JAI TM-6710 User Manual

TM-6710/6710CL High-Speed Progressive Scanning CCD Camera
Operation Manual
69-0058 Rev. D
Imaging Products
Notice Page
The material contained in this manual consists of information that is proprietary to JAI PULNiX, Inc., and may only be used by the purchasers of the product. JAI PULNiX, Inc. makes no warranty for the use of its product and assumes no responsibility for any errors which may appear or for damages resulting from the use of the information contained herein. JAI PULNiX, Inc. reserves the right to make changes without notice.
Warranty
Please contact your factory representative for details about the warranty.
Certifications
CE Compliance
The TM-6710/6710CL has been certified to conform to the requirements of Council Directive 89/336/EC for electromagnetic compatibility and to comply with the following European Standards:
Immunity: EN500082-2/1995
Emissions: EN55022:1995 Class A / CISPR 22:1993
All PULNiX products bearing the CE mark have been declared to be in conformance with the applicable EEC Council Direc­tives. However, certain factory installed options or customer requested modifications may compromise electromagnetic com­patibility and prohibit use of the CE mark. Please note that the use of interconnect cables that are not properly grounded and shielded may affect CE compliance. Contact PULNiX Applications Engineering Department for further information regarding CE compliance.
i
FCC
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Oper­ation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
WARNING
Changes or modifications to this unit not expressly approved by the party responsible for
FCC compliance could void the user’s authority to operate the equipment.
TM-6710/6710CL Operation Manual Printing: August 30, 2004 JAI PULNiX, Inc. 1330 Orleans Drive Sunnyvale, CA 94089 Tel: (408) 747-0300 Tel: (800) 445-5444 Fax: (408) 747-0880
E-mail: imaging@jaipulnix.com
www.jaipulnix.com
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TM-6710/6710CL High-Speed Progressive Scanning CCD Camera
Table of Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 System Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.1 Unpacking Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.2 Components List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.3 Accessories and Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Camera Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2.1 Pin Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2.2 Power Supply and Power Cable Setup . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2.3 RS-232 Cables and Connectors (TM-6710 only) . . . . . . . . . . . . . . . . 10
2.2.4 Attaching the Video Output (Analog
Output on TM-6710 Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2.5 Attaching the Camera Lens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2.6 Back focusing the Lens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
ii
3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1 Dual-Tap Video Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 Rear Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2.1 Mode Control Switches (TM-6710) . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3 Modes of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3.1 Shutter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3.2 External Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3.3 Asynchronous Reset with Shutter. . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3.4 Partial Scan Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3.5 Integration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3.6 Progressive scanning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.3.7 RS-232C (or optional RS-485) Control and Camera
Link Serial Communication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.3.8 Video Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3.9 Timing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4 Camera Timing Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1 Problems and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1.1 Symptom: No Video . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1.2 Symptom: Dark Video . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1.3 Symptom: Non-synchronized Video. . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1.4 Symptom: RS-232 Non-communication . . . . . . . . . . . . . . . . . . . . . . 31
5.2 Information and Support Resources . . . . . . . . . . . . . . . . . . . . . 32
6 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6.2 Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
TM-6710/6710CL High-Speed Progressive Scanning CCD Camera
iii List of Figures
FIGURE 1. TM-6710 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
FIGURE 2. TM-6710CL System Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FIGURE 3. 51-Pin Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
FIGURE 4. Camera Link Connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
FIGURE 5. MDR 26-Pin Connector (0226-622VC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
FIGURE 6. 12P-02S Power Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
FIGURE 7. RS-232 Serial Communication Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
FIGURE 8. Rear Panel Layout (TM-6710) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
FIGURE 9. Rear Panel Layout (TM-6710CL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
FIGURE 10. External Pulse Width Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
FIGURE 11. Internal Fast Reset Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
FIGURE 12. Internal Slow Reset Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
FIGURE 13. Async Reset Image Capture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
FIGURE 14. Integrated Image Capture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
FIGURE 15. TM-6710 Physical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
FIGURE 16. TM-6710CL Physical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
FIGURE 17. Glass Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
FIGURE 18. TM-6710 Spectral Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
FIGURE 19. TM-6710 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
FIGURE 20. TM-6710CL Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
TM-6710/6710CL High-Speed Progressive Scanning CCD Camera
August 30, 2004
TM-6710/6710CL High-Speed Progressive Scanning CCD Camera
Operation Manual
1 Introduction
1.1 Product Description
The TM-6710* is a high-resolution monochrome CCD camera with “quad speed” 120FPS dual-tap, dual-channel digital output.
1.2 Features
Three scanning modes
Full frame electronic shutter
1/2" progressive scan interline transfer CCD
- Non-interlace quad speed scanning (484 active lines at 120Hz or 60Hz (selectable))
- 200 lines partial scanning (at 236Hz)
- 100 lines partial scanning (at 300Hz)
The substrate drain electronic shutter captures images at various speeds without any smearing. The electronic shutter works in all there scanning modes except slow speed at partial scanning.
Advantages include:
- High resolution (648 H x 484 V) active pixels for very high speed and image quality.
