicate the dimmer is now in normal

operat ing mode with the selected change implemented.

Normal DMX operation of the dimmer is unaffected b y selectin g this fun ction.

Fault Diagnosis 4-5

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

[ BLANK PA GE ]

MODE 2: TERMINATION, CHECK, VOLTAGE COMPENSATION & LOCK

[10]

DISPLAY = "CH1*DMX-1*Level-

19*Volt-240*Law-Linear power*

Preheat-Off*Preheat value-

E*Status-Enabled"

ENTER

Voltage compensation applied Voltage compensation not applied

DMX Termination

Term "On" Term "Off"

DMX terminated DMX not terminated

From

"P.FLT"

[10]

ENTER

Dimmer Parameter Readout Mains Voltage Compensation

ENTER

Dimmer locked

ENTER

Dimmer unlocked

Turn left for

1 step

Turn right for

1 step

Turn right for

1 step

Dimmer user lock

NORMAL

Adjust to scroll

through channel

Figure 4.1 B

Dimmer Operation 4-6

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

4.1.4.6 “TERM” DMX Signal Terminate

(

Figure 4.1B

Selecting “TERM” allows the DMX signal to be correctly terminated, as is re q uir e d fo r t he las t d imme r in a D M X lin e. N o t e t h at w he n s e t t o “ON” the DMX Loop co nnecto r in unused.

Pressing the NORMAL bu tt o n o n th e ke ypa d w ill cha nge the dis play t o “OK” to indicate the dimmer is no w in normal operating mode.

4.1.4 .7 “CHE K” dimmer operating parameter display

(

Figure 4.1B

Selecting “CHEK” displays the dimmer’s operating parameters on a channel by channe l b asis. This is useful for checking that a dimmer has b een set up corre ctly.

Select the channel to be checked by turning the FUNCTION encoder wheel (the STATUS LE D of t he channel being check ed will fla sh). Stop the scrolling of t he dis p la y a t an y time by p res s ing ENTER. Press ENTER and tur n the encoder wheel at th e s a me time to d is play information “v e r tically”, ie . dis p lay t h e same in forma tio n for diffe rent channels .

Pressing the NORMAL bu tt o n o n th e ke ypa d w ill cha nge the dis play t o “OK” to indicate the dimmer is no w in normal operating mode.

Normal DMX operation of the dimmer is unaffected b y selectin g this fun ction.

4.1.4.8 “V.COM” Output voltage Compensation

(

Figure 4.1B

An H P dimme r ca n be s etu p so th at it will c omp ensa te fo r v aria tio ns in t he ma ins input voltage. Selecting “V.COM” allows the internal voltage compensation to be turned on or off, or calibrated. After a Deep Clear, V.COM defaults to Off.

• Selecting “V.COM” gives the options of “ON”, “OFF”, “LINE” and

“MAX”. Use the FUNCTION encoder wheel to choo se the desired opt ion and

press ENTER t o confir m s e le c tio n . Sele c ting “LINE” allo w s c alib r at ion fo r t h e voltage compensation, while selecting “MAX” allows set ting of the maximum out put voltage the dimmer regulates t o.

When “ON” or “OFF” has been selected: The dis play will c hang e to “OK” to ind icate the dimmer is now in normal oper ating

mode with the selected change implemented.

When “LINE” has been selected:

• Note that an external voltmeter is necessary to complete this procedure.

This parameter should not need to be adjusted during normal operation.

Adjust the d is p layed volt a ge u s ing th e FUNCTION encoder wheel until it reads the same as the current input voltage, as displayed on the voltmeter. It is recommended that all phases be driven from a single phase source eg. via a single to three phase adaptor, to eliminate phase voltag e variations.

• Press ENTER to calib rate the dimmer.

• The display will change to “OK” to indicate the dimmer is now in normal

operat ing mode with the selected change implemented.

Dimmer Operation 4-7

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

When “MAX” has been selected:

• Adjust the displayed voltage using the FUNCTION encoder wheel until it is

eq ual t o t he d esir ed max imum o utp ut volt age fro m th e dimme r w hen d rive n to full. eg to avoid running 220 volt lamps above their rated voltage set this parameter to 220V.

• Press ENTER to set t h e maximum output vo ltage fr om the d immer.

• The display will change to “OK” to indicate the dimmer is now in normal

operat ing mode with the selected change implemented

Note that the voltage compensa tion system works within th e followin g limitations :

1. The output cannot be driven above the input voltage. eg if the MAX value is set to 240, and the mains input voltage is 220, the maximum voltage available at the output is 220 volts.

2. The compensation system does not operate on switched output s (ie. channels with dimmer law set to “ switch”).

3. Th e dimme r must be correctly calibrated a s outlin ed a bove.

Norma l D M X ope ration of t he dimmer is u n a ffe c ted b y this p r oce d ure , howe ve r t h e dimmed output level may change due to normal operation of the compensation system.

4.1.4.9 “LOCK” Parameter Lockout Facility

(

Figure 4.1B

If the d imme r is t o be le ft un a tt e nded it is s ometimes des ir a b le to be able to lock the settings such that unauthorised users cannot alter them. The “LOCK” option prov ides this facility.

• Selecting “LOCK” gives the single option of “ON”. Pressing ENTER locks

t h e dimme r, and “LOCK ” is disp layed .

• To u nlo ck a d immer , t ur n t he FUNCTION encoder wheel one step to t he left,

press enter, o ne step t o t he right, press enter, and finally one step to t he right. If a mistake is made during the unlock procedure, turn the wheel more than three steps to the right to reset the sequence and try again.

• Whe n the dimme r has been unlocked it will disp lay “OK”.

Normal DMX operation of the dimmer is unaffected b y selectin g this fun ction.

Fault Diagnosis 4-8

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

[ BLANK PA GE ]

[1]

Repeat for each channel to be tested.

All remaining channels will operate

as normal.

[2]

Will display bank number in blocks

of 12 channels (6 channels for HP6)

After a deep clear, it is necessary to

reprogram the dimmer to indicate

output voltage 110V or 240V and

number of channels (12 for HP12).

Status LED red = 110V

Status LED green = 240V

[3]

For DEEP CLEAR. Turn off power.

Hold MODE and DMX BANK simul-

taneously while turning on power.

HP DIMMER MS-9507-02

TEST

NORMAL

[Exit to DMX operation]

TEST

LEVEL

SELECT

STATUS

DMX BANK

ENTER

[DMX BANK selected ]

DMX BANK

FUNCTION

[Selected DMX BANK value]

DMX CH.

ENTER

[DMX start number selected ]

DMX CHANNEL

[Selected DMX start channel]

FUNCTION

[1]

[2]

[DMX start level ]

[DMX BANK No. ]

DMX BANK

MODE

FUNCTION

ENTER

FUNCTION

ENTER

[Selected output voltage]

[Number of channels for dimmer]

[Exit to DMX operation ]

DEEP CLEAR

[3]

POWER

[START] [START]

[DMX BANK value]

[DMX start channel]

[START]

[Selected output voltage]

[Number of channels for dimmer]

TEST, DMX BANK, DMX CHANNEL, DEEP CLEAR

Figure 4.2

Dimmer Operation 4-9

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

4.1.5 DMX CHannel menu

(

Figure 4.2

Th e d imme r ’s DM X star t c ha nn e l ca n b e s e lec t e d an ywh er e fr o m c ha nn el 1 t o ch a nne l

512. By selecting DMX start channel 1, the dimmer will r esp o nd t o D MX cha nnels 1 through 12 inclusive. When using racks of loo ped dimmers, the next dimmer sho uld start at channel 13, the next at channel 25, and so on.

• To select a DMX st ar t channel press the DMX CH button on the keypad.

• Th e dis play will cha nge to show the curre ntly assigned DMX star t channel.

• Using the FUNCTION encoder wheel, the DMX start channel may be

incremented or decremented to the desired DMX channel start number.

• To select t he DMX st ar t channel press the ENTER button on the keypad.

• The display will then show “OK” to indicate the dimmer is now in normal

operat ing mode.

4.1.5.1 Channel Softpatch (Software version 2.2 and later)

Dimme r ch anne ls ma y now be p at che d t o the inco ming DM X s igna l in a ny o rd er. T o patch a channel:

• Press the “DMX Ch” button. The dimmer will respond with the normal DMX

start.

• Press the “Select” button of the channel to be non-sequentially patched. The

“Status” LED will flash and the display will indicate what DMX channel that dimmer is currently patche d to.

• Use the wheel to adjust display to desired channel, and press “Enter” to confirm.

Note that adjusting the DMX Bank or DMX Ch without pressing a channel select butto n resets all channels to being sequential and clears any previous patch information.

4.1.6 DMX BANK menu

(

Figure 4.2

To make DMX start channel selection easier, the HP dimmers can select a bank of twelve channels [six channels] from the DMX input signal. There are a total of 42 sequential banks of twelve channels and one last bank of eight channels in the 512 channels available from the DMX-512 source. See section 8.2 for a list of banks and their corresponding channels.

By selec ting DMX s tar t ba nk 2, the d imme r will r e s p ond to DMX c h a n nels 1 3 thr oug h 24 [13 – 18] inclusive.

• To select a DMX bank press the DMX B ANK button on the keypad.

• Th e dis play will cha nge to show the curre ntly assigned DMX ban k number.

• Using the FUNCTION encoder wheel, DMX bank numbers may be incremented

or decremented to the desired bank number.

• To select t he DMX bank number press the ENTER button on the keypad.

• The display will then show “OK” to indicate the dimmer is now in normal

operat ing mode.

BUILD: SNAP 1~3, SCENE 1 & 2

BUILD

ENTER ENTER

ENTER

[1]

DISPLAY = "Press Enter to store DMX

value"

[2]

DISPLAY = "Press Select and hold

while change level for each channel"

[DMX snapshot recorded] [Local scene recorded]

[2]

[SC1: SCENE1 / SC2: SCENE 2]

[SP1: SNAP1 / SP2: SNAP2 / SP3: SNAP3]

[3]

Repeat step for each channel to be

included in selected Scene

[3]

[Channel level]

BUILD

SELECT

STATUS

Status LED red = 110V

Status LED green = 240V

[START]

HP DIMMER MS-9507-03

Figure 4.3

Fault Diagnosis 4-10

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

4.1.7 BUILD menu

(

Figure 4.3

The BUILD menu is used to record DMX Snapshots or user-defined Scenes.

• Press the BUILD keypad bu tton.

• Select a flashing Snapshot number (“SP1 - SP3”) or a Scene number (“SC1 -

SC2”) to record, using the FUNCTION encoder wheel.

• Press ENTER to confirm the selection.

4.1.7.1 Snapshot

(

Figure 4.3

Once a SNAPSHOT number is selected (“SP1”, “SP2” or “SP3”), t he d isp la y w ill sc ro ll the mess age : “PRESS ENTER TO STORE DMX VALUE”.

• On pressing ENTER, the dimmer will store the current DMX values for the

t welve dimmer channe ls in t he currently se lected bank .

• The display will change to “OK” to indicate the dimmer is now in normal

operat ing mode.

4.1.7.2 Scene

(

Figure 4.3

Once a Scene (“SC1” or “SC2”) is selected, the disp lay will scroll the message:

“PRESS SELECT AND HOLD WHILE CHANGE LEVEL FOR EACH CHAN”.

• For each channel required to Build the Scene, press and hold the SELECT

button.

• Th e dis play w ill initially show the last recorded level fo r that c hannel, which may

then be changed by rotating the LEVEL/F UNCTION encoder wheel.

• Once all the required channels have been changed, press ENTER t o c o nfir m the

changes.

• The display will change to “OK” to indicate the dimmer is now in normal

operat ing mode.

RUN: SNAP 1~3, SCENE 1&2, PRE-RECORDED CHASES 1~6

[1]

DISPLAY = "SP1 on level 100"

"SP2 on level 100"

"SP3 on level 100"

[2]

[3]

DISPLAY = "SC1 on level 100"

"SC2 on level 100"

DISPLAY = "PR1 run 100 B.P.M."

"PR2 run 100 B.P.M."

"PR3 run 100 B.P.M."

"PR4 run 100 B.P.M."

"PR5 run 100 B.P.M."

"PR6 run 100 B.P.M."

[4]

Press SELECT and hold while

adjusting channel level via level

control.

This step removes the selected

channel from a SNAP, SCENE or

PRE-RECORDED CHASE and

enables the channel level to be

adjusted in isolation. These new

levels are not stored.

Status LED red = 110V

Status LED green = 240V

HP DIMMER MS-9507-04

ENTER

NORMAL

[Stand alone channel level]

[over all Level of SNAP]

[SP1: SNAP1 / SP2: SNAP2 / SP3: SNAP 3]

RUN

SELECT

STATUS

SELECT

STATUS

ENTER

[Stand alone channel level]

[over all Level of SCENE]

SELECT

STATUS

SELECT

STATUS

ENTER

[Stand alone channel level]

[Speed in B.P.M.]

