JAI CV-M7+, M4+ CL, M7+ CL, CV-M4+ User Manual

Digital Monochrome and Color
Megapixel Progressive Scan Cameras
CV-M4+/M4+CL
+
CV-M7
/M7+CL
Operation Manual
Camera: Revision B
Manual: Version 1.0
Preliminary
M4plusBman1may07.doc
JPT 07-05-03
CV-M4+/M4+CL, CV-M7+/M7+CL
Table of contents
1. General ........................................................................................................2
2. Standard Composition ......................................................................................2
3. Main Features ................................................................................................2
4. Locations and Functions ................................................................................... 3
5. Pin Assignment............................................................................................... 4
5.1. 12-pin Multi-connector (DC-IN/RS232C)............................................................ 4
5.2. Digital Output Connector for EIA-644 (LVDS)...................................................... 4
5.3. Digital Output Connector for Camera Link ........................................................ 5
5.4. Input and Output Circuits ............................................................................ 6
5.4.1. Video output ..................................................................................... 6
5.4.2. Trigger input Multi Shutter input ............................................................. 6
5.4.3. Composite Sync output......................................................................... 6
5.4.4. LVDS interface................................................................................... 6
5.4.5. Camera Link interface.......................................................................... 7
5.5. CV-M4+ Block Diagram................................................................................. 8
6. Functions and Operations .................................................................................8
6.1. Basic functions ......................................................................................... 8
6.2. Output of Timing Signals ........................................................................... 11
6.3. Continuous Operation (Non triggered) ........................................................... 12
6.4. External Trigger Modes ............................................................................. 15
6.5. Edge Pre-select Mode ............................................................................... 16
6.6. Pulse Width Control Mode .......................................................................... 18
6.7. Frame-delay read out Mode........................................................................ 19
6.8. Frame-delay read out Mode with multiple exposure........................................... 20
6.9. Other Functions. ..................................................................................... 21
7. Configuring the Camera.................................................................................. 22
7.1. Mode setting SW1 on rear .......................................................................... 22
7.2. Mode setting SW301 inside ......................................................................... 22
7.3. Internal Switch and Jumper Settings ............................................................. 22
7.4. RS-232C control ...................................................................................... 23
7.5. CV-M4+ command list................................................................................ 24
7.6. Camera Control Tool for CV-M4+.................................................................. 25
8. External Appearance and Dimensions ................................................................ 26
9. Specifications .............................................................................................. 26
9.1. Spectral sensitivity .................................................................................. 26
9.2. Specification table .................................................................................. 27
10. Appendix .................................................................................................. 28
10.1. Precautions.......................................................................................... 28
10.2. Typical CCD Characteristics ...................................................................... 28
10.3. Camera Link Test points .......................................................................... 29
11. Users Record.............................................................................................. 30
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CV-M4+/M4+CL, CV-M7+/M7+CL

1. General

This manual will cover the following 4 cameras: CV-M4+/CV-M4+CL and CV-M7+/CV-M7+CL.
The revision B cameras are updated with a new function, Restart Continuous Trigger mode (RCT). The trigger can be H a-synchronous or H synchronous. Binning is now only vertical.
The cameras are based on progressive scan 2/3” CCD megapixel interline transfer sensors. CV-M4 CV-M4 CV-M7 CV-M7 The color cameras use a RGB primary color filter CCD sensor (Bayer color filter). The video output is a single data stream with the RGB signals in sequence. The RGB color decoding should be done in the host PC. The cameras are designed for automated imaging applications, featuring high resolution and high speed within a uniform and compact housing. The high-speed shutter function, asynchronous random trigger mode and partial scan mode allows the camera to capture high quality images of fast moving objects with a high frame rate. It is suitable for industrial applications such as on-line inspection and measurement. Thanks to the EIA-644 (LVDS) digital interface, crisp and clear images are achieved. The CV-M4
The latest version of this manual can be downloaded from: www.jai.com The latest version of Camera Control Tool for CV-M4 downloaded from: www.jai.com
For camera revision history, please contact your local JAI distributor.
+
is a digital monochrome progressive scan CCD camera with LVDS output.
+
CL is a digital monochrome progressive scan CCD camera with Camera Link output.
+
is a digital RGB color progressive scan CCD camera with LVDS output.
+
CL is a digital RGB color progressive scan CCD camera with Camera Link output.
+
CL features the Camera Link standardized multiplexed signal output interface.
+
/M4+CL and CV-M7+/CV-M+7CL can be

2. Standard Composition

The standard camera composition consists of the camera main body and tripod mount plate.

