JAI LQ-050CL User Manual

1030E-1105
RGB Color & NIR
4CCD Line Scan Camera
Document Version: Ver.1.2
LQ-050CL_Ver.1.2_Dec2014
User's Manual
LQ-050CL
2
Notice
The material contained in this manual consists of information that is proprietary to JAI Ltd., Japan
and may only be used by the purchasers of the product. JAI Ltd., Japan makes no warranty for the use of its product and assumes no responsibility for any errors which may appear or for damages resulting from the use of the information contained herein. JAI Ltd., Japan reserves the right to make changes without notice.
Company and product names mentioned in this manual are trademarks or registered trademarks of their respective owners.
Warranty
For information about the warranty, please contact your factory representative.
Certifications
CE compliance
As defined by the Directive 2004/108/EC of the European Parliament and of the Council, EMC (Electromagnetic compatibility), JAI Ltd., Japan declares that LQ-050CL complies with the following provisions applying to its standards. EN 61000-6-3 (Generic emission standard part 1) EN 61000-6-2 (Generic immunity standard part 1) IEC61000-4-2(Electrostatic discharge immunity test)
FCC
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
- Consult the dealer or an experienced radio/TV technician for help.
Warning
Changes or modifications to this unit not expressly approved by the party
responsible for FCC compliance could void the user’s authority to operate the
equipment.
LQ-050CL
Supplement
The following statement is related to the regulation on “ Measures for the Administration of the control of Pollution by Electronic Information Products “ , known as “ China RoHS “. The table shows contained Hazardous Substances in this camera.
mark shows that the environment-friendly use period of contained Hazardous
Substances is 15 years.
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方忖仝15々葎豚㍉15定。
LQ-050CL
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- Table of contents –
1. General ........................................................................................................ 5
2. Camera nomenclature ...................................................................................... 5
3. Main features ................................................................................................. 5
4. Locations and functions .................................................................................... 6
4.1. Locations and functions ............................................................................... 6
4.2. Rear Panel ............................................................................................... 7
5. Connectors and pin assignment ........................................................................... 8
5.1. 12-Pin Connector (Hirose) ............................................................................ 8
Note: Applicable connector ...................................................................................... 8
5.2. Digital Output / Interface Connectors for CameraLinkTM ........................................ 8
5.3. Input and output circuits............................................................................. 10
5.3.1 Trigger input ....................................................................................... 10
5.3.2 EEN / XEEN output (Exposure ENable) ........................................................ 11
5.3.3 Camera Link Interface (Bit allocation) ........................................................ 12
5.3.4 Camera link output port ......................................................................... 13
5.3.5 Bit allocation of the output video .............................................................. 13
6. Functions and Operation .................................................................................. 14
6.1. Basic functions ......................................................................................... 14
6.2. Operating mode ....................................................................................... 15
6.2.1 No-Shutter mode with internal trigger ........................................................ 16
6.2.2 No-Shutter mode with external trigger ....................................................... 18
6.2.3 Shutter-Select mode with internal trigger .................................................... 19
6.2.4 Shutter-Select mode with external trigger ................................................... 20
6.2.5 Pulse Width Control (PWC) mode .............................................................. 21
6.3. Scan rate and exposure time range ................................................................ 22
6.3.1 Minimum cycle time of external trigger....................................................... 22
6.3.2 Minimum trigger pulse width. ................................................................... 22
6.3.3 Compatibility of trigger modes and functions ................................................ 23
6.3.4 Trigger modes and auto white balance modes matrix table ............................... 23
7. Functions listed alphabetically by command acronyms .............................................. 24
7.1 Command AHRS – Request Status After One-Push AWB......................................... 24
7.2 Command AL – Automatic Line Rate Reference Level .......................................... 24
7.3 Command AR – Automatic Line Rate Setting ..................................................... 24
7.4 Command ARST – Auto Reset Mode ................................................................ 24
7.5 Command AH - Activate One-Push Auto White Balance (AWB) - Shutter .................... 25
7.6 Command AW – Activate One-Push Auto White Balance (AWB) - Gain ....................... 25
7.7 Command BA – Bit Allocation ....................................................................... 25
7.8 Command BI – Binning (horizontal only) .......................................................... 26
