JAI TM-1402CL, TMS-1402CL, RM-1402CL, RMC-1402CL, TM-1402 User Manual
...
TM-1402 Series
Digital Monochrome/Color
Progressive Scan, Interline-Transfer Camera
Document Version: D
Document P/N: 10053
TM/TMC/RM/RMC-1402 Series
Notice
The material contained in this manual consists of information that is proprietary to JAI, Inc., and may only be
used by the purchasers of the product. JAI, Inc. makes no warranty for the use of its product and assumes no
responsibility for any errors which may appear or for damages resulting from the use of the information
contained herein. JAI, Inc. reserves the right to make changes without notice.
Microsoft, Windows 95, 98, NT, 2000, XP, and Windows Explorer are either registered trademarks or trademarks
of Microsoft Corporation in the United States and/or other countries.
Warranty
Please contact your factory representative for details about the warranty.
Certifications
CE Compliance
The TM-1402 series of cameras has been certified to conform to the requirements of Council Directive
89/336/EC for electromagnetic compatibility and to comply with the following European Standards:
EMC EN55022: 1998 + A1: 2000 CLASS A
EN55024: 1998 + A1: 2001
All JAI Inc. products bearing the CE mark have been declared to be in conformance with the applicable EEC
Council Directives. However, certain factory-installed options or customer-requested modifications may
compromise electromagnetic compatibility and affect CE compliance. Please note that the use of interconnect
cables that are not properly grounded and shielded may affect CE compliance.
Contact the JAI, Inc. Applications Engineering Department for further information regarding CE compliance.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to
Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates, uses
and can radiate radio frequency energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this equipment in a residential
area may cause harmful interference, in which case the user will be required to correct the interference at his
own expense.
Changes or modifications to this unit not expressly approved by the party responsible for FCC compliance could
void the user’s authority to operate the equipment.
FCC
WARNING
TM-1402 Series Operation Manual
JAI Inc.
625 River Oaks Parkway
San Jose, CA 95134
Tel:(408) 383-0300
Tel:(800) 445-5444
Fax:(408) 383-0301
Email: camerasales.americas@jai.com
www.jai.com
September 22, 2009
Disclaimer iii
TM/TMC/RM/RMC-1402 Series
iv Disclaimer
TM/TMC/RM/RMC-1402 Series
Table of Contents
Disclaimer Notice ................................................................................................... iii
Table of Contents ................................................................................................... v
List of Figures ....................................................................................................... vii
List of Tables ......................................................................................................... ix
Introduction ............................................................................................. 1
1
1.1 Product Description ................................................................................... 1
1.2 Features ................................................................................................. 1
1.3 Functional Options ..................................................................................... 2
1.4 System Configuration .................................................................................. 3
2 Installation .............................................................................................. 4
2.1 Getting Started ......................................................................................... 4
2.1.1 Unpacking Instructions ................................................................................ 4
2.1.2 Components List ....................................................................................... 4
2.1.3 Accessories and Options .............................................................................. 4
2.2 Camera Setup ........................................................................................... 4
2.2.1 Heat Dissipation ........................................................................................ 4
2.2.2 Connector Pin Configurations ........................................................................ 5
2.2.3 Shutter Speed Control Dial (TM-1402 only) ........................................................ 7
2.2.4 RS-232 Communication Cable (TM-1402 only) ..................................................... 7
2.2.5 Digital Output Cable (TM-1402 only) ................................................................ 8
2.2.6 Camera Link Cable (CL Versions Only) .............................................................. 9
2.2.7 Power Supplies and Power Cable Setup ............................................................ 9
2.2.8 Attaching the Analog Video Output ................................................................ 10
2.2.9 Attaching the Camera Lens .......................................................................... 10
2.2.10 Back Focus Adjustment (CL Models Only) ....................................................... 11
3 Operation .............................................................................................. 12
3.1 Camera Rear Panel (TM-1402) ...................................................................... 12
3.1.1 Up/Down Switch ...................................................................................... 12
3.1.2 Digital Output Connector ............................................................................ 12
3.1.3 Analog Output Connector ............................................................................ 12
3.1.4 Power, RS-232, and External Sync Connector .................................................... 12
3.1.5 Shutter Speed Control Switch ....................................................................... 12
3.1.6 Mode Selection Switch ............................................................................... 12
3.2 Camera Rear Panel (CL Versions) ................................................................... 13
3.2.1 Digital Output Connector ............................................................................ 13
3.2.2 Analog Output Connector ............................................................................ 13
3.2.3 Power and External Sync Connector ............................................................... 14
3.3 Progressive Scanning ................................................................................. 14