3. Main Features

Digital 2/3” megapixel progressive scan CCD cameras
1392 (h) x 1040 (v) 6.45µm square pixels (1380 x 1030 pixels read out)
Monochrome versions and color versions for host PC RGB color coding
8 bit digital output as LVDS (EIA 644)(digitization via 10 bit A/D)
Camera Link versions CV-M4
Analogue video output for iris control
24 frames/second with full resolution
Increased frame rate with 1/2, 1/4 and 1/8 partial scan
Vertical binning for higher frame rates and higher sensitivity on monochrome versions
Shutter speed 1/24 to 1/10,000 second in 10 steps
H synchronous and H a-synchronous triggered shutter
Edge pre-select and pulse width controlled external trigger modes
Restart Continuous Trigger mode
Frame-delay and smearless readout modes
Multiple exposure with up to 6 exposures within a single frame
Trigger and timing signals via LVDS or Camera Link
Camera setup via switches or RS-232C/Camera Link
Windows 98/NT/Win2000 control software
+
CL/CV-M7+CL features full 10-bit output
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CV-M4+/M4+CL, CV-M7+/M7+CL

4. Locations and Functions

1. CCD sensor
2. Lens mount (C-mount)
3. Rear panel with SW1
4. Digital output connector
5. DC in/Trigger in/RS-232C connector
6. Gain potentiometer
7. Mounting holes M3
Fig. 1. Locations
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CV-M4+/M4+CL, CV-M7+/M7+CL

5. Pin Assignment

5.1. 12-pin Multi-connector (DC-IN/RS232C)

Type: HR10A-10R-12PB-01 (Hirose) male. (Seen from rear of camera.)
Pin no. Signal Remarks
1 GND 2 +12 V DC input
9
1
2
11
3
4
8
10
7
12
6
5
3 GND 4 Video output 5 GND 6 RXD in 7 TXD out 8 GND
9 EEN/sync out 10 Trigger input 11 Multi shutter 12 GND
Fig. 2. 12-pin connector.
*) Iris video out without sync. Refer to 5.4.1 video output *1) EEN or c. sync out select by RS232C command SE
*2) input on 12-pin con. or LVDS/(CL) by command TP or int. SW301-1
Analogue video for test and iris control *)
Or via Camera Link for CL+ versions if JP 301 short
*1) composite sync. *2) Or on LVDS or Camera Link. *2) Or on LVDS or Camera Link.

5.2. Digital Output Connector for EIA-644 (LVDS)

This pin configuration is only valid for CV-M4+/ CV-M7+
Type: 26 pin MRD connector 3M 10226-1A10JL
13
26
1
14
Fig. 3. LVDS connector
The digital input and output signals follow the EIA 644 standard. It is also called Low Voltage Differential Signal (LVDS). The output differential line driver is NS type DS90C031. Line receiver is NS type DS90C032. The following signal are found on the Digital Output Connector: D2 – D9 8 bit video Data out. PCLK Pixel CLocK. One clock pulse for each video data byte. LEN Line ENable. A pulse for the beginning of each new line. FEN Frame Enable. Video frame out data is valid. Multi Multiple shutter. Trigger input for multiple exposures. Ext. Trigger IN External trigger signal in for exposure control. The polarity for LEN, FEN, TRIG is negative and Multi is positive as factory setting. It can be changed by internal SW301-2 and 3 or RS 232C command FP and TP
Pin no. Signal Function Remarks
1 14 +/- D2 Video output (LSB) 2 15 +/- D3 Video output 2 16 +/- D4 Video output 4 17 +/- D5 Video output 5 18 +/- D6 Video output
8 most significant bits of the 10 bit digitized video
6 19 +/- D7 Video output 7 20 +/- D8 Video output 8 21 +/- D9 Video output (MSB)
9 22 +/-TRIG Trigger input 10 23 +/-Multi Multiple exposure 11 24 +/-LEN Line enable 12 25 +/-FEN Frame enable 13 26 +/-PCLK Pixel clock
*1) input on 12-pin con. or LVDS/(CL) by command TP or int. SW301-1
*1) or TTL on #10 12 pin *1) or TTL on #11 12 pin
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CV-M4+/M4+CL, CV-M7+/M7+CL