7.9 Command BL – Master Black Level ................................................................. 26
7.10 Commands BLR , BLB and BLIR – Black Level Red, Blue and NIR .............................. 26
7.11 Command BLM - Black Level Mode ............................................................... 26
7.12 Command EI – Interlocked R, G, B & NIR Exposure .............................................. 27
7.13 Command GA – Master Gain Level .................................................................. 27
7.14 Commands GAR, GAB and GAIR – Gain Level Red, Blue and NIR. ............................. 27
7.15 Commands GAR2 , GAG2, GAB2 and GAIR2 – Fine Gain (R,G, B and NIR) ................... 28
7.16 Command GM - Gain Mode ...................................................................... 28
7.17 Command LR - Line Rate (Scan Rate) ............................................................. 28
7.18 Command LUTC - LUT Control .................................................................. 28
7.19. Command NR - Noise Reduction ............................................................. 29
7.20 Command PBC – Enable Pixel Black (FPN) Correction .......................................... 29
7.21. Command PBR – Run Pixel Black Correction and Store to User Area ......................... 29
7.22. Command PBS - Request Status After Pixel Black Correction .............................. 30
7.23. Command PER,PEG,PEB and PEIR – Programmable Exposure for R,G,B,and NIR ........... 30
7.24. Command PGC – Enable Flat-Field Correction (pixel gain) ..................................... 31
7.25. Command PGR – Pixel Gain Correction and Store in User Area................................ 31
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7.26. Command PGS - Request Status After Pixel Gain Correction .............................. 32
7.27. Command SDC – Select Shading Correction Mode ................................................ 32
7.28. Command SDR – Run Shading Correction ......................................................... 32
7.29. Command SDS – Request Status After Executing Shading Correction Command .......... 34
7.30. Command TG – Trigger Origin ...................................................................... 34
7.31. Command TI – Trigger Input ........................................................................ 34
7.32. Command TP – Trigger Polarity .................................................................... 35
7.33. Command TR – Trigger Mode ....................................................................... 35
7.34. Command TS – Test Pattern ........................................................................ 35
7.35. Command WB – White Balance .................................................................... 36
8. Serial communication and command list ............................................................... 37
8.1. Serial communication ................................................................................. 37
8.2. Command list .......................................................................................... 38
9. Camera Control Tool for LQ-050CL ...................................................................... 43
10. External appearance and Dimensions .................................................................. 47
11. Specifications ............................................................................................. 49
11.1 Typical data ............................................................................................... 49
11.2 Camera Spectral sensitivity ......................................................................... 51
Appendix ............................................................................................................ 52
1. Precautions ............................................................................................... 52
2. Typical Sensor Characteristics ......................................................................... 52
3. Caution when mounting a lens on the camera ...................................................... 52
4. Caution when mounting the camera.................................................................. 53
5. Exportation ............................................................................................... 53
6. References ................................................................................................ 53
Change history ..................................................................................................... 54
User's Record ....................................................................................................... 55
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1. General
The LQ-050CL is a 4CCD line scan camera using four 512 pixel line sensors mounted on a prism, for the R, G,B and NIR channels. It operates with a 40 MHz pixel clock, resulting in a maximum line rate of 70,922 lines per second. The camera outputs digital data in 4 x 8 bits or 4 x 10 bits format via Camera Link. The camera is configured by software through the serial communication port of the Camera Link interface, or via RS-232C through a 12-pin Hirose connector. The camera accepts M52 mount or F-mount lens.
The LQ-050CL is a suitable camera for various applications such as inspection of fruits, vegetables ,circuits boards or electronic/mechanical parts, as the NIR image can catch scratches or blemishes on object surfaces which the RGB color image cannot find.
The latest version of the operation manual can be downloaded from www.jai.com . The latest camera control tool for the LQ-050CL can be downloaded from www.jai.com .
For camera revision history, please contact your local JAI distributor
2. Camera nomenclature
The standard camera composition consists of the camera main body and sensor protection cap.
The camera is available in the following versions:
LQ-050CL
Where L stands for "Line sensor, Q stands for "Quad CCD", 50 represents the resolution "500 pixels", and CL stands for "CameraLinkTM" interface.
