JAI TMC-4200GE User Manual

10394
Rev. A

TM/TMC-4200GE Progressive Scan Cameras

Operation Manual

See the Possibilities

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Notice

The material contained in this manual consists of information that is proprietary to JAI Inc., and may only be used by the pur­chasers of the product. JAI Inc. makes no warranty for the use of its product and assumes no responsibility for any errors
which may appear or for damages resulting from the use of the information contained herein. JAI Inc. reserves the right to
make changes without notice.

Microsoft, Windows XP, Windows 2000, Windows 98, Windows NT, and Windows Explorer are either registered trademarks
or trademarks of Microsoft Corporation in the United States and/or other countries.

Warranty

For information about the warranty, please contact your factory representative.

Certifications

CE Compliance

The TM-4200GE camera has been certified to conform to the requirements of Council Directive 89/336/EC for electromag­netic compatibility and to comply with the following European Standards:

Immunity: EN 55024: 1998 + A1: 2001 + A2: 2003
Emissions: EN 55022: 1998 + A1: 2000 + A2: 2003

All JAI Inc. products bearing the CE mark have been declared to be in conformance with the applicable EEC Council Direc­tives. However, certain factory-installed options or customer-requested modifications may compromise electromagnetic com­patibility and affect CE compliance. Please note that the use of interconnect cables that are not properly grounded and shielded
may affect CE compliance.

Contact JAI Inc. Applications Engineering Department for further information regarding CE compliance.

FCC

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the
FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Oper­ation of this equipment in a residential area may cause harmful interference, in which case the user will be required to correct
the interference at his own expense.

WARNING

Changes or modifications to this unit not expressly approved by the party responsible for

FCC compliance could void the user’s authority to operate the equipment.

TM-4200GE Series Operation Manual

JAI Inc.

625 River Oaks Parkway

San Jose, CA 95134

Tel:[phone]
Tel:[phone]

Fax:[phone]

E-mail: [e-mail]

www.jai.com

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JAI PULNiX, INC.

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Table of Contents

Table of Contents

1 Software Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.1 Scope of the Document . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 Related Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.3 Gigabit Ethernet Camera Interface . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1.4 Software Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.4.1 Before Installing the GigE Series Camera-SDK Software . . . . . . . . . . . . . . .2

1.4.2 Installing the Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

1.4.3 Uninstalling the Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.4.4 Quick-Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2 Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.1 Power and Signals Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.2 Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

3 Configuring the TM-4200GE Camera . . . . . . . . . . . . . . . . . . . 8

3.1 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.2 Configuring the Imager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

3.2.1 GUI Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.3 Configuring the Internal Frame Grabber . . . . . . . . . . . . . . . . . . . . . 11

3.4 Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.4.1 Check the Current Camera Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3.4.2 Exposure Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.4.3 Scan Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.4.4 Programmable Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

3.4.5 User Programmable Variable Partial Scan . . . . . . . . . . . . . . . . . . . . . . . . . .14

3.4.6 Gain Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4.7 The Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

3.4.8 Look-Up Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

3.4.9 Memory Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

3.4.10 Free-Running Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

3.4.11 Externally Triggered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.4.12 Internally Triggered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3.4.13 Save/Restore Settings to Your Hard Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

3.4.14 White Balance Control (Color Versions Only) . . . . . . . . . . . . . . . . . . . . . . . 19

3.4.15 Main Menu: “Option” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

3.4.16 Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

3.4.17 Exit 20

4 Signal Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.1 Camera Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.2 Camera Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.3 GPIO Control Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

4.4 GPIO Label Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

4.5 Pulse Generators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

5 GigE Series Camera Serial Commands . . . . . . . . . . . . . . . . . 27

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6 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

6.1 Software Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6.1.1 Before Installing Dual-Tap AccuPiXEL Series Camera-Control Software . 32

6.1.2 Installing the Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

6.1.3 Uninstalling the Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

6.2 TM/TMC-4200GE Camera . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.3 Using the GigE mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

6.4 GUI Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

6.5 Operating The Control Software . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.5.1 Exposure Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

6.5.2 Gain Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

6.5.3 Offset Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

6.5.4 Video Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

6.5.5 LUT (Look-Up Table) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

6.5.6 Main Menu: “Option” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

6.5.7 EEPROM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

7 Hardware Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

7.1 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

7.2 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

8 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

8.1 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

8.1.1 Unpacking Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

8.1.2 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

8.1.3 Accessories and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

8.2 Camera Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

8.2.1 Heat Dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

8.2.2 Connector Pin Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

8.2.3 Power Supplies and Power Cable Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

8.2.4 Attaching the Camera Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

8.2.5 Adjustable Back-Focus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

9 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

9.1 Progressive Scanning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

9.1.1 Preset Scan Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

9.1.2 Programmable Scan Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

9.1.3 Full Scan Area 2x2 Binning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

9.1.4 Sub-sampling Digital Zoom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

9.2 Bayer Color Filter (Color Versions) . . . . . . . . . . . . . . . . . . . . . . . . . 58

9.2.1 Color Filter Array . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

9.2.2 Bayer Color Filter Array (CFA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

9.2.3 Starting Pixel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

9.2.4 Sync and Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

9.2.5 Camera Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

9.2.6 Timing Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

9.2.7 Interpolation Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

9.2.8 Color Interpolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

9.3 Electronic Shutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

9.3.1 Preset Shutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

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9.3.2 Programmable Exposure-Continuous Mode . . . . . . . . . . . . . . . . . . . . . . . . .64

9.3.3 Asynchronous No Shutter Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

9.3.4 Asynchronous Programmable Exposure Mode . . . . . . . . . . . . . . . . . . . . . . 65

9.3.5 Pulse Width Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66

9.3.6 Particle Imaging Velocimetry Fixed Exposure Mode . . . . . . . . . . . . . . . . . . 67

9.3.7 PWC PIV Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

9.4 Dynamic Range Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

9.4.1 Programmable Look-Up Table (LUT) and Knee Control . . . . . . . . . . . . . . 69

9.5 External Sync and Pixel Locking . . . . . . . . . . . . . . . . . . . . . . . . . . .70

9.6 Camera Timing Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

10 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

10.1 Problems and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

10.1.1 Symptom: No Video . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

10.1.2 Symptom: Dark Video . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

10.1.3 Symptom: Non-Synchronized Video . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

10.1.4 Symptom: Video does not Display Properly . . . . . . . . . . . . . . . . . . . . . . . . . 74

10.1.5 Symptom: Notebook Computer Driver Installation Problems . . . . . . . . . . . 74

10.1.6 Information and Support Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74

11 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

11.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

11.1.1 TM-4200GE Physical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

11.1.2 Spectral Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

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Page ix

List of Figures

List of Figures

FIGURE 1. Scanning for Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

FIGURE 2. Intel Pro Install Choices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

FIGURE 3. Change and Remove Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

FIGURE 4. Network Device Finder Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

FIGURE 5. Select Camera Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

FIGURE 6. TM-4200GE Back Panel Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

FIGURE 7. HR10A-10R-12P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

FIGURE 8. Ethernet GigE Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

FIGURE 9. Camera Interface Application Dialog Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

FIGURE 10. Advanced Configuration Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

FIGURE 11. Integrated GigE Camera Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

FIGURE 12. Advanced Configuration - Port Communication . . . . . . . . . . . . . . . . . . . . . . . . . .12

FIGURE 13. Exposure Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

FIGURE 14. Mode Control Pull-down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

FIGURE 15. Shutter Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

FIGURE 16. Scan Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

FIGURE 17. Programmable Scan Set Dialog Box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

FIGURE 18. Scan Start Point and Lines Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

FIGURE 19. Offset Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

FIGURE 20. Look-Up Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

FIGURE 21. Memory Pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

FIGURE 22. White Balance Control Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

FIGURE 23. GE Camera GPIO Control Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

FIGURE 24. GPIO Look-Up Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

FIGURE 25. The GPIO Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

FIGURE 26. Pulse Generator Page . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

FIGURE 27. The Setup icon installs Dual Tap AccuPIXel v 2.2.x.x . . . . . . . . . . . . . . . . . . . . .32

FIGURE 28. AccuPIXel Setup screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

FIGURE 29. The “Add or Remove Programs” utility can uninstall older software. . . . . . . . . .34

FIGURE 30. Back of the TM/TMC-4200GE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34

FIGURE 31. Main DualTap AccuPiXEL Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

FIGURE 32. Continuous mode opens and closes the shutter based on the camera settings. . . .36

FIGURE 33. Trigger uses a manual or sensor command to open and close the shutter. . . . . . . .37

FIGURE 34. To use Programmable shutter speed, select Programmable. . . . . . . . . . . . . . . . . . .37

FIGURE 35. The Scan Area drop down box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

FIGURE 36. A dialog box asks for a starting line number for the programmable scan. . . . . . . .38

FIGURE 37. Click the Apply button once the desired scan is programmed. . . . . . . . . . . . . . . . .39

FIGURE 38. The Gain is being set when the R Auto Gain box appears checked. . . . . . . . . . .39

FIGURE 39. The R Auto Offset box is checked only while the command is being set by the

camera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

FIGURE 40. Click on the option button to set the preferred option. . . . . . . . . . . . . . . . . . . . . . .40

FIGURE 41. Use the option buttons to select 8-bit, 10-bit, or 12-bit output. . . . . . . . . . . . . . . . .40

FIGURE 42. Image Pre-processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40

FIGURE 43. Image Pre-Processing activated by checking “Enable Blemish Compensation”. . .41

FIGURE 44. Choose either a positive or negative image. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

FIGURE 45. Table drop down menu: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

FIGURE 46. Gamma.45 imitates human eye sensitivity when creating an image. . . . . . . . . . . .42

FIGURE 47. The setting does not activate until the Send Knees button is clicked. . . . . . . . . . . .42

Page x
List of Figures

FIGURE 48. Please contact JAI Inc. for password access. The password allows access to the

EEPROM to rewrite factory default settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

FIGURE 49. 12-Pin Connector Pinouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

FIGURE 50. GigE Ethernet Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

FIGURE 51. 12P-02S Interface Cable (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50

FIGURE 52. Back Focus Set-Screw Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

FIGURE 53. Bayer 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

FIGURE 54. Bayer 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

FIGURE 55. 2x2 Binning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55

FIGURE 56. Sub-sampling Digital Zoom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

FIGURE 57. Sub-sampling Digital Zoom 2x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

FIGURE 58. Sub-sampling Digital Zoom 3x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57

FIGURE 59. Sub-sampling Digital Zoom 4x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

FIGURE 60. Bayer Color Filter Response. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59

FIGURE 61. Example of Color CCD CFA Pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60

FIGURE 62. Example of TMC-4200GE (Same as TM-4200GE) . . . . . . . . . . . . . . . . . . . . . . . 61

FIGURE 63. TM-4200GE Timing Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

FIGURE 64. External Trigger Timing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

FIGURE 65. Asynchronous Programmable External Trigger . . . . . . . . . . . . . . . . . . . . . . . . . .66

FIGURE 66. Pulse Width Control Trigger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

FIGURE 67. PIV Exposure Timing Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

FIGURE 68. PWC PIV Timing Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

FIGURE 69. Output and Blooming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69

FIGURE 70. Camera Timing Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70

FIGURE 71. Digital Data Output Order for Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

FIGURE 72. Field Video Timing--Continuous Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

FIGURE 73. Physical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76

FIGURE 74. Spectral Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77

Page xi

List of Tables

List of Tables

TABLE 1. Hirose Connector, Pin Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

TABLE 2. GPIO Look-Up Table Input Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

TABLE 3. GPIO Look-Up Table Output Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

TABLE 4. TM/TMC-4200 Command List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

TABLE 5. Command Responses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

TABLE 6. 12-Pin Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48

TABLE 7. Scan Area Start Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58

TABLE 8. Electronic Preset Shutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64

TABLE 9. Asynchronous Mode Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68

TABLE 10. Video Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

TABLE 11. External HD Locking and External VD Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

TABLE 12. Async Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

TABLE 13. TM-4200GE Camera Specifications Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

Page xii
List of Tables

TM-4200GE Software

Operation Manual

1 Software Introduction

Page 1

TM-4200GE Software

1.1 Scope of the Document

This manual describes how to access and use features of the JAI Gigabit Ethernet camera, the TM­4200GE. The camera’s different operation modes are described in the hardware section of this manual,
which begins on page 31.

The TM-4200GE series consists of the TM-4200GE (monochrome) and the TMC-4200GE (color).
Unless otherwise noted, all information contained in this manual is relevant to both models.

1.2 Related Documents

The appendix contains descriptions of the TM-4200GE camera’s internal frame grabber and how to
connect the camera. The appendix complements, and should be used in conjunction with the three
following documents:

• Cam2Net User’s Manual

• Cam2Net IP Device Drivers

• Cam2Net C++ SDK Reference Manual

These documents are part of the GigE software package and are added to your system when the
software is installed. The software and documents are current for the TM-4200GE series as pertains to
Cam2Net.