SELECT

STATUS

SELECT

STATUS

NORMAL NORMAL

[SC1: SCENE1 / SC2: SCENE2]

[Exit to DMX operation] [Exit to DMX operation] [Exit to DMX operation]

[1] [2]

[3]

[4] [4]

[4]

[PR1 -PR6: Prerecorded chases]

[START]

[Speed]

Figure 4.4

Fault Diagnosis 4-11

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

4.1.8 RUN menu

(

Figure 4.4

Th e H P d imme rs o ffe r a r a n g e of pr e-r e c orded S n a p s hot s , Sce ne s a n d C hases that ma y be u sed for tes ting pur po ses o r fo r wh en t he d immer r ack is u sed in st and -alo ne (no contro l desk) applications.

The Snapshots and Scenes must be recorded via the Build menu (see section 4.1.7). The Chase patterns are factory-set and cannot be changed. The output levels of Snapshots and Scenes may be varied with the LEVEL/FUNCTION encoder wheel, which becomes a master level control. During chases the encoder wheel becomes a chase rate cont r ol.

In all cases, individual channel levels may be changed. Once changed, however, they remain at the n ew le vel regardless of the s etting of the master level contr ol.

No te t hat any p revio usly dis abled cha nnels w ill rema in disabled w hen in R UN mo de, with chase sequences abbreviated to avoid visible gaps.

• To run a Snapshot, Scene or Chase, press t he RUN keypad butto n.

• Select either a Snapshot (“SP1”, “SP2”, or “SP3”), a Scene (“SC1” or

“SC2”), or a Fact ory Preset Chase (“PR1”, “PR2”, “PR3”, “PR4”, “PR5”, or “PR6”) with the FUNCTION encoder wheel.

• Press ENTER to confirm the selection.

4.1.8.1 Snapshot

(

Figure 4.4

If Snapshot 2 (“SP2”) is s e le c ted , t he disp la y w ill s c roll with the me s s a g e “SP2 ON LEVEL 100”.

• The output level may be altered with the LEVEL/FUNCTION encoder wheel

and the display will indicate a level b etwee n 100% and 0%.

• Pressing a channel SELECT button will isolate that channel from the master

level control. The STATUS LED will flash to show the channel is isolated. Pressing the SELECT bu tton again will re-connect the channel t o the master level cont ro l.

• By pressing and HOLDING a channel SELECT button, and rotating the

encoder wheel, that channel level may be modified.

Note

The master level control no longer has any effect on the level of a modified channel; ie. once a channel has been modified, it remains at that level while still in RUN mode (regardless of the master level). The channel SELECT button must pressed again to re-connect that channel to the master level control.

• Once the SELECT button is released, the encoder wheel becomes the master

level cont ro l onc e more.

Fault Diagnosis 4-12

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

4.1.8.2 Scene

(

Figure 4.4

If Scene 1(“SC1”) is se lect ed, the disp lay will s cro ll wit h th e mess age “SC1 ON LEVEL 100”.

• Th e o v er a ll o u t p u t le ve l may b e a lt e r ed w it h t he LEVEL/FUNCTION encoder

wheel a n d t he display will indicate a level b etween 100% and 0%.

• Pressing a channel SELECT button will isolate that channel from the master

level control. The STATUS LED will flash to show the channel is isolated. Pressing the SELECT bu tton again will re-connect the channel t o the master level cont ro l.

• By pressing and HOLDING a channel SELECT button, and rotating the

encoder wheel, that channel level may be modified.

Note

The master level control will no longer have any effect on the level of the modified channel; ie. once a chan nel has been modi fied, i t remains at that level while still in RUN mode (regardless of the setting of the master level). The channel SELECT button must p ressed again to re-connect that chan nel to the maste r level cont ro l.

• Once the SELECT button is released, the encoder wheel becomes the master

level cont ro l onc e more.

4.1.8.3 Preset chases

(

Figure 4.4

If Preset Chase 4 (“PR4”) is selected, the display will scroll with the message “PR4 RUN 100 b.P.M.”.

• The chase rate may be altered with the FUNCTION encoder wheel and the

dis play will indic ate a rat e between 6 and 600 beats per minute.

• By pressing and HOLDING a channel SELECT button, and rotating the

encoder wheel, that channel level may be edited.

• Once the SELECT butto n is released, the encoder wheel becomes the chase rate

control once more . Th ere is no master level co ntrol for this function.

The factory Preset Chase patterns for HP12 [HP6] are as follows:

PR1 Channels 1 to 12 [6] in sequence (12 [6] step chase) PR2 Channels 12 [6] to 1 in sequence (12 [6] step reverse chase) PR3 Channels 1 to 12 [ 6] in sequence (12 [6] step shado w chase) ie. chase channel off PR4 12 [6] Cha nne l Ra ndom chase

PR5 Channels 1 & 2 crossfade to Channels 3 & 4.....(6 [3] step 2-channel x-fade)

PR6 Channels 1, 2, 3 crossfade to Channels 4, 5, 6....(4 [2] step 3-channel x-fade)

Fault Diagnosis 4-13

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

[ BLANK PA GE ]

[1]

Repeat for each channel to be tested.

All remaining channels will operate

as normal.

[2]

Will display bank number in blocks

of 12 channels (6 channels for HP6)

After a deep clear, it is necessary to

reprogram the dimmer to indicate

output voltage 110V or 240V and

number of channels (12 for HP12).

Status LED red = 110V

Status LED green = 240V

[3]

For DEEP CLEAR. Turn off power.

Hold MODE and DMX BANK simul-

taneously while turning on power.

HP DIMMER MS-9507-02

TEST

NORMAL

[Exit to DMX operation]

TEST

LEVEL

SELECT

STATUS

DMX BANK

ENTER

[DMX BANK selected ]

DMX BANK

FUNCTION

[Selected DMX BANK value]

DMX CH.

ENTER

[DMX start number selected ]

DMX CHANNEL

[Selected DMX start channel]

FUNCTION

[1]

[2]

[DMX start level ]

[DMX BANK No. ]

DMX BANK

MODE

FUNCTION

ENTER

FUNCTION

ENTER

[Selected output voltage]

[Number of channels for dimmer]

[Exit to DMX operation ]

DEEP CLEAR

[3]

POWER

[START] [START]

[DMX BANK value]

[DMX start channel]

[START]

[Selected output voltage]

[Number of channels for dimmer]

TEST, DMX BANK, DMX CHANNEL, DEEP CLEAR

Figure 4.2

Dimmer Operation 4-14

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

4.1.9 TEST function

(

Figure 4.2

Each channel may be tested individually, or as a group, by fading them from 0 to 100%. Any previously disabled channel may be selected and tested.

• Press the TEST keypad button and the display will s h ow “TES T”.

• Next press the desired channel SELECT buttons. This will take the selected

channel(s) off-line from the DMX input. The rema ining c hannel(s) will s tay on-line.

• The STATUS LED ( s) w ill flash t o ind ic at e w hic h c ha nn el( s ) ar e u nd e r tes t . As t h e

LEVEL/FUNCTION encoder wheel is rotated, the channel level(s) will change

from their current level.

• When all tests are completed, press t he NORMAL bu t to n. T h e d is p lay w ill c ha ng e

to “OK ” to indicate the dimmer is now back in normal operat ing mode and all channels are once again on-line to the DMX input control signal.

4.2 Deep clear

(

Figure 4.2

In the event of a software “lockup” or error message (see section 5.2), the HP d immer s have a facility that enab les them to be Deep Cleared.

CAUTION

THIS FUNCTION WILL ERASE THE CURRENT SETTINGS IN MEMORY

AND REQUIRES RE-INITIALISING OF THE OUTPUT VOLTAGE AND

NUMBER OF CHANNELS. ENS URE TH AT TH E VOLTAG E IS S ET TO 1 20

VOLTS IF RUNNING ANY 120 VOLT LAMPS, OR DAMAGE TO THE

LAMPS MAY RESULT.

• Hold down the MODE and DMX BANK but tons while turning power ON to

t h e dimme r.

• Use the FUNCTION encoder wheel to select either “120V” output or “240V” output on the display and press ENTER. Individual channel output voltage may be changed later via the MODE menu (see section 4.1.4.1).

• Next use the encoder wheel to select “12ch” o utput for HP12-TR / HP12-SC (“6ch” output for HP6-SC), and press ENTER.

• Th e dis play will change t o “OK ” t o ind ic a te the dimmer is n ow ba ck in n orma l

operat ing mode.

4.2.1 Quick deep clear

Holding down the three buttons MODE, DMX CH and DMX BANK while turning power ON performs a normal deep clear, except the channel and voltage options are bypassed and the d immer is con figured for 12 by 240V channels.

Dimmer Operation 4-15

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

4.3 Channel disable

When the dimmer is in normal operating mode (“OK” showing on the display), any channel may be taken off-line by pressing its SELECT button. Pressing the button a se con d t ime will bring tha t channel back on-line.

The STATUS LED will be o n (r ed o r g ree n) fo r all a ctiv e cha nnels, and be o ff for all disabled channels.

Any disabled channel(s) may still be select ed and tested with the TEST function (see se ct ion 4 .1 .9 ). Onc e t he t es ts are co mple te and th e dimme r is back in no rma l op er at ing mode, th e channel(s) will r esu me th eir s tatu s pr ior to being tested.

4.4 Software update

Th e operating s oftware of t h e HP dimmer may be updated via the front panel DMX input connector. To achieve this requires the following:

• HP dimmer

• HP download kit

• IBM compatible Laptop or desktop computer

To update the software, perform the following:

1. Switc h the dimmer powe r o ff.

2. Conne ct the computer serial/COM port to t he DMX input of the dimmer, using the download cable supplied in the download kit. Disconnect any DMX terminators.

3. Press and hold the ENTER but t on o n th e dimme r wh ile tu rning on p ow er t o the dimmer. Later versions of dimmer software have a “confirm” stage to prevent unintended downloads. If the dimmer displays “CFRM”, press the MODE but ton o n the dimme r keypa d.

4. On the PC, start t he download process by typing “download hp2_2<enter>”. Th e d imme r ke yp a d LE D s w ill c h a s e w h ile the d own lo ad proceeds – this takes ap p rox ima tely 4 0 se c onds . Whe n the d own load is c omple te the d imme r dis play blan k s w h ile the d a ta is p rogra mme d int o t he F L A S H me mor y, a n d the d imme r restarts.

The software update facility should be used with the following notes and caution s:

• The dimmer mus t be Deep Cle ared (re fer se ctio n 4. 2) a nd Ca librat ed (refer sectio n

4.1.4.8) after do wnloading new operating software.

• It is r ec omme nded t hat dimme r so ft war e no t be updat ed during a tour/show season,

unless the installed software proves unsatisfactory for normal operation.

• More th an o ne dimmer may be updat ed at a time using normal DMX cables to link the

DM X Lo op con nect or of t he fir st dimmer to the inpu t o f the next , etc . I n t his c ase step 3 must be repeated for each dimmer, before proceeding to step 4.

• Refer to the instructions supplied with the download kit for further details.

Disassembly 5-1

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

5.0 Fault Diagnosis

NOTE

Contact your authorised JANDS Distributor for repairs or servicing.

In Australia refer all repairs to an authorised JANDS service agent or return the faulty unit in s uit able packag ing to:

JANDS ELECTRONICS Service Dept, 40 KENT Rd MASCOT NSW 2020 AUSTRALIA

PHONE: +61-2-9582- 0909

5.1 Protection

The HP Series dimmers feature several types of protection. These can be generally classified as:

1. output protection,

2. t h ermal pr otection,

3. overvoltage protection.

5.1.1 Output protection

Each of the output circuits is protected by a 11.5 amp [25 amp] fast-acting magnetic circuit breaker. Thes e break ers are designed to pass t h e r ated cur ren t, but will discon n ect the output circuit for any overload condition (the larger the overload, the quicker the disconnection).

NOTE: T he dimmer outlet sock e ts a re r a ted at 10 [ 2 0] a mp s . Avoid load in g the dimmer outputs beyond the socket capacity.

The breakers protect the dimmer’s output devices from short-circuit loads and faulty wiring loo ms, a nd save on expen sive dimmer repairs. A tr ipped circu it breaker indicates a load fa ult tha t r equ ires immediate atten tion.

Note that the triacs in the HP12-TR will survive output short circuits under most conditions. The more rugged SCR pairs in the HP12-SC / HP6-C will survive o utput shorts under extreme conditions (high operating temperatures, high supply fault current availability, zero cable length from dimmer to short).

5.1.2 Thermal protection

The HP dimmers feature temperature-controlled fan cooling. As the internal temperature of the dimmer increases, the fan speed also increases. The fan begins turning at low speed at 30°C, and reaches maximum speed at internal temperatures above 50°C.

