JAI TM-2016-8-8CL User Manual

TM-2016-8/8CL Progressive Scan Shutter Cameras
Operation Manual
69-0093 Rev. B
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Notice

The material contained in this manual consists of information that is proprietary to JAI, Inc., and may only be used by the pur­chasers of the product. JAI, Inc. makes no warranty for the use of its product and assumes no responsibility for any errors which may appear or for damages resulting from the use of the information contained herein. JAI, Inc. reserves the right to make changes without notice.
Microsoft, Windows 98, Windows 95, Windows NT, and Windows Explorer are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.

Warranty

All of our solid-state cameras have a full three-year warranty. If any such product proves defective during this warranty period, JAI, Inc. will repair the defective product without charge for parts and labor or will provide a replacement in exchange for the defective product. This warranty shall not apply to any damage, defect or failure caused by improper use or inadequate maintenance.

Certifications

CE Compliance
The TM-2016-8/8CL camera has been certified to conform to the requirements of Council Directive 89/336/EEC, 92/31/EEC, and 93/42/EEC for electromagnetic compatibility and to comply with the following European Standards:
Immunity: EN 55024: 1998 Emissions: EN 55022: 1998/ CISPR22: 1997 Class A
All JAI, Inc. products bearing the CE mark have been declared to be in conformance with the applicable EEC Council Direc­tives. However, certain factory-installed options or customer-requested modifications may compromise electromagnetic com­patibility and affect CE compliance. Please note that the use of interconnect cables that are not properly grounded and shielded may affect CE compliance.
Contact JAI, Inc. Applications Engineering Department for further information regarding CE compliance.
FCC
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Oper­ation of this equipment in a residential area may cause harmful interference, in which case the user will be required to correct the interference at his own expense.
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Changes or modifications to this unit not expressly approved by the party responsible for
FCC compliance could void the user’s authority to operate the equipment.
TM-2016-8/8CL Operation Manual
JAI, Inc.
625 River Oaks Parkway San Jose, CA 95134 Tel:(408) 383-0300 Tel:(800) 445-5444 Fax:(408) 383-0301 E-mail: imaging@jai.com
www.jai.com

WARNING

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Table of Contents

Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v
List of Figures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . vii
List of Tables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ix
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.3 Functional Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.4 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.1 Unpacking Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.1.2 Components List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.1.3 Accessories and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.2 Camera Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.2.1 Heat Dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.2.2 Connector Pin Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
2.2.3 Shutter Speed Control Dial (TM-2016-8 only) . . . . . . . . . . . . . . . . . . . . . .10
2.2.4 RS-232 Communication Cable (TM-2016-8 only) . . . . . . . . . . . . . . . . . . . .10
2.2.5 Digital Output Cable (TM-2016-8 only) . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.2.6 Camera Link Cable (TM-2016-8CL only) . . . . . . . . . . . . . . . . . . . . . . . . . .12
2.2.7 Power Supplies and Power Cable Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2.2.8 Attaching the Analog Video Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
2.2.9 Attaching the Camera Lens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1 Camera Rear Panel (TM-2016-8) . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.1.1 Up/Down Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.1.2 Digital Output Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.1.3 Analog Output Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.1.4 Power, RS-232, and External Sync Connector . . . . . . . . . . . . . . . . . . . . . . .15
3.1.5 Shutter Speed Control Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.1.6 Mode Selection Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
3.2 Camera Link Rear Panel (TM-2016-8CL) . . . . . . . . . . . . . . . . . . . .16
3.2.1 Digital Output Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
3.2.2 Analog Output Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
3.2.3 Power and External Sync Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
3.3 Progressive Scanning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
3.4 Electronic Shutter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.5 Integration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.6 Asynchronous Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.6.1 External VINIT With Pulse Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
3.6.2 No Delay Shutter and Read-out-inhibit (ROI) . . . . . . . . . . . . . . . . . . . . . . .20
3.6.3 Internal Shutter Speed Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
3.7 Dynamic Range Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Table of Contents
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3.7.1 Programmable Look-Up Table (LUT) and Knee Control . . . . . . . . . . . . . .22
3.8 Scan Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.8.1 Full Progressive Scan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
3.8.2 Two-Row Binning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.9 External Sync and Pixel Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.10 Camera Timing Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.10.1 Pixel Clock Locking (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
3.11 Serial Communication Kit (TM-2016-8) . . . . . . . . . . . . . . . . . . . . . 26
4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.1 Problems and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.1.1 Symptom: No Video . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
4.1.2 Symptom: Dark Video . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.1.3 Symptom: Non-synchronized Video . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
4.2 Information and Support Resources . . . . . . . . . . . . . . . . . . . . . . . . . 28
5 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.1.1 Physical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
5.1.2 Spectral Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Table of Contents