5.3. Digital Output Connector for Camera Link

This pin configuration is only valid for CV-M4+CL and CV-M+7CL
Pin no. Signal Function Remarks
1 14 Shield Shield 2 15 -/+ TX0 2 16 -/+ TX1 4 17 -/+ TX2
Video signal, LEN, FEN, DVAL and EEN
5 18 -/+ TXCLK Pixel clock 6 19 -/+ TX3 Video, LEN, FEN, DVAL, EEN 7 20 +/- STC RXD in 8 21 -/+ STFG TXD out
9 22 -/+ TRIG Trigger input 10 23 -/+ Multi Multiple exposure 11 24 12 25 13 26 Shield Shield
*1) input on 12-pin con. or LVDS/(CL) by command TP or int. SW301-1
Type: 26 pin MRD connector
3M 10226-1A10JL
13
Multiplexed signals
Multiplexed signals
Or via pin #6 # 7 12pin if JP 301 open
*1) Or TTL on #10 12 pin *1) Or TTL on #11 12 pin
1
26
14
Fig. 4. Camera Link connector
The digital output signals follow the Camera Link standardized multiplexed signal output interface. The output driver is NS type DS90CR283, and the receiver is NS type DS90CR284.
The following signals are found on the Digital Output Connector: SerTC RXD serial data to camera SerTFG TXD serial data to frame grabber CC1 Trigger signal in for exposure control. CC2 Trigger input for multiple exposure X0 to X3 Camera Link multiplexed data out Xclk Camera Link clock. Used as pixel clock.
In the Channel Link X0 to X3 multiplexed signals the following signals are encoded. D0 – D9 10 bit video data out LEN Line ENable. A pulse for the beginning of a new line. FEN Frame ENable. Video frame data is valid. DVAL Data VALid. EEN Exposure Enable.
The polarity for LEN, FEN and Multi is positive and TRIG in negative as factory setting. It can be changed by internal SW301-2 and 3 or RS 232C command FP and TP.
For Camera Link interface principle diagram please check Fig. 8.
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CV-M4+/M4+CL, CV-M7+/M7+CL

5.4. Input and Output Circuits

Video
L

5.4.1. Video output

The analogue video output without composite
L
1µ2
1µ2
75
75
sync is a 75 DC coupled circuit. It is for test
68p
only. It can be used for iris control if the
68p
NC
NC
camera is in normal mode. The video black level is 0.5 volt without termination. The video is without composite sync. Analogue video in partial scan is only valid for the scanned area.
Important note on using this signal for iris control.
The signal for iris video output is taken from the video signal after the gain control. If it is used for auto iris control, the digital output video level can only be adjusted with the lens level adjust. The camera gain adjust will only change the working point.
Fig. 5. Video output.
Video
Output
Output
#4/12
#4/12
GND
GND
Black
Black
level
level
GND
GND
500 mV
500 mV

5.4.2. Trigger input Multi Shutter input

Trig input pin #10
The trigger inputs on the 12 pin Hirose connector is AC coupled. To allow a long pulse
Trig input pin #10
Multi shut pin #11
Multi shut pin #11
width, the input circuit is a flip flop, which is toggled by the negative or positive differentiated spikes caused by the falling or rising trigger edges. The trigger polarity can be changed. Trigger input level 4 V ±2 V. The trigger-input impedance is 10 kΩ. The trigger inputs can be changed to LVDS or Camera Link input.
Fig. 6. Trigger input.