Disassembly 5-2

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

Th e in t e rn al h e at s ink t e mp er a t u r e is c o ns t a nt ly mo n it o r e d by t he d imme r. I f t he h ea t s ink

t e mp e ratur e rise s a bove 8 5 ºC, the d imme r will a u to ma tica lly s h u t d o wn the outpu t d rive and display the message: “OVER TEMPERATURE XXOC”. T h e d imme r will d is pla y t his mes sag e u nt il the te mpe rat u re d ro ps belo w 8 0º C, at whic h t ime it will r est ar t . T he fan will cont in ue to cool t he he atsink during the shut down p eriod.

The electronic shutdown at 85°C is backed up by a 90°C buried cutout, which shuts down power t o all electronics other than the cooling fan.

No te t hat the HP6- C / HP 12-SC's two fans w ill run s lower and qu iet er u nder aver age operating conditions than the HP12-TR's single fan, due to the increased airflow ca p a c ity. In addition the fa n s in wall- moun t dimmer s w ill run s lowe r and quie ter than the fans in rack-mount dimmers d ue to in cre ased natural c onvective c ooling.

5.1.3 Supply Power fault protection

Th e H P s er ies dimme rs will d et e ct vo lt ag e p r ob lems ge ner at e d b y ph as e lo a d imb ala nce and a poor o r missing neutral connection. A poor ( r esistive) neutral connection can cause arcing and overheating of the connecto r, and also allows the phase-to-neut ral voltages to vary, causing overvoltage damage to co mponents.

Bad neutral connections account for many lamp and dimmer fa ilur es. While the int er nal electronics of HP dimmers can tolerate (and correct for) these fault conditions, other equipment run from the same mains supply generally cannot.

Th e HP series dimmers will detect two types of main s supply problems:

• Mains undervoltages

• Higher than normal neutral-earth voltages

In add it io n, t he HP se rie s d immer s c an c o rr ec t an d r eg ula t e t he dimme d o u t pu ts ag ain st variations in the mains supply voltages.

The HP dimmers’ electronic circuits will tolerate gross overvoltages and accidentally transposed act ive-neutral connection with no internal damage and no damage to output loa d s.

5.1.3.1 Mains Undervoltage

If voltage on any phase drops below the minimum (approximately 100 volts AC) for more than 2 cycles

the outp ut s on t hat pha se a re disa bl ed until t he volta ge ris es a bove a p r eset

level

. When th e und ervo ltage c ondit ion is re moved , the dimmer w ill reactivate the low

phase. The outputs will re start according to t he previous settings.

5.1.3.2 Neutral - Earth Voltage

If the voltage between the neutral and earth exceeds the maximum, t he dimmer ou tp ut s are turned OFF and the following message scrolls across the display: “NEUTRAL EARTH FAULT. PRESS NORMAL TO REACTIVATE”. When the neutral-earth vo ltag e con d itio n is removed, p res s the NORM AL butto n to react ivate the dimme r . Th e out puts w ill res tart according to the previous settings.

Neutral-earth voltages are most commonly caused by poor (resistive) neutral connections, undersized neutral wires in supply cables, and missing or disconnected earths. Screw t erminals in connectors can loosen with use and these should be checked when this fault occur s.

Th e neutral det ect fac ility may be d isabled via the MODE menu. Refer to section 4.1.4.5 for deta ils.

Disassembly 5-3

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

5.2 Output faults

If a short-circuit lamp or output cable is plugged into t he dimme r , t he circ u it br e a ker w ill act within milliseconds to disconnect the fault from the dimmer. In nearly all circumstances, this is quick enough to prevent damage to the output devices.

HP12-TR: If a tria c fails, it will either t urn a channel o n to full (t riac shor t-circ uit) , or turn it off

(triac open-circuit). If a triac fault should occur, that channel may be isolated with its circuit breaker.

A loc ked-on ou tpu t will u sually b e cau sed by eith er a fa ulty t riac or o pt o-is olat or. To discover which it is, use a soldering iron to lift one end of the gate feed resistor (RT1 t hru RT1 2) and ap ply po w er t o th e dimme r. If t he cha nnel is st ill on th e t ria c is fau lty, otherwise the opto is faulty.

HP12-SC, HP6-C: If a n S C R fa ils , it w ill g e n e r a lly a ppe a r a s a s h ort, lo cking tha t ch a n ne l to full. I f a n SCR

fails open-circ uit, t he o ther SCR will genera lly con tinue to func tion, and tha t chann el will deliver half-wave rectified waveforms to the load.

If a SCR is discovered to be faulty, replace bot h devices for that channel. NOTE: The channel LOAD LE D may be use d t o aid in tr ou blesh oo ting . T his r ed L ED ser ves

two fu n c tion s . I n norma l o p e ration , it a cts a s a n outpu t mimic. Whe n the c ha n nel dr iv e is at zero , it indicates whether that channel’s load is disconnected (or open-circuit).

See section 2.1, item 11 for more information on load checking procedures.

5.3 Operating faults

If a message should appear scrolling across the display: “ADDRESS EXCEPTION ERROR XXXXXXXX XXXXXXXX XXXXXXXX” where the Xs represent different

characters, write down the characters and contact JANDS Service Department or your local J AN D S Dis trib u to r , giv ing details of th e d immer’ s ope r atin g c ond itio ns tha t ca u s e d the error, and software version (see section 4.1.4.3). In the meantime, doing a Deep Cle ar (see section 4.2 ) should ge t the dimmer workin g ag ain.

5.4 DMX faults

Th e H P Dimmer s fe a ture a “L a s t Hold” fac ility t ha t “r e me mb e rs” the la s t r eceived DMX message. In the event of a DMX signal cable being unplugged or severed, the dimme r s will continue to output the “ Held” DMX lev els u ntil a new DMX message is provided , or a Snapshot, Scene o r Chase function is selected.

The DMX IN LED will light if there is a DMX signal.

Disassembly 5-4

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

5.5 Phase fault indication

The three green PHASE L EDs will light when all th ree power input phases are presen t.

WARNING

If one or more PHASE LEDs is off, IMMEDIATELY d i scon n ect power to the

dimmer and check the mains supplies and wiring before re-connecting power to

the d i mme r.

5.6 Cold lamp filaments

Co ld lamp fila me n ts c onsu me con s id e rably mor e p owe r th a n w a rm filame nts. Th is me a n s that the first time the lamp is turned on to full, the surge current can be up to ten times greater than the rated cur r ent for the lamp.

This cold surge current may be enough to trip the output circuit breakers. If this “nu isa nc e - t r ipp in g” o f t he c ir cu it b r ea k er s is a p r o ble m, t h e fila me nt P r e he at fa c ilit y ma y be utilised . See section 4.1.4 .5 for inst ructions on e nabling the Preheat fac ility.

Lamp filament resistance is roughly propo rt ional to temperatur e. A filament preheated to 900°K (630°C) has a resistance about three times higher than a filament at room temperature (300°K, 30°C).

Preheat turns on the selected channels a very small amount (around 1% at 240 volts and 4% at 110 volts) which heats the lamp filaments and increases their electrical resistance. When the lamp is then turned on full, the surge current is much less and the circuit br eak er will not trip .

Other advantages of using Preheat are an increase in lamp life (due to the reduction of thermal shock to the filament s), and a reduct ion of lamp heat up t ime (the lamps will flas h sligh tly quick er).

5.7 Memory failure

Th e lit hiu m ba t t e r y on t he CP U c ar d ha s a limit e d life o f four to five yea r s an d w ill ne e d replacing if the dimmer st arts to show signs o f memory failu re.

If t he dimmer lo ses its memor y, it is impor tan t that a Dee p Clear ( see s ect ion 4.2) be performe d when power is app lied to ensure relia ble operation.

CAUTION

Danger of explosion if battery is incorrectly replaced.

Replace only with the same or equivalent type

recommended by the manufacturer. Dispose of used

batteri es accordin g to the ma nufac turer’s ins truct ions.

Disassembly 5-5

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5.7 Fault finding guide

FAULT SYMPTOM POSSIBLE CAUSE REM EDY

Over-temperature indication Poor intake ventilation

Poor exhaust ventilation Damaged fan Ambi e nt te mp above 40°C

Use racks with side ventilation Use racks with side ventilation Replace fan Keep ambient temp below 40°C

Breaker trips when channel flashed to near full

Larg e incan d es cent load Excessive load Faulty breaker

Use Preheat facility Reduce channel loading

Factory service Breaker trips after prolonged operation

Excessive load Lamp or wiring fault Faulty breaker

Reduce channel loading

Check lamps and wiring

Factory service Breaker trips immediately when channel is driven

Output short SCR / Triac short

Check lamps and wiring

Factory service One channel flickers when dimmed Drive LED flickers

DMX source problem Softpatch another desk fader

Fit terminating plug (see Sec

3.3)

Replace des k One channel flickers when dimmed steady Drive LED indication

Faulty channel Same load flickers on another channel

Factory service

Insufficient load All channels flicker when dimmed Incorrect DMX protocol / wiri ng

Mains contr ol tones exceed limits DMX line unterminated

Replace DMX source / wiring

Contact factory

Fit terminating plug (see Sec

3.3)

Overvoltage cutout activates Faulty wiring / poor neutral

connection Poor mains supply (or generator)

Check wiring / 3 phase plugs

Disable N.Detect function until

wiring / generator is repaired One channel is not working Channel disabled

Circuit breaker off

Enable channel (see section 4.3)

Reset circuit breaker Radio interference Faulty choke Factory service

Technical Data and Specifications 6-1

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6.0 Disassembly

Should it become necessary to repair or replace a PCB, the following procedures sho uld be used. The numbers below refer to t he sequence of operations.

6.1 CPU card removal

Figure 6.1 HP12-TR wit h CP U c ar d exposed

*

Figure 6.1

1. Remove the sixteen lid screws and the lid.

2. Remove the screws holding the front panel in place (3 underneath, 2 pairs each side).

3. Pull the front panel assembly forward and disconnect the wires to the circuit breakers.

4. Re move the fro nt panel assembly from the chass is.

5. Disconnect the flat cables from the CPU card t o t he Front P anel card and the Out put card. Unplug the DMX connector lead.

6. Undo the five CPU card mounting screws.

7. The CPU card can now be removed.

Re-assembly involves carrying out the above operations in reverse order.

CPU CARD

OUTPUT CARD

Technical Data and Specifications 6-2

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

6.2 Front Panel card removal

Figure 6.2 HP12-TR wit h CP U c ar d r emoved

*

Figure 6.2

1. First remove the CPU card using the procedures in section 6.1.

2. Undo the screws and threaded spacers that hold the Front Panel card to the front panel, noting the location of the spacers.

3. The Front Panel card can now be removed.

Re-assembly involves carrying out the above operations in reverse order.

OUTPUT CARD

FRONT PANEL CARD

Technical Data and Specifications 6-3

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

6.3 Triac / SCR replacement

Figure 6.3 HP12-TR showing access to triacs

*

Figure 6.3

1. Remove the sixteen lid screws and the lid.

2. Remove the front panel as in section 6.1 for access to the front triacs/SCRs.

3. Remove the back panel and output wires for access t o the rear triacs/SCRs.

4. Undo the mounting screw and de-solder the faulty triac/SCR.

5. Replace only with a similarly rated device.

Re-assembly involves carrying out the above operations in reverse order.

TRIACS

Technical Data and Specifications 6-4

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

6.4 “Engine Block” removal

1. Remove the sixteen lid screws and the lid.

2. Remove all 24 wires [12 wires on HP6] to the circuit breakers.

3. Remove the screws holding the front panel in place (3 underneath, 2 pairs each side).

4. Disconnect the flat cable from the CPU card to Output card and remove the front panel a ssemb ly.

5. Disconnect the wires from the output card to the out put connectors.

6. Dis con nect t he mains input wiring from th e terminal blo ck.

7. Remove three screws each side securing the engine block to the side of the chassis.

8. Remove the three nuts front and rear securing the engine block to t he chassis

9. Lift out the engine block vertically, gripping the front and rear edges of the output circuit card.

Re-assembly involves carrying out the above operations in reverse order.

NOTES:

The Output car d is fastened to t he engine block by fifteen screws, plus the triacs/SCRs and the fan control transistor.

The fan control transistor is insulated from the heatsink by a mica sheet and a plastic shoulder washer under the screw head.

Test and Configuration Settings 7-1

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7.0 Test and Configuration Settings

7.1 CPU self-tests

A number of CPU test rout ines are contained in the EPROM. To run t hese tests set DIP switch 3 on, DIP switch 4 off, and set DIP Switches 1 and 2 as required (see below) and apply power.

• SW1 OFF, SW2 OFF: CPU RAM test. The green LED should light after

approximately 15 seconds. Note that this test corrupts the CPU RAM therefore

a Deep Clear (see section 4.2) must be performed afterwards when the CPU is to be used in a dimmer.

• SW1 ON, SW2 OFF: CPU ADC test. A DAC is plugged into the “MUX

EXPANSION” socket and a crude linearity test is performed on the ADC. T he green LED should light after ap proximately 0.2 secon ds. The DAC is shown on the circuit diagram.

