JAI RM-2030CL, RMC-2030CL, TMC-2030CL, TM-2030CL User Manual

RM/TM-2030CL
RMC/TMC-2030CL
Digital Monochrome/Color
Progressive Scan, Interline-Transfer CL Camera
Document Version: E
Document P/N: 10437
TM/TMC/RM/RMC-2030CL
Disclaimer
The material contained in this manual consists of information that is proprietary to JAI Inc., and may only be used by the purchasers of the product. JAI, Inc. makes no warranty for the use of its product and assumes no responsibility for any errors which may appear or for damages resulting from the use of the information contained herein. JAI, Inc. reserves the right to make changes without notice.
Microsoft, Windows 95, 98, NT, 2000, XP, and Windows Explorer are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.
Warranty
Please contact your factory representative for details about the warranty.
Certifications
CE Compliance
The TM-2030CL series of cameras has been certified to conform to the requirements of Council Directive 89/336/EC for electromagnetic compatibility and to comply with the following European Standards:
Immunity: EN 55024: 1998 + A1: 2001 + A2: 2003 Emissions: EN 55022: 1998 + A1: 2000 + A2: 2003
All JAI Inc. products bearing the CE mark have been declared to be in conformance with the applicable EEC Council Directives. However, certain factory-installed options or customer-requested modifications may compromise electromagnetic compatibility and affect CE compliance. Please note that the use of interconnect cables that are not properly grounded and shielded may affect CE compliance.
Contact the JAI Inc. Applications Engineering Department for further information regarding CE compliance.
FCC
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may cause harmful interference, in which case the user will be required to correct the interference at his own expense.
Changes or modifications to this unit not expressly approved by the party responsible for FCC compliance could void the user’s authority to operate the equipment.
WARNING
JAI Inc.
625 River Oaks Parkway
San Jose, CA 95134 Tel:(408) 383-0300
Tel:(800) 445-5444
Fax:(408) 383-0301
www.jai.com
September 22, 2009
Disclaimer iii
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iv Disclaimer
TM/TMC/RM/RMC-2030CL
Table of Contents
Disclaimer Notice ................................................................................................... iii
Table of Contents ................................................................................................... v
List of Figures ....................................................................................................... vii
List of Tables ......................................................................................................... ix
Introduction ............................................................................................. 1
1
1.1 Software Installation .................................................................................. 1
1.1.1Before Installing Dual-Tap AccuPiXEL Series Camera-Control Software ....................... 1
1.1.2Installing the Software ................................................................................ 1
1.1.3Uninstalling the Software ............................................................................. 2
1.2 TM/TMC-2030CL Camera .............................................................................. 3
2 GUI Features ............................................................................................ 4
2.1 Operating The Control Software ..................................................................... 5
2.1.1Exposure Control ....................................................................................... 5
2.1.2Configuring Trigger Settings .......................................................................... 6
2.1.3Gain Control ............................................................................................ 7
2.1.4Offset Voltage .......................................................................................... 7
2.1.5Tap Selection: .......................................................................................... 8
2.1.6Video Depth ............................................................................................. 8
2.1.7LUT (Look-Up Table) .................................................................................. 9
2.1.8Rx TX Report Frame .................................................................................. 10
2.2 Main Menu: “File”..................................................................................... 11
2.2.1Load and Save Page .................................................................................. 11
2.3 Main Menu Option ..................................................................................... 12
2.3.1Password ............................................................................................... 12
2.3.2Main Menu “Connectivity” ........................................................................... 13
2.3.3Main Menu “About” ................................................................................... 13
3 Hardware Introduction ............................................................................... 15
3.1 Product Description .................................................................................. 15
3.2 Features ................................................................................................ 15
4 Installation ............................................................................................. 17
4.1 Getting Started ........................................................................................ 17
4.1.1Unpacking Instructions ............................................................................... 17
4.1.2Components ............................................................................................ 17
4.1.3Accessories and Options ............................................................................. 17
4.2 Camera Setup .......................................................................................... 17
4.2.1Heat Dissipation ....................................................................................... 17
4.2.2Connector Pin Configurations ....................................................................... 18
4.2.3Camera Link Cable .................................................................................... 19