1.3 Gigabit Ethernet Camera Interface

The GigE interface provides an easy to connect, high-bandwidth imaging solution, where video data is
sent as IP packets over an industry-standard GigE network. Point-to-point (unswitched) transmission is
up to 100 meters. With Gigabit Ethernet switches, the transmission distance is virtually unlimited.

Software Introduction

Page 2
TM-4200GE Software

Note: Refer to the section on time-outs and packets in the Cam2Net User’s Manual for more

Communication with a GigE camera is completely transparent to the user, so if you are used to working
with Camera Link® and/or the JAI Cam2Net adapter, you will find it very easy to migrate.

The TM-4200GE camera has internal frame memory, which sends only the actual image data using the
Gigabit Ethernet interface.

At the PC, the Cam2Net Software Development Kit (SDK) provides a communications interface that
maps the RS-232 command channel through the IP link. All commands sent to and received from the
camera are transparently routed to and from the host PC using the GigE link.

Refer to the Cam2Net User’s Manual for details about network requirements, compatibility, and so on.

1.4 Software Installation

The following instructions explain how to install the JAI GigE camera-control software on a PC.

information on packet sizes for point-to-point and networked applications.

1.4.1 Before Installing the GigE Series Camera-SDK Software

Before installing the JAI GigE camera-SDK software, please note the following requirements.

• The computer must have a Pentium processor running at least 1.4GHZ, with the Microsoft Win-

dows XP Pro or Windows 2000 operating system installed .

• Installation of the software requires approximately 75 MB of free space on the PC hard disk.

1.4.2 Installing the Software

To install the JAI GigE camera-control software, read and follow the directions included in the
document download card. If the computer does not have Internet access, call JAI Inc. at 1 800 445-5444
to request the software on a CD-ROM.

Install the software using the following steps:

1. Open the folder “JAI” and run the JAI GigE 2.14.0 Installer.exe file to install the Camera Interface

Application.

2. The program initiates a driver scan. Allow the network card driver installation at this time. (If you

cancel the installation for some reason this dialog box can be accessed at a later time; go to

Start=>Programs=>JAI AS=>Launch Driver Installation Tool to launch the driver install).

3. A driver installation tool dialog box displays. Read the message about canceling found new devices

and then click OK.

Software Introduction

Page 3

TM-4200GE Software

FIGURE 1. Scanning for Drivers

4. The Driver Installation Tool dialog box appears with a listing of all NIC cards on the system.

5. Right click on the net driver desired for the camera. If the driver is an Intel Pro a high performance

option is available for install.

FIGURE 2. Intel Pro Install Choices

6. Right click on the net driver desired for the camera.

7. Select the desired driver install Install High Performance IP Device Driver or Install Intel Network

Driver. The network installation options vary, based on the NIC installed on the system. A dialog
box asks for verification of the selected install. Click Ye s. Follow the instructions on any additional
dialog boxes.

8. For information on other network card installs click Start=>JAI A.S=>Cam2Net=>Documenta-

tion=>Cam2Net IP Device Drivers. An Acrobat file is available with instructions to help guide

you through the proper install.

9. Go to Start=>Programs=->JAI AS=>Cam2Net=>Launch Coyote application to launch the cam-

era control tool.

1.4.3 Uninstalling the Software

To uninstall the JAI GigE camera-control software from the control panel, use the following steps:

1. Open Add or Remove Programs in the control panel.

2. Select JAI Cam2Net from the list of installed software.

Software Introduction

Page 4
TM-4200GE Software

3. Click the Change or Remove button as shown in Figure 3 on page 4.

FIGURE 3. Change and Remove Buttons

1.4.4 Quick-Start

Use the following quick-start process when the Camera Interface Application is installed on your PC.

1. Connect the camera. The Hirose pin layout is shown in Table 1 on page 6. Both the Hirose and the

network cable (RJ-45) are illustrated in Figure 6. Verify that both LED’s on the RJ-45 connector
are green.

2. Run the Camera Interface Application.

3. Click Detect. Assign a suitable IP address to the camera. The window shown in Figure 2 appears.

FIGURE 4. Network Device Finder Window

Select the appropriate camera from the list, similar to the window shown in Figure 5 on page 5 and

4.

click OK.

Software Introduction

FIGURE 5. Select Camera Window

Page 5

TM-4200GE Software

Go to the Acquisition tab and click Start. An image stream should appear.

5.

6. Click on the Configure button at the bottom of the Coyote screen, and open the GigE Camera Soft-

ware dialog box. This is your integrated control software.

Note: The color version (TMC-4200GE) requires that color interpolation be performed in the

frame grabber or by using the host computer’s CPU. In default mode, the camera
supports 2 x 2 color interpolation. For better color performance, the user can select 3 x 3
interpolation in the Camera Interface Application. Return to the Acquisition tab of the
Coyote (previous) screen, and click Configure. In the Advanced Configuration Window,
select the Pixel Type tab. Make sure the camera is set to the proper color space and pixel
depth, and then click the check-box labeled Use 3 x 3 Bayer Interpolation in the
Conversion Options panel. More information on color interpolation and the color filter
array (CFA) can be found in Section 9.2 on page 58 of this manual.

Software Introduction

Page 6
TM-4200GE Software

2 Connectors

The camera has two sockets, as shown in Figure 6 below:

• 12-pin Hirose for power, trigger, RS-232 communication and TTL I/O.

• RJ-45 for Gigabit Ethernet.

FIGURE 6. TM-4200GE Back Panel Connectors

GigE

These connectors are described in Section 2.1 and Section 2.2.

2.1 Power and Signals Connector

The GE camera receives power and signal through a 12-pin Hirose connector. Table 1 lists the pin
layout and describes the function of each pin. The table lists the GPIO assignments for the relevant pins.
A magnified illustration of each pin’s assignment follows in Figure 7 on page 7.

TABLE 1. Hirose Connector, Pin Assignment

Pin # Definition Description GPIO Assignment

1 GND Power ground

2 +12V DC Power supply in

3 GND Analog ground (video)

4 Analog Video For auto iris lens drive O

5 GND Ground

6Vinit Vinit I

7 External VD I: Standard O: Option I/O

8 STROBE Strobe output O

9 External HD I: Standard O: Option I/O

10 Reserved Reserved

11 Reserved Reserved

12 Reserved Reserved

POWER

Connectors

FIGURE 7. HR10A-10R-12P

1

2

10

11

3

Page 7

TM-4200GE Software

9

8

12 7

2.2 Ethernet

The GigE socket, marked on the camera’s back panel as GigE, is a standard RJ-45 Ethernet socket. Use
at least cat5e UTP cables (Cat6 cables are preferred). If you wish to connect the camera directly to a PC,
you must use a cross-over cable. Refer to the Cam2Net User's Manual for details.

FIGURE 8. Ethernet GigE Socket

4

6

5

1

GigE

1. JAI recommends the use of shielded cables to reduce emissions and for CE/FCC
compliance. Double-shielded cables further reduce emissions.

Connectors

Page 8
TM-4200GE Software

3 Configuring the TM-4200GE Camera

The configuration of the GigE camera consists of two parts:

• The imager configuration (CCD and control circuits)

• The internal frame grabber configuration

The imager can be configured for partial scan, binning, and so on, just like a Camera Link camera. The
internal frame grabber is automatically configured for the pixel type, windowing, image size, I/O and so
on, by the GigE camera software.

3.1 Setup

If you have a peer-to-peer connection between the TM-4200GE camera and your PC without network
switches, your packet size can be the default value (8128 bytes) as shown in Figure 7. However, if you
are connecting the TM-4200GE to your PC through a network switch, then you need to know the
maximum packet size that your network switch supports. Typically, if your switch supports jumbo
packets, then you should keep the packet size to 8128 bytes. If your switch does not support jumbo
packets, then you may need to change the packet size to 1440 bytes.

FIGURE 9. Camera Interface Application Dialog Box

Note: If you connect the
camera through a network
switch, you may need to
modify the packet size.

Configuring the TM-4200GE Camera

Page 9

TM-4200GE Software

To use the integrated GigE camera software, follow these steps:

1. Start the Camera Interface Application (this is the Coyote application used above). The dialog box

shown in Figure 9 appears.

2. Click the Detect button to detect the device and driver in the “Device Actions” panel.

3. Click Select Camera and select TM-4200GE or TMC-4200GE (color) from the camera list.

4. Select the Acquisition tab and click Configure. The camera configuration dialog box displays.

5. Select the GigE Camera Software tab. This is the Integrated GigE Camera Software shown in

Figure 11.

The TM-4200GE camera operates in 8-bit, 10-bit, or 12-bit digital output mode. The 8-bit/10-bit/12-bit
selection is possible through the GigE integrated software. To select the mode, open the Configure page
and select the Pixel Type tab. Under the Pixel Type, select Grayscale 8, Grayscale 10, or Grayscale 12.
Note that the LUT (Look-Up Table) is not available when the Grayscale 12, 2 taps mode is selected.

FIGURE 10. Advanced Configuration Window

Configuring the TM-4200GE Camera

Page 10
TM-4200GE Software

3.2 Configuring the Imager

To configure the TM-4200GE’s imager, use the integrated GigE camera software that is part of the
Cam2Net Camera Interface Application. You can also use the dual-tap AccuPiXEL GigE control tool,
but that will not update any internal grabber settings. See “Hardware Introduction” on page 45 for a
description of the different image settings of the camera.

FIGURE 11. Integrated GigE Camera Software

Configuring the TM-4200GE Camera

3.2.1 GUI Features

You can control the following camera functions using the integrated camera software.

• Shutter Speed and Mode

• Scan Mode

• Gain Control

• Offset Level

• Memory Pages

• LUT (Look-Up Table) Control

• 8, 10, 12-bit Selectable

• Trigger Input Location and Polarity

• Digital Zoom

• Pixel Compensation

3.3 Configuring the Internal Frame Grabber

Page 11

TM-4200GE Software

The integrated camera software updates the internal frame grabber settings automatically. Also,
because the internal frame grabber configuration is independent of the imager configuration, you can
set up (that is, “window”) the internal frame grabber separately, for example, the Image Settings tab in
the integrated camera software. This has the added benefit of reducing unnecessary traffic on the GigE
network, and freeing bandwidth for other cameras.

3.4 Modes

This section includes examples of various types of setup actions available through the camera
configuration dialog box.

3.4.1 Check the Current Camera Setting

You can manually send camera commands from the Serial Free Form tab of the Configuration window
shown in Figure 12. Use the serial port and click the CR check box. Enter :RPST and click Send to get
the current camera setting. For detailed information about the current camera setting, refer to Table 4 on
page 27.

Configuring the TM-4200GE Camera

Page 12
TM-4200GE Software

FIGURE 12. Advanced Configuration - Port Communication

3.4.2 Exposure Control

In Exposure Control, under the GigE Camera software tab, shown in Figure 13, you can specify the
shutter mode and set the shutter speed and direct shutter values.

FIGURE 13. Exposure Control

Configuring the TM-4200GE Camera

Page 13

TM-4200GE Software

Shutter Mode

The exposure control has two different settings. Select the desired setting using the drop down list box
shown in Figure 14.

FIGURE 14. Mode Control Pull-down

Shutter Speed

The shutter speed setting, shown in Figure 15, allows you to select the specific shutter speed for manual
shutter and Async shutter. Manual shutter speed 0 is No Shutter mode; Async shutter speed 0 is Async ­No Shutter mode; Async shutter speed 9 is Async - No Delay shutter mode (pulse width control). Direct
Shutter allows you to select shutter speed for direct shutter count by the video line. Please note that
manual shutter 1 and 2 are not available in scan mode B and D.

FIGURE 15. Shutter Speed

Configuring the TM-4200GE Camera

Page 14
TM-4200GE Software

3.4.3 Scan Mode

The TM-4200GE camera has full and partial scan modes as shown in Figure 16. The partial scan area
allows you to select the different scan lines. When the scan area starts from an odd line, for a color
camera, an offset of 1 is added in the vertical direction. The TM-4200GE camera has no binning modes.

FIGURE 16. Scan Mode

3.4.4 Programmable Scan

The TM-4200CL offers preset partial scans, or the scan size may be set by the user. The minimum
available scan is one line.

3.4.5 User Programmable Variable Partial Scan

Click on the Scan Area drop down box and select Programmable

TM-4200CL allows the user to select a full scan, 1000 lines, 500 lines and 250 lines partial scan mode.

Set the beginning line number for the scan. The lowest start point is 2047 since a single line is the
smallest available programmable scan.