• SW1 OFF, SW2 ON: CPU DMX loopback test. A link lead is connected

between the DMX Loop and the DMX Input socket, and data is transmitted and checked for correct reception. The green LED should light after approximately 0.5 seconds. The relays should click at the commencement of this test.

• SW1 ON, SW2 ON: Front panel interface test. The front p anel bus is t e st ed

with a known goo d front panel PCB by reading the switches and lighting the assoc iate d LED. ie . the channe l LED will illuminate (bot h colours) when the cha nnel “S elec t” s witc h is pr esse d, t he keyp ad LE Ds w ill illumina te w hen t he associated buttons are pressed. When the “Enter” button is pressed the “Sig nal” LED illuminates. The encoder circuit is also tested here - when the encoder is turned the number in the display should increase or decrease de pending on which way it is turned. This t est can a lso be used to t est fron t panel PCBs.

Test Limitat i o n s:

• The zero cro ssing generators are not tested.

• The encoder test r elies on the operato r to check proper o peration in both up

and down directions.

• The analogue mux input circuit is not adequately tested.

• The FLASH program voltage is not test ed.

• The channel outputs ar e no t tested.

Test and Configuration Settings 7-2

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7.2 Output card testing

CAUTION: YOU WILL BE TESTING AND CONNECTING 240V CIRCUITS.

Th is is a basic in-fie ld fu nct ion al t est , to be p er for med on p ow er car ds follo wing majo r surgery. Unlike full factory tests, an elaborate t est fixture is not required. It is assumed that the dimmers' frontpanel card, CPU card and chassis wiring are present and functional.

The power card must be complete, with the triacs/SCRs, fan and heatsink plates mount e d, a n d the w ir in g to the b r eak e r s , o u tpu ts a n d c h oke s c onne c ted. Y ou w ill n e e d a DVM. Have a circuit diagram handy, to show the pinouts on the 26-way connector .

1. Impo rtan t firs t ste p: Measure t he resistance from A1 to N1, A2 t o N2 and A3 to N3. This should be about 1400 ohms (TR) or 750 ohms (SC). If it is only about two hundr ed ohms, a tra nsformer is mounted backwards or is sho rt circ uit ..

2. Create a mains "death cord", with a 100 watt lamp in series with the active. Connect t he co r ds' ear th to t he d immer s' ea rt h st u d, the co rd s' ne ut ra l to N 1-N 2- N3 and th e lamp -p ro te ct ed a ct ive t o A1 -A2 -A3 . T he lamp limits the ene rg y if a fau lt t o gr ou nd or a short is present. Operate the "death lead" only from an RCD- or ELCBprotected outlet.

• At turn-on, a 100W series lamp should barely glow. A bright light indicates a

short to neutral. A tripped RCD/ELCB indicates a short to earth.

• Check tha t the display is not sho wing error or wa rning messages

• Check the DC supply voltage from TP- to T P+ ( about 16Vdc).

• Check the temp-sense voltage from TP- to TPT ( 200- 300mV).

• Check for 5V supply from TP- to T P5.

• Turn on the frontpanel breakers one at a time; check that the LOAD indicator

for each channel functions and that t he lamp glow do es not change.

• Heat the temperature sensor with a soldering iron and check that the fan speed

changes with temperatur e.

• Connect a (different) load lamp to each o utput and check that the LOAD LED

goes out, and that the test lamp does not light (ie. the load-sense and triac/SCRs work).

• Bypass the 100W protection lamp, and apply full mains. Use the TEST

function to drive a 100W lamp from each channel in turn. Check that the LOAD and DRIVE LEDs operate correctly, and that the load lamp can be controlled from zero to full intensity.

7.3 Phase Compensation

DIP switches 1 and 2 on the CPU card are used to specify the amount of phase compe n sation for different generations of Ja nds HP dimmers as follow s:

Product Switch #2 Switch #1

HPTR/SC dimmer unmodified O ff Off HPTR/SC dimmer modified per te ch note TB JLT068 Off On Original HP dimmer unmodified Off On Original HP dimmer modified p er tech no te TBJ LT0 68 On Off

Test and Configuration Settings 7-3

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Th e D IP s w itch is chec ked a t star tup a n d the d imme r c o n figur e d acco rdingly. The status of the DIP switch is indicated in the software version – this is accessed by holding down the “Normal” button for 2 seconds when “OK” is displayed. The following table indicates the displayed version for t he various DIP switch combinations:

Switch #2 Switch #1 Displayed Version

Off Off V2.2A/0x 06-SEP-99 350 Off On V2.2A/0x 06-SEP-99 800 On Off V2.2A/0x 06-SEP-99 1600 On On V2.2A/0x 06-SEP-99 2400

7.4 Dimmer Re-calibration

After completing repairs on the HP dimmer it is advisable to re-calibrate the output voltage. Refer to section 4.1.4.8 for det ails.

Test and Configuration Settings 7-4

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[ BLANK PA GE ]

Test and Configuration Settings 8-1

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8.0 Technical Data and Specifications

PARAMETER HP12-TR HP12-SC HP12-WMTR HP12-WMSC HP6-C

No. of Channels: 12 6 Input Power

Requirements:

3 Phases plus Neutral and Earth

200-265 volts phase-to-neutral

345-460 Volts AC Phase-Phase +/-10%

46 Amps / Phase 50 Amps / Phase

Full size (min 46A) Neutral conductor

Max upstream protection 50A per phase

(min 50A)

Load Power per chan: 20VA - 2.5kVA 5VA - 2.5kVA 20VA - 2.5kVA 5VA - 2.5kVA 40VA - 6kVA Max Dissipation: <24W/chan

(<300W total)

<35W/chan

(<500W total)

<24W/chan

(<300W total)

<35W/chan

(<500W total)

<65W/chan

(<400W total) Max Ambient Temp: 45ºC Control Signal: DMX-512 (1990) Protocol DMX Connectors: AXR-5-21B,

AXR-5-22B

AXR-5-21B,

AXR-5-22B

Six-way screw terminal block

AXR-5-21B,

AXR-5-22B Test Function Level: 0 to Full with detent each step LED Indicators: Status, Control and Output mimics; DMX; Phases A, B & C Output Protection: 12 x 11.5 amp circuit breakers 6 x 25 amp circuit

breakers Undervoltage Limit 100V+/-10% Neutral - Earth

Voltage Limit

15V+/-10%

Cooling System 1 x 80mm speed

controlled fan

2 x 80mm speed

controlled fans

1 x 80mm speed

controlled fan,

aided by

convection

2 x 80mm speed

controlled fans,

aided by

convection

2 x 80mm speed

controlled fans

Gate Firing System Opto-Isolator Continuous DC

gate firing

Opto-Isolator Continuous DC

gate firing

Opto-I solator

Control Devices 12 x 40A Triac 24 x 35A SCR 12 x 40A Tri ac 24 x 35A SCR 12 x 65A SCR Output risetime @

50% dim (10% - 90%, 2500W

incandescent load)

280 µsec +/-10% 500 µsec +/-10% 280 µsec +/-10% 500 µsec +/-10% 500 µsec +/-10%

Power Supply Entry: 2 metre tail with

Clipsal 56P532

plug

2 metre tail with

Clipsal 56P532

plug

Internal terminal

block

Internal terminal

block

2 metre tail with

Clipsal 56P550

plug Output Connectors: (Australia)

1 x 10 amp

Clipsal 415 per

channel

1 x 10 amp

Clipsal 415 per

channel

Internal terminal

blocks

Internal terminal

blocks

2 x 20 amp

HPM CAT38 per

channel (parallel)

Technical Data and Specifications 8-2

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(Australia)

channel channel

HPM CAT38 per

channel (parallel)

PARAMETER HP12-TR HP12-SC HP12-WMTR HP12-W MSC HP6-C

Output Options: Clipsal 415

19 pin Socapex

(normal or series)

10 pin Wieland

Terminal block

Clipsal 415

19 pin Socapex

(normal or series)

10 pin Wieland

Terminal block

Clipsal 415 3x Wieland

GST18 per

channel

2x Wieland

GST18 per

channel

Clipsal 415 3x Wieland

GST18 per

channel

2x Wieland

GST18 per

channel

HPM CAT38

Terminal block

Size (mm): 482 (w) x 133 (h)

x 350 (d)

482 (w) x 133 (h)

x 350 (d)

435 (w) x 485 (h)

x 133 (d)

435 (w) x 485 (h)

x 133 (d)

482 (w) x 133 (h)

x 275 (d) Weight 20kg 24kg 20kg 24kg 16kg Ingr ess Protection IP20 IP20 IP20 IP20 IP20

Technical Data and Specifications 8-3

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

8.1 Multipin output connector pin-outs

19 PIN SOCAPEX CONNECTORS

PIN No OUTPUTS 1-6 OUTPUTS 7-12

1 ACTIVE 1 ACTIVE 7 2 NEUTRAL 1 NEUTRAL 7 3 ACTIVE 2 ACTIVE 8 4 NEUTRAL 2 NEUTRAL 8 5 ACTIVE 3 ACTIVE 9 6 NEUTRAL 3 NEUTRAL 9 7 ACTIVE 4 ACTIVE 10 8 NEUTRAL 4 NEUTRAL 10 9 ACTIVE 5 ACTIVE 11 10 NEUTRAL 5 NEUTRAL 11 11 ACTIVE 6 ACTIVE 12 12 NEUTRAL 6 NEUTRAL 12 13 EARTH 1 EARTH 7 14 EARTH 2 EARTH 8 15 EARTH 3 EARTH 9 16 EARTH 4 EARTH 10 17 EARTH 5 EARTH 11 18 EARTH 6 EARTH 12 19 NOT CONNECTED NOT CONNECT ED

Technical Data and Specifications 8-4

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

19 PIN SERIES-WIRED SOCAPEX OUTPUTS 1-6 (OUTPUTS 7-12)

CONNECTOR “A” CONNECTOR “B”

PIN No CONNECTION PIN No CONNECTION

1 ACTIVE 1 (7) 1 LINK 1 (7) 2 LINK 1 (7) 2 NEUTRAL 1 (7) 3 ACTIVE 2 (8) 3 LINK 2 (8) 4 LINK 2 (8) 4 NEUTRAL 2 (8) 5 ACTIVE 3 (9) 5 LINK 3 (9) 6 LINK 3 (9) 6 NEUTRAL 3 (9) 7 ACTIVE 4 (10) 7 LINK 4 (10) 8 LINK 4 (10) 8 NEUTRAL 4 (10)

9 ACTIVE 5 (11) 9 LINK 5 (11) 10 LINK 5 (11) 10 NEUTRAL 5 (11) 11 ACTIVE 6 (12) 11 LINK 6 (12) 12 LINK 6 (12) 12 NEUTRAL 6 (12) 13 EARTH 1 (7) 13 EARTH 1 (7) 14 EARTH 2 (8) 14 EARTH 2 (8) 15 EARTH 3 (9) 15 EARTH 3 (9) 16 EARTH 4 (10) 16 EARTH 4 (10) 17 EARTH 5 (11) 17 EARTH 5 (11) 18 EARTH 6 (12) 18 EARTH 6 (12) 19 NOT CONNE CT ED 19 NOT CONNECTED

10 PIN WIELAND

PIN No CONNECTION SOCKET “A” “B” “C”

1ACTIVE 159 2 NEUTRAL 1 5 9 3ACTIVE 2610 4 NEUTRAL 2 6 10 5ACTIVE 3711 6 NEUTRAL 3 7 11 7ACTIVE 4812 8 NEUTRAL 4 8 12 9 EARTH 1 5 9 + LOOP

10 EARTH 2 6 10 + LOOP

EARTH EARTH 3 7 11 + LOOPS +

4 8 12 + LOOPS

Technical Data and Specifications 8-5

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

8.2 DMX connector pin-outs

No

CONNECTION

(DMX IN)

CONNECTION

(LOOP)

1 SHIELD SHIELD 2 IN- OUT3 IN+ OUT+ 4NC NC 5NC NC

8.3 DMX bank allocations

BANK CHANNELS BANK CHANNELS

1 1 – 12 [6] 23 265 – 276 [270] 2 13 – 24 [18] 24 277 – 288 [282] 3 25 – 36 [30] 25 289 – 300 [294] 4 37 – 48 [42] 26 301 – 312 [306] 5 49 – 60 [54] 27 313 – 324 [318] 6 61 – 72 [66] 28 325 – 336 [330] 7 73 – 84 [78] 29 337 – 348 [342] 8 85 – 96 [90] 30 349 – 360 [354]

9 97 – 108 [102] 31 361 – 372 [366] 10 109 – 120 [114] 32 373 – 384 [378] 11 121 – 132 [126] 33 385 – 396 [390] 12 133 – 144 [138] 34 397 – 408 [402] 13 145 – 156 [150] 35 409 – 420 [414] 14 157 – 168 [162] 36 421 – 432 [426] 15 169 – 180 [174] 37 433 – 444 [438] 16 181 – 192 [186] 38 445 – 456 [450] 17 193 – 204 [198] 39 457 – 468 [462] 18 205 – 216 [210] 40 469 – 480 [474] 19 217 – 228 [222] 41 481 – 492 [486] 20 229 – 240 [234] 42 493 – 504 [498] 21 241 – 252 [246] 43 505 – 512 [510] 22 253 – 264 [258]