List of Figures

FIGURE 1. TM-2016-8 System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FIGURE 2. Camera Link System Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
FIGURE 3. Rear Panel View of Digital Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
FIGURE 4. Serial Communication Cable RS-232B-12 . . . . . . . . . . . . . . . . . . . . . . . . . 10
FIGURE 5. Pinout Configuration for Digital Output Cable . . . . . . . . . . . . . . . . . . . . . . 11
FIGURE 6. 12P-02S Interface Cable (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
FIGURE 7. Look-Up Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
FIGURE 8. Physical Dimensions (TM-2016-8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
FIGURE 9. Physical Dimensions (TM-2016-8CL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Page vii
FIGURE 10. Spectral Response . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
List of Figures
Page viii
List of Figures

List of Tables

TABLE 1. 12-Pin Connector (TM-2016-8) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
TABLE 2. 12-Pin Connector (TM-2016-8CL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
TABLE 3. 31-Pin Connector (MP211-031-113-4300) . . . . . . . . . . . . . . . . . . . . . . . . 8
TABLE 4. Connector and Pinout Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
TABLE 5. Shutter Speed Control Dial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
TABLE 6. Mode Selection Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
TABLE 7. TM-2016-8 and TM-2016-8CL Product Specifications Table . . . . . . . . 29
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List of Tables
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List of Tables
May 31, 2007

TM-2016-8 and TM-2016-8CL Progressive Scan Shutter Camera

Operation Manual

1 Introduction

1.1 Product Description

The JAI, Inc. TM-2016-8* is a high-resolution, high-speed monochrome progressive scan CCD camera. The interline-transfer type CCD permits full vertical and horizontal resolution of very high speed shutter images and applications. The electronic shutter, which has speeds to 1/8,000 sec., can be reset asynchronously by external pulse control. The frame rate is 8 fps.
The TM-2016-8 has a full dynamic range control function, which can be set at externally selectable look-up table (LUT) knee slopes to convert 10-bit input to 8-bit output, thereby optimizing the CCD’s full dynamic range in the normal output signal range. The camera has an 8-bit, RS-644 digital signal output for interfacing with external image-processing systems. All the key functions are externally controlled via RS-232C. The TM-2016-8CL model has a Camera Link output.
Multi-camera operation requires synchronized data and clock phases from each camera. The TM-2016­8 has a pixel clock locking phase lock loop (PLL) for multi-camera operation that is offered as an
option.
Applications for the TM-2016-8 include machine vision, medical imaging, intelligent transportation systems, high-definition graphics, on-line inspection, gauging, character reading, archiving, and high­security surveillance.
*. Unless specifically mentioned, all information in this manual is relevant to the TM-2016-8, TM-
2016-8CL, RM-2016-8 and the RM-2016-8CL cameras.
†. Pixel clock locking option not available at time of publishing. Please check with JAI, Inc. for
option availability.
TM-2016-8 and TM-2016-8CL Progressive Scan Shutter Camera
Page 2 TM-2016-8 and TM-2016-8CL Progressive Scan Shutter Camera