Configuring the TM-4200GE Camera

FIGURE 17. Programmable Scan Set Dialog Box.

Page 15

TM-4200GE Software

Enter the total number of lines desired in the scan inside the Lines box and click the Apply button.The
small dialog box provides a visual representation of the new scan size. The dialog box remains open
until a different Scan Area setting is selected, or it is closed using the close box on the upper right.

FIGURE 18. Scan Start Point and Lines Setting.

Configuring the TM-4200GE Camera

Page 16
TM-4200GE Software

3.4.6 Gain Settings

3.4.6 (a) Gain

The Gain Settings control box, shown in Figure , allows you to change the Gain value from 0 to 4095.
To change the value, either click on the up or down button beside the current setting or enter the value
directly into the text box.

3.4.6 (b) R Auto Gain Control

Click the R Auto Gain checkbox to enable gain channel balancing. The box stays checked only for the
duration of the channel balancing. Once the gain channel balancing has finished, the software
automatically disables this feature, and checkbox is unchecked. Please note that when channel
balancing, channel B aligns to channel A. Good channel balance is obtained by exposing the camera to
a uniform light source under 80% saturation. If the camera is in Async trigger mode and the trigger
frequency is low (or slow), it may take longer to collect enough frames to balance the channel. Another
condition in which Channel Balance may not work properly is when you use the high-speed shutter
under low-frequency light, such as fluorescent light. In both cases, the channel balance will time-out in
10 seconds if the balance is not reached.

While the channel balancing is occurring the configuration software may seem to freeze. The software
may become unresponsive for about ten seconds during this process.

3.4.7 The Gain

Offset Level

The Channel A offset level is the master, channel B is the slave. The offset level box, shown in
Figure 19, allows you to change Channel A offset voltage. To change the value, click on the up or down
arrow, or enter the value directly into the box. The camera itself automatically adjusts Channel B offset
voltage, every other frame. Please note that offset level control is not available in scan modes C and D

Configuring the TM-4200GE Camera

TM-4200GE Software

FIGURE 19. Offset Level.

3.4.8 Look-Up Table

The look-up table (LUT) control, shown in Figure 20, allows you to change two knee point values.

FIGURE 20. Look-Up Table

Page 17

Enter X1, Y1, X2, Y2 values directly to adjust the knee curve. In the integrated camera software, the

look-up table can also be controlled interactively. The Table Selection pull-down menu allows you to
select the Linear or Gamma 45 option. This control also allows you to check the positive or negative
box to choose an image option. There is no LUT for 12-bit output.

3.4.9 Memory Pages

All the camera parameters such as shutter mode, shutter speed, gain, offset level, scan mode, and LUT
can be saved into seven available memory pages on the EEPROM in the camera. The pages are
numbered 0-6. The Load Page button loads the corresponding camera settings from the EEPROM while
the write page button writes the current camera settings to the corresponding memory page in the
EEPROM.

Page 1, shown in Figure 21, is the power-up default page. Page 0 is the factory default. To save your
current camera settings for power up default, write the settings to memory page 1.

Configuring the TM-4200GE Camera

Page 18
TM-4200GE Software

FIGURE 21. Memory Pages

To reset memory page 1 to the factory default settings, load memory page 0 and save those settings to
memory page 1. Page 0 is password-protected and you cannot write to it. If you find that you do need to
write to page 0, contact JAI Inc. for password access.

Note: Configurations such as grabber settings, pulse generator, GPIO, and image setting must be saved
into the XML file. Refer to Section 3.4.1, “Check the Current Camera Setting,” on page 11 for more
information.

3.4.10 Free-Running Mode

The camera must be in Manual Shutter or Direct Shutter mode. In the example below, there is no partial
scan.

1. Connect to the camera.

2. Under the Device Features tab, set the GPIO look-up table to Q5=1.

3. Under the GigE Software tab, change the manual shutter or direct shutter values.

4. Click Start.

You should now see a free-running video stream.

3.4.11 Externally Triggered

The external trigger is sent through pin 6 of the 12-pin Hirose connector. To use the software to enable
the external trigger, follow these steps:

1. Change the GigE camera software shutter mode to Async. Shutter.

2. Set the GPIO look-up table to Q4 = I0 and Q5 = 1.

3.4.12 Internally Triggered

The camera-control software includes pulse generators that you can use to trigger the camera internally.
To do this, follow these steps:

1. Select Pulse Generator 0 under the Device Features tab. Set the pulse width and delay and check

the Periodic option if needed.

2. Set the GPIO look-up table to Q5=1 and Q4=I7.

3. Set the shutter mode in the GigE camera software page to async shutter. For more information, refer

to Section 3.4.2, “Exposure Control,” on page 12.

Configuring the TM-4200GE Camera

Page 19

TM-4200GE Software

3.4.13 Save/Restore Settings to Your Hard Disk

To save your current settings into the XML file, go to the main menu, select “File” and click on Save
As. The XML file saves all your configurations such as grabber settings, pulse generator, GPIO and

language settings.

The XML file will not, however, save camera parameters such as shutter mode, shutter speed, gain
settings, offset level, scan mode, and LUT. For more information about saving these camera
parameters, please refer to Section 3.4.9, “Memory Pages,” on page 17.

3.4.14 White Balance Control (Color Versions Only)

To determine white balance, use the following steps:

1. Select scan mode A and no binning in the GigE Camera Software tabbed dialog. shown in

Figure 11 on page 10.

2. Start the live video by clicking Start in the Acquisition tab of the Camera Interface Application dia-

log box.

3. Select Color Adjustment under tools in the main menu. Show the camera a piece of white paper to

make sure that the image is not saturated.

4. Click Analyze to automatically calculate the white balance.

5. Once white balance has been calculated, click Apply Results to apply the white balance. You can

also assign custom gain and offset values to the R, G, and B channels. If you choose to assign cus­tom values, click Apply Results.

FIGURE 22. White Balance Control Settings.

Custom white
balance.

Gain/Offset

Automatic white
balance control.

Configuring the TM-4200GE Camera

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TM-4200GE Software

3.4.15 Main Menu: “Option”

3.4.15 (a) Test Pattern

The Grabber Settings tabbed dialog box has a check box to enable the test pattern that is internally
generated by the integrated camera software.

3.4.16 Version

View the version number of the Cam2Net camera interface application by clicking on Help=>About.
The version number of the integrated GigE camera software is seen in a text box control called Version
in the GigE Camera tabbed dialog box.

3.4.17 Exit

From the main menu, select File, and click Exit to exit the software.

Configuring the TM-4200GE Camera

4 Signal Handling

This section briefly describes the signal handling of the GE cameras in the following sections:

• See “Camera Inputs” on page 21

• See “GPIO Control Block” on page 21

• See “GPIO Look-Up Table” on page 23

• See “GPIO Label Table” on page 24

• See “Pulse Generators” on page 25

Refer to the Cam2Net User’s Manual for additional details.

4.1 Camera Inputs

For information on the polarity and type of the signals required to support specific camera functions,
refer to See “Asynchronous reset” on page 46.

The TM-4200GE has four externally controllable standard signals:

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TM-4200GE Software

• Trigger (VINIT or EXT_TRIG) (CC1 equivalent)

• Integration Control (INTEG/ROI) (CC2 equivalent)

• VD in (EXT_VD) (CC3 equivalent)

• HD in (EXT_HD) (CC4 equivalent)

The labels for these signals in the GPIO Control Block programming language are:

• I0, for VINIT (must be configured as EXT_TRIG)

• I1, for VD in (must be configured as EXT_VD)

• I2, for HD in (must be configured as EXT_HD)

• I4, for Integration control (must be configured as INT)

For normal exposure operation, the INTEG signal must be high. In the GPIO lookup table language:
Q5=1. When it is low, the CCD readout is inhibited. To use the Integration Control, set Q5=I3 in the
GPIO lookup table.

4.2 Camera Outputs

When the Asynchronous Trigger is used, the strobe output indicates the exposure period.

• I-4 for strobe output (must be configured as CAM_STROBE)

4.3 GPIO Control Block

Figure 23 below shows the GPIO Control Block signals for the GE Cameras.

Signal Handling

Page 22
TM-4200GE Software

FIGURE 23. GE Camera GPIO Control Block

EXT_VD

EXT_HD

TTLIN(EXT_TRIG)

FDV

TTLIN(EXT_VD)

LDV

CTRL2

TTLIN(EXT_HD)

CTRL1

TTLN(INT)

CAM_STROBE

CTRL0

pulse_out0

pulse_out1

pulse_out2

pulse_out3

I0

I1

I2

I3

LUT

I4

8-to-16

I5

I6

I7

Pulse_Gen0

Pulse_Gen1

Pulse_Gen2

Pulse_Gen3

Q0

Q1

Q2

Q3

Q4

Q5

Q6

Q7

Q8

Q9

Q10

Q11

Q12

Q13

Q14

Q15

TTLOUT(STROBE)

EVINIT

INTG_CON

TRIG

RESV

pulse_trig0

pulse_trig1

pulse_trig2

pulse_trig3

Inputs I0 through I7 can be either external or internal inputs to the look-up table. The outputs are used
by the imager part of the GE camera.

The HD and VD signals can be passed through, bypassing the GPIO lookup table. Figure 25 on page 24
shows a screen dump of the GPIO function select page, where HD/VD bypass selection can be made.
The default value 0 (zero) is through the lookup table. Value 1 (one) is bypassing the lookup table.

The SDK and the Cam2Net Camera Interface Application both supply methods to select GPIO bypass
of the external VD and HD (I1 and I2).

It is also possible to select which signal source to lead to the GPIO inputs. This is done in the GPIO
look-up table page as shown in Figure 24.

Signal Handling

FIGURE 24. GPIO Look-Up Table

Page 23

TM-4200GE Software

Q0 = I4

Signal Handling

Page 24
TM-4200GE Software

FIGURE 25. The GPIO Configuration

4.4 GPIO Label Table

Table 2 shows which GPIO inputs carry the different signals. The top line for each label contains the
default signal.

TABLE 2. GPIO Look-Up Table Input Labels

Input
Label

I0

I1

I2

I3

I4

Signal Handling

TTL_IN(EXT_TRIG) TTL-input 0. Used for external trigger.

TTL_IN(EXT_VD) TTL-input 1. Used for external vertical drive.

TTL_IN(EXT_HD) TTL-input 2. Used for external horizontal drive.

TTL_IN(INT) TTL-input 3. Used for external integration control.

CAM_STROBE Internal signal. Strobe Input.

PULSE_GEN3 Pulse Generator 3 signals go here.

Signal Description

FDV Internal signal. Frame Data Valid.

LDV Internal signal. Line Data Valid.

CTRL2 Internal control signal.

CTRL1 Internal control signal.

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TM-4200GE Software

Input
Label

I5

I6

I7

Table 3 shows which output labels carry the output signals.

TABLE 3. GPIO Look-Up Table Output Labels

Output label Signal Description

Q0 TTL-OUT(STROBE) Strobe output

Q1 N/A

Q2 N/A

Q3 N/A

Q4 EVINIT Trigger

Q5 INTG_CON Integration control

Q6 EXT_VD Vertical Drive

Q7 EXT_HD Horizontal Drive

Q8 pulse_trig1 Pulse Generator 1 gets its trigger here

Q9 pulse_trig0 Pulse Generator 0 gets its trigger here

Q10 pulse_trig3 Pulse Generator 3 gets its trigger here

Q11 pulse_trig2 Pulse Generator 2 gets its trigger here

Q12 N/A

Q13 N/A

Q14 TRIG Trigger for camera’s internal frame grabber

Q15 RESV Reserved

Signal Description

CTRL0 Internal control signal.

PULSE_GEN2 Pulse Generator 2 signals go here.

PULSE_GEN1 Pulse Generator 1 signals go here.

N/A

PULSE_GEN0 Pulse Generator 0 signals go here.

N/A

4.5 Pulse Generators

The TM-4200GE camera has four independently programmable pulse generators. These generators can
run as either periodic or triggered. To run the pulse generators as triggered, they can be triggered on
either levels or signal edges. These generators can be tied to the camera inputs (camera-control lines).
For example, you can set pulse generator 0 in the Device Features tabbed dialog box to the following
values:

Delay = 600

Width = 14,000

Signal Handling

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TM-4200GE Software

Granularity = 1

Now check the Periodic option and change the camera settings to Async 9. This triggers the camera,
based on the pulse width set in the Pulse Generator page.

Be careful with the pulse generator’s GPIO input and output polarity. If the delay and pulse-width
duration are switched around, the output polarity must be negated in the GPIO lookup table.