3. Main features
4CCD line scan camera with 512 pixel resolution Dichroic beam splitter prism to separate R,G,B and NIR wavelengths 70,922 lines per second scan rate 40 MHz pixel clock 4 x 8 bits or 4 x 10 bits output through Camera Link interface Flat-field correction. Two point pixel-by-pixel compensation on each R,G,B and NIR
channels
Master gain control in the range of -3dB to +12dB with a fine gain control Flat Shading correction and Color Shading Compensation One-push auto white balance Binning function to increase sensitivity Gamma correction using LUT(Look Up Table) Auto reset function Noise reduction function Test pattern generator( color bar, gray, white ) for set-up and trouble shooting Electronic shutter (for selected modes) Short ASCII commands set-up via RS 232C or Camera Link M52 mount or F mount selectable Setup by Windows XP/Vista/7 software
About M52 mount: LQ-050CL employs a new M52 mount as the standard. This mount is recommended in the lens guide line for machine vision applications which is set by Japan Industrial Imaging Association in corporation with AIA and EMVA. The title of the guideline is JIIA LER 004-2010 Recommended Mechanical Interfaces Applied for Each Image Size Classification and issued on March 10th, 2010.
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4. Locations and functions
4.1. Locations and functions
Fig. 1 Location of external features
1 Lens mount M52 mount (*1)Note) 2 Camera Link part 1 base connector (1) (*2)Note) 3 Camera Link part2 medium connector (2) (*2)Note) 4 12-pin Hirose connector DC +12, External trigger and RS-232C 5 DIP switch SW-1 ( refer to chapter 4.2 for the details) 6 Button For one-push auto white balance 7 LED indicator Power, trigger input and operation indications 8 Camera mounting holes 8 x M4, depth 6mmmm (*3) Note)
*1) Note: Rear protrusion on M52 mount lens must be less than 13mm. *2) Note: When a CameraLinkTM cable is connected to the camera, please do not excessively tighten
screws by using a driver. The CameraLink receptacle on the camera might be damaged.
For security, the strength to tighten screws is less than 0.291 Newton meter (Nm). Tightening by hand is sufficient in order to achieve this.
*3) Note: The depth of mounting hole is 5.5mm . If the longer screws than 6mm are used,
they may damage the circuit board inside.
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4.2. Rear Panel
Fig2. Rear panel
LED
Green (Steady)
Operating, but not receiving external trigger input
Green (Flashing) Operating and receiving external trigger input.
Note that the flashing frequency does not correspond to the frequency of the trigger signal. The flashing does not occur in the No-Shutter internal and Shutter-Select internal modes.
Orange
Initializing and cannot operate
1) Initializing for approx. 800ms
2) One-push auto white balance is engaged.
DIP switch
SW-1 function
No
Function
Settings
ON
OFF
1
Serial communication
Hirose 12Pin
Camera link (CC1)
2
Termination of External trigger
75Ω
TTL
Note: Factory default settings for both functions are “OFF”.
Fig.3 DIP switch
DIG ITAL I /O - 1
DIG ITAL I/ O - 2
POW ER/
TRIG
W .B .
DC IN /TRIG
S W1
1
2
Serial comm. 
CL ⇔ HR
75Ω
OFF ⇔ ON
O N
OFF
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5. Connectors and pin assignment
5.1. 12-Pin Connector (Hirose)
Type: HR10A-10R-12PB-01 Hirose (Male) Use the part number HR10A-10P-12S for the cable side
Pin No.
Signal
Remarks
1
GND
2
DC in
+12V to +24V
3
GND
4
Reserved
Do not connect
5
GND
6
RxD in
RS-232C
7
TxD out
RS-232C
8
GND
9
XEEN out
10
Trigger in
TI=1, or set TI=0 for input via CL
11
DC in
+12V to +24V
12
GND
Note: Applicable connector
No.