5.4.3. Composite Sync output

On pin #9 on 12 pin HR connector EEN or composite sync can be output. (Command SE). The output circuit is 75 complementary emitter followers. It will deliver a full 5 volt signal. Output level 4 V from 75. (No termination).
Fig. 7. Composite Sync. output
GND
GND
TTL
TTL
100n
100n
10k
10k
1k
1k
100
100
2k2
2k2
10k
10k
15k
15k
68k
68k
+5V
+5V
TTL
GND
GND
TTL
GND
GND
100k
100k
1k
+5V
+5V
75
75
Sync. out
Sync. out
1k
#9/12
#9/12
1n
1n
2
2
2
2

5.4.4. LVDS interface For LVDS the digital input and output signals follow the EIA 644 standard. It is also called Low

Voltage Differential Signal (LVDS). The output differential line driver is NS type DS90C031, and the line receiver is NS type DS90C032. Typical LVDS output level is ±350 mVolt differential. Typical LVDS input threshold is ±100 mVolt differential. Typical LVDS line impedance is 100 Ω.
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CV-M4+/M4+CL, CV-M7+/M7+CL

5.4.5. Camera Link interface

For Camera Link the digital output signals follow the Camera Link standardized multiplexed signal output interface. The output driver is NS type DS90CR283, and the receiver is NS type DS90CR284. The data bits from the 10 bit digital video, FEN, LEN. EEN and DVAL are multiplexed into the twisted pairs, which are a part of the Camera Link. Trigger signals and the serial camera control is feed directly through its own pair.
For a detailed description of Camera Link specifications, please refer to the Camera Link standard specifications found on www.jai.com
Camera Signals
Camera Signals
D0
D0 D1
D1 D2
D2 D3
D3 D4
D4 D5
D5 D6
D6 D7
D7 D8
D8 D9
D9
EEN
EEN
LEN
LEN FEN
FEN
DVAL
DVAL
nc
nc
Pclk
Pclk
TXD out
TXD out
RXD in
RXD in
CV-M4CL Camera
CV-M4CL Camera
In 0
In 0 In 1
In 1 In 2
In 2 In 3
In 3 In 4
In 4 In 6
In 6
In 27
In 27
In 5
In 5 In 7
In 7 In 8
In 8
In 23
In 23 In 24
In 24 In 25
In 25 In 26
In 26
In (nx)
In (nx)
Txclk
Txclk
4 x
4 x 7-1
7-1
MUX
MUX
Camera Link Cable
Camera Link Cable
Connector pin
Connector pin
Signal
Signal
15
15
X0
X0
2
2
16
16
X1
X1
3
3
17
17
X2
X2
4
4
19
19
X3
X3
6
6
18
18
Xclk
Xclk
5
5
21
21
SerTFG
SerTFG
8
8
7
7
SerTC
SerTC
20
20
Pair 1
Pair 1
Pair 2
Pair 2
Pair 3
Pair 3
Pair 5
Pair 5
Pair 4
Pair 4
Pair 7
Pair 7
Pair 6
Pair 6
To Frame Grabber
To Frame Grabber
Camera Signals
Camera Signals
D0
D0 D1
D1 D2
D2 D3
D3 D4
D4 D5
D5 D6
D6 D7
D7 D8
D8 D9
D9
EEN
EEN LEN
LEN FEN
FEN
DVAL
DVAL
nc
nc
Pclk
Pclk
TXD out
TXD out
RXD in
RXD in
22
22
CC1
10
10 23
23
24
24 11
11
12
12 25
25
9
9
14
14 13
13 26
26
1
1
CC1
CC2
CC2
CC3
CC3
CC4
CC4
Sheilds
Sheilds
Ext. trig in
Ext. trig in
Multi Shut. in Multi Shut. in
Multi Shut. in Multi Shut. in
Ground
Ground
Pair 8
Pair 8
Pair 9
Pair 9
Pair 11
Pair 11
Pair 12
Pair 12
Sheilds
Sheilds
Ext. trig in
Ext. trig in
Fig. 8. Principle diagram for Camera Link interface
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CV-M4+/M4+CL, CV-M7+/M7+CL