The pulse generators are configured in the Pulse Generator section of the Device Features tab of the
Advanced Configuration window as shown in Figure 26.

FIGURE 26. Pulse Generator Page

Signal Handling

5 GigE Series Camera Serial Commands

You can control the GigE series cameras by serial command either using RS-232 or Camera Link. The
Start character is always “:” and the End character is always <CR> (return). For example, to set
Asynchronous Pulse Width Mode, send the command :ASH=9<CR> to the camera. Table 4 lists serial
commands that can be used to control the camera.

TABLE 4. TM/TMC-4200 Command List

End of

Command Parameter

Scan Mode

:SMD X <cr> :o<cr> Set Preset Scan Area (X=A,B,C,D,T)
:SMDZ= X <cr> :o<cr> Set Digital Zoom (X=0,1,2,3)
:SMDU= XXXXYYYY <cr> :o<cr> Set Programmable Scan Area

:SMD? <cr> :oMD[X]<cr> Inquire current scan mode

Shutter Mode and Shutter Speed

:MSH= X <cr> :o<cr> Set Continuous Mode Preset Shutter ( X=

:DSH= XXX <cr> :o<cr> Set Continuous Mode Programmable

:ASH= X <cr> :o<cr> Set Async Mode Preset Shutter (X=0 - 9,

:ADS= XXX <cr> :o<cr> Set Async Mode Programmable Shutter

:SHR? <cr> :o[shtr]<cr> Inquire current shutter mode

Cmd Ack. Response Description

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TM-4200GE Software

(XXXX=0000 - 07FF, YYYY=0001 -

0800)

(X=A,B,C,D,T,Z,U)

0 - 9)

Shutter ( XXX=000 - total lines)

A, B) ( X=0 async no shutter,
( X=1-8 Preset Shutter, X=9 PWC, X=A

Fixed exposure PIV, X=B PWC PIV)

(XXX=000 - 81F)

Gain and Offset

:MGA= XXX <cr> :o<cr> Set Master Gain

:MGB= XXX <cr> :o<cr> Set R channel Fine Gain

:VRA= XXX <cr> :o<cr> Set Master Offset

:VRB= XXX <cr> :o<cr> Set R channel Fine Offset

:MGA? <cr> :oMG[XXX]<cr>Inquire Master Gain

:MGB? <cr> :oSG[XXX]<cr> Inquire R channel Fine Gain (XXX = 000

:VRA? <cr> :oMF[XXX]<cr> Inquire Master Offset

:VRB? <cr> :oSF[XXX]<cr> Inquire R channel Fine Offset

GigE Series Camera Serial Commands

(XXX = 000 - FFF)

(XXX = 000 - FFF)

(XXX = 000 - FFF)

(XXX = 000 - FFF)

(XXX = 000 - FFF)

- FFF)

(XXX = 000 - FFF)

(XXX = 000 - FFF)

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TM-4200GE Software

Command Parameter

Lookup Table

:LINR <cr> :o<cr> Set linear table
:GM45 <cr> :o<cr> Set gamma .45 table
:KNEE= X1Y1X2Y2 <cr> :o<cr> Set knees

:NLUT X <cr> :o<cr> Set Positive Knee or Negative Knee (X =

:LUT? <cr> :o[lut]<cr> Inquire current LUT setting

Channel Balance

:EABL <cr> :oAB0<cr> Enable Gain Balancing
:DABL <cr> :o<cr> Disable Gain Balancing
:ABL? <cr> :oAB[X]<cr> Check Gain Balancing Status

:ACL= X <cr> :o[AC][X]<cr> Enable/Disable Optical Black Balancing

End of
Cmd Ack. Response Description

(X1, Y1, X2, Y2 = 00 - FF)

0 Positive, X = 1
Negative)

(X = 1 Enable, X = 0 Disable)

and Inquire Status
(X = 0 Disable, X = 1 Enable,
X = ? Inquire Status)

Vsub

:DCI= XXX <cr> :o<cr> Set Vsub (XXX = 600 - D00)
:DCI? <cr> :oDC[XXX]<cr> Inquire Vsub (XXX = 600 - D00)

End of

Command Parameter

EEPROM

:WRPG X <cr> :o<cr> Write Page (X = 0 - 6) (Unlock the Pass-

:LDPG X <cr> :o<cr> Load Page (X = 0 - 6)
:RDPG X <cr> :o[settings]<cr> Read Page (X = 0 - 6)
:RPST <cr> :o[settings]<cr> Report Current Settings

Dual Tap Digital Video Output Order

:VDO X <cr> :o[VD][X]<cr> Set Dual Tap Digital Video Output Order

Image Pre-processing

:BLC= 0 <cr> :o<cr> Set White Blemish Calibration Flag
:EBL= X <cr> :o[BL][X]<cr> Enable/Disable Blemish Compensation

Cmd Ack. Response Description

word first if writing to page 0) (Page 0 is
the factory default setting, Page 1 is the
power up default setting)

(X = A, B, C, ?)
(A <--<--, B <---->, C <<----, ? Inquire
video output order)

and Inquire Status
(X = 0 Disable, X = 1 Enable,
X = ? Inquire Status)

GigE Series Camera Serial Commands

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TM-4200GE Software

Command Parameter

Miscellaneous

:DUL= X <cr> :o<cr> Single Tap/Dual Tap Selection (X = 0

:DDP= X <cr> :o<cr> Set Output Data Depth (X = 0 8-bit, X =

:CCS= X <cr> :o<cr> Select Camera Control signals (X = 0 CL

:TAH= X <cr> :o<cr> External Trigger Polarity (X = 1 Active

:TPTN X <cr> :o<cr> Enable/Disable Test Pattern (X = 1

:CAM? <cr> :o[model]<cr> Inquire Camera Model
:VER? <cr> :o[version]<cr> Inquire MPU firmware version
:SGE= X <cr> :o<cr> Set Digital Output Interface

:CCD= X <cr> :o<cr> CCD information (X = 1)
:PuLX X <cr> :o<cr> Password (X = 1 Administrator, X = 0

Note: If a command is not accepted for any reason, the camera will return a “nack” response. “:e”
<cr> *Not available yet.

TABLE 5. Command Responses

Command Parameter End of Cmd Description

Byte 1, 2 Master Gain Master Gain (H'0000 - H'0FFF: -3dB - +12dB)

Byte 3, 4
Byte 5, 6 Master Offset Master Offset (H'0000 - H'0FFF)

Byte 7, 8

R Channel
Fine Gain R Channel Fine Gain (H'0000 - H'0FFF)

R Channel
Fine Offset R Channel Fine Offset (H'0000 - H'0FFF)

End of
Cmd Ack. Response Description

Dual Tap, X = 1 Single Tap)

1 10-bit, x = 2 12-bit)

Conn, X = 1 Hirose Conn)

High, X = 0 Active Low)

Enable, X = 0 Disable)

(X = 0 CameraLink, X = 1 GigE)

Users)

Command Parameter End of Cmd Description

Function Flag

Byte 9

Byte 10

0

Bit 0 Scan Area 0

Bit 1 Scan Area 1

Bit 2 Scan Area 2

Bit 3 Scan Area 3
Bit 4 Rsvd
Bit 5 Rsvd

Pixel Output

Bit 6

Bit 7
Function Flag

1

Bit 0 Shutter 0
Bit 1 Shutter 1 Trigger Mode:

Order 0 00=<---<--- 01<=<------>
Pixel Output

Order 1 10=<<------

GigE Series Camera Serial Commands

0000=2048x2048 0001=2048x1000
0010=2048x500 0011=2048x250

0100=2x2 binning of 2048x2048
1111=User Programmable Scan Area

1000=Digital Zoom x1 1001=Digital Zoom
x2

1000=Digital Zoom x3 1001=Digital Zoom
x4

Continuous Mode: 0000 - 1001=Continuous
preset shutter 0 - 9

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TM-4200GE Software

Byte 11

Byte 12

0000=Async no shutter 0001 - 1000=Async

Bit 2 Shutter 2

Bit 3 Shutter 3

Bit 4 Shutter Mode 0

Bit 5 Shutter Mode 1
Bit 6 Data Depth 0 00=8bit 01=10bit
Bit 7 Data Depth 1 10=12bit

Function Flag
2
Bit 0 Look-up table 0 00=Linear 01=Gamma.45
Bit 1 Look-up table 1 10=User Knee Table
Bit 2 Rsvd

Camera Control
Bit 3
Bit 4 Rsvd

Bit 5

Bit 6

Bit 7
Function Flag

3

Bit 0

Bit 1
Bit 2 Rsvd
Bit 3 Rsvd

Signals

Trigger Signal

Polarity 0=Active Low 1=Active High

Dual / Signal

Tap 0=Dual Tap 1=Single Tap

Positive /

Negative LUT 0=Positive LUT 1=Negative LUT

R Channel Auto

Fine Gain 0=Disable 1=Enable

R Channel Auto

Fine Offset 0=Disable 1=Enable

preset shutters 1-8
1001=PWC 1010=PIV Fixed Exposure

1011=PIV PWC
00=Continuous Preset Shutter 01=Trigger

Preset Shutter
10=Trigger Programmable Shutter

11=Continuous Programmable Shutter

0=CameraLink Connector 1=Hirose 12pin
Connector

Command Parameter End of Cmd Description

Blemish
Bit 4
Bit 5 Rsvd
Bit 6 Password 0=Disable 1=Enable
Bit 7 Test Pattern 0=Disable 1=Enable

Byte 13, 14 (X1, Y1) Coordinate for Knee 1 (X1, Y1=H'00 - H'FF)
Byte 15, 16 (X2, Y2) Coordinate for Knee 2 (X2, Y2=H'00 - H'FF)

Start Line of
Programmable

Byte 17, 18

Byte 19, 20

Byte 21, 22
Byte 23, 24 Vsub Voltage Vsub Voltage (H'0600 - H'0D00=7.8V - 17V)

GigE Series Camera Serial Commands

Scan Area
Total Lines of

Programmable
Scan Area

Shutter Speed
of
Programmable
Shutter

Compensation 0=Disable 1=Enable

Start Line of Programmable Scan Area
(H'0000 - H'07FF)

Total Lines of Programmable Scan Area
(H'0001 - H'0800)

Shutter Speed of Programmable Shutter
(H'0000 - H'081F)

January 31, 2007

Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software

Operation Manual

TM-4200GE series.

6 Introduction

The Dual-Tap AccuPiXEL software offered for the TM-4200GE is
camera control software. It is not used in image capture, but rather to
configure camera functionality. The Cam2Net software and Dual­Tap AccuPiXEL software have the same capabilities. The Dual-Tap
AccuPiXEL software is not needed to use the camera.

If you find it more comfortable to use, or the AccuPiXEL software seems more compatible with your
system, then it may be used instead of Cam2Net to configure camera functionality. The Cam2Net and
AccuPiXEL software can not run simultaneously.

The Dual-Tap AccuPiXEL series cameras are high-resolution, progressive scan cameras with JAI Inc.­proprietary LUT control and other excellent features. The software for these cameras was developed to
function as standard software for the entire Dual-Tap AccuPiXEL series, and can open either the RS­232 serial port (COM) or Camera Link. Camera Link users must physically install the Camera Link
frame grabber board into the PC. They must also install the Camera Link API (clserXXX.dll) software.
These cameras are specially designed to capture images in progressive scan (non-interlace) format,
producing a full frame of electronic shutter images, as well as normal images.

Although this software works with all AccuPiXEL cameras, the interface for the TM-4200GE series
appears different from other cameras compatible with this same software, and has various capabilities,
depending on the camera model the software is accessing. The TM-4200GE series software is therefore,
specifically documented in this section

Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software

Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software

6.1 Software Installation

Following are the instructions to install the Dual-Tap AccuPiXEL series camera-control software on a
PC.

6.1.1 Before Installing Dual-Tap AccuPiXEL Series Camera-Control Software

Please note the following requirements.

• Your computer must be running Microsoft Windows NT 4.0, Windows 2000, or Windows XP.

• The software requires one available communication port that is not in conflict with other peripher-

als such as the mouse or modem.

• Installation of the software requires 2.4 MB of free space in your PC hard disk.

6.1.2 Installing the Software

To install the Dual-Tap AccuPiXEL series camera-control software, obtain the software from the JAI
web site and run “Setup.exe.” The installer will direct you to install the application code.

Page 32

If dual tap software is already installed on your computer, uninstall the software using the steps in the
Uninstall section.

1. To obtain the Dual-Tap software visit the JAI Inc. web site at http://www.jai.com

2. Click the Support link

3. Click the Software Downloads link under the Customer Support menu

4. Select the camera model number by clicking in the option button.

5. Select either “Open” or “Save” on the install dialog box

Note:The file is compressed, and uses the decompression program installed on your
computer. WinZip is used in this example.Windows XP has an unzip capability as part of
the operating system.