4.2.4Power Supplies and Power Cable Setup ........................................................... 20
4.2.5Attaching the Camera Lens .......................................................................... 21
4.2.6Adjustable Back-Focus ............................................................................... 21
5 Operation .............................................................................................. 23
5.1 Progressive Scanning ................................................................................. 23
5.1.1Preset Scan Area ...................................................................................... 23
5.1.2Full Scan Area 2x2 Binning .......................................................................... 23
5.2 Bayer Color Filter (Color Versions) ................................................................. 24
5.2.1Color Filter Array ..................................................................................... 24
5.2.2Bayer Color Filter Array (CFA) ...................................................................... 24
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5.2.3Starting Pixel Configuration ......................................................................... 25
5.2.4Sync and Data ......................................................................................... 26
5.2.5Camera Functions ..................................................................................... 26
5.2.6Interpolation Software ............................................................................... 26
5.2.7Color Interpolation ................................................................................... 27
5.3 Dynamic Range Control .............................................................................. 27
5.3.1Programmable Look-Up Table (LUT) and Knee Control ......................................... 28
5.4 External Sync and Pixel Locking .................................................................... 28
5.5 Electronic Shutter .................................................................................... 28
5.5.1Programmable Exposure-Continuous Mode ....................................................... 28
5.5.2Asynchronous No Shutter Mode ..................................................................... 28
5.5.3Asynchronous Programmable Exposure Mode .................................................... 29
5.5.4Pulse Width Control Mode ........................................................................... 30
5.5.5Particle Imaging Velocimetry Fixed Exposure Mode ............................................. 31
5.5.6PWC PIV Mode ......................................................................................... 32
5.6 Camera Timing Charts ............................................................................... 33
6 Camera Serial Commands ........................................................................... 35
7 Troubleshooting ....................................................................................... 38
7.1 Problems and Solutions .............................................................................. 38
7.1.1Symptom: No Video................................................................................... 38
7.1.2Symptom: Dark Video ................................................................................ 38
7.1.3Symptom: Non-Synchronized Video ................................................................ 38
7.1.4Symptom: Video does not Display Properly ....................................................... 38
7.1.5Symptom: Notebook Computer Driver Installation Problems .................................. 38
7.1.6Information and Support Resources ................................................................ 39
8 Appendix ............................................................................................... 40
8.1 Specifications .......................................................................................... 40
8.1.1TM-2030CL Physical Dimensions .................................................................... 41
8.1.2Spectral Response .................................................................................... 42
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List of Figures
Figure 1.
Figure 2. AccuPIXel Setup screen ............................................................................... 2
Figure 3. The “Add or Remove Programs” utility can uninstall older software. ........................ 2
Figure 4. Back of the TM/TMC-2030CL ......................................................................... 3
Figure 5. Main Dual Tap AccuPiXEL Window ................................................................... 4
Figure 6. Continuous mode operates the shutter based on the camera settings. ....................... 5
Figure 7. The camera offers full scan or binning. ............................................................ 5
Figure 8. To use Programmable shutter speed, select Programmable. ................................... 6
Figure 9. Trigger mode shutter settings. ...................................................................... 6
Figure 10. The Gain is being set when the Auto Gain box appears checked. ............................. 7
Figure 11. The message bar confirms channel balance status. .............................................. 7
Figure 12. Auto Offset is checked only while the command is being set by the camera. ............... 8
Figure 13. Click on the option button to set the preferred option. ........................................ 8
Figure 14. Use the option buttons to select 8-bit, 10-bit, or 12-bit output. .............................. 8
Figure 15. Image Pre-processing .................................................................................. 8
Figure 16. Image Pre-Processing is activated by checking “Enable Blemish Compensation”. .......... 9
Figure 17. Choose either a positive or negative image. ...................................................... 9
Figure 18. Table drop down menu: .............................................................................. 9
Figure 19. Gamma.45 imitates human eye sensitivity when creating an image. ........................ 10
Figure 20. The setting does not activate until the Send Knees button is clicked. ....................... 10
Figure 21. Click “Report” for current software setting information. ...................................... 10