1.2 Features

Miniaturized and lightweight
The printed circuit boards in the TM-2016-8 have been arranged based on a new design philosophy that creates modular electronics for the camera, giving it flexibility. In addition, the use of miniature solid-state components results in a compact, lightweight camera that is 44mm x 44mm x 64mm in dimensions, and weighs only 136 grams (CL version 141 grams).
Imager
The TM-2016-8 uses a progressive scan interline transfer CCD that has the following features:
- Resolution of 1920 x 1080 active pixels for excellent image quality.
- 7.4 x 7.4 µm square pixels for precise dimensional measurement.
- High-speed electronic shutter capability for high dynamic resolution of moving objects and
electronic iris control that eliminates the need for a mechanical shutter.
- Progressive scan CCD eliminates interlace deterioration of image and increases ease of
computer interface.
- High sensitivity and low noise at fast scanning. The CCD can drive faster than 20 MHz
pixel clock rate and has an excellent S/N ratio that is greater than 60dB.
- Built-in microlenses.
Electronic shutter
The TM-2016-8 has a substrate drain-type shutter mechanism which provides superb pictures at various speeds without smearing. A built-in manual shutter speed control selects the electronic shutter rate of 1/30 (non-async mode only), 1/60, 1/125, 1/280, 1/500, 1/1,000, 1/2,000, 1/4,000, and 1/8,000 second.
The CCD discharges at a high VINIT of 5V DC. With a negative pulse to VINIT, the camera resets and purges the charge momentarily. Then it starts integrating for the period of shutter control set by either an external pulse width or internal shutter control. Progressive scanning permits a full 1080 lines of vertical resolution, as compared to a conventional CCD camera which captures only half the vertical lines per shutter.
Asynchronous reset
The TM-2016-8’s asynchronous reset is flexible and accepts external horizontal drive (HD) for phase locking. When the VINIT pulse is applied, it resets the camera's scanning and purging of the CCD. There are two modes to control the asynchronous reset and shutter speed:
- External VINIT with pulse width. The duration between pulse edges controls the shutter
speed externally.
- Internal shutter speed control. The speed control varies from 1/30 to 1/8,000 sec. The
video signal starts with internal V reset timing related to shutter speed.
Asynchronous 0 Shutter
This mode is changed to allow back-to-back strobing, which is applied before and after the transfer gate pulse (10th H from the VINIT trigger)
No-Delay Asynchronous Shutter
No-delay asynchronous shutter for pulse-width control (asynchronous shutter mode 9 or asynchronous shutter pulse width control mode)
Asynchronous image capturing
Introduction
TM-2016-8 and TM-2016-8CL Progressive Scan Shutter Camera
The TM-2016-8 captures async reset images and provides single-shot video output with single FDV. This makes it simpler for an ordinary frame grabber to capture the async reset images.
Read Out Inhibit (ROI)
When Asynchronous no-delay shutter mode is selected, it activates the ROI function. With the ROI-controllable pulse to 11-pin input, externally controlled readout of the data is available.
Extra VINIT trigger rejection during the valid frame readout
This avoids incomplete frame data when too many trigger pulses are applied within the same frame period.
Integration
The TM-2016-8 is capable of capturing high-resolution integration images. Its CCD imager can be exposed for longer than the normal scan timing of 1/8 sec. This integration feature provides extra sensitivity for applications in dark environments. The progressive scan imager permits a full frame of resolution in non-interlace format. Integration is achieved by controlling the #11 pin of the 12­pin connector to low (GND) or pulse width control VINIT to pin #6.
Output
The TM-2016-8 has an 8-bit RS-644 digital output for interfacing with external image-processing systems. The Camera Link model is called TM-2016-8CL. Please contact your JAI, Inc. representative for details on these options and models. The analog output is 1.0 Vp-p composite video (75¾).
Three-Year Warranty
The CCD solid-state image sensor allows the camera to maintain a superior performance level indefinitely while requiring virtually no maintenance. JAI, Inc. backs all of the TM-series cameras with a three-year warranty.
Page 3
Warning: Unscrewing the camera cover or opening the camera in any

1.3 Functional Options

Adjustable back-focus front end.
Pixel clock locking
*. Pixel clock locking not available at time of publishing. Please check with JAI, Inc. for current
availability.
way will void this warranty unless prior written approval is obtained from the factory.
*
Introduction
Page 4 TM-2016-8 and TM-2016-8CL Progressive Scan Shutter Camera

1.4 System Configuration

FIGURE 1. TM-2016-8 System Configuration

Figure 1 below presents a typical system configuration for the TM-2016-8 camera.
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Digital cable
RS-232B-12 cable in CS-232E kit
12-pin connectors
Computer with frame-grabber board
SHUTTER MODE
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analog frame grabber
BNC cable
PD-12 (series) power supply
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Power and
12P-02S
Ext. Sync

FIGURE 2. Camera Link System Configuration

Figure 2 below presents a typical system configuration for the Camera Link cameras.
26CL-02-26
Camera Link Cable
BNC Cable
Analog Framegrabber
Power and Ext. Sync
PD-12P (series) power supply
12P-02S
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POWER VIDEO
*Analog video monitoring is done by connecting to an analog frame grabber or oscilloscope.
Introduction
Computer with Camera Link™ frame grabber
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