6. Open the file.

7. Double click on the JAI Inc. GigE 2.2.0.1 Install icon.

FIGURE 27. The Setup icon installs Dual Tap AccuPIXel v 2.2.x.x

8. Follow the Setup instructions.

Introduction

Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software

FIGURE 28. AccuPIXel Setup screen

Page 33

6.1.3 Uninstalling the Software

To uninstall the Dual-Tap AccuPiXEL series camera-control software from the control panel, follow
the steps below.

1. Open “Add or Remove Programs” in the control panel.

2. Select “Dual Tap AccuPiXEL” from the lists of the installed software.

3. Click the “Change” or “Remove” button.

Introduction

Page 34
Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software

FIGURE 29. The “Add or Remove Programs” utility can uninstall older software.

6.2 TM/TMC-4200GE Camera

FIGURE 30. Back of the TM/TMC-4200GE

The camera must have all cables properly connected and any required adapters installed and configured
to allow the software to perform the operations on the interface.

6.3 Using the GigE mode

• The IP address is initially configured using the Coyote software provided by JAI. To obtain the

software visit the JAI web site, customer support link (http://www.pulnix.com/Support/SWdown­load.php). To review IP address assignment see “Quick-Start” on page 4

GigE

POWER

Introduction

6.4 GUI Features

The following is a list of camera functions that PC serial commands can control. The Dual-Tap
AccuPiXEL series Camera Link cameras use differential serial communication through the Camera
Link connector on the rear panel of the camera. The interface shown here is for the TM/TMC 4200 CL
cameras.

FIGURE 31. Main DualTap AccuPiXEL Window

• Exposure Control

- Mode

- Shutter Speed

- Expo / Lines

- Scan Area

• Scan

- Area

- Mode

• Gain Settings

- Master Gain

- R Fine Gain

- R Auto Gain

check box

• Offset Voltage

Page 35

Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software

- Master Offset

- R Fine Offset

- R Auto Offset

• Tap s

• Video Depth

• Image Pre-processing

• Control Signals

• Trigger

• LUT

- Positive

- Negative

- Table Selection

- X1, Y1, X2, Y2

- Send Knees

• Show advanced configuration pages check box

Introduction

Page 36
Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software

6.5 Operating The Control Software

6.5.1 Exposure Control

The TM-4200GE exposure control allows you to select Continuous or Trigger modes using the
appropriate option button. Notice that Continuous and Trigger mode offer slightly different menus.

6.5.1 (a) Shutter Speed

The Shutter Time drop-down list box allows you to select the specific shutter speed for manual shutter
and Async shutter. Manual shutter speed 0 is no shutter mode; Async shutter speed 0 is Async No
Shutter mode; Async shutter speed 1~8 is Async preset shutter mode; Async shutter speed 9 is Async no
delay shutter mode (pulse width control). For detailed shutter information, please see “Electronic
Shutter” on page 63.

FIGURE 32. Continuous mode opens and closes the shutter based on the camera

settings.

Introduction

Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software

FIGURE 33.

Trigger mode uses a manual or sensor command to open and close the shutter.

Page 37

FIGURE 34. To use Programmable shutter speed, select Programmable.

6.5.1 (b) Expo (lines)

The Expo (lines) selection of the Exposure Control frame determines how long the shutter remains
open, since a certain amount of time is allotted to expose each line. A minimum of one line of pixels
must be exposed. The maximum number of lines is 2048. Enter the number of lines desired either by
clicking on the arrows in the interface, or by inputting a number directly into the box beside the “Expo
(lines)” box.

Introduction

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Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software

6.5.1 (c) Scan Area

Changing the scan area affects the image resolution. If desired, the size of the scan area can be selected
from the drop-down list box. When the Scan Area setting is used to designate the number of lines, the
rest of the Exposure Control frame is disabled. For more information on programmable scans see
“Programmable Scan Area” on page 53

FIGURE 35. The Scan Area drop down box.

Scan area can vary from a, b, c, or d, to Programmable, various Zoom levels, and more.

FIGURE 36. A dialog box asks for a starting line number for the programmable scan.

Introduction

Page 39

Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software

FIGURE 37. Click the Apply button once the desired scan is programmed.

6.5.2 Gain Control

6.5.2 (a) Gain

Gain controls the brightness of an image. If the gain number is increased, (for example, 1000 to 2000)
the image becomes brighter. If the gain number is decreased, the image becomes dimmer. The Gain
Control box allows you to change the Gain value.

When R Auto Gain is checked the camera automatically sets the gain. While the camera is setting the
gain the user interface is disabled. Once the gain is set the check box clears. Be careful not to send other
configuration commands during this process because the camera may not receive the commands.

FIGURE 38. The Gain is being set when the R Auto Gain box appears checked.

6.5.3 Offset Voltage

Offset is changed by raising on lowering the number in the “Master Offset” or “R Fine Offset” box
either by clicking on the arrows or typing a new value in the box.

Checking the “R Auto Offset” check box causes the camera to automatically adjust the offset. The
camera continues to adjust the offset unless the user unchecks the auto offset; in that case the offset is
left off.

When the offset is changed the new setting does not show in the interface. It is necessary to click on the
“Report” button to refresh the screen.

Introduction

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Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software

FIGURE 39. The R Auto Offset box is checked only while the command is being set by

the camera.

Tap Selection:

The TM-4200GE is capable of Dual-Tap or Single-Tap operation. Click the option button for the
operation you prefer. Single-Tap operation does not allow the higher data rate permitted by the Dual­Tap output.

FIGURE 40. Click on the option button to set the preferred option.

6.5.4 Video Depth

FIGURE 41. Use the option buttons to select 8-bit, 10-bit, or 12-bit output.

FIGURE 42. Image Pre-processing

Cover the lens with the lens cap before enabling the blemish calibration. Activate this control by
clicking the Blemish Calibration button and then check the “Enable Blemish Compensation” check box.
The blemish compensation activates.

Note: Blemish Calibration is necessary only after a camera has been powered off and restarted.

Once enabled, blemish compensation remains active unless the user unchecks the “Enable
Blemish Compensation” check box.

Introduction

Page 41

Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software

FIGURE 43. Image Pre-Processing is activated by checking “Enable Blemish

Compensation”.

6.5.5 LUT (Look-Up Table)

The Knee Control box allows you to set your own knee value to each LUT. See “Look-Up Table” on
page 17 for more detail regarding the knee control.

6.5.5 (a) Positive or Negative LUT Selection

The LUT control panel allows you to select the positive or negative LUT. Choosing “Positive” provides
a normal image. Choosing the “Negative” option causes the image to appear reversed, as in a film
negative.

FIGURE 44. Choose either a positive or negative image.

6.5.5 (b) LUT (Look-Up Table) Table Selection

The LUT Table drop-down box offers Linear, Gamma .45 or Knee selections.

FIGURE 45. Table drop down menu:

The Table drop down menu offers three options.

The Linear option gathers light in a proportional manner. In this particular selection the LUT is
configured to speed the light gathering capability at the beginning of the exposure.

Introduction

Page 42
Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software

The Gamma.45 option is designed to cause the camera to gather light for a result very similar to what
the human eye sees. The heavier curved blue line represents the Gamma.45 LUT adjustment.

FIGURE 46. Gamma.45 imitates human eye sensitivity when creating an image.

The knee setting allows two adjustments in the light gathering configuration of the LUT to permit the
camera to correct images as they are captured. It is possible to set knees on any of the drop down
settings by clicking on the existing curve and moving it to the desired configuration. If a drop-down
menu setting is selected without adjusting the knees, the camera sets the default.

FIGURE 47. The setting does not activate until the Send Knees button is clicked.

6.5.5 (c) Knee Control

The Knee Control graphical control allows you to change two knee point values visually by clicking and
dragging the “knee line.” You may also enter X

, Y1, X2, Y2 values directly to adjust the knee curve.

1

When you have chosen the value you want and are ready to set this value to the camera, click the “Send
Knees” button.

Introduction

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Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software

6.5.6 Main Menu: “Option”

6.5.6 (a) Password

FIGURE 48. Please contact JAI Inc. for password access. The password allows access

to the EEPROM to rewrite factory default settings.

6.5.7 EEPROM

Dual-tap AccuPiXEL cameras have seven pages available to restore the cameras’ settings. Page 0 is the
factory default page and cannot be edited without a password. Page 1 is power up default. This page
will allow you to save default setting to load at power up.

6.5.7 (a) Load Page

From the main menu, select “file” and “load page” and click the page number and load camera setting
from EEPROM.

6.5.7 (b) Save Page

From the main menu, select “File,” “Save Page,” and click the page number to save the current camera
setting to EEPROM.

Note: Page 0 is the factory default page and is protected by password.

6.5.7 (c) Read Page

From the main menu, select “File” “Read Page,” and click the page number to read the EEPROM.
When you read the page from EEPROM, the current camera setting will not be changed.

Introduction

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Dual-Tap TM-4200GE AccuPiXEL Series Camera-Control Software

Introduction

TM-4200GE Hardware

Operation Manual

Page 45

TM-4200GE Hardware

7 Hardware Introduction

7.1 Product Description

The JAI Inc. TM-4200GE series1 is a Gigabit Ethernet output, high-resolution progressive scan CCD
camera. The interline-type CCD permits full vertical and horizontal resolution of very high speed
shutter images and applications. The electronic shutter, which has speeds to 1/16,000 sec., can be reset
asynchronously by external pulse control. The frame rate for a full image is 15 fps. A square imager
format with uniform square pixels provides superior image definition in any orientation. On-chip micro
lenses provide increased sensitivity.

The TM-4200GE
look-up table (LUT) knee slopes to convert 10-bit input to 8-bit output, thereby optimizing the CCD’s
full dynamic range in the normal output signal range. As a Gigabit Ethernet output camera, the TM­4200GE has semi-auto-gain balancing functions. The camera does not have a LUT for the 12-bit output.

Applications for the TM-4200GE include machine vision, medical imaging, intelligent transportation
systems, high-definition graphics, on-line inspection, gauging, character reading, archiving, and high­security surveillance.

2

has a full dynamic range control function, which can be set at externally selectable

1. Unless otherwise stated, all information in this manual applies to both cameras in the TM-4200GE
series, the TM-4200GE and the TMC-4200GE.

2. The TM-4200GE output is available with either 8-bit, 10-bit or 12-bit processing.

Hardware Introduction

Page 46
TM-4200GE Hardware

7.2 Features

• Small size and light weight

• Imager

• Electronic shutter

The printed circuit boards in the TM-4200GE have been arranged to create modular electronics,
giving the camera flexibility. In addition, the use of miniature solid-state components results in a
compact, lightweight camera that is 51mm x 51mm x 74mm in dimensions, and weighs only 155
grams.

The TM-4200GE uses a dual-tap progressive scan interline transfer CCD that has the following
features:

- Resolution of 2k x 2k active pixels for excellent image quality.

- 7.4 x 7.4 µm square pixels for precise dimensional measurement.

- High-speed electronic shutter capability for high dynamic resolution of moving objects that

eliminates the need for a mechanical shutter.

- Progressive scan CCD eliminates interlace deterioration of image and increases ease of

computer interface.

- High sensitivity and low noise during fast scanning. The CCD has an excellent S/N ratio at

the default setting that is greater than 58dB.

- The CCD has a built-in microlens for increased quantum efficiency.

The TM-4200GE has a substrate drain-type shutter mechanism which provides superb pictures at
various speeds without smearing. For more information, please see Section 9.3 on page 63.

• Asynchronous reset

The TM-4200GE captures async reset images and provides single-shot video output with single
FDV (frame data valid). This makes it simpler for an ordinary frame grabber to capture the
asynchronous reset images. The TM-4200GE’s asynchronous reset is flexible and accepts external
horizontal drive (HD) for phase locking. When the VINIT (5V) pulse is applied to CC1, it resets the
camera's scanning and purging of the CCD.

The TM-4200GE has three modes to control the asynchronous reset and shutter speed:

- Async, no shutter. The video signal and FDV are reset by external VINIT.

- Internal shutter speed control. The speed control varies from 1/60 to 1/16,000 sec. The

video signal and FDV starts with internal V reset timing related to shutter speed.

- External VINIT with pulse width. The duration between pulse edges controls the shutter

speed externally.

• Output

The TM-4200GE has a dual-tap 10-bit/8-bit Gigabit Ethernet output.

• Dual-channel auto black level balancing and semi-auto gain balancing

The TM-4200GE, as a dual-tap output camera, has auto black level balancing and semi-auto gain
balancing functions.