Figure 22. Load Page .............................................................................................. 11
Figure 23. Save Page .............................................................................................. 11
Figure 24. Password Access ...................................................................................... 12
Figure 25. Password Screen ...................................................................................... 12
Figure 26. Test Pattern requires a connected camera. ...................................................... 12
Figure 27. Video output order ................................................................................... 13
Figure 28. Buffer Size ............................................................................................. 13
Figure 29. Camera Model ......................................................................................... 13
Figure 30. CPU Firmware Version ............................................................................... 13
Figure 31. Control Software Version ............................................................................ 14
Figure 32. 12-Pin Connector Pinouts ............................................................................ 18
Figure 33. 26-pin Camera Link Connector. ..................................................................... 18
Figure 34. BNC Connector. ....................................................................................... 19
Figure 35. 3M Camera Link Cable................................................................................ 20
Figure 36. 12P-02S Interface Cable (optional) ................................................................ 21
Figure 37. Back Focus Set-Screw Locations .................................................................... 22
Figure 38. 2x2 Binning ............................................................................................. 24
Figure 39. Bayer Color Filter Response. ........................................................................ 25
Figure 40. Example of Color CCD CFA Pattern ................................................................ 25
Figure 41. Example of TMC-2030CL (Same as TM-2030CL) .................................................. 26
Figure 42. Color Interpolation Diagram ......................................................................... 27
Figure 43. Output and Blooming ................................................................................. 27
Figure 44. External Trigger Timing. ............................................................................. 29
Figure 45. Asynchronous Programmable External Trigger ................................................... 30
Figure 46. Pulse Width Control Trigger ......................................................................... 31
Figure 47. PIV Exposure Timing Table .......................................................................... 31
Figure 48. PWC PIV Timing Table. ............................................................................... 32
Figure 49. Camera Timing Chart ................................................................................. 33
Figure 50. Digital Data Output Order for Configuration ..................................................... 33
The Setup icon installs Dual Tap AccuPIXel v 2.6.x.x ............................................ 2
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Figure 51. Field Video Timing--Continuous Mode ............................................................. 34
Figure 52. Change memory settings. ............................................................................ 38
Figure 53. Physical Dimensions .................................................................................. 41
Figure 54. Monochrome Response ............................................................................... 42
Figure 55. Color Response ........................................................................................ 42
viii List of Figures
TM/TMC/RM/RMC-2030CL
List of Tables
Table 1 12-Pin Connector ...................................................................................... 18
Table 2 Connector and Pin-out Configurations ............................................................. 19
Table 3 12-Pin Interface Pin-Outs ............................................................................ 21
Table 4 Scan Area Start Points ............................................................................... 24
Table 5 Asynchronous Mode Chart ........................................................................... 32
Table 6 TM/TMC-2030 Command List ........................................................................ 35
Table 7 Command Responses ................................................................................. 36
Table 8 TM-2030CL Camera Specifications Table .......................................................... 40
List of Tables ix
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x List of Tables
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Dual-Tap TM-2030CL Operation Manual
1 Introduction
The Dual-Tap AccuPiXEL software offered for the TM-2030CL is camera control software. It is not used in image capture, but rather to configure camera functionality. The Cam2Net software and Dual-Tap AccuPiXEL software have the same capabilities. The Dual-Tap AccuPiXEL software is not needed to use the camera.
If you find it more comfortable to use, or the AccuPiXEL software seems more compatible with your system, then it may be used instead of Cam2Net to configure camera functionality. The Cam2Net and AccuPiXEL software can not run simultaneously.
The Dual-Tap AccuPiXEL series cameras are high-resolution, progressive scan cameras with JAI Inc.- proprietary LUT control and other excellent features. The software for these cameras was developed to function as standard software for the entire Dual-Tap AccuPiXEL series, and can open either the RS-232 serial port (COM) or Camera Link. Camera Link users must physically install the Camera Link frame grabber board into the PC. They must also install the Camera Link API (clserXXX.dll) software. These cameras are specially designed to capture images in progressive scan (non-interlace) format, producing a full frame of electronic shutter images, as well as normal images.