3.4 Electronic Shutter .................................................................................... 14
3.5 Asynchronous Reset................................................................................... 14
3.5.1 External VINIT With Pulse Width ................................................................... 15
3.5.2 Internal Shutter Speed Control ..................................................................... 16
3.6 Programmable Look-Up Table (LUT) and Knee Control ......................................... 16
3.7 Scan Modes ............................................................................................. 17
3.7.1 Full Progressive Scan ................................................................................. 17
3.7.2 Partial Scan ............................................................................................ 17
3.8 External Sync .......................................................................................... 17
3.9 Bayer Color Filter (Color Versions) ................................................................. 17
Table of Contents v
TM/TMC/RM/RMC-1402 Series
3.9.1 Color Filter Array ..................................................................................... 17
3.9.2 Bayer Color Filter Array (CFA) ...................................................................... 18
3.9.3 Starting Pixel Configuration ......................................................................... 18
3.9.4 Sync and Data ......................................................................................... 19
3.9.5 Camera Functions ..................................................................................... 19
3.9.6 Interpolation Software ............................................................................... 20
3.9.7 Color Interpolation ................................................................................... 20
3.10 Camera Timing Charts ............................................................................... 21
3.11 Serial Communication Kit CS-232C (not required for “CL” version) .......................... 27
4 Troubleshooting ....................................................................................... 28
4.1 Problems and Solutions .............................................................................. 28
4.1.1 Symptom: No Video................................................................................... 28
4.1.2 Symptom: Dark Video ................................................................................ 28
4.1.3 Symptom: Non-Synchronized Video ................................................................ 28
4.2 Information and Support Resources ................................................................ 28
5 Appendix ............................................................................................... 29
5.1 Specifications .......................................................................................... 29
5.2 Physical Dimensions .................................................................................. 30
5.3 Spectral Response .................................................................................... 31
vi Table of Contents
TM/TMC/RM/RMC-1402 Series
List of Figures
Figure 1.
Figure 2. TM-1402CL System Configuration.................................................................... 3
Figure 3. 12-Pin Connector on Rear Panel of Camera ....................................................... 5
Figure 4. 31-Pin Digital Connector on Rear Panel of Camera (TM-1402 only) ............................ 5
Figure 5. Serial Communication Cable RS-232B-12 ........................................................... 7
Figure 6. Pinout Configuration for Digital Output Cable .................................................... 8
Figure 7. 12P-02S Interface Cable (optional) ................................................................ 10
Figure 8. Back Focus Adjustment .............................................................................. 11
Figure 9. Pulse Width Async Shutter Timing ................................................................. 15
Figure 10. Physical Dimensions (TM-1402) ..................................................................... 30
Figure 11. Physical Dimensions (TM-1402CL) .................................................................. 30
Figure 12. Monochrome Spectral Response .................................................................... 31
Figure 13. Color Spectral Response ............................................................................. 31
TM-1402 System Configuration....................................................................... 3
List of Figures vii
TM/TMC/RM/RMC-1402 Series
List of Tables
Table 1 12-Pin Connector (TM-1402) ......................................................................... 5
Table 2 12-Pin Connector (TM-1402CL) ...................................................................... 5
Table 3 31-Pin Connector (MP211-031-113-4300) ........................................................... 6
Table 4 Connector Pinout Configurations .................................................................... 6
Table 5 Shutter Speed Control Dial ........................................................................... 7
Table 6 Mode Selection Switch ............................................................................... 13
Table 7 External Sync .......................................................................................... 17
Table 8 TM-1402 Series Product Specifications Table .................................................... 29
viii List of Tables
TM/TMC/RM/RMC-1402CL
TM-1402 Series Operation Manual
1 Introduction
1.1 Product Description
The JAI, Inc. TM-1402 series consists of high-resolution, high-speed progressive scan CCD cameras.1 The
progressive interline-type CCD permits full vertical and horizontal resolution of very high speed shutter images
and applications. The electronic shutter, which has speeds to 1/16,000 sec., can be reset asynchronously by
external pulse control. Several frame rates are available: 15, 30, 56, 98 fps. On-chip micro lenses provide
increased sensitivity.
The TM-1402 has a full dynamic range control function, which can be set at externally selectable lookup-table
(LUT) knee slopes to convert 10-bit input to 8-bit output, thereby optimizing the CCD’s full dynamic range in
the normal output signal range. The camera has an 8-bit, RS-644 digital signal output for interfacing with
external image-processing systems. All the key functions are externally controlled via RS-232C. The TM-1402CL
model has a Camera Link output and its key functions are externally controlled via differential serial
communication of Camera Link.