• War ra nty

Please contact your factory representative for details about the warranty.

Hardware Introduction

8 Installation

The following instructions are provided to help you to set up your camera. We suggest that you read
through these instructions before you unpack and set up the camera system.

8.1 Getting Started

8.1.1 Unpacking Instructions

We recommend that you save the original packing cartons for the cameras and accessories in case you
need to return or exchange an item.

We also recommend that you bench-test any equipment being sent to another location for field
installation to assure that everything is fully operational as a system.

8.1.2 Components

When you receive your TM-4200GE camera from JAI Inc., the contents of the shipping box should
include the camera and a document download card. If either of these items are missing, please contact
your JAI Inc. representative immediately. The document download card includes instructions and web
locations for downloading the datasheet, manual, and camera-control software. If you do not have
Internet access, please contact JAI Inc. to receive this material on a CD-ROM.

Page 47

TM-4200GE Hardware

8.1.3 Accessories and Options

Following is a list of additional accessories and options that may be required for your application.
Please check with your JAI Inc. representative before you install your camera to determine what you
might need.

• PD-12U series power supply

• 12P-02S power cable

• Cat5e or cat6 shielded Ethernet cable (not supplied by JAI Inc.)

Installation

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TM-4200GE Hardware

8.2 Camera Setup

8.2.1 Heat Dissipation

The TM-4200GE is a compact 2k by 2k camera. Since all the electronics have been packed in a compact
package, the outer case of the camera can become hot due to heat dissipation. For optimal performance,
JAI Inc. recommends using a cooling fan to set up a positive air flow around the camera and following
the precautions below.

• Mount the camera on a large heat sink (camera bracket) made out of heat-conductive material like

• Make sure the flow of heat from the camera case to the bracket is not blocked by a non-conductive

• Make sure the camera has enough open space around it to facilitate the free flow of air.

Please contact JAI Inc. at [phone] or send an E-mail to [e-mail] if you have any
questions.

aluminum.

material like plastic.

8.2.2 Connector Pin Configurations

8.2.2 (a) 12-Pin Connector

The TM-4200GE has a 12-pin Hirose connector for power input as shown in Figure 49.

FIGURE 49. 12-Pin Connector Pinouts

1

9

2

10

3

11

4

5

Pin #1 is Ground and pin #2 is +12V DC. Table 6 shows the pin-out table.

TABLE 6. 12-Pin Connector

Pin Description Pin Description

1 GND 7 External VD

2 +12V DC 8 Strobe

3 GND 9 External HD

4 Analog Video 10 Reserved

5 GND (digital) 11 Reserved

6 VINIT in 12 Reserved

12

8

7

6

Installation

TM-4200GE Hardware

8.2.2 (b) Ethernet Connector

The GigE socket, marked on the camera’s back panel as GigE, is a standard
RJ-45 Ethernet socket as shown in Figure 50.

FIGURE 50. GigE Ethernet Connector

GigE

Use at least cat5e UTP cables (cat6 cables are preferred). Refer to the Cam2Net User’s Manual for
details. JAI Inc. recommends the use of shielded cables to reduce emissions and for CE/FCC
compliance. Double-shielded cables further reduce emissions.

8.2.3 Power Supplies and Power Cable Setup

Page 49

8.2.3 (a) Power Supplies

The TM-4200GE camera requires 12V DC power that is obtained through the 12-pin connector located
on the rear panel of the camera. JAI Inc. recommends the following power supplies:

PD-12UU 100-240V AC/12V DC 1.2A universal voltage power supply,

US Plug

PD-12UUP PD-12UU with12-pin connector US plug

PD-12UE PD-12UU European plug

PD-12UEP PD-12UU with 12-pin connector European plug

For users providing power through the 12-pin connector, the PD-12P, PD-12UEP and PD-12UUP
power supplies are available with the 12-pin mating connector already attached to the leads from the
power supply. The PD-12UU and PD-12UE power supplies can be connected to the JAI Inc. power
cable either directly or using a terminal strip.

When wiring the PD-12UU and PD-12UE power supplies directly, please note the following:

• The lead ends must be twisted together and tin-soldered for strength and electrical continuity.

• Shrink tubing or a similar insulator should be used to prevent exposed leads from touching and

shorting.

• The +12V lead is marked with a red stripe or white lettering; be sure not to reverse the leads.

• All connections must be properly insulated to prevent shorting.

Installation

Page 50
TM-4200GE Hardware

8.2.3 (b) JAI Inc. Power Cables

If you are using JAI Inc. power cables such as the 12P-02S, please refer to the 12-pin connector pin-out
diagram below. The cable pin-out diagram is shown in Figure 51. The color-coded leads use Gray for
Ground and Yellow for +12V.

FIGURE 51. 12P-02S Interface Cable (optional)

Pin# Lead Color Function Pin# Lead Color Function

1 Gray GND 7 Black coax TTL IN (EXT_VD)

2 Yellow +12V DC 8 White coax shield TTL OUT (STROBE)

3 Red coax shield GND(analog) 9 White coax TTL IN (EXT_HD)

4 Red coax RESV 10 Brown Reserved

5 Orange coax shield GND(Digital) 11 Blue Reserved

6 Orange coax TTL IN (EXT_TRIG) 12 Black coax shield Reserved

Male

12P-02S Interface Cable

GND (Gray)
Power (Yellow)
Video Out (Red Coax)
HD In (White Coax)

VD In (Black Coax)

+12 V

}

Analog Ch. A only

External sync input

Note: Make sure that the unused leads are not touching and that there is no possibility that

exposed wires could cause the leads to short.

8.2.3 (c) Building Your Own Power Cable

Refer to the 12-pin connector pin-out in Figure 49 on page 48. Connect the Ground lead to pin #1, and
the +12V DC lead to pin #2 of the 12-pin connector. Power must be DC-regulated, and of sufficient
current to properly power the camera.

8.2.3 (d) Attaching the Power Cable to the Connector

The 12-pin connector is keyed and will only fit in one orientation. Follow these directions to properly
attach the power cable to the camera connector:

1. Rotate the connector while applying slight pressure until the keyways line up.

2. Press the connector into place until firmly seated.

3. Plug the power cord into the 100V AC socket. This powers-up the camera.

Installation

Page 51

TM-4200GE Hardware

8.2.4 Attaching the Camera Lens

The TM-4200GE camera accepts 1.2-inch or larger format size C-mount lenses. To attach the C-mount

1

lens

to the camera, carefully engage the threads and rotate the lens clockwise until it firmly seats on the
mounting ring. Do not force the lens if it does not seat properly. Some lenses with extremely long
flange backs may exceed the mounting depth of the camera.

8.2.5 Adjustable Back-Focus

Before cameras are shipped, back focus is carefully set using a collimator, oscilloscope and other
specialized equipment. While the factory-set focus serves well in most cases, an adjustable back focus
makes it possible to improve image sharpness when using lower-cost zoom lenses, custom optics, or in
unusual parameters.

There should be an obvious need to refocus the lens before attempting to change the back focus. This is
a very exacting task. Some cameras have been returned to the factory to reset the back focus after failed
attempts to change the focus by customers. It might be wise to label cameras whose back focus was
adjusted.

1. The camera must be connected to a monitor before attempting to adjust the back focus.

2. To back focus the camera, first attach a C-mount lens in the mount. Be certain that the lens is prop-

erly seated.

3. Next set the lens focus to infinity (if the lens is a manual iris, set the iris to a high f number while

still retaining a well illuminated image).

4. Loosen the three miniature hex set-screws (use a 0.9 mm hex wrench) that lock the focus ring in

place (two screws for a CS-mount). Slowly turn the lens and focus ring assembly back and forth
until you obtain the best image of the desired object. This sets the back focus. Once the best image
is obtained, tighten the focus ring set-screws until they are snug. Do not over-tighten the screws.

Note: Mini-bayonet cameras adapted to C-mount do not have the back focus feature.

FIGURE 52. Back Focus Set-Screw Locations

Loosen the three
2mm screws around
the perimeter of the
C-mount lens collar

(two 2mm screws for a
CS-mount) to adjust the
back focus. Unless you
absolutely must, do not
attempt to adjust this
focus.

1. C-mount to F-mount and C-mount to K-mount adapters are available for larger format lenses
(35mm). Check with local photography dealers for these lens adapters.

Installation

Page 52
TM-4200GE Hardware

9 Operation

9.1 Progressive Scanning

Standard TV-system scanning is 525 lines interlace scanning as specified in the RS-170 protocol. Every
other horizontal line (odd lines and even lines) is scanned at a 60Hz rate per field, and the scanning is
completed with two fields (one frame) at 30Hz rate. Because of the interlace scanning, the vertical
resolution of CCD cameras is limited at 350 TV lines, regardless of the horizontal resolution. When
electronic shutter is applied, the CCD can hold only one field of charge at each exposure. This means
that the vertical resolution of the electronic-shutter camera is only 244 TV lines. The situation is the
same for an HDTV-format camera, since it has interlaced scanning and the vertical resolution of the
shuttered image is 500 lines.

The TM-4200CL uses a state-of-the-art progressive scanning interline transfer CCD which scans all
lines sequentially from top to bottom at one frame rate. Like a non-interlace computer screen, it
generates a stable, crisp image without alternating lines and provides full vertical TV resolution of 1000
lines (a normal TV monitor display may not be able to show 1000 lines due to monitor resolution of
30Hz scanning).

The interline transfer architecture is also important to generate simultaneous shuttering. This is different
from full frame transfer architecture which requires a mechanical shutter or strobe light in order to
freeze the object motion.

9.1.1 Preset Scan Area

TM/TMC-4200 has four fixed Scan Area Modes: full scan, centered 1000 lines, centered 500 lines, and
centered 250 lines. In full scan mode, all active lines of the CCD sensor, 2048 lines, are transferred out
line by line. In centered mode 1000 lines are transferred out, in 500 line and 250 line mode, only the
centered lines are transferred out line by line. The rest of the lines are dumped out using the fast dump
function of the CCD. This transfer method causes the frame rate of each mode to vary.

Operation

Page 53

TM-4200GE Hardware

9.1.2 Programmable Scan Area

In Programmable Scan Area Mode, users can specify both the start point of the active scan area and the
total active lines through the serial communication commands. The area selected by users is transferred
out line by line. The rest of the lines are dumped out using the fast dump function of the CCD. The
frame rate in this mode varies according to the selected active area. When the active area starts from x
row, and the active lines are y lines, the frame rate can be calculated using the following formulas.

⎧
⎪

⎪

=

RateFrame

⎨
⎪
⎪

⎩

Where,

x

N

x

+

N

2056

2056

16

16

N

N

)

+

1)

yx

−−

⎧

int(

⎪

n

=

⎨

f

⎪

int(

⎩

⎧

int(

⎪

=

n

⎨

r

⎪

int(

⎩

8

⎧

=

N

⎨

15

⎩

For a color CCD, the upper-left Bayer pattern changes, depending on the start point location. If the start
point is the odd row, the upper-left Bayer pattern is G. In RG if the start point is the even row, the
upper-left bayer pattern is B in BG.

1

++

rf

μ

5.32*))16((

snn

1

μ

++

rf

1.58*))16((

snn

x

++

16

ofremainder

TapDual

TapSingle

=

0

N

x

+

ofremainder

16

≠

0

N

)

ofremainder

2056

−−−−

yx

=

0

N

yx

+

1)

ofremainder

2056

−−

yx

≠

0

N

TapDual

TapSingle

Operation

Page 54
TM-4200GE Hardware

FIGURE 53. Bayer 1

FIGURE 54. Bayer 2

9.1.3 Full Scan Area 2x2 Binning

TM/TMC-4200 CL has a 2x2 binning of the full scan area. In full scan 2x2 binning mode, pixel (i, j)
includes all the information of pixel (2i-1, 2j-1), (2i-1, 2j), (2i, 2j-1) and (2i, 2j) in normal full scan
mode (where i, j=1 2, ..., 1024). In this mode vertical binning makes frame transfer faster than normal
scan mode, however, due to the mixture of pixel information, the camera resolution is low in this mode,
and the Bayer pattern CCD camera loses color information.

Operation

FIGURE 55. 2x2 Binning

Page 55

TM-4200GE Hardware

9.1.4 Sub-sampling Digital Zoom

TM/TMC-4200CL has four sub-sampling digital zoom modes:1x, 2x, 3x, and 4x. Effective pixels in
these modes are 512(H) x 1024(V). In 1x mode, the output video uses all the pixels in the center 512(H)
x 512(V) of the CCD sensor. In 2x mode the output video is every other pixel in the horizontal row, and
every other line in the vertical rows at the center 1024(H) x 1024(V) of the CCD sensor. In the 3x mode
the output video is every other two pixels in the horizontal row and every other two lines in the vertical
row of the center 1536(H) x 1536(V) of the CCD sensor. In 4x mode output video is every other three
pixels in the horizontal row, and every-other three lines in the vertical rows of the full scan area, which
is 2048(H) x 2048(V).