Although this software works with all AccuPiXEL cameras, the interface for the TM-2030CL series appears different from other cameras compatible with this same software, and has various capabilities, depending on the camera model the software is accessing. The TM-2030CL series software is therefore, specifically documented in this section
1.1 Software Installation
Following are the instructions to install the Dual-Tap AccuPiXEL series camera-control software on a PC.
1.1.1 Before Installing Dual-Tap AccuPiXEL Series Camera-Control Software
Please note the following requirements.
Your computer must be running Microsoft Windows 2000, or Windows XP.
The software requires one available communication port that is not in conflict with other peripherals such
as the mouse or modem.
Installation of the software requires 2.4 MB of free space in your PC hard disk.
1.1.2 Installing the Software
To install the Dual-Tap AccuPiXEL series camera-control software, obtain the software from the JAI web site and run “Setup.exe.” The installer will direct you to install the application code.
If dual tap software is already installed on your computer, uninstall the software using the steps in the Uninstall section.
1. To obtain the Dual-Tap software visit the JAI Inc. web site at http://www.jai.com
2. Click the Support link
3. Click the Software Downloads link under the Customer Support menu
4. Select the camera model number by clicking in the option button.
5. Select either “Open” or “Save” on the install dialog box
Note: The file is compressed, and uses the decompression program installed on your computer. WinZip is used
in this example.Windows XP has an unzip capability as part of the operating system.
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TM/TMC/RM/RMC-2030CL
6. Open the file.
7. Double click on the JAI Inc. GigE 2.2.0.1 Install icon.
Figure 1. The Setup icon installs Dual Tap AccuPIXel v 2.6.x.x
8. Follow the Setup instructions.
Figure 2. AccuPIXel Setup screen
1.1.3 Uninstalling the Software
To uninstall the Dual-Tap AccuPiXEL series camera-control software from the control panel, follow the steps below.
1. Open “Add or Remove Programs” in the control panel.
2. Select “Dual Tap AccuPiXEL” from the lists of the installed software.
3. Click the “Change” or “Remove” button.
Figure 3. The “Add or Remove Programs” utility can uninstall older software.
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1.2 TM/TMC-2030CL Camera
Figure 4. Back of the TM/TMC-2030CL
The camera must have all cables properly connected and any required adapters installed and configured to allow the software to perform the operations on the interface.
Introduction 3
2 GUI Features
The following is a list of camera functions that PC serial commands can control. The Dual-Tap AccuPiXEL series Camera Link cameras use differential serial communication through the Camera Link connector on the rear panel of the camera. The interface shown here is for the TM/TMC 2030 CL cameras.
Figure 5. Main Dual Tap AccuPiXEL Window
Exposure Control
Continual
Trigger
Shutter Speed
Expo / Lines
Scan Area
Gain Settings
Master Gain
Right Fine Gain
Auto Gain Balance check box
Offset
Master Offset
Right Fine Offset
Auto Offset
Taps
Video Depth
Image Pre-processing
Control Signals
Trigger
LUT
Positive
Negative
Table Selection
X1, Y1, X2, Y2
Send Knees
TX RX Report
TM/TMC/RM/RMC-2030CL
Note: White Balance—Color models of this camera (TMC-2030CL and RMC-2030CL) provide raw Bayer color
output which requires interpolation by means of third party software on the host PC. Similarly, any white balancing must be performed by hostbased software. There is no white balance control in the camera hardware or software.
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2.1 Operating The Control Software
2.1.1 Exposure Control
The TM-2030CL exposure control allows you to select Continuous or Trigger modes using the appropriate radio button. Notice that Continuous and Trigger mode offer slightly different menus.
2.1.1 (a) Continuous Mode Shutter Speed
The Shutter Speed drop-down list box allows you to select the specific shutter speed for manual shutter and Async shutter. Manual shutter speed 0 is no shutter mode; Async shutter speed 0 is Async No Shutter mode; Async shutter speed 9 is Async no delay shutter mode (pulse width control). A = PIV fixed exposure, B = PIV PWC. For detailed shutter information, please see “Electronic Shutter” on page 28.
Figure 6. Continuous mode operates the shutter based on the camera settings.