- Square pixels (9.0 x 9.0 µm). Precise dimensional measurement ability.
- High speed electronic shutter capability offering high dynamic resolution of moving
objects, as well as electronic iris control. This eliminates the need for a mechanical shutter.
*. Unless specifically mentioned, all information in this manual is relevant to both the TM-6710 and
TM-6710CL cameras.
TM-6710/6710CL High-Speed Progressive Scanning CCD Camera
Page 2 Introduction
- Progressive scan, which eliminates interlace deterioration of the image while offering an
easy-to-use computer interface.
- High sensitivity and low noise at fast scanning. Can drive faster than 25 MHz pixel clock
rate. Excellent S/N ratio (>45 dB, 8-bit typical). Built-in micro lens.
- Partial scan capability, which allows 100 and 200 lines of partial scan up to 300Hz scan-
ning.
Asynchronous reset
The TM-6710 captures an image using asynchronous reset. This feature is especially important for applications requiring the capture of images of moving objects at the precise location in the field of view, such as a belt conveyer, fast event observation and still picture capture.
An asynchronously resettable frame grabber is required to capture the async reset images.
Digital output
The TM-6710 has a pair of 8-bit A/D converters, and a line buffer that generates 16-bit, 25MHz dual channel digital output. The digital output is standard RS-644 format with LDV, FDV and clock output for standard frame grabbers or Camera Link. The Camera Link model is called the TM­6710CL.
RS-232C (or RS-485) control
External computer control allows the operator to remotely adjust the following functions: clock speed, shutter, gain, A/D reference and scan format. Camera Link controls the same functions via a Camera Link serial communication.
VGA display output
Because progressive scan cameras are not in TV format, the display of the video signal can only be achieved by using a frame grabber and computer. The VGA output of the TM-6710 scans the FIFO memory read out at 120Hz at 50.98 MHz pixel clock (or 60 Hz) non-interlace (multiplexed output).
Miniaturized, lightweight and rugged
All PULNiX cameras are built with the same design principles: Solid state technology; miniaturization; application-specific features such as custom design, remote imagers, special functions for various application needs; and design robust enough even for military applications.
Warranty
Please contact your factory representative for details about the warranty.
1.3 Applications
Designed for speed and functional versatility, the TM-6710 is ideal for applications such as high speed image capturing, machine vision, computer graphics, gauging, avionics, microscopy, character and fine pattern recognition, document reading and high-end surveillance.
TM-6710/6710CL High-Speed Progressive Scanning CCD Camera
1.4 System Configuration
FIGURE 1. TM-6710 System Configuration
Figure 1 below presents a typical system configuration for the TM-6710 camera. Please see “Power Supply and Power Cable Setup” on page 7 for info on power supplies.
Page 3
Introduction
SHUTTER
9
8
7
6
VIDEO
DWNUPMODE
DIGITAL
Multi Sync Analog Monitor
FIGURE 2. TM-6710CL System Configuration
Ext. Sync
0
1
2
3
4
5
0
1
2
E
3
D
4
C
5
6
B
POWER
7
A
8
9
RS-232 P/N: CS-232-B912
Power Trigger Analog video
Digital cable: P/N 50DG-02LP
Frame Grabber Board
Figure 2 below presents a typical system configuration for the TM-6710CL camera. Please see “Power Supply and Power Cable Setup” on page 7 for information on power supplies.
PD-12 (series) power supply
External Sync. Power Trigger Analog video
12P-02S
POWER
26CL-02-26
CAMERA LINK
TM-6710/6710CL High-Speed Progressive Scanning CCD Camera
Page 4 Installation
2 Installation
2.1 Getting Started
The following instructions are provided to help you to set up your video camera system quickly and easily. We suggest that you read through these instructions prior to unpacking and setting up your camera system.
2.1.1 Unpacking Instructions
We recommend that you save the original packing cartons for the cameras in case you need to return or exchange an item.
We also recommend that any equipment being sent to another location for field installation be bench tested to assure that everything works together properly.
2.1.2 Components List
Please begin by checking your order against the Components List (below) to assure that you have received everything as ordered, and that nothing has been overlooked in the packing materials. If any item is missing, please contact your PULNiX representative immediately.
TM-6710 or TM-6710CL camera
Tripod mount
TM-6710 /TM-6710CL manual (if ordered)
Warranty card
Document information card
2.1.3 Accessories and Options
Following is a list of additional accessories or equipment that may be recommended or required for your particular application. Please check with your PULNiX representative prior to the installation of your video system to determine what you might need.
RS-232 cable (Part #CS-232-B912 for the TM-6710 camera)
Digital cable (Part #50DG-02LP for the TM-6710 camera. Contact the factory for frame-grabber
specific cables.)