Operation

Page 56
TM-4200GE Hardware

FIGURE 56. Sub-sampling Digital Zoom

FIGURE 57. Sub-sampling Digital Zoom 2x

Operation

FIGURE 58. Sub-sampling Digital Zoom 3x

Page 57

TM-4200GE Hardware

Operation

Page 58
TM-4200GE Hardware

FIGURE 59. Sub-sampling Digital Zoom 4x

TABLE 7. Scan Area Start Points

9.2 Bayer Color Filter (Color Versions)

JAI Inc. AccuPiXEL series color cameras are high-resolution, high-speed progressive scan CCD
cameras. The interline transfer, progressive scan CCD permits full vertical and horizontal resolution of
images acquired at very high shutter speeds. The electronic shutter, which has speeds to 1/16,000 sec.,
can be reset asynchronously by external pulse control. Uniform square pixels provide superior image
definition in any orientation. On-chip micro lenses mean increased sensitivity.

Operation

Page 59

TM-4200GE Hardware

9.2.1 Color Filter Array

JAI Inc. AccuPiXEL cameras use Bayer CFA (color filter array) as their standard primary color filter.
This filter provides the most popular color interpolation supported by numerous software suppliers.

The digital format allows the camera to output accurate pixel data, including the color information.
When the data is stored in the frame buffer of a frame grabber or computer, the color information is
easily manipulated to restore the original color images. Because the color filter array contains only a
single R, G or B color in each pixel, the restored image has to fill in colors in the missing pixel
locations. The software uses neighboring pixel information to “guess” the missing colors to make
smooth, clear images. This is called “color interpolation.” Today’s high-speed computers allow such
color interpolation to be done almost in real time. Because these cameras do not contain internal color­processing circuitry, they are smaller and less expensive than full-function color cameras.

9.2.2 Bayer Color Filter Array (CFA)

The Bayer CFA is an R, G, B primary color filter array. This is the most widely accepted CFA for the
single-chip CCD progressive scan format. This type of array layout has a specific order for each color’s
pixels. Since the human eye’s resolution and color recognition are highest at green, the CFA contains
two greens per each red and blue.

It is critical for the frame grabber and color interpolation to know where the individual color pixels exist
relative to sync (LDV and FDV) timing.

This requirement makes digital output the preferred choice, because the timing relationships are very
accurate

FIGURE 60. Bayer Color Filter Response.

Operation

Page 60
TM-4200GE Hardware

9.2.3 Starting Pixel Configuration

All manufacturers produce identical Bayer CFAs, but there are slight differences between the CCDs
produced by different manufacturers. The first line is generally R and G. The camera timing can be
adjusted to start with either G or R by skipping the very first pixels at each line. The majority of color
interpolation software can select between a variety of pixel relations, such as R/G start or G/R start, as
well as G/B start and B/G start. Once the correct scanning is configured, the rest of the interpolation is
exactly the same. Contact JAI Inc. for further information regarding CCD manufacturers.

FIGURE 61. Example of Color CCD CFA Pattern

GG GG G

BBB BB B

GGG GG G

RR R R R

GG GG G

BBB BB B

GGG GG G

RR R R R

Last pixel

GG GG G

BBB BB B

GGG GG G

RR R R R

GG GG G

BBB BB B

Pixel 1

GGG GG G

CCD Output

RR R R R

Horizontal Shift Registers

CCD

Last pixel of 1st Line

9.2.4 Sync and Data

The individual color data is exactly the same as the pixel data. This means that the timing relationships
of the color cameras are also the same as of the monochrome cameras.

For a detailed timing chart, please refer to each monochrome camera’s data sheet and manual.

The following diagram is an example of the TMC-4200GE default mode. FDV and LDV are used
internally for the GigE interface.

Operation

FIGURE 62. Example of TMC-4200GE (Same as TM-4200GE)

13 line

FDV

LDV

Page 61

TM-4200GE Hardware

Video
Data

BG
line

FDV

LDV

Video
data

9.2.5 Camera Functions

1st line 2 3

RG
line

349pixels

BG
line

RG
line

BG
line

RG
line

1st line (RG line)

GreenRed Red

BG
line

RG
line

Green

BG
line

AccuPiXEL color cameras perform all functions the same way as monochrome cameras. However,
because of color characteristics, the LUT (Look-up Table) is different. The LUT is a powerful tool to
adjust the dynamic range as well as color dynamic range. Since human color perception is non-linear,
LUT selection can help optimize color contrast by selecting the LUT value. Gamma 0.45 is logarithmic
and is closed to human perception.

When LUT is selected, black-level adjustment must be more accurate than for monochrome cameras.

Operation

Page 62
TM-4200GE Hardware

9.2.6 Timing Chart

FIGURE 63. TM-4200GE Timing Chart

tB

tC

tD

tE

tF 80 80 80 80 80 40 80

tG 224 224 224 224 224 112 224

tH

tJ

tK 100 100 100 100 100 50 100

tL

tM 2048 2048 2048 2048 2048 1024 512

tN 2080 1100 620 385 1040 650

tP 2048 1000 500 250 1024 512

tQ 32 100 120 135 16 138

tR tU-3

tS tW+6

tT tH

tU

dual

single

dual

single

dual

single

dual

single

dual

single

dual

single

dual

single

Scan Mode

ABCD UT Z

1300
2392

1024
2048

276
244

100
168

100
166

76
78

16

16

1300
2392

1024
2048

276
244

100
168

A, B, C, D, U & Z: n*tA + 822 (n=1, 2, 3, ...)

100
166

76
78

50

50

1300
2392

1024
2048

276
244

100
168

T: n*tA + 411 (n=1, 2, 3, ...)

100
166

76
78

58

58

1300
2392

1024
2048

276
244

100
168

100
166

76
78

61

61

1300
2392

1024
2048

276
244

100
168

100
166

76
78

1274

1024

728

512

216
250

166
166

50
83

116
117

8

8

1924
3016

256
512

1668
2504

800
800

868

1702

700
702

x1: 67
x2: 46
x3: 25

x4: 4
x1: 44
x2: 30
x3: 17

x4: 4

Operation

Page 63

TM-4200GE Hardware

Scan Mode

ABCD UT Z

tV

tW

dual

single

13 47 59 71 5 x1: 67

x2: 46
x3: 25

x4: 4
x1: 44
x2: 30
x3: 17

x4: 4

9.2.7 Interpolation Software

The color interpolation can be performed in the frame grabber or by using the host computer’s CPU.
Most major frame grabbers with processing capability provide tools for color interpolation. Software
vision packages also provide color interpolation capability, but speed and performance may be
determined by the PC’s resources and by the complexity of the interpolation routine.

9.2.8 Color Interpolation

The Bayer pattern color filter array (CFA) consists of R, G, and B primary colors. Each pixel represents
one of three colors. In order to display or print color images, the signal has to be converted to RGB
output, which has three independent channels (outputs) and sync signals.

Color interpolation software or firmware performs the color
preprocessing by filling the missing color pixels with neighboring
pixels. It then separates the stream of data, (8-bit or 10-bit) into 3 (RGB)
data (8-bit x 3) and adds the color matrix to adjust and balance each of
the R,G, and B channels (white balance or color balance).

The image quality depends on the camera’s own pixel data (including
pixel data independency from neighboring pixels, noise and color filter),
and interpolation of the software algorithm such as 3 x 3 interpolation, 2
x 2 interpolation, color matrix, white balance capability, and so on.

All AccuPiXEL color cameras are carefully designed for maximum color performance. JAI Inc.
strongly suggests that you use digital output for the best performance.

Some software is used on board (FPGA or DSP) to perform the interpolation. Other software simply
uses the host computer’s memory and CPU. The process speed may vary depending on the architecture
and speed of the computer.

Green Green

Green

Red

Green

Blue Blue

GreenRed

9.3 Electronic Shutter

The TM-4200CL has a substrate drain-type shutter mechanism which provides a superb picture at
various speeds without smearing.

Operation

Page 64
TM-4200GE Hardware

9.3.1 Preset Shutter

TABLE 8. Electronic Preset Shutter

Dual Tap Single Tap

Shutter Speed

0 No shutter No shutter No shutter No shutter

1 1/60 1/16000 1/35 1/9000

2 1/125 1/8000 1/70 1/4500

3 1/250 1/4000 1/140 1/2250

4 1/500 1/2000 1/280 1/1120

5 1/1000 1/1000 1/560 1/560

6 1/2000 1/500 1/1120 1/280

7 1/4000 1/250 1/2250 1/140

8 1/8000 1/125 1/4500 1/70

9 1/16000 PWC 1/9000 PWC

Continuous

Mode (sec)

Async Mode

(sec)

Continuous

Mode (sec)

Async Mode

(sec)

9.3.2 Programmable Exposure-Continuous Mode

The exposure time of TM/TMC-4200CL can be specified from one video line to a maximum of one
frame using the serial communication commands in the Continuous Mode. There is overhead where the

specified exposure time is n video lines, making the real exposure time equal to

Exposure Time=

(n+1) *32.5 μs+25.6μs

{

(n+1) *58.1 μs+25.6μs

Dual Tap
Single Tap

When n=0, the exposure time is the minimum exposure time. It is equal to:

Minimum Exposure Time=

In this mode the maximum exposure time is equal to the setting for one frame. If the user specified
exposure time is longer than the time allowed for one frame, it will be ignored by the camera.

58.1 μs (1/17000s)

{

83.7 μs (1/12000s)

Dual Tap
Single Tap

9.3.3 Asynchronous No Shutter Mode

In Asynchronous No Shutter Mode, applying the external trigger starts a camera scan reset. The camera
finishes the line it is scanning and scans an additional 9 video lines, this charge is sent to the horizontal
register.

Because the external trigger is randomly applied, the new image charge may overlap with the previous
image. To prevent an existing charge accumulation from interfering with a new image, most users set up
the application in a dark area and depend on a strobe light for illumination. From the time the external
trigger activates until the transfer gate turns off, about 9.5 video lines are available for integration; if
everything is properly configured, the strobe flashes during this time.

Operation

FIGURE 64. External Trigger Timing.

9.3.4 Asynchronous Programmable Exposure Mode

Page 65

TM-4200GE Hardware

In Asynchronous Programmable Exposure Mode, when an external trigger is applied, the exposure
starts after one discharge signal (Vsub), which happens after the trigger’s active edge is off. Because
the discharge signal (Vsub) synchronizes with LDV in this mode, there is a maximum one video line of
jitter between the trigger active edges to discharge signals (Vsub) off. In this mode, the exposure time
from 1 video line to 2080 video lines can be controlled through serial communication commands in one
video line steps. In this mode, the minimum exposure time is equal to 1 video line plus overhead: the
maximum exposure time is equal to 2080 video lines plus overhead. Where the specified exposure time
is n video lines, the real exposure time is equal to:

++

μμ

TimeExposure

⎨

⎧

= n

⎩

When n=0, the exposure time is minimum exposure time. It is equal to:

6.255.32*)1(

6.251.58*)1(

++

μμ

⎧

=

TimeExposureMinimum

⎨
⎩

When n=2079, the exposure time is maximum exposure time. It is equal to:

⎧

=

TimeExposureMaximum

⎨
⎩

When n=2079, the exposure time is maximum exposure time. It is equal to:

• If the exposure time is less than one frame time, the maximum trigger frequency is equal to 1/1

frame time.

• If the exposure time is longer than one frame time, the maximum trigger frequency is equal to 1/

exposure time.

• The minimum active period of the external trigger is 5μs.

tapDualssn

=

tapSinglessn

μ

μ

μ

μ

)17000/1(1.58

)12000/1(7.83

)15/1(6.67625

)8/1(6.120873

tapDualss

tapSingless

tapDualss

tapSingless

)2079......,1,0(

Operation

Page 66
TM-4200GE Hardware

FIGURE 65. Asynchronous Programmable External Trigger

9.3.5 Pulse Width Control Mode

In Pulse Width Control (PWC) Mode, the exposure time is controlled by the external trigger. When an
external trigger is applied, one discharge signal (Vsub) is generated right after the active edge of the
trigger. The exposure starts when the discharge signal is in the off state. The exposure is off following
the trigger active off. Exposure time is controlled by the pulse width of the external trigger. Because the
CCD requires some overhead from trigger active off to the transfer gate event, the actual exposure time
is equal to:

Exposure Time = Pulse Width +20.6μs

Since one discharge signal (Vsub) is generated right after the active edge of the trigger, it is
asynchronous with LDV, and the discharge signal may happen during an active video transfer period,
visible reset noise may show in the current image. To avoid reset noise, the maximum trigger frequency
in PWC mode should be less than 1/ (exposure time + one frame transferring time).