2.1.1 (b) Continuous mode Scan Area
“Scan Area” offers a full scan or 2x2 binning when “Shutter Speed” is set at zero. Notice the “Expo (lines)” setting is disabled.
Figure 7. The camera offers full scan or binning.
2.1.1 (c) Programmable Shutter Speed
“Programmable” Shutter Speed is set by entering a number in the “Expo (lines)” text box. Programmable is available in Continuous or Trigger mode. The Expo setting is used instead of the Scan Area selection.
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TM/TMC/RM/RMC-2030CL
Figure 8. To use Programmable shutter speed, select Programmable.
2.1.1 (d) Expo (lines)
The “Expo (lines”) selection of the Exposure Control frame determines how long the shutter remains open, since a certain amount of time is allotted to expose each line. A minimum of one line of pixels must be exposed. The maximum number of lines is 2048. Enter the number of lines desired either by clicking on the arrows in the interface, or by inputting a number directly into the text box beside the “Expo (lines)” box. The control is inactive unless “Shutter Speed” is set to “Programmable”.
2.1.2 Configuring Trigger Settings
Trigger mode uses a manual or sensor command to control the shutter. The Trigger mode offers several settings not available in Continuous mode.
Figure 9. Trigger mode shutter settings.
2.1.2 (a) Pulse Width Control Mode
Pulse Width Control (PWC) is controlled by the external trigger. An external trigger is used to generate one discharge signal (Vsub) right after the active edge of the trigger. The exposure starts when time is controlled by the pulse width of the external trigger.
2.1.2 (b) PIV Fixed Exposure
In Particle Imaging Velocimetry (PIV) Fixed Exposure Mode, when an external trigger is applied, the first time exposure starts the same as PWC mode does. It lasts a very short period (8μs). The second time exposure starts during the transferring time of the first image accumulated in the first exposure time. The second time exposure continues until the first image transfers completely. The second image is transferred after the second exposure. There is a short period (500ns) between the first exposure and the second exposure. In order to keep two exposure periods constant, the LDV is reset before the first image is transferred out.
2.1.2 (c) PIV PWC
The PWC PIV is based on PIV Fixed Exposure. In this mode, the first time exposure is controlled by the pulse width of the external trigger, which is similar to PWC mode. The real exposure time of the first image is equal to the pulse width of the external trigger.
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The maximum trigger frequency in this mode is equal to 1/ (transfer time of two frames + exposure time of the first image).
The minimum active period of the external trigger is 10 pixel clocks (250ns)
2.1.3 Gain Control
2.1.3 (a) Gain
Gain controls the brightness of an image. If the gain number is increased (for example, 1000 to 2000), the image becomes brighter. If the gain number is decreased, the image becomes dimmer. The Gain Control box allows you to change the Gain value. Also, if operating the camera in dual-tap mode, the Gain Control allows you to adjust the balance of the gain between the two channels.
To manually adjust the overall gain, increase or decrease the number in the Master Gain field. In dual-tap mode, you can manually adjust the balance of channel B (right channel) by altering the number in the Right Fine Gain field.
To automatically balance the gain between the two channels, check the box labeled Auto Gain Balance. While the camera is balancing the gain, the user interface is disabled and the label for the check box changes to “Balancing Please Wait.” Once the right channel gain has been balanced, the check box clears. Be careful not to send other configuration commands during this process because the camera may not receive the commands.
Figure 10. The Gain is being set when the Auto Gain box appears checked.
Verify that the channel balance process has completed by checking the message area at the bottom of the GUI window. The message “R Auto Gain Enabled” will appear when completed.
Figure 11. The message bar confirms channel balance status.
During channel balancing, channel B is aligned to channel A. Good channel balance is obtained by exposing the camera to a uniform light source at under 80% saturation. If the camera is in async trigger mode and the trigger frequency is low (or slow), it may take longer to collect enough frames to balance the channels. Another condition in which auto balancing may not work properly is when you use the high-speed shutter under a low­frequency light, such as a fluorescent light.
2.1.4 Offset Voltage
Offset is changed by raising or lowering the number in the “Master Offset” or “R Fine Offset” box either by clicking on the arrows or typing a new value in the box.
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