Manufacturer
Type
Note
Camera side
HIROSE
HR10A-10R-
12PB(71)
Cable side
HIROSE
HR-10A-10P-12S
Plug
5.2. Digital Output / Interface Connectors for CameraLinkTM
Type: 26P MRD Connector 3M 10226-1A10JL
Fig. 5 Camera Link connector
This camera can be used with all Camera Link products that comply with the AIA Camera Link standard. Cables, transmission systems and frame grabbers/acquisition boards that do not comply with the Camera Link standard may work with this camera, but JAI Camera Solutions cannot be held responsible for loss in performance or damage of equipment, including the camera.
Connector 1 (32Bit, 40 Bit)
Pin No
In/Out
Name
Note
1,14 Shield
GND
2(-),15(+)
O
TxOUT0
Data out
3(-),16(+)
O
TxOUT1
4(-),17(+)
O
TxOUT2
5(-),18(+)
O
TxClk
Clock for CL
6(-),19(+)
O
TxOUT3
Data out
7(+),20(-)
I
SerTC (RxD)
LVDS Serial Control
8(-),21(+)
O
SerTFG (TxD)
9(-),22(+)
I
CC1 (Trigger)
Trigger
10(+),23(-)
I
CC2(Reserved)
11,24 N.C
12,25 N.C
13,26
Shield
GND
Fig. 4 12-pin Hirose connector
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LQ-050CL
10
Connector 2 ( Used only for 4 x 10 Bit output)
Pin No
In/Out
Name
Note
1,14 Shield
GND
2(-),15(+)
O
TxOUT0
Data out
3(-),16(+)
O
TxOUT1
4(-),17(+)
O
TxOUT2
5(-),18(+)
O
TxClk
Clock for CL
6(-),19(+)
O
TxOUT3
Data out
7(+),20(-)
N.C
8(-),21(+)
N.C
9(-),22(+)
N.C
10(+),23(-)
N.C
11,24 N.C
12,25 N.C
13,26
Shield
GND
Note: Applicable cable
No.
Manufacturer
Type
Note
Camera side
3M
10226-1A10PL
Cable Ass7y
3M
14B26-SZLB-xxx-0LC
Standard
1) xxx shows the length of the cable. Applicable length is 0.5m to 10m.
2) Cables which are do not comply with CameraLinkTM Specifications, 14B26-SZ3B-xxx-03C(small diameter cable) and 14SZ3B-xxx-04C(High-Flex cable)
can be used but the capable length is limited.
5.3. Input and output circuits
5.3.1 Trigger input
The External Trigger signal can be applied either through the Camera Link connector or at pin 10 of the 12-pin Hirose connector. The command to change this setting is TI (Trigger Input). TI=0 for Camera Link connector (factory default) and TI=1 for 12-pin Hirose connector. The input via the 12-pin Hirose connector is AC coupled. To allow long pulses, which may be required when using the Pulse Width Control (PWC) trigger mode, the
input
circuit is designed as a flip-flop circuit. The leading and trailing edges of the trigger pulse activate the circuit. The trigger input polarity can be changed by the command TP. At the 12-pin Hirose connector the External Trigger input is 4V ± 2V (TTL). It can be changed to 75 ohm termination by a DIP switch setting (SW 1).
Fig. 6 Trigger input (12-pin Hirose)
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5.3.2 EEN / XEEN output (Exposure ENable)
This output corresponds to the exposure (accumulation) time of the camera. It works together with all operation modes. It is, however, not active when the test pattern function is enabled. The EEN signal is available at the Camera Link connector and at the 12-pin Hirose connector at the same time. At the Camera Link connector this signal has positive logic. At pin 9 of the 12-pin Hirose connector the signal has negative logic, and is therefore named XEEN. The output circuit is a 75 ohm complementary emitter follower. The circuit is powered from the 5V supply, resulting in
an
output level of more than 4V. It is not terminated.
Fig. 7 XEEN Circuit (12-pin Hirose)
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5.3.3 Camera Link Interface (Bit allocation)
The LQ-050CL follows the Camera Link standard in all respects.
