James Heal Accudry 2 417 Operator's Manual

2
Covering Serial Nos. 417/11/3001 upwards
James H. Heal & Co. Ltd. Publication 290-417-1$D Halifax, England ©James H Heal & Co Ltd. 2007
1. CONTENTS
1. CONTENTS 2 Table of contents 2 Table of figures 3 List of tables 3
2. INTRODUCTION 4
3. SAFETY 5 Installation 5 Correct use of dryer 5 Stainless steel top 6 Lint 6 Technical safety 6
4. INSTALLATION 7 Packaging 7 Location 7 Levelling 8 Venting 9 Electrical connection 10
5. DESCRIPTION 11 Front view 11 Rear and side view 12
6. OPERATION 14
7. EXHAUST TEMPERATURE 18 Method 1 – Rear exhaust check 19 Method 2 – Front exhaust check 20
8. CLEANING 21 External cleaning 21 Cleaning the door 21 Cleaning the lint filter 22
9. TROUBLE SHOOTING 23 Dryer will not start 23 Load is not dry or takes too long 23 Miscellaneous 23 Healink contacts 24 Spare parts 24
10. TECHNICAL DATA 25 Technical specification 25
11. PERFORMANCE 26 Indicative drying times 26
12. CE COMPLIANCE 27 CE compliance statements 27
Table of figures
Figure 1: Adjust the levelling feet 8 Figure 2: Checking with spirit level 8 Figure 3: Vent ring nut 9 Figure 4: Draining hole 9 Figure 5: UK 13 Amp plug 10 Figure 6: Accudry2 – front view 11 Figure 7: Accudry2 – rear view 12 Figure 8: Accudry2 – facia 13 Figure 9: Accudry2 – controller and description of keys 13 Figure 10: Flat specimen 15 Figure 11: Specimen to be loaded 15 Figure 12: Open door 15 Figure 13: Load specimens 15 Figure 14: Digital thermometer reading 18 Figure 15: Rear exhaust check 18 Figure 16: Locating the calibrated digital thermometer under the drum filter 20 Figure 17: Temperature recording strips 20 Figure 18: Cleaning the door 21 Figure 19: Removing the filter 22 Figure 20: Opening the filter 22 Figure 21: Example serial number label 24
List of tables
Table 1: Technical specification 25 Table 2: Summary of drying times in various environmental conditions 26 Table 3: Summary of drying rates in various environmental conditions 26
James H. Heal & Co. Ltd
Accudry 2 Operator’s Guide
Reference: 290-417-1$D
Page 4 of 27
2. INTRODUCTION
Accudry2 is an air-vented, reverse action, Standardised Tumble Dryer. Accudry2 is engineered for laboratory stability tests. It is designed to reduce machine
variables and operator error to the absolute minimum. The user can set the Controller to operate in English, French, German, Italian or Spanish. The unit is equipped with a digital controller which displays both exhaust air temperature
and times for the heating and cooling periods. All relevant values are displayed continuously throughout the drying cycle.
Opening the Tumble Dryer door interrupts the cycle and allows the operator to make an interim examination of the load. Closing the door and pressing the START key allows the cycle to continue from the same point.
At the end of the pre-set cycle time, an alarm sounds to alert the operator. HEALINK – the Service and Calibration Division of Heal’s – offers a service and calibration
contract. Calibration covers the drum speed, the exhaust air temperature measurement and digital timer.
Routine maintenance is confined to cleaning the easy-access lint filter at the front of the drum.
James H. Heal & Co. Ltd
Accudry 2 Operator’s Guide
Reference: 290-417-1$D
Page 5 of 27
WARNING ! To avoid a fire hazard, including spontaneous combustion, please read this guide before operating the Accudry2 and observe the following safety precautions at all times:
3. SAFETY
Installation
This appliance is heavy. Care should be taken when moving it. It is dangerous to alter the specifications or attempt to modify this product in any way. Any electrical work required to install this appliance should be carried out by a
suitably qualified person.