Applications for the TM-1402 include machine vision, medical imaging, intelligent transportation systems, highdefinition graphics, on-line inspection, gauging, character reading, archiving, and high security surveillance.
1.2 Features
• Miniature size and light weight
The printed circuit boards in the TM-1402 have been arranged based on a design philosophy that creates
modular electronics for the camera, giving it flexibility. In addition, the use of miniature solid-state
components results in a compact, lightweight camera that is 44mm x 44mm x 64mm in dimensions, and weighs
only 138 grams.
• Imager
The TM-1402 uses a progressive scan interline transfer CCD that has the following features:
− Resolution of 1392 x 1040 active pixels for excellent image quality.
− 4.65 x 4.65 μm square pixels for precise dimensional measurement.
− High-speed electronic shutter capability for high dynamic resolution of moving objects and electronic
iris control that eliminates the need for a mechanical shutter.
− Progressive scan CCD eliminates interlace deterioration of image and increases ease of computer
interface.
− High sensitivity and low noise at fast scanning. The CCD can drive faster than 50 MHz pixel clock rate
and has an excellent S/N ratio that is greater than 52dB.
− - The CCD for the TM-1402 has built-in microlenses.
1
*. Unless specifically mentioned, all information in this manual is relevant to all cameras in the TM-1402
series, including the TM-1402, TMC-1402, RM-1402, RMC-1402, TM-1402CL, TMC-1402CL, RM-1402CL and RMC1402CL.
Introduction 1
TM/TMC/RM/RMC-1402 Series
• Electronic shutter
The TM-1402 has a substrate drain-type shutter mechanism which provides superb pictures at various speeds
without smearing. A built-in manual shutter speed control selects the electronic shutter rate of 1/60 (nonasync mode only), 1/125, 1/250, 1/500, 1/1,000, 1/2,000, 1/4,000, 1/8,000, or 1/16,000 second.
With VINIT high (5V), the CCD keeps discharging. With a negative pulse to VINIT, the camera resets and purges
the charge momentarily. Then it starts integrating for the period of shutter control set by either an external
pulse width or internal shutter control. Progressive scanning permits a full 1040 lines of vertical resolution, as
compared to a conventional CCD camera which captures only half the vertical lines per shutter.
• Asynchronous reset (VINIT)
The TM-1402’s asynchronous reset is flexible and accepts external horizontal drive (HD) for phase locking.
When the VINIT pulse is applied, it resets the camera's scanning and purging of the CCD. There are two modes
to control the asynchronous reset and shutter speed:
− External VINIT with pulse width. The duration between pulse edges controls the shutter speed
externally.
− Internal shutter control mode. The speed control varies from 1/125 to 1/16,000 sec. The video signal
starts with internal V reset timing related to shutter speed.
• Output
The TM-1402 has an 8-bit RS-644 (LVDS) digital output for interfacing with external image processing systems.
The TM-1402 camera is also available with RS-422 digital output as an option (OP-93). The TM-1402CL has a
Camera Link output. The analog output is 1.0 Vp-p composite video (75 Ω).
• Asynchronous image capturing
The TM-1402 captures async reset images and provides single-shot video output with single FDV.This makes it
simpler for an ordinary frame grabber to capture the async reset images.
• Warranty
The CCD solid-state image sensor allows the camera to maintain a superior performance level indefinitely while
requiring virtually no maintenance. Please contact your factory representative for details about the warranty.
Warning: Unscrewing the camera cover or opening the camera in any way will void the
warranty unless prior written approval is obtained from the factory.
1.3 Functional Options
• RS-422 (digital) output (OP93) (TM-1402).
• 10-bit output (OP93-1).
2 Introduction
TM/TMC/RM/RMC-1402CL
1.4 System Configuration
Figure 1. TM-1402 System Configuration
Figure 1 below presents a typical system configuration for the TM-1402 camera.
1
0
0
1
2
F
9
3
E
2
4
D
8
3
5
C
7
6
B
4
7
5
6
A
8
2
3
456
1
9
10
11
12
POWER
9
DIGITAL
8
7
analog frame
grabber
Computer with
frame-grabber
board
PD-12 (series)
power supply
Power and
Ext. Sync
Digital cable
12-pin
connectors
OR
SHUTTER MODE
RS-232B-12
cable in
CS-232E kit
12P-02S
UP
DOWN
VIDEO
BNC cable
Figure 2. TM-1402CL System Configuration
Figure 2 below presents a typical system configuration for the TM-1402CL camera.