Technical Data and Specifications 8-6

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

8.4 Mains wiring colour codes

FLEX TAILS I NST ALLED WIRING

PHASE A

BROWN RED

PHASE B

WHITE WHITE

PHASE C

BLACK BLUE

NEUTRAL

BLUE BLACK

EARTH

GREEN / YELLOW GREEN / YELLOW

Appendix A A -1

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

Appendix A History of Modifications

HP12-TR

Serial Number Mo dification

J94281 Version: V1.0 K94733 Software version V1.1

R27 on CPU card changed from 3K3 to 4K7 for wider zc pulses L94188 Software version V1.1A B95176 Software version V1.1D

R1, R2, R3 on Output car d changed from 5R6 to 15R for mains tone filtering

CF3, CF4, CF5 on Output card changed from 47uF bipolar to 33uF bipolar

R27 on CPU card changed from 4K7 to 6K8 for wider zc pulses

Q1, Q3, Q4 on CPU card changed to BCX19

Q2 on CPU card changed to BCX17 F95531 Opto1 – Opto12 o n Out put card changed from MOC3052 to BRT12

RG1 – RG12 on Output card changed from 330R to 100R G95101 So ftware version V1.1E (neutral-detect disable) I95171 Software version V1.1F (better 110V curve)

HP6

Serial Number Mo dification

C95710 Software version: V1.1D D95191 Out put card changed to HP6OPCB5 Ver5 I95201 Software version: V1.1F (better 110V curve)

Appendix A A -2

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

Vis it JA NDS’ Web site to down load all related Technical Bulletins:

http://www.jands.com.au/jands_elec/Download/Tech_Bulletins/tech_bulletins.html

Appendix B B -1

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

Appendix B Connector Pinouts

All connectors viewed from component side of PCB.

B.1 CPU card

POWER CONNECTOR FRONT PANEL CONNECTOR

+5V

TEMP

NC

GND

+15V

HSIN A

HSIN B

HSIN C

GND

+15V

GND

+15V

GND

+5V

CHAN 1

CHAN 2

CHAN 3

CHAN 4

CHAN 5

CHAN 6

CHAN 7

CHAN 8

CHAN 9

CHAN 10

CHAN 11

CHAN 12

ENC B

+5V

GND

PHS C

BGACK

+5V

ENC A

GND

PHS B

PHS A

D6

FC0

HC

FC2

D0

GND

D2

D4

D5

FC1

LC

A19

D1

GND

D7

D3

DMX CONNECTOR

OUT+

OUT-

SHIELD

IN-

IN+

Appendix B B -2

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

B.2 Front panel card

CPU CONNECTOR

ENC B

+5V

GND

PHS C

BGACK

+5V

ENC A

GND

PHS B

PHS A

D6

FC0

HC

FC2

D0

GND

D2

D4

D5

FC1

LC

A19

D1

GND

D7

D3

B.3 Output card

CPU CONNECTOR TEMP SENSE CONNECTOR

+5V

TEMP

NC

GND

+15V

HSIN A

HSIN B

HSIN C

GND

+15V

GND

+15V

GND

+5V

CHAN 1

CHAN 2

CHAN 3

CHAN 4

CHAN 5

CHAN 6

CHAN 7

CHAN 8

CHAN 9

CHAN 10

CHAN 11

CHAN 12

+15V

FAN

TEMP

GND

Appendix C C -1

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

Appendix C Spare Parts

Th e follo w ing s pa re par t s fo r HP S er ies dimmer s a r e av aila ble fr o m th e J AND S S er vic e Department:

ITEM PART No.

Circuit breaker 11.5 amp (HP12-TR / HP12-SC) ZEB0200 Circuit breaker 25 amp (HP6-C) ZEB0250 Encoder knob ZZK1200 Encoder ZRP0350 CPU card complete YPC404 Front panel card complete (HP12-TR / HP12-SC) YPC402 Front panel card complete (HP6-C) YPC380 Output card complete (HP12-TR) YPC413 Output card complete (HP12-SC) YPC414 Output card complete (HP6-C) YPC408 Bi-colour LED ZDL0290 Red LED ZDL1050 Green LED ZDL1100 Alpha display ZDL3200 Front panel switch ZSW0500 3V Lithium battery CR20232 ZDC0050 30mA PTC Thermistor ZRX0300 Q6040J7 triac (HP12-TR) ZIX7100 S6035J SCR (HP12-SC) ZIX7250 S6065 SCR (HP6-C) ZIX7150 12V 80mm DC fan ZZA2010 Fan gr ille (old HP dimmers ) ZZA2250 10 Amp Australian mains socket P415M ZZA5450 20 Amp Australian mains socket CAT38 ZZA5560

Appendix C C -2

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

Flat cable (CPU card to Output card) ZPL2550 5 pin chassis mount AXR - male ZPG2200 5 pin chassis mount AXR - female ZPG2100

Appendix D D -1

Revision 2 - 26 April, 2000 HP SERIES DIMMER TECHNICAL MANUAL

Appendix D Circuit Diagrams

FILENAME DESCRIPTION

HPTRPWR3 HP12-TR OUT P UT / P OWER CARD HPSCPWR6 HP12-SC OUTPUT/POWER CARD HPSCHDF2 HP12-SC SCR FIRI NG CI RCUI T DIMCPU8 HP DIMME R CP U CARD HPCEFPN2 HP DI MMER FRONT PANEL CARD

HP6CPWR0 HP6 OUTPUT CARD HPWMFPN2 HP WALL-MOUNT FRONT PANEL CARD

SUPERSEDED

12CHOP3 HP12 OUT PUT CARD DIMFP5 HP12 FRONT PANEL CARD DIMCPU4 HP1 2/ 6 CP U CARD

1 2 3 4 5 6 78

A

B

C

D

8

7654321

D

C

B

A

1

Jands Electronics P/L

40 Kent Rd

Mascot NSW 2020

Australia

Ph (02) 9582-0909

1

5

20-Apr-2000 16:51:13

H:\Lab\HPCE\CIRCUIT\H

p

tr

p

wr4.sch

Title

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Revision:

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Time:

A3

Error : F:\PUBLIC\JANDS.EPS image file not suppor

t

MAINS, FAN CONTROL & POWER SUPPLY

HPTRPWR4

OPTO DRIVE CIRCUIT from CPU:

Open-collector switches (ULN2003 ICs) to common.

FRONTPANEL LED CIRCUITS:

Output mimic (load) LEDs are fed by 470R; LED cathodes

connected to common.

Drive LEDs fed by 470R; LED anodes connected to +5 volts.

C18

4n7-Y

C19

4n7-Y

C17

4n7-Y

C16

4n7-Y

C15

4n7-Y

C14

4n7-Y

TR2

Q6040K7

TR1

Q6040K7

R16

10K

RD2

470R

CF2

100nF

OPDIAC2

BRT11

BR2

DB102

RL2 47K

CS2

100nF

RT2

220R

RS2

100R

L2

CB2

11.5A

OPTRAN2

CNY17

OPTRANS13

CNY17

BR16

DB102

RG3

47K

RG2

47K

RG1

47K

D6 D5

D4 D3

D2 D1

C4

100nF

BR13

DB102

BR15

DB102

BR14

DB102

OPTRAN1

CNY17

CB1

11.5A

PTC3

30mA

PTC2

30mA

PTC1

30mA

C3

1uF

C2

1uF

C1

1uF

FAN-A

12V

TEMP1

LM35

C9

2200uF

TX1 TX2 TX3

L1

RS1

100R

RT1

220R

CS1

100nF

RL1 47K

BR1

DB102

R1

15R

R2

15R

R3

15R

C13

33uF

C11

33uF

C12

33uF

GPO1 GPO2

C7

100uF

OPDIAC1

BRT11

CF1

100nF

OTEMP

90DEG

U1B

LM358

Q2

BC557

R5

470R

R6

470R

R7

22K

R8

10K

U1A

LM358

R13

10K

RD1

470R

C8

10uF

TEMP2

LM35

C5

100nF

C6

100nF

R14

470R

R15

470R

Q1

TIP42

R4

1R

TPD

TPN

FL4

FL3

FL2

FL1

TRACKS FUSIBLE

THREE

240v:14v

PHASE 3 NEUTRAL to CHANNELS 9 - 12

PHASE 2 NEUTRAL to CHANNELS 5 - 8

(STAR or WYE) OPERATION.

LINKED for NORMAL

NEUTRALS 1-2-3

INPUT WIRING OPTIONS

REFER TO MANUAL for

PHASE 1 NEUTRAL to CHANNELS 1 - 4

NEUT1

NEUT3

NEUT2

ACTIVES to BREAKERS

NEUTRALS to OUTLETS

GROUNDS to OUTLETS

CH3 - CH12

LOAD MIMICS

CHANNEL 2 LOAD MIMIC

CHANNEL 1 LOAD MIMIC

OUTPUT MIMIC (LOAD)

10

11

12

1

2

3

4

5

6

7

8

9

+5V to CH3 - CH12

CHANNEL 2 DRIVE

CHANNEL 1 DRIVE

5

42

1

Two channels of twelve shown.

OP2

LO2

LI2

CB2A2K2 G2

1

2

4

5

1

2

4

6

4

2

1

5

4

2

1

LEDs

DRIVE/OUTPUT

FRONTPANEL

TO

CARD

CPU

TO

12

11

10

9

8

7

6

5

4

3

2

1

+5

Temp

V-Faults

COM

+Vs

A

B

C

G1K1 A1

NEUTRAL 3

NEUTRAL 2

CB1

PHASE 1

PHASE 2

CHANNEL DRIVE

EARTH

NEUTRAL 1

PHASE 3

1

2

3

4

5

6

7

8

9

10

11

12

CIRCUIT CARD:

HPCEPWR4

HP-12TR TOURING DIMMER

LI1

LO1

OP1

A

E

NA

E

N

4

8

7

6

5

1

2

3

TP+

TP5

TP-

TPT

Ch.1-4

Ch.5-8

Ch.9-12

1 2 3 4 5 6 78

A

B

C

D

8

7654321

D

C

B

A

0

Jands Electronics P/L

40 Kent Rd

Mascot NSW 2020

Australia

Ph (02) 9582-0909

027-Apr-2000 13:15:21

H:\Lab\HPCE\CIRCUIT\Hpscpwr6.s01

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Drawn By:

Error : logo2.jpg file not found.

FRONTPANEL LED CIRCUITS:

Output mimic (load) LEDs are fed by 470R; LED cathodes

connected to common.

Drive LEDs fed by 470R; LED

anodes connected to +5 volts.

OPTO DRIVE CIRCUIT from CPU:

Open-collector switches

(ULN2003 ICs) to common.

CON3

Q1

TIP42

C19

4n7-Y

C18

4n7-Y

C17

4n7-Y

C16

4n7-Y

C15

4n7-Y

C14

4n7-Y

CHASSIS

CON3

R15 470R R14 470R

C6

100nF

C5

100nF

TEMP2

LM35

C8

10uF

R13

10K

U1B

R8

10K

R7(A-C)

3x10K

R6

470R

R5(A-D)

4x2K2

Q2

BCX17

U1A

CON3CON3

FAN-B

12V

OTEMP

110DEG

C7

100uF

GPO2GPO1

C12A,B

2x33uF

C11A,B

2x33uF

C13A,B 2x33uF

R3

4R7

R2

4R7

R1

4R7

TX3TX2TX1

C92200uF

TEMP1

LM35

FAN-A

12V

CON3CON3

C1

1uF

C2

1uF

C3

1uF

PTC1

30mA

PTC2

30mA

PTC3

30mA

CB1

11.5A

C4

100nF

D1

D2

D3

D4

D5

D6

RG1

100K

RG2

100K

RG3

100K

OPTRANS13

CNY17

CB2

11.5A

CON3

R16 4K7

CON1CON1 CON1CON1

L1 L2

CON1CON1CON1CON1

D8

D9

D10

D11

C202200uF

D12D13

D14D15

D16

D17 D18

D19D20

D21

D22

D23

C21

2200uF

C22

100uF

LP1

220uH

D24

HER303

R18

470R

R19

1K

ARROW

R4

1R

CON3

R17 2K2

R20

10K

R21

470R

R22

470R

C10

2n2

TPD

U2

LM2575-5

FUSIBLE

TRACKS

FL1

FL2

FL3

FL4

EARTH BAR

TPT

TP-

TP5

TP+

3

2

1

5

6

7

8

4

N

E

AN

E

A

TOURING DIMMERHP12-SC

FAN CONTROLMAINS WIRING, and POWER SUPPLY

6.0

HPSCPWR6

12

11

10

9

8

7

6

5

4

3

2

1

PHASE 3

NEUTRAL

EARTH

CHANNEL DRIVE

PHASE 2

PHASE 1

D.FORD

NEUTRAL

3

4

567

8

9

101112

1

2

3

C

B

A

+Vs

COM

Temp

+5

1

2

3

4

5

6

7 8

9

10

11

12

TO

CPU

CARD

TO

FRONTPANEL

DRIVE/OUTPUT

LEDs

Two channels oftwelve shown.