Care must be taken to ensure that the appliance does not stand on the electrical
supply cable.
If the machine is situated on a carpeted floor, please adjust the feet in order to allow
air to circulate freely.
This tumble dryer is designed to be vented through to the open air. It should have its
own ventilation system which should not be joined with any other ventilation system or connected to any other appliance.
Correct use of dryer
Clean the air filter before each use. Never allow the air inlet at the back of the dryer, the air outlet or vent hose to be
obstructed.
Never direct the vent hose outlet towards the air intake at the back of the machine.
The machine must not recycle exhaust air.
Never use the machine without the filter in position. Never exceed the maximum 6 kg load capacity of the machine (i.e., do not overload). Never place dripping wet items in the drum. Never use the dryer on a carpeted floor where the pile height would prevent air
entering the dryer from the base.
Never tumble dry articles that have NOT been well washed in water and detergent
solution then well rinsed and spun.
Never tumble dry articles contaminated with flammable substances. Ensure the dryer is installed in accordance with the Installation Instructions given in
this guide.
Never tumble dry: rubber, foam rubber, plastic, plastic foam, nappy pants
or liners, polythene, paper, dry cleaned garments, large or very bulky items including duvets and sleeping bags. Items not recommended for tumble drying may be marked with a symbol such as:
James H. Heal & Co. Ltd
Accudry 2 Operator’s Guide
Reference: 290-417-1$D
Page 6 of 27
Stainless steel top
The stainless steel surfaces must not come into contact with liquid cleaning and disinfecting agents which contain chlorine or sodium hypochlorite. These agents can have a corrosive effect on stainless steel. Aggressive vapours containing chlorine can also be corrosive. Do not store containers of these agents on or near the machine.
Lint
Accumulated lint in the dryer can become a fire hazard, it also reduces the efficiency of the dryer by causing longer drying times and increased power consumption.
Clean the lint filter before every use. Ensure the area around the dryer is clear of lint. At regular intervals have the interior of the dryer casing cleaned of any accumulated
lint. For electrical safety, this must be done by a suitably qualified person or an Healink Engineer.
Technical safety
Before setting up the machine, check it for any externally visible damage. Do not
install or use a damaged machine.
Before connecting the machine, ensure that the connection data on the data plate
(voltage and connected load) match the mains electricity supply. If in any doubt, consult a qualified electrician.
The electrical safety of this machine can only be guaranteed when continuity is
complete between it and an effective earthing system which complies with local and national regulations. It is most important that this basic safety requirement is present and regularly tested, and where there is any doubt, the on-site wiring system should be inspected by a qualified electrician. The manufacturer cannot be held liable for the consequences of an inadequate earthing system (e.g., electric shock).
Do not connect the machine to the mains electricity supply by an extension lead.
Extension leads do not guarantee the required safety of the machine (e.g., danger of overheating).
The machine is built in accordance with current safety requirements. Unauthorised
repairs could result in unforeseen dangers for the user, for which the manufacturer cannot accept liability. Repairs should only be undertaken by an approved technician. Ensure electricity is not supplied to the machine until after maintenance or repair work has been carried out.
In the event of a fault or for cleaning purposes, the machine is only completely
isolated from the electricity supply when it is switched off at the wall socket and the plug is withdrawn, or it is switched off at the mains, or the mains fuse is withdrawn.
Faulty components must only be replaced by genuine original spare parts. Only
when these parts are fitted can the safety standards of the machine be guaranteed.
In countries where there are areas which may be subject to infestation by vermin,
pay particular attention to keeping the machine and its surroundings in a clean condition at all times. Any damage which may be caused by vermin will not be covered by the machine guarantee. Keep the dryer door closed when not use. The end of the venting hose should be covered with a weather cap and terminal guard or grille to prevent vermin from entering. Do NOT cover the end of the venting hose with cloth/fabric of any description which may collect lint and block the exhaust vent.