The minimum active period of the external trigger is 5μs. Theoretically, the maximum active period of
the external trigger is unlimited. But, due to the usability of images at 25
period of the external trigger be no longer than one second.

o

C it is recommended the active

Operation

FIGURE 66. Pulse Width Control Trigger

9.3.6 Particle Imaging Velocimetry Fixed Exposure Mode

Page 67

TM-4200GE Hardware

In Particle Imaging Velocimetry (PIV) Fixed Exposure Mode, when an external trigger is applied, the
first time exposure starts the same as PWC mode does. It lasts a very short period (8µs). The second
time exposure starts during the transferring time of the first image accumulated in the first exposure
time. The second time exposure continues until the first image transfers completely. The second image
is transferred after the second exposure. There is a short period (500ns) between the first exposure and
the second exposure. In order to keep two exposure periods constant, the LDV is reset before the first
image is transferred out.

The maximum trigger frequency in this mode is equal to 1/ (transfer time of two frames + 4µs).
The minimum active period of the external trigger is 5μs

FIGURE 67. PIV Exposure Timing Table

Operation

Page 68
TM-4200GE Hardware

9.3.7 PWC PIV Mode

The PWC PIV is based on PIV Fixed Exposure. In this mode, the first time exposure is controlled by the
pulse width of the external trigger, which is similar to PWC mode. The real exposure time of the first
image is equal to the pulse width of the external trigger.

The maximum trigger frequency in this mode is equal to 1/ (transfer time of two frames + exposure time
of the first image).

The minimum active period of the external trigger is 10 pixel clocks (250ns)

FIGURE 68. PWC PIV Timing Table.

TABLE 9. Asynchronous Mode Chart

Asyn No Shutter Async Preset and Prog. Shutter PWC

Asyn No Shutter Async Preset and Prog. Shutter PWC

aA <1 line <1 line 6 clk

aA <1 line <1 line 6 clk
aB 9.5 line (n+1) lines + 1024 clk Pulse width + 1024 clk

aB 9.5 line (n+1) lines + 1024 clk Pulse width + 1024 clk
aC 1024 clk

aC 1024 clk

PIV Fixe Expo PIV PWC Unit
pA 6 6
pB 200 200

pC 160 160 Pixel
pD 320 320
pE 20 20
pF 1 1 Frame

Operation

9.4 Dynamic Range Control

FIGURE 69. Output and Blooming

mV

Max. Digital dynamic range at 3 dB amp

600

Blooming adj. = 13. 5 V
Lens: F=5.6

Vsub = 8 V

Vsub = 10 V

Page 69

TM-4200GE Hardware

400

CCD OUTPUT VOLTAGE

200

0

0

20

Digital saturation at 16 dB amp

Analog saturation at 20 dB amp

40

80

LUMINANCE

10060120

Vsub = 12 V

Vsub = 14 V

Vsub = 16 V

Vsub = 18 V

140

160
FL

The typical interline transfer CCD has fixed noise levels based on dark current (thermal or KT noise),
pattern noise, and the operating clock speed. In general, the level of the 20 MHz pixel clock CCD at
room temperature is around 20 to 50 electrons. The maximum capacity of CCD charges is limited by
the well capacity at saturation. The range is limited by the structure and the pixel size.

The TM-4200CL uses a CCD with 7.4 µm x 7.4 µm pixel and two-phase vertical shift register structure.
The well capacity is 40,000 electrons. The theoretical dynamic range is 40,000:30 = 1333:1 (60 dB).

A typical CCD camera does not use the full dynamic range due to the nominal gain and the output
specification such as RS-170. The typical CCD camera’s gain is set at 16 to 22 dB and the RS-170
video level is 714 mV. Using 20 dB gain for the calculation, CCD output is limited to 714/10 = 71.4
mV. Since the CCD’s saturation voltage is 400 mV to 500 mV, it uses less than 1/5 of the full dynamic
range.

Machine vision and outdoor applications, cannot afford to miss image information behind the
saturation, which is why the dynamic range adaptation is critical.

9.4.1 Programmable Look-Up Table (LUT) and Knee Control

The TM-4200CL has a built-in LUT (look-up table) for dynamic range control.

At a specific gain setting, the offset (minimum level.... dark point) and A/D reference top voltage

(maximum level... saturation point) are set to 12-bit A/D input so that the full dynamic range of the
CCD is utilized at 12-bit references as the input and the LUT output is converted into either 8-bit or 10­bit to adjust the gamma correction. There is no 12-bit LUT.

The look-up table has two knee points (variable gamma selection) that allow the 10-bit input to be
segmented into three regions. The look-up table selection can be made by knee curve direct input.

Operation

Page 70
TM-4200GE Hardware

9.5 External Sync and Pixel Locking

The TM-4200CL accepts an external sync of standard HD and VD at TTL level for general locking to a
system sync and clock. The frequency requirement is as follows:

Full Progressive Scan:

fHD = 30.769 KHz ± 2%
fVD = 14.79 Hz ± 2%
(Internal Master clock = 80.00 MHz,
Pixel clock = 40.00 MHz)

100L Partial Scan:

fHD = 30.769 KHz ± 2%
fVD = 27.97 Hz ± 2%

500L Partial Scan:

fHD = 30.769 KHz ± 2%
fVD = 49.63 Hz ± 2%

250L Partial Scan:

fHD = 30.769 KHz ± 2%
fVD = 79.92 Hz ± 2%

9.6 Camera Timing Charts

FIGURE 70. Camera Timing Chart

Operation

FIGURE 71. Digital Data Output Order for Configuration

Page 71

TM-4200GE Hardware

FIGURE 72. Field Video Timing--Continuous Mode

TABLE 10. Video Output

Scan
Area

Data

Clock

A

B 1100 100 1000

40MHz

C 620 120 500

25 ns

1300 276 1024 0 0

Horizontal (pixels) Vertical (lines)

ABCDEKLMNO

2080 32 2048

D 385 135 250

00

Operation

Page 72
TM-4200GE Hardware

TABLE 11. External HD Locking and External VD Reset

Scan
Area

A

B 27.7 35.75 1100 1091

C 49.63 20.15 620 611

D 79.92 12.51 385 376

Scan

Area

A

B101

C121

D136

Pixel

Clock

40MHz

25ns

aA

(lines)

>1 &

<2

Horizontal

Freq.
(kHz)

30.77 32.5 <20ns 1300 100 1200 0

TABLE 12. Async Reset

aB

(μsec)

Time

(μsec)

aC aD aE

External HD Locking Timing

(pixels)

eA eB eC eD eE

Async Reset Timing

aF

(μsec)

s1-8: <1

line s9:
<125ns

aG

(lines)

Vertical

Freq.

(Hz)

14.79 67.6

aH (lines)

s1-8 s9

33

>aH &

<aH +1

Time

(msec)

Vertical VD Reset Timing

(lines)

eF eG eH eI eJ

<2

aI (lines

>aH + 1

&

<aH +2

2080

aJ

(sec)

<1 <2

2071

9

aK

(lines)

1

Note: s1=1

s2=3
s3=7
s4=15
s5=30
s6=61
s7=122
s8=245
s9=PW

Operation

10 Troubleshooting

10.1 Problems and Solutions

Following are troubleshooting tips for common problems. In general, the problems listed in this section
are solved by following these instructions. If there is no solution listed to the problem you are
encountering, contact a JAI Inc. representative.

10.1.1 Symptom: No Video

Remedies: Check that the following are properly connected and operational.

• Power supplies

• Power cables

• Main power source

• Shutter control

• Async mode

Page 73

TM-4200GE Hardware

• Lens

• Digital output cable

• Analog video cable

10.1.2 Symptom: Dark Video

Remedies: Check that the following are properly connected and operational.

• Shutter selection

• Iris opening on the lens

10.1.3 Symptom: Non-Synchronized Video

Remedies: Check that the following are properly connected and operational.

• Proper mode output

• Frame grabber software camera selection

Troubleshooting

Page 74
TM-4200GE Hardware

10.1.4 Symptom: Video does not Display Properly

Remedies: Open the Coyote software and click on the Display heading. If the display is set to Use video
memory change it to Use system memory.

10.1.5 Symptom: Notebook Computer Driver Installation Problems

Remedies: The IBM T-42 laptop is unable to properly install.

10.1.6 Information and Support Resources

For further information and support:

Phone: [phone]

[phone]

Fax: [phone]

E-mail: [e-mail]

Mail: JAI Inc.

Sales Department

625 River Oaks Parkway

San Jose, CA 95134

ATTN: Video Applications

Web Site: www.jai.com

Troubleshooting

11 Appendix

11.1 Specifications

TM-4200GE Hardware

TABLE 13. TM-4200GE Camera Specifications Table

Feature TM-4200GE

Imager 1.2" progressive scan interline transfer CCD

Active Area 15.15mm x 15.15mm

Active Pixels 2048 (H) x 2048 (V)

Cell Size 7.4µm x 7.4µm

2048 (H) x 2048 (V) @ 15 Hz (full image)

Display Mode
(Active Pixels)

Sync

Data Clock Output 40.00 MHz

Resolution

S/N Ratio >58dB min.

Min. Illumination

Video Output

Gamma Programmable LUT (1.0 std.)

Lens Mount C-mount (use >1.2" format lenses or larger)

Power Requirement 12V DC, ±10%, 600mA (typical at 25°C)

Operating Temp.

Vibration 7 Grms (10Hz to 2000Hz) Random, 11 ms half sine

Shock 70G

Size (W x H x L) 51mm x 51mm x 85mm

Weight 214 grams (7.5 oz.) without tripod

Optional Functions

Optional Accessories
Power Cable
Power Supply

Digital output: 8-bit x 2 / 10-bit x 2 Gigabit Ethernet (selectable at

OP3-1 Internal IR Filter Added; OP3-2 Optical Filter Removal;

OP21 Glassless CCD Imager; OP21-1UV Ultraviolet Imager;

2048 (H) x 1000 (V) @ 28 Hz (partial scan)

2048 (H) x 500 (V) @ 50Hz (partial scan)
2048 (H) x 250 (V) @ 80Hz (partial scan)

Internal/External auto switch

HD/VD, 4.0 Vp-p impedance 4.7 K ohms

VD=14.79±2%, non-interlace

HD=30.78kHz±2%

Digital: 2048 (H) x 2048 (V),

(Analog: over 800 TV lines (H) x 1600 TV lines (V))

Monochrome: 0.24 lux. Color: 2.56 lux.

f = 1.4 (no shutter) @ 15 fps. Sensitivity: 31uV/e-

factory)

-10°C to 50°C

OP65-6 F-Mount; OP65-7 M-Mount;

OP65-8 M-Mount with 10 mm Backfocus

12P-02S

PD-12UUP series (includes power connector)

*

Page 75

*. Refer to Section 8.2.1 on page 48 for information on camera heat dissipation. Image quality will degrade

with increasing temperature.

Appendix

Page 76
TM-4200GE Hardware

11.1.1 TM-4200GE Physical Dimensions

FIGURE 73. Physical Dimensions

4X M3 X – 6.0 [0.23]

40.8

[1.60]

┬

<

40.8 [1.60]

1”– 32

50.8

[2.00]

25.4 [1.00]

Gigabit Ethernet

25.6 [1.01]

8X M3

–

6.5 [0.26]

[0.71]

50.8 [2.00]

18.0

21.6

[0.85]

25.4 [1.00]

93.3 [3.67]

22.0 [0.87]

11.0 [0.43]
1/4–20

2X M6

7.0 [0.28]

18.0 [0.71]

EFFECTIVE

IMAGE AREA

84.6 [3.33]

GigE

POWER

Appendix

11.1.2 Spectral Response

FIGURE 74. Spectral Response

0.4

0.35

0.3

0.25

0.2

0.15

Absolute Quantum Efficiency

0.1

0.05

Page 77

TM-4200GE Hardware

0

400 450 500 550 600 650 700 750 800 850 900 950 1000

Wavelength (nm)

Appendix

Page 78

Appendix

www.jai.com

See the Possibilities

JAI Inc.
625 River Oaks Parkway
San Jose, CA 95134

Email: [e-mail]

www.jai.com

www.jai.com

Tel: [phone]
Tel: [phone]
Fax: [phone]

10394

10394
Rev. A

Rev. A