Port A1
Out1_D1
Out1_D1
1
Tx1
Port A2
Out1_D2
Out1_D2
1
Tx2
Port A3
Out1_D3
Out1_D3
1
Tx3
Port A4
Out1_D4
Out1_D4
1
Tx4
Port A5
Out1_D5
Out1_D5
1
Tx6
Port A6
Out1_D6
Out1_D6
1
Tx27
Port A7
Out1_D7
Out1_D7
1
Tx5
Port B1
Out2_D1
Out1_D9
1
Tx8
Port B2
Out2_D2
×
1
Tx9
Port B3
Out2_D3
×
1
Tx12
Port B4
Out2_D4
Out2_D8
1
Tx13
Port B5
Out2_D5
Out2_D9
1
Tx14
Port B6
Out2_D6
×
1
Tx10
Port B7
Out2_D7
1
Tx11
Port C1
Out3_D1
Out2_D1
1
Tx18
Port C2
Out3_D2
Out2_D2
1
Tx19
Port C3
Out3_D3
Out2_D3
1
Tx20
Port C4
Out3_D4
Out2_D4
1
Tx21
Port C5
Out3_D5
Out2_D5
1
Tx22
Port C6
Out3_D6
Out2_D6
1
Tx16
Port C7
Out3_D7
Out2_D7
1
Tx17
Port D1
Out4_D1
Out4_D1
2
Tx1
Port D2
Out4_D2
Out4_D2
2
Tx2
Port D3
Out4_D3
Out4_D3
2
Tx3
Port D4
Out4_D4
Out4_D4
2
Tx4
Port D5
Out4_D5
Out4_D5
2
Tx6
Port D6
Out4_D6
Out4_D6
2
Tx27
Port D7
Out4_D7
Out4_D7
2
Tx5
Port E1 × Out3_D1
2
Tx8
Port E2 × Out3_D2
2
Tx9
Port E3 × Out3_D3
2
Tx12
Port E4 × Out3_D4
2
Tx13
Port E5 × Out3_D5
2
Tx14
Port E6 × Out3_D6
2
Tx10
Port E7
Out3_D7
2
Tx11
Port F0
Out3_D8
2
Tx15
Port F1
Out3_D9
2
Tx18
Port F2
2
Tx19
Port F3
2
Tx20
Port F4
Out4_D8
2
Tx21
Port F5
Out4_D9
2
Tx22
Port F6
2
Tx16
Port F7
2
Tx17
LVAL 1
1
Tx24
FVAL 1
1
Tx25
LVAL 2
2
Tx24
FVAL 2
2
Tx25
DVAL
1
Tx26
DVAL
2
Tx26
EEN
1
Tx23
EEN
2
Tx23
Note: LVAL 1 &2 and DVAL 1&2 are the same signal. As the LQ-050CL is a line sensor camera, FVAL is always LOW.
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5.3.4 Camera link output port
LQ-050CL handles R,G,B and NIR channels. The output ports for 8-bit and 10-bit are different.
8 bit output
10 bit output
5.3.5 Bit allocation of the output video
CCD out
Digital
8Bit
(LSB)
Digital
10Bit (LSB)
Black
8
32
200mV
222
890
230mV
255
1023
Fig.8 Video output
Input signal
Camera link output
Camera Link 1   Port  a – c
Camera Link 2   Port  d – f
RED
GREEN
BLUE
Near IR
Out3
Out4
Out1
Out2
Out5
Out6
Camera Link 1   Port  a – c
Camera Link 2   Port  d – f
RED
GREEN
BLUE
Near IR
Out3
Out4
Out1
Out2
Out5
Out6
Input signal Camera link output
32
0
CCD_out ( mV)
Di gi t al _out ( mV)
Anal og (mV)
230
1740
2000
200
0
8/32
222/ 890
255/1023
8-bit /10-bit
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14
6. Functions and Operation
6.1. Basic functions
Fig.9 Signals flow
The LQ-050CL uses four high-performance CCD line scan image sensors mounted on a prism block. During exposure, the incoming light is converted to electrons (electric charge) in
the
photodiodes (active pixels). The transfer gate controls the transfer of charge from photodiodes to the shift register. Activating the transfer gate terminates the exposure cycle, transfers the charge to the Horizontal Shift Register (2-phase buried channel CCD shift register) and starts a new exposure cycle. The line is subsequently read out in a
single
sequence starting with pixel 1. The exposure time is normally the same as the cycle