26CL-02-26
CAMERA LINK
Power and
Ext. Sync
PD-12P (series)
power supply
12P-02S
or
POWER VIDEO
Analog
frame grabber
Computer with
Camera Link™
frame grabber
Introduction 3
2 Installation
The following instructions are provided to help you to set up your camera quickly and easily. We suggest that
you read through these instructions before you unpack and set up your camera system.
2.1 Getting Started
2.1.1 Unpacking Instructions
We recommend that you save the original packing cartons for the cameras and accessories in case you need to
return or exchange an item.
We also recommend that you bench-test any equipment being sent to another location for field installation to
assure that everything is fully operational as a system.
2.1.2 Comp o nents List
Please begin by checking your order against the Components List shown below to assure that you have received
everything as ordered, and that nothing has been overlooked in the packing materials. If any item is missing,
please contact your JAI, Inc. representative immediately.
• TM-1402 camera
• Document download card (includes instructions on how to download the necessary documentation and
software)
TM/TMC/RM/RMC-1402 Series
2.1.3 Accessories and Options
Following is a list of additional accessories and options that may be required for your application. Please check
with your JAI, Inc. representative before you install your camera to determine what you might need.
• Digital output cable (not required for “CL” version)
− 30DG-02 (for standard model only)
− 26CL-02-26 (for Camera Link model only)
• Serial Communication Kit CS-232E (not required for “CL” version)
Note: For CL models, the control software is downloadable. Serial communication is through the Camer a Link
cable. No additional accessories are required.
• PD-12UUP series power supply (see Section 2.2.6 on page 11)
• 12P-02S power cable
• Tripod Mounting Kit: TP-20
(for dimensions go to: www.jai.com/EN/CameraSolutions/Products/Accessories/Pages/Home.aspx
2.2 Camera Setup
2.2.1 Heat Dissipation
The TM-1402 camera is a compact 1.4 megapixel camera. Since all the electronics have been packed in a very
small package, the outer case of the camera gets hot due to heat dissipation. JAI. Recommends using a cooling
fan to set up a positive air flow around the camera, and following the precautions below:
• Mount the camera on a large heat sink (camera bracket) made out of a conductive material such as
aluminum.
• Make sure the flow of heat from the camera case to the bracket is not blocked by a non-conducting
material like plastic.
• Make sure the camera has enough open space around it to facilitate the free flow of air.
)
4 Installation
TM/TMC/RM/RMC-1402CL
7
8
9
10
11
12
7
8
9
10
11
2.2.2 Connector Pin Configurations
2.2.2 (a) 12-Pin Connector (TM-1402)
Figure 3. 12-Pin Connector on Rear Panel of Camera
The TM-1402 has a 12-pin Hirose connector for power input,
serial communication, and signal integration. Pin #1 is Ground
and Pin #2 is +12V DC. Other pins handle a number of input
and output functions, as shown in Table 1 below.
1
9
2
3
11
4
8
10
7
12
6
5
Table 1 12-Pin Connector (TM-1402)
Pin Description
1 GND (power)
2 +12V DC
3 GND (analog)
4 Video Out
5 GND (digital)
6 VINIT In
2.2.2 (b) 12-Pin Connector (TM-1402CL)
The TM-1402CL has a 12-pin Hirose connector for power input and signal integration. Pin #1 is Ground and pin
#2 is +12V DC. The pinout table is shown below. For the TM-1402CL, serial communication camera control is
done via the MDR26 Camera Link connector on the rear panel of the camera.
Pin
Description
VD In
Reserved
HD In
RXD (RS-232)
N/C
TXD (RS-232)
Table 2 12-Pin Connector (TM-1402CL)
Pin Description
1 GND (power)
2 +12V DC
3 GND (analog)
4 Video out
5 GND (digital)
6 N/C 12
2.2.2 (c) Digital Output Connector (TM-1402 only)
The TM-1402 has a 31-pin AirBorn connector (MP211-031-113-4300) on the rear panel to output 8-bit, RS-644
video data. The connector pin-out is shown in the figure below.
Pin
Description
VD in
Reserved
HD in
N/C
N/C
N/C
Figure 4. 31-Pin Digital Connector on Rear Panel of Camera (TM-1402 only)
16
31
Note: CLK: data clock, LDV: Line Data Valid, FDV: Frame Data Valid, INTEG: Integration control, EXT CLK:
external pixel clock, []: Differential input option.
1
17
Installation 5
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