1

24

5

CHANNEL 1 DRIVE

CHANNEL 2 DRIVE

+5V to CH3 - CH12

9

8

7

6

5

4

3

2

1

12

11

10

OUTPUT MIMIC (LOAD)

CHANNEL 1 LOAD MIMIC

CHANNEL 2 LOAD MIMIC

GROUNDS to OUTLETS

NEUTRALS to OUTLETS

ACTIVES to BREAKERS

NEUT2

NEUT3

NEUT1

PHASE 1 NEUTRAL to CHANNELS 1 - 4

REFER TO MANUAL for

INPUT WIRING OPTIONS

NEUTRALS 1-2-3 LINKED for

NORMAL (STAR or WYE) OPERATION.

PHASE 2 NEUTRAL to CHANNELS 5 - 8

PHASE 3 NEUTRAL to CHANNELS 9 - 12

240:14V

THREE

NN

OP1

LO1

LI1

CB1

OP2

LO2

LI2

CB2

MIMIC1

DRIVE1

+5V

COMMON

+10V

COMMON

+5V

DRIVE2

MIMIC2

+7.6V to CH3-CH12

COMMON to CH3-CH12

MAINS VOLTAGES

LOW VOLTAGES

THYRISTOR CONTROL CIRCUITS:

REFER TO DIAGRAM HPSCHDF4

Refer to diagramHPSCHDF5

for thyristor firing circuits.

TPN

3

4

567

8

9

101112

3

4

567

8

9

101112

+Vs

+7.6V

Neutral

Detect

1 2 34

A

B

C

D

4

321

D

C

B

A

Title

Number RevisionSize

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Date: 20-Apr-2000 Sheet of

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ARROWARROW

ARROW

OPTRAN1

CNY17

DP1

DN1 DM1

DL1

RL1

47K

RS1

100R

CS1

47nF

CF1

47nF

SCRB1

SCRA1

L1

CON1

RY1

2R7

RX1

68R

RW1

68R

RP1 10K

RA1 10K

RB1 4K7

RC1 2K2

QA1

BCX19

QB1

BCX19

QC1

BCX19

QE1

BCX19

QG1

BCX19

QD1

BCX17

QH1

BCX17

CA1

100uF

CB1

1uF

TX1

DA1

DB1

DC1

DD1

DE1

DF1

DG1

DH1

DJ1

DK1

RD1

100K

RE1

100K

RF1

100K

RH1

4K7

RJ1

4K7

CC1

2n2

RK1 4K7

RM1 4K7

RN1 4K7

RQ1 2K2

RR1 4K7

ARROW

CD1

100nF

CE1

100nF

RU1

68R

RV1

68R

3

D.FORD

HPSCHDF3

LOW VOLTAGES MAINS VOLTAGES

LEDs

MIMIC

LOAD

to

SUPPLY

+5V

SUPPLY

+10V

NEUTRAL

MAINS

LOAD

to

OUTPUT

BREAKER

POWER

MAINS

from

NEUT1 OP1 LO1 LI1 CB1

HP12-SC SCR FIRING & OUTPUT

CHANNEL 1 SHOWN

from

ULN2003

on CPU

CARD

One of twelve circuits per unit shown.

This diagram is a part of diagram

2W

3W

Q6035K

All diodes BAV103.

All resistors 1/16W

SMT unless stated.

HPSCPWR3.

1 2 3 4 5 6 7 8

A

B

C

D

87654321

D

C

B

A

1

Jands Electronics P/L

40 Kent Rd

Mascot NSW 2020

Australia

Ph (02) 9582-0909

127-Apr-2000 11:57:37

H:\Lab\HPCE\CIRCUIT\Dimc

p

u8.sch

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CIRCUIT COMMENTS

- The DMX-512 input can be used in loop back or party line mode.

- Mains fluctuations can be compensated.

- FLASH ROM program storage.

CE1

1nF

RE5

4k7

RE4

10k

RE3

18k

RE2

39k

RE1

82k

R45

10k

Q4

BCX19

R44

10k

R42

100k

R43

100k

Q3

BCX19

1

2

3

IC15A

74HC00

C5-10,C12-14

100nF

+5

C1

10nF

C2

10nF

COM

9

1B

1

1C

16

2B

2

2C

15

3B

3

3C

14

4B

4

4C

13

5B

5

5C

12

6B

6

6C

11

7B

7

7C

10

IC9

ULN2003

R36

100R

+5

C15

100nF

R12

10k

R27

4K7

+5

3

2

1

411

IC14A

LM324

+5

R38

2k2

A012A111A210A39A48A57A66A75A827A9

26

A1023A1125A124A1328A1429A15

3

CE22OE

24

D013D114D215D317D418D519D620D7

21

A162A17

30

VPP

1

IC10

27020

+5

R2

1K

R1

1K

R4

10k

R3

10k

+5

C17

10uF

+5

R26

1k

LED3

RESET

R18

22k

R16

1M

+5

RLY1

MR62

RLY2

MR62

R5

100R

+5

R17

10k

10

9

8

IC14C

LM324

D0

111

A1

20

D1

110

A2

21

D2

109

A3

22

D3

108

A4

23

D4

105

A5

24

D5

104

A6

25

D6

103

A7

26

D7

102

A8

27

D8

100

A9

30

D9

99

A10

31

D10

98

A11

32

D11

97

A12

33

D12

94

A13

35

D13

93

A14

35

D14

92

A15

37

D15

91

A1638A1741A1842A19

121

A20

122

A21

123

A22

124

A23

125AS82

R/W79SIZ081SIZ1

80

BERR

70

DSACK0

89

HALT69RESET68BR

113BG114

XTAL

60

BGACK

115

IRQ177IRQ276IRQ375IRQ474IRQ573IRQ672IRQ7

71

A0

90

TP0

16

TP1

16

TP2

14

TP3

13

TP4

12

TP5

11

TP6

10

TP7

9

TP8

6

TP9

5

TP10

4

TP11

3

TP12

132

TP13

131

TP14

130

TP15

129

T2CLK

128

FC2

120

FC1

119

FC0

118

DSACK1

88

CSBOOT

112

AVEC

87

RMC

86DS85

MODCLK

78

IFETCH

55

IPIPE

54

BKPT

56

FREEZE

58

TSTME

57

EXTAL

62

XFC

64

CLKOUT

66

VDDSYN

61

MISO

43

MOSI

44

SCK

45

PCSO

46

PCS1

47

PCS2

48

PCS3

49

TXD

52

RXD

53

VSTBY

19

IC1

68332

+5

Vcc

20

Vin

1

INT

9

Vrf(-)

11

OFL

18

Vrf(+)

12

DB02DB13DB24DB3

5

CS

13

DB4

14

RD

8

DB5

15

WR/RDY

6

DB6

16

MODE

7

DB7

17

IC4

ADC0820

X013X114X215X312X41X55X62X7

4

INH6A11B10C9VEE

7

X

3

IC6

4051

+5

BATT

CR2032

+5

123

45

678

SW1

LED1

Red

LED2

Green

R24

1k

R23

1k

+5

OC

1

CLK

111D22D33D44D55D66D77D88D9

1Q192Q183Q174Q165Q156Q147Q138Q

12

IC5

74HC574

R25

1k

R37

1k

Q1

BCX19

+5

CEO12CEI13VOUT

2

VCC

3

VBATT

1

RES16WDI

11

GND

4

OSC17OSC2

8

LOW

6

PFI

9

PFO

10

BAT-ON

5

/RES

15

WDO

14

IC8

MAX691

+5

R10

10k

+5

A012A111A210A39A48A57A66A75A827A9

26

A1023A1125A124A1328A143A15

31

CE22OE

24

D013D114D215D317D418D519D620D7

21

A16

2

WE29CS30VCC

32

IC2

62010

A012A111A210A39A48A57A66A75A827A9

26

A1023A1125A124A1328A143A15

31

CE22OE

24

D013D114D215D317D418D519D620D7

21

A16

2

WE29CS30VCC

32

IC3

62010

R9

10k

R30

22k

R33

4k7

+5

C18

10uF

D1

HER303

L1

220mH

C3

220uF

C4

220uF

R11

10k

+5

D2

BAV21

R39

100k

+5

C11

100nF

+5

R40

2k2

R41

2k2

+5

4

5

6

IC15B

74HC00

8

9

10

IC15C

74HC00

11

12

13

IC15D

74HC00

Vin

8

GND

2

GND

3

GND

6

GND

7

Vout

1

REG2

MC78L12CG

C22

10uF

C21

10uF

Q2

BCX17

R6

1k

R8

1k

C20

100nF

D3

BAV21

+5

IC11

75176

IC12

75176

IC7

GAL16V8

+5

D4

SM4936

+5

8

(For test only)

External DAC

16,19,23,25,27

5

4

6

1

8

5

6

7

A

B

C

DXO

SZ1

SZ0

LWR

HWR

RRD

HCLCnc

RXD

CON

TXDA0RAM

COLRWAS

nc

Mux Expansion

100k

RN1

Zero cross gens

Encoder

RST

3

4(-)

5(+)

2(-)

Input

Output

DMX

1(+)

1265.82/B2

HP6/12 Dimmer CPU

Drive to Optos

BDM

CN1

Spkr

+5

Temp

gnd

Unreg

HSinA

HSinB

HSinC

Ch1

Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

Ch9

Ch10

Ch11

Ch12

Power Supply

To Power PCB

D0

C B A

ABC

Sns

(View from solder side)

TO FRONT PANEL CARD

WE

31

Flash Control

/28F020

4

8

231

3

2

R19

22k

R13

1M

R20

10k

12

13

14

IC14D

LM324

R29

22k

R32

4k7

R22

22k

R15

1M

R21

10k

5

6

7

IC14B

LM324

R28

22k

R31

4k7

COM

9

1B

1

1C

16

2B

2

2C

15

3B

3

3C

14

4B

4

4C

13

5B

5

5C

12

6B

6

6C

11

7B

7

7C

10

IC13

ULN2003

C24

10nF

+5

R48

1k

R46

22k

R47

10k

Vin

1

Vout

2

GND

3

FB

4

ON

5

REG1

LM7526-5

+5

7

TH1

C870

TH2

C870

MOV1

1.5KE

MOV2

1.5KE

TH3

C870

TH4

C870

MOV3

1.5KE

MOV4

1.5KE

D(0..15)

A(0..18)

29-32

R7

2K2

123456789

10 11

121314151617181920

GND

2

Vcc

4

OUT

3

OSC1

16MHz

CONN5

1

CONN4

1

15

CONN1

C

B

A

D8D9D10

D11

D12

D13

D14

D15

D8D9D10

D11

D12

D13

D14

D15

D8

D9D10

D11D12 D13D14 D15

D0D1D2D3D4D5D6

D7

D8D9D10

D11

D12

D13

D14

D15

D8D9D10

D11

D12

D13

D14

D15

A0A1A2A3A4A5A6A7A8A9A10

A11

A12

A13

A14

A15

A16

A1A2A3A4A5A6A7A8A9

A10

A11

A12

A13

A14

A15

A16

A17

A1A2A3A4A5A6A7A8A9

A10

A11

A12

A13

A14

A15

A16

A17

GND PINS VCC PINS

2817293440515967838795101

106

117

127

128

132

171828395061576365698496

107

116

1268889

78

TP0

TP1

TP2

TP3

TP4

TP5

TP6

TP7

TP8

TP9

TP10

TP11

1

## 36

CONN2

1 2 3 4 5 6 78

A

B

C

D

8

7654321

D

C

B

A

0

Jands Electronics P/L

40 Kent Rd

Mascot NSW 2020

Australia

Ph (02) 9582-0909

026-Apr-2000 17:08:08

H:\Lab\HPCE\CIRCUIT\Hpcefpn2.sc1

Title

Size: Number:

Date:File:

Revision:

Sheet of

Time:

A3

Drawn By:

R75

100K

R74

100K

+5

R23

100R

R16

100R

R15

100R

R8

100R

R25

1R

R4

100R

Q7

BCX17

SIG CG12 CG11 CG10 CG9 CG8 CG7 CG6 CG5 CG4 CG3 CG2 CG1

CR12 CR11 CR10 CR9 CR8 CR7 CR6 CR5 CR4 CR3 CR2 CR1

NORMCLRRUNBLDTESTMODECHANBANK

C4F4G4H4J4P4A4B4DP4M4L4K4D4E4N4

C3F3G3H3J3P3A3B3DP3M3L3K3D3E3N3

N2 E2 D2 K2 L2 M2 DP2 B2 A2 P2 J2 H2 G2 F2 C2

C1F1G1H1J1P1A1B1DP1M1L1K1D1E1N1

C1,2,3,4,6

100nF

C11

10uF

P04P112P213P33PE1CIN5U/D10CLK15RST

9

Q06Q111Q214Q3

2

COUT

7

IC9

4516

1213

IC8F

40106

+5

1 2

IC8A

40106

+5

S1-S8

S21

A02A13A24A35A46A57A68A7

9

B018B117B216B315B414B513B612B7

11

E

19

DIR

1

IC4

74HC245

A02A13A24A35A46A57A68A7

9

B018B117B216B315B414B513B612B7

11

E

19

DIR

1

IC5

74HC245

A02A13A24A35A46A57A68A7

9

B018B117B216B315B414B513B612B7

11

E

19

DIR

1

IC6

74HC245

OC

1

C

11

1D22D33D44D55D66D77D88D

9

1Q192Q183Q174Q165Q156Q147Q138Q

12

IC1

74HC574

OC

1

C

11

1D22D33D44D55D66D77D88D

9

1Q192Q183Q174Q165Q156Q147Q138Q

12

IC3

74HC574

OC

1

C

11

1D22D33D44D55D66D77D88D

9

1Q192Q183Q174Q165Q156Q147Q138Q

12

IC2

74HC574

S13-S20

A02A13A24A35A46A57A68A7

9

B018B117B216B315B414B513B612B7

11

E

19

DIR

1

IC7

74HC245

3 4

IC8B

40106

R24

100K

C5

10uF

LED22

LED23

LED24

DRV1 DRV2

DRV12

OUT1 OUT2 OUT12

R26

470R

R27

470R

R28

470R

R29

470R

R48

470R

R49

470R

(100K)For HP6, place R76

(100K)For HP12, place R77

NOTE:

R77

R76

to gnd.

pull-down

are 100k

R50-R73

NOTE:

R73

R72

R71

R70

R69

R68

R67

R66

R57

R56

R55

R54

R53

R52

R51

R50

100K

8 x

R58

R59

R60

R61

R64

R63

R62

R65

8 x

100K

HP12SC HP12TR HP6SC

R22

R21

R20

R19

R18

R17

R14

R13

R12

R11

R10

R9

xxx

ENTER

NORMAL

CLEAR

RUN

BUILD

TEST

MODE

CHAN

BANK

DRIVE

LED-MATRIX

100R

Q1Q2Q3Q4Q5

Q6

dp

p

n

m

l

k

j

h

g

f

e

d

c

b

a

8,9,10

PHASEC

PHASEB

PHASEA

ENCB

ENCA

FC2

FC1

FC0

A19

1

HP FRONTPANEL

Channel

ch12

ch11

ch10

ch9

ch8

ch7

ch6

ch5

ch4

ch3

ch2

ch1

Keypad

Green

Red

Digit 4

Digit 3

Digit 2

Digit 1

G.HAINES

HPCEFPN2.SC1

2

1

SEGMENT

DISPLAY

LAYOUT

ENCBENCA

HCLC

HC

LC

FC2

FC1

A19

FC0

A3A5A7

A1

A4A6A0

A2

BG

PHA

PHB

PHC

1

FROM

CONN1

CPU CARD

OUTPUT (LOAD) LEDs

OUT3 - OUT11

R31 - R47

DRIVE LEDs

DRV3 - DRV11

R30 - R46

PWRCARD

FLATCABLE from

POWER CARD

SEE DIAGRAM HPCEPWRx

5 6

IC8C

40106

89

IC8D

40106

1011

IC8E

40106

R3R2R1R6R5

R7

1 2 3 4 5 6 78

A

B

C

D

8

7654321

D

C

B

A

0

Jands Electronics P/L

40 Kent Rd

Mascot NSW 2020

Australia

Ph (02) 9582-0909

027-Apr-2000 13:30:28

H:\Lab\HPCE\CIRCUIT\Hp6cpwr0.s01

Title

Size: Number:

Date:File:

Revision:

Sheet of

Time:

A3

Drawn By:

FRONTPANEL LED CIRCUITS:

Output mimic (load) LEDs are fed by 470R; LED cathodes

connected to common.

Drive LEDs fed by 470R; LED

anodes connected to +5 volts.

OPTO DRIVE CIRCUIT from CPU:

Open-collector switches

(ULN2003 ICs) to common.

DZ1

5V1

R4

1K

LB2LB1

CF1

100nF

RL1 47K

CS1

100nF

RT1

220R

RS1

100R

LA1

CB1

25A

ARROW

SCR-A1

S6035

SCR-B1

S6035

CE1

100nF

CE2

100nF

SCR-B2

S6035

SCR-A2

S6035

OPDIAC2

BRT11

OPDIAC1

BRT11

RX

1R

Q1

TIP42

CHASSIS

CON3

R15 470R R14 470R

C6

100nF

C5

100nF

TEMP2

LM35

C8

10uF

RD1

470R

R13

10K

U1A

LM358

R8

10K

R7

27K

R6

470R

R5

470R

Q2

BC557

U1B

OTEMP

110deg

C7

100uF

GPO2GPO1

C12

33uF

C11

33uF

C13

33uF

R3

15R

R2

15R

R1

15R

BR1

DB102

TX3TX2TX1

C9

2200uF

TEMP1

LM35

FANS

2x12V

CON3CON3

C1

1uF

C2

1uF

C3

1uF

PTC1

30mA

PTC2

30mA

PTC3

30mA

OPTRAN1

CNY17

BR14

DB102

BR15

DB102

BR13

DB102

C4

100nF

D1

D2

D3

D4

D5

D6

RG1

100K

RG2

100K

RG3

100K

BR16

DB102

OPTRANS13

CNY17

ARROW

OPTRAN2

CNY17

CB2

25A

LA2

RS2

100R

RT2

220R

CS2

100nF

RL2 47K

BR2

DB102

CF2

100nF

RD2

470R

CON3

R16

6K8

C14

10n-Y

C15

10n-Y

C16

10n-Y

C17

10n-Y

C18

10n-Y

C19

10n-Y

CON3

BLOCK

OP1

CB1

Ch.5,6

Ch.3,4 Ch.1,2

TPT

TP-

TP5

TP+

3

2

1

5

6

7

8

4

N

E

AN

E

A

TOURING DIMMERHP6-C

FAN CONTROLMAINS WIRING, and POWER SUPPLY

HP6CPWR0

6

5

4

3

2

1

PHASE 3

NEUTRAL

EARTH

CHANNEL DRIVE

PHASE 2

PHASE 1

D.FORD

NEUTRAL

1

2

3

C

B

A

+Vs

COM

V-Faults

Temp

+5

1

2

3

4

5

6

TO

CPU

CARD

TO

FRONTPANEL

DRIVE/OUTPUT

LEDs

1

2

4

5

1

2

4

6

4

2

1

5

4

2

1

CB2

OP2

Two channels ofsix shown.

1

24

5

CHANNEL 1 DRIVE

CHANNEL 2 DRIVE

+5V to CH3 - CH6

6

5

4

3

2

1

OUTPUT MIMIC (LOAD)

CHANNEL 1 LOAD MIMIC

CHANNEL 2 LOAD MIMIC

LOAD MIMICS

CH3 - CH6

GROUNDS to OUTLETS

NEUTRALS to OUTLETS

ACTIVES to BREAKERS

NEUT2

NEUT3

NEUT1

PHASE 1 NEUTRAL to CHANNELS 1 & 2

REFER TO MANUAL for

INPUT WIRING OPTIONS

NEUTRALS 1-2-3 LINKED for

NORMAL (STAR or WYE) OPERATION.

PHASE 2 NEUTRAL to CHANNELS 3 & 4

PHASE 3 NEUTRAL to CHANNELS 5 & 6

240v:14v

THREE

FUSIBLE

TRACKS

FL1

FL2

FL3

FL4

TPN

TPD

D1-D6:

6x BAV21

1 2 3 4 5 6 78

A

B

C

D

8

7654321

D

C

B

A

0

Jands Electronics P/L

40 Kent Rd

Mascot NSW 2020

Australia

Ph (02) 9582-0909

027-Apr-2000 12:56:25

H:\Lab\HPCE\CIRCUIT\Hpwmfpn1.s01

Title

Size: Number:

Date:File:

Revision:

Sheet of

Time:

A3

Drawn By:

S11

S2

S12

S1

+5

R49

470R

R48

470R

R29

470R

R28

470R

R27

470R

R26

470R

OUT12OUT2OUT1

DRV12

DRV2DRV1

LED24

LED23

LED22

C5

10uF

R24

100K

3 4

IC8B

40106

A02A13A24A35A46A57A68A7

9

B018B117B216B315B414B513B612B7

11

E

19

DIR

1

IC7

74HC245

S13-S20

OC

1

C

11

1D22D33D44D55D66D77D88D

9

1Q192Q183Q174Q165Q156Q147Q138Q

12

IC2

74HC574

OC

1

C

11

1D22D33D44D55D66D77D88D

9

1Q192Q183Q174Q165Q156Q147Q138Q

12

IC3

74HC574

OC

1

C

11

1D22D33D44D55D66D77D88D

9

1Q192Q183Q174Q165Q156Q147Q138Q

12

IC1

74HC574

A02A13A24A35A46A57A68A7

9

B018B117B216B315B414B513B612B7

11

E

19

DIR

1

IC6

74HC245

A02A13A24A35A46A57A68A7

9

B018B117B216B315B414B513B612B7

11

E

19

DIR

1

IC5

74HC245

A02A13A24A35A46A57A68A7

9

B018B117B216B315B414B513B612B7

11

E

19

DIR

1

IC4

74HC245

S21

+5

1 2

IC8A

40106

+5

1213

IC8F

40106

P04P112P213P33PE1CIN5U/D10CLK15RST

9

Q06Q111Q214Q3

2

COUT

7

IC9

4516

C11

10uF

C1,2,3,4,6

100nF

N1 E1 D1 K1 L1 M1 DP1 B1 A1 P1 J1 H1 G1 F1 C1

C2F2G2H2J2P2A2B2DP2M2L2K2D2E2N2

N3 E3 D3 K3 L3 M3 DP3 B3 A3 P3 J3 H3 G3 F3 C3

N4 E4 D4 K4 L4 M4 DP4 B4 A4 P4 J4 H4 G4 F4 C4

BANK CHAN MODE TEST BLD RUN CLR NORM

CR1CR2CR3CR4CR5CR6CR7CR8CR9CR10CR11CR12

CG1CG2CG3CG4CG5CG6CG7CG8CG9CG10CG11CG12SIG

Q7

BCX17

R1

100R

R25

1R

R8

100R

R15

100R

R16

100R

R23

100R

+5

R74

100K

R75

100K

ABOVESHOWN IN MATRIX

(CR1-CR12, CG1-CG12)

LED CONNECTIONS

EXTN-B EXTN-A

CH.12 CH.11 CH.10 CH.9 CH.8 CH.7 CH.6 CH.5 CH.4 CH.3 CH.2 CH.1 COL.7 COL.8 COL.9 COL.10 COL.11 GREEN COL.12 RED COL.6 COL.5 COL.4 COL.3 COL.2 COL.11

RESISTORS (odd)

RESISTORS (even)

or HPTRPWRx

1

COL.16

COL.9

COL.8

COL.1

COL.16

COL.15

COL.14

COL.13

COL.12

COL.11

COL.10

COL.9

COL.8

COL.7

COL.6

COL.5

COL.4

COL.3

COL.2

COL.1

SEE DIAGRAM HPSCPWRx

POWER CARDFLATCABLE from

PWRCARD

R30 - R46

DRV3 - DRV11

DRIVE LEDs

R31 - R47

OUT3 - OUT11

OUTPUT (LOAD) LEDs

CPU CARD

CONN1

FROM

1

PHC

PHB

PHA

BG

A2

A0

A6

A4

A1

A7

A5

A3

FC0

A19

FC1

FC2

LC

HC

LC HC

ENCA ENCB

LAYOUT

DISPLAY

SEGMENT

1

HPWMFPN1.s01

D.FORD

Digit 1

Digit 2

Digit 3

Digit 4

Red

Green

Keypad

ch1

ch2

ch3

ch4

ch5

ch6

ch7

ch8

ch9

ch10

ch11

ch12

Channel

HP12-WM FRONTPANEL

A19

FC0

FC1

FC2

ENCA

ENCB

PHASEA

PHASEB

PHASEC

8,9,10

a

b

c

d

e

f

g

h

jkl

m

n

p

dp

x

Q6Q5Q4Q3Q2

Q1

R7...R2

100R

LED-MATRIX

DRIVE

BANK

CHAN

MODE

TEST

BUILD

RUN

CLEAR

NORMAL

ENTER

xxx

Q1...Q6

R9

R10

R11

R12

R13

R14

R17

R18

R19

R20

R21

R22

(SC12, TR12, SC6)

100K

8 x

R65

R62

R63

R64

R61

R60

R59

R58

8 x

100K

R50

R51

R52

R53

R54

R55

R56

R57

R66

R67

R68

R69

R70

R71

R72

R73

NOTE:

R50-R73

are 100k

pull-down

to gnd.