5.5. CV-M4+ Block Diagram

Fig. 9. Block diagram for the camera

6. Functions and Operations

6.1. Basic functions

The CCD scanning format can be selected between full or partial scanning. With partial scanning only the vertical central part of the CCD sensor is read out with a higher frame rate. The partial scan is done by a fast dump read out of the lines in the vertical ccd register down to the top of the partial image. The partial part of the image is read out with normal speed. The lines below the partial image is read out and dumped with a high speed. With partial scan the shutter speed is limited to be shorter than the frame read out time. (SC=1 1/50. SC=2 1/100. SC=3 1/200). In PWC mode TR=2, there is no limitation. A minor signal distortion can be expected below highlighted areas, (saturated areas). It is caused by limitation in the vertical ccd register transfer efficiency at high speed. Lines shown in partial scans are: 1/2 PS 512 lines. 1/4 PS 256 lines. 1/8 PS 128 lines.
Imaged scene
1380 pixels
1/2 PS, 512 pixels
1/4 PS, 256 pixels
1/8 PS, 128 pixels
Partial scanning.
Aspect ratio correct
Fig. 10. Partial scanning.
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CV-M4+/M4+CL, CV-M7+/M7+CL
Binning mode is a function where the signal charge from 2 or more adjacent pixels are added together and read out as one pixel. A resulting full frame with lower spatial resolution can be read out with a higher rate, and higher sensitivity. The CV-M4 pixel charge from 2 adjacent lines are added together in the horizontal ccd register. It is done by double pulses to the vertical ccd register. Lowest shutter speed is 1/50. In binning mode H is
43.3 µ sec. Binning will only work for the monochrome cameras CV-M4
H
H
No V binning
No V binning
V binning
V binning
r e
e
t
t s
s
i
i g
g e
e
r
r d
d c
c c
c l
l a
a c
c
i
i
t
t
r
r e
e V
V
Horizontal ccd register
Horizontal ccd register
Xsg1
Xsg1
Video
Video out
out
r
Fig. 11. Binning.
H synchronous or H a-synchronous shutter. In H synchronous trigger mode, the accumulation will start at the first internal HD pulse after the trigger leading edge. In HD a-synchronous trigger mode, the trigger leading edge will immediately reset the internal H timing and start the accumulation.
In H synchronous trigger mode and H a-synchronous trigger mode a new trigger must not be applied before the previous frame is read out.
+
has vertical binning where the
+
and CV-M4+CL.
1380 pixels
1380 pixels
1380 pixels
1380 pixels
1380 pixels
1030 pixels
1030 pixels
1030 pixels
Normal full scanning.
Normal full scanning.
Normal full scanning.
Aspect ratio correct
Aspect ratio correct
Aspect ratio correct
1380 pixels
515 pixels
515 pixels
515 pixels
Vertical 2:1 binnig
Vertical 2:1 binnig
Vertical 2:1 binnig
Aspect ratio not correct
Aspect ratio not correct
Aspect ratio not correct
Trigger
Trigger
Trigger
Int. HD
Int. HD
Int. HD
Accum
Accum
Accum
H synchronous
Trigger
Trigger
Trigger
Int. HD
Int. HD
Int. HD
Accum
Accum
Accum
H a-synchronous
H a-synchronous
H synchronous
Fig. 12. H synchronous/a-synchronous trigger.
Multiple exposure is a function which allows several exposures with a short interval. The
exposures are all placed in the same frame. This function is useful for studies of high speed events.
The trigger leading edge will start the first exposure (edge pre select). When it is finished, the resulting charge is read out in the stopped vertical ccd register. With additional trigger pulses on the multi exposure input, new exposures can be done. The charge from each is added on top of the first charge in the stopped vertical ccd register. Up to 6 exposures can be done with multi exposure. The trigger trailing edge will start the vertical ccd registers, and the video signal will be read out. Fig. 13 shows the timing details.
>2H
3
TRIGGER
MULTIPLE EXPOSURE
SHUTTER TIME
(fixed)
ACCUMULATION
>1H
open
12
open
open
CH AR GE IN
V-REG
VIDEO OUT
Fig.13. Multiple exposure
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