James H. Heal & Co. Ltd
Accudry 2 Operator’s Guide
Reference: 290-417-1$D
Page 7 of 27
4. INSTALLATION
Packaging
The transport and protective packing has been selected from materials which are environmentally friendly for disposal and can normally be recycled. Ensure that any plastic wrappings, bags, etc. are disposed of safely and kept out of the reach of babies and young children. Danger of suffocation. Rather than just throwing these materials away, please ensure they are offered for recycling.
Unpack the Accudry2 Standardised Tumble Dryer carefully and check that the following accessories have been supplied:
Accudry2 Standardised Tumble Dryer  Venting Hose Operator’s Guide You will find these items inside the drum  Quick Start Guide
Do not dispose of any packaging until the instrument has been found to be in good condition, correctly installed and operating correctly.
Location
Ensure electrical power is not supplied to the appliance while installation work is being carried out.
Make sure the dryer door can be opened without hindrance after installation. When operating the tumble dryer, the room temperature must not exceed 35°C, as it may
affect the performance of the dryer. When moving the machine, you can hold it by the lid where it protrudes to the rear of the
dryer. To manoeuvre the dryer out of its packaging to its installation site, you will also need to hold it by the front feet.
A ventilation gap of 10 mm must be maintained between the base of the machine and the floor. It must not be blocked by deep pile carpets, plinths, etc, which would prevent a sufficient intake of cool air.
Whilst drying, the tumble dryer will expel a certain amount of warm, very moist air containing fibre particles, and this should be removed from the room as quickly as possible to prevent condensation. In general, it is better to carry the dryer's exhaust outside via the 100 mm diameter flexible hose supplied with the dryer; ending permanently at a fixed weather cap and terminal guard or grille, fitted to an exterior wall. The tumble dryer must be installed in a clean place, where dirt does not build up. Make sure there are no obstructing items or material near the air-intake vents provided at the back.
James H. Heal & Co. Ltd
Accudry 2 Operator’s Guide
Reference: 290-417-1$D
Page 8 of 27
Levelling
Figure 1: Adjust the levelling feet
Figure 2: Checking with spirit level
To keep vibration and noise to a minimum when the dryer is in use, it should be placed on a firm, level surface. The machine must be perfectly level to ensure safe and proper operation.
Once in its permanent operating position, check that the dryer is absolutely level with the aid of a spirit level. If it is not, raise or lower the two adjustable feet at the front of the machine until it is.
The feet must never be removed. Do not restrict the floor clearance through deep pile carpets, strips of wood or similar. This might cause heat build-up which would interfere with the operation of the appliance.
James H. Heal & Co. Ltd
Accudry 2 Operator’s Guide
Reference: 290-417-1$D
Page 9 of 27
Venting
Figure 3: Vent ring nut
Figure 4: Draining hole
To simplify the installation, there is a choice of vent outlets: one at the back, the others in the left and right-hand side. Connect the hose to whichever is the more convenient by pulling the ring nut (A) from the vent outlet at the back, screwing it on to the hose and pushing it firmly back into place. The unused vents should be sealed with the special snap covers provided.
The exhaust air must not be vented into a chimney or vent flue which is in use, nor should it be connected to ducting which ventilates rooms with fuel burning appliances.
If the hose is long and the room temperature low, moisture may condense to water inside the hose. To prevent this water from lying in the hose or flowing back into the tumble dryer, it is advisable to drill a small hole (approximate diameter 3 mm) in the lowest point of the hose and to place a small collecting container below it. (See Figure 4, point B).
Once connected to the dryer, run the vent hose to the desired outlet point, ensuring that the overall length is less than 2 metres, and that it contains no more than two (2) bends.
In order to prevent the tumble dryer from overheating, it is important that the exhaust is unobstructed. Therefore, in case of a permanent hose fitted to an exterior wall, it must be ensured an exhaust capacity of at least 150m3/h.
Ensure that the vent hose is not obstructed or compressed. If the hose is partially obstructed, drying efficiency will be reduced, resulting in longer drying times and higher energy consumption. If the hose is completely obstructed, the safety cut-outs within the machine may operate.
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