R76

R77

NOTE:

For HP12, place R77

For HP6, place R76

(100K)

1 2 3 4 5 6 78

A

B

C

D

8

7654321

D

C

B

A

Title

Number RevisionSize

A3

Date: 27-Apr-2000 Sheet of

File: D:\R_&_D\HPDIMMER\CIRCUIT\Hp12pwr2.s01Drawn By:

CON2

CON3

FAN

12V

TEMP

LM35

CF6

2200uF

BF3

DB102

BF2

DB102

BF1

DB102

RC1

100R

DRV1

CON1

TX1

415:20

TX2

415:20

TX3

415:20

FX1

63mA

FX2

63mA

FX3

63mA

CH1 10A

L1

1.5mH

TH1

Q6040

RS1

100R

RG1

100R

CS1

100nF

OP1 BRT12

CON1CON1

CON1

CON1CON1

CON1

RL1

47K

LOAD1

BR1

DB102

CON1 CON1

BR2

DB102

LOAD2

RL2

47K

CON1

OP2 BRT12

CS2

100nF

RG2

100R

RS2

100R

TH2

Q6040

L2

1.5mH

CH2 10A

DRV2

RC2

100R

R1

15R

R2

15R

R3

15R

CF3

33uF

CF4

33uF

CF5

33uF

GPO1 GPO2

CON1 CON1 CON1

RC12 100R

DRV12

CH12 10A

L12

1.5mH

TH12

Q6040

RS12 100R

RG12

100R

CS12 100nF

OP12 BRT12

CON1

RL12

47K

LOAD12

BR12

DB102

CON1

GPO12

CON1CON1

CON1 CON1CON1CON1

RF1

10K

RF2

1K

RF3

1K

RF4

33K

RF5

100K

QF3

BC547

QF2

TIP147

CF1

100uF

CF2

100uF

DF7

DF1

BAV21

DF2

DF3 DF4

DF5 DF6

BLU

WHT

BRN

BLK

GRN/YEL

CB1 LS1 CB2 LS2 CB12 LS12

NEUTRAL

PH-3

PH-2

PH-1

CARD

CONTROL

FAN

D.FORD

JANDS

1PHASE

2PHASE

HAVERSINES

MAINS PHASE

CHANNEL DRIVE

EARTH

NEUTRAL

3PHASE

123

4

TX1

TX2

TX3

567

8

9

101112

123456789101112

CIRCUIT CARD: 12CHOP3.PCB

1265.82/B1.3

HP12PWR2 2

HP12 12-CHANNEL

TOURING DIMMER

MAINS WIRING, FAN CONTROL and POWER SUPPLY

1 2 3 4 5 6 78

A

B

C

D

8

7654321

D

C

B

A

Title

Number RevisionSize

A3

Date: 27-Apr-2000 Sheet of

File: D:\R_&_D\HPDIMMER\CIRCUIT\Ledmtrx6.s01Drawn By:

C1,2,3,4,6

100nF

+5

SIG

LED24

LED23

LED22

C11

10uF

R25

1R

R18

100R

R16

100R

R15

100R

R14

100R

R11

100R

R10

100R

P04P112P213P33PE1CIN5U/D10CLK15RST

9

Q06Q111Q214Q3

2

COUT

7

IC9

4516

1213

IC8F

40106

+5

C5

10uF

R24

10k

R17

100R

Q1-Q7

BCX17

C8GC12G C11G C9G C7G C6G C5G C4G C3G C2G C1G

C8RC12R C11R C9R C7R C6R C5R C4R C3R C2R C1R

RUNCHAN MODE TEST

C10R

C10G

BLD CLR NORMBANK

N4 C4F4G4H4J4P4A4DP4M4L4K4D4E4 B4

N3 C3F3G3H3J3P3A3DP3M3L3K3D3E3 B3

N2 C2F2G2H2J2P2A2DP2M2L2K2D2E2 B2

B1E1 D1 K1 L1 M1 DP1 A1 P1 J1 H1 G1 F1 C1

1 2

IC8A

40106

R1-R7

100R

+5

S1-S8

S9-S12

A02A13A24A35A46A57A68A7

9

B018B117B216B315B414B513B612B7

11

E

19

DIR

1

IC4

74HC245

A02A13A24A35A46A57A68A7

9

B018B117B216B315B414B513B612B7

11

E

19

DIR

1

IC5

74HC245

A02A13A24A35A46A57A68A7

9

B018B117B216B315B414B513B612B7

11

E

19

DIR

1

IC6

74HC245

OC

1

C

11

1D22D33D44D55D66D77D88D

9

1Q192Q183Q174Q165Q156Q147Q138Q

12

IC1

74HC574

OC

1

C

11

1D

2

2D

3

3D

4

4D

5

5D

6

6D

7

7D

8

8D

9

1Q

19

2Q

18

3Q

17

4Q

16

5Q

15

6Q

14

7Q

13

8Q

12

IC3

74HC574

OC

1

C

11

1D

2

2D

3

3D

4

4D

5

5D

6

6D

7

7D

8

8D

9

1Q

19

2Q

18

3Q

17

4Q

16

5Q

15

6Q

14

7Q

13

8Q

12

IC2

74HC574

N1

S13-S20

A02A13A24A35A46A57A68A7

9

B018B117B216B315B414B513B612B7

11

E

19

DIR

1

IC7

74HC245

3 4

IC8B

40106

R19

100R

R20

100R

R21

100R

R22

100R

R9

100R

R8

100R

R12

100R

R13

100R

R23

100R

R26

100K

Segment Layout

dp

p

n

m

l

k

j

h

gf

e

d

c

b

a

8,9,10

PHASEC

PHASEB

PHASEA

ENCB

ENCA

LCHCDATA

FC2

FC1

FC0

A19

BGACK

10K

RN3

RN2

RN1

S21

22

HP Dimmer Front PCB

Channel

Normal

Clear

Run

Build

Test

Mode

Chan

Bank

spare

enter

ch12

ch11

ch10

ch9

ch8

ch7

ch6

ch5

ch4

ch3

ch2

ch1

Keypad

Green

Red

Digit 4

Digit 3

Digit 2

Digit 1

Drive

D.Timmins

1265.82/B4.2

JANDS

10K

6

Title

Number RevisionSize

A2

Date: 27-Apr-2000 Sheet of

File: D:\R_&_D\HPDIMMER\CIRCUIT\Dimcpu5.s01Drawn By:

CIRCUIT COMMENTS

- The DMX-512 input can be used in loop back or party line mode. - Mains fluctuations can be

compensated.

- FLASH ROM program storage.

CE1

1nF

RE5

4k7

RE4

10k

RE3

18k

RE2

39k

RE1

82k

R45

10k

Q4

BCX19

R13

10k

R43

100k

R42

100k

Q3

BCX19

1

2

3

IC15A

74HC00

C5,6,7,8,9

100nF

+5

C1

10nF

C2

10nF

+5

IC9,13

2003

R36

56R

+5

C15

100nF

R12

10k

R27

3k3

+5

IC14A

324

R34

10k

+5

R14

1M

R35

22k

R38 2k2

A012A111A210A39A48A57A66A75A827A9

26

A1023A1125A124A1328A1429A15

3

CE22OE

24

D013D114D215D317D418D519D620D7

21

A162A17

30

VPP

1

IC10

27020

+5

R2

220

R1

220

R4

10kR310k

+5

C17

10uF

+5

R26

1k

LED3

RESET

R18,19,22

22k

R13,15,16

1M

+5

RLY1

MR62

RLY2

MR62

R5

120R

+5

R7

10R

C16

10nF

+5

R17,20,21

10k

IC14B,C,D

324

D0

111

A1

20

D1

110

A2

21

D2

109

A3

22

D3

108

A4

23

D4

105

A5

24

D5

104

A6

25

D6

103

A7

26

D7

102

A8

27

D8

100

A9

30

D9

99

A10

31

D10

98

A11

32

D11

97

A12

33

D12

94

A13

35

D13

93

A14

35

D14

92

A15

37

D15

91

A1638A1741A1842A19

121

A20

122

A21

123

A22

124

A23

125

AS

82

R/W

79

SIZ081SIZ1

80

BERR

70

DSACK0

89

HALT69RESET68BR

113BG114

XTAL

60

BGACK

115

IRQ177IRQ276IRQ375IRQ474IRQ573IRQ672IRQ7

71

A0

90

TP0

16

TP1

16

TP2

14

TP3

13

TP4

12

TP5

11

TP6

10

TP7

9

TP8

6

TP9

5

TP10

4

TP11

3

TP12

132

TP13

131

TP14

130

TP15

129

T2CLK

128

FC2

120

FC1

119

FC0

118

DSACK1

88

CSBOOT

112

AVEC

87

RMC

86DS85

MODCLK

78

IFETCH

55

IPIPE

54

BKPT

56

FREEZE

58

TSTME

57

EXTAL

62

XFC

64

CLKOUT

66

VDDSYN

61

MISO

43

MOSI

44

SCK

45

PCSO

46

PCS1

47

PCS2

48

PCS3

49

TXD

52

RXD

53

VSTBY

19

IC1

68332

+5

Vcc

20

Vin

1

INT

9

Vrf(-)

11

OFL

18

Vrf(+)

12

DB02DB13DB24DB3

5

CS

13

DB4

14

RD

8

DB5

15

WR/RDY

6

DB6

16

MODE

7

DB7

17

IC4

ADC0820

X013X114X215X312X41X55X62X7

4

INH6A11B10C9VEE

7

X

3

IC6

4051

+5

BATT

CR2032

+5

123

45

678

SW1

LED1

Red

LED2

Green

R24

1k

R23

1k

+5

OC

1

C

11

1D22D33D44D55D66D77D88D

9

1Q192Q183Q174Q165Q156Q147Q138Q

12

IC5

74HC573

R25

1k

R37

1k

Q1

BCX19

+5

CEO12CEI13VOUT

2

VCC

3

VBATT

1

RES16WDI

11

GND

4

OSC17OSC2

8

LOW

6

PFI

9

PFO

10

BAT-ON

5

/RES

15

WDO

14

IC8

MAX691

+5

R10

10k

+5

A012A111A210A39A48A57A66A75A827A9

26

A1023A1125A124A1328A143A15

31

CE22OE

24

D013D114D215D317D418D519D620D7

21

A16

2

WE29CS30VCC

32

IC2

62010

A012A111A210A39A48A57A66A75A827A9

26

A1023A1125A124A1328A143A15

31

CE22OE

24

D013D114D215D317D418D519D620D7

21

A16

2

WE29CS30VCC

32

IC3

62010

R9

10k

R30,29,28

22k

R33,32,31

4k7

+5

C18

10uF

D1

HER303

L1

220mH

C3

220uF

C4

220uF

R11

10k +5

D2

BAV21

R39

100k

+5

C11

100nF

+5

R40 2k2

R41 2k2

+5

4

5

6

IC15B

74HC00

8

9

10

IC15C

74HC00

11

12

13

IC15D

74HC00

Vin

1

35'G

+12V

2

REG2

MC78L12CG

C22

10uF

C21

10uF

Q2

BCX17

R6

10k

R8

10k

C20

100nF

D3

BAV21

+5

.

IC11

75176

IC12

75176

IC7

GAL16V8

,

+5

D4

1N4004

+5

2

(For test only)

External DAC

JP2

JP1

10,12,13,14,19

5

4

6

7

1

8

5

6

7

A

B

C

A15 A17

DXO

SZ1

SZ0

LWR

HWR

RRD

HCLCnc

RXD

CON

TXDA0RAM

COLRWAS

nc

Mux Expansion

100k

RN1

Zero cross gens

A0

A1

1

ELSE

Input

Encoder

EPROM SIZE

256

RST

16MHz

+

-

+

-

Input

Output

DMX

sh

D.Timmins

1265.82/B2.2

JANDS

HP Dimmer CPU

Drive to Optos

address

data

BDM

CN1

Spkr

2832

A1

+5

Temp

gnd

Unreg

HSinA

HSinB

HSinC

Ch1

Ch2

Ch3

Ch4

Ch5

Ch6

Ch7

Ch8

Ch9

Ch10

Ch11

Ch12

Overvoltage Warning

2

+5

LM2575-5

REG1

2

4

1

Vin

GND

/ON

Out

FB

3

5

Power Supply

To Power PCB

D15

D15D7

D15

D0

C B A

ABC

Sns

(View from solder side)

TO FRONT PANEL CARD

WE

31

Flash Control

/28F020

4

8

231

3

2

Jands HP6, HP12 Technical Manual

Specifications and Main Features

Frequently Asked Questions

User Manual