PD-12UUP power supply or PD-12UU power supply with 12P-02S cable
26CL-02-16 Camera Link cable (for TM-6710CL camera)
TM-6710/6710CL High-Speed Progressive Scanning CCD Camera
2.2 Camera Setup
2.2.1 Pin Configurations
2.2.1 (a) 12-Pin Connector (TM-6710)
Page 5
Installation
The TM-6710 has a 12-pin connector for power input. Pin #1 is Ground and Pin #2 is +12V DC. The other pins handle a number of other input and output functions, as detailed below.
Pin Description Pin Description
1 GND (Power) 7 VD In
1
9
2
3
11
4
8
10
7
12
6
5
2+12V DC 8N/C
3 GND (Analog) 9 HD In
4 Video Out 10 RXD (RS-232)
5 GND (Digital) 11 Integration
6 VINIT In 12 TXD (RS-232)
2.2.1 (b) 12-Pin Connector (TM-6710CL)
The TM-6710CL has a 12-pin connector for power input. Pin #1 is ground and Pin #2 is +12V DC. The pinout table is shown below. For the TM-6710CL, serial communication camera control is done via the Camera Link connector on the rear panel of the camera.
Pin Description Pin Description
1 GND (Power) 7 VD In
2+12V DC 8N/C
3 GND (Analog) 9 HD In
4Video Out 10
5 GND (Digital) 11
6
VINIT In
12 TXD*
*
RXD
Integration
*. Optional TTL serial communications.
†. VINIT and Integration can be controlled via Camera Link.
When Camera Link is connected for these uses, do not use the 12-pin connector inputs.
TM-6710/6710CL High-Speed Progressive Scanning CCD Camera
Page 6 Installation
FIGURE 3. 51-Pin Connector
2.2.1 (c) 51-Pin Connector
The TM-6710 has a 51-pin connector for RS-644 digital output (using B channel digital output to configure single channel).
18
35
51
1
19
36
Pin# Description Pin# Description Pin# Description
1 A0+ 18 CLK+ 35 CLK-
2 B0+ 19 A0- 36 GND
3 A1+ 20 B0- 37 VCC (jumper)
4 B1+ 21 A1- 38 VCC (jumper)
5 A2+ 22 B1- 39 EXT. HD
6 B2+ 23 A2- 40 TXD
7 A3+ 24 B2- 41 LPULSE
8 B3+ 25 A3- 42 RXD
9 A4+ 26 B3- 43 VINIT
10 B4+ 27 A4- 44 INTEG
11 A5+ 28 B4- 45 EXP-
12 B5+ 29 A5- 46 EXP+
13 A6+ 30 B5- 47 LDV-
14 B6+ 31 A6- 48 LDV+
15 A7+ 32 B6- 49 FDV-
16 B7+ 33 A7- 50 FDV+
17 GND 34 B7- 51 GND
2.2.1 (d) Camera Link Connector
The TM-6710CL has a 26-pin connector on the rear panel to output Camera Link data. The connector pinout is shown in Figure 4 below.
FIGURE 4. Camera Link Connector
13
13 12 11 10 9 8 7 6 5 4 3 2 1
26 25 24 23 22 21 20 19 18 17 16 15 14
26
TM-6710/6710CL High-Speed Progressive Scanning CCD Camera
1
14
FIGURE 5. MDR 26-Pin Connector (0226-622VC)
MDR 26-Pin Connector
Pin# Description Pin# Description
1 GND (shield) 14 GND (Shield)
2X0-15X0+
3X1-16X1+
4X2-17X2+
5Xclk-18Xclk+
6X3-19X3+
7 SerTC+ 20 SerTC-
8 SerTFG- 21 SerTFG+
9 VINIT (CC1-) 22 VINIT (CC1+)
10 INTEG (CC2+) 23 INTEG (CC2-)
11 CC3- 24 CC3+
12 CC4+ 25 CC4-
13 GND (shield) 26 GND (Shield)
Page 7
Installation
(0226-622VC)
2.2.2 Power Supply and Power Cable Setup
PULNiX recommends the following power supply:
PD-12UUP 110V AC/12V DC 1.2A power supply
If you are providing power through the 12-pin connector, the PD-12UUP power supply is available with the 12-pin mating connector already attached to the leads from the power supply. The PD-12UU power supply can be connected directly to the PULNiX power cable or via a terminal strip. If you choose direct wiring, note the following:
The lead ends must be twisted together and tin-soldered for strength and electrical continuity.
Use shrink tubing or a similar insulator to prevent exposed leads from touching.
The +12V lead is marked with a red stripe or white lettering; be sure not to reverse the leads.
All connections must be properly insulated to prevent shorting.
If using PULNiX power cables, such as the 12P-02S, etc., please refer to the pin-out diagram. The color-coded leads use Gray for Ground and Yellow for +12V DC.
FIGURE 6. 12P-02S Power Cable
Male
GND (Gray) Power (Yellow) Video Out (Red Coax) HD In (White Coax) VD In (Black Coax)
+12 V
Monitor
}
Frame Grabber
Note: Make sure that the unused leads are not touching and that there is no possibility that the
leads could short due to exposed wires.
TM-6710/6710CL High-Speed Progressive Scanning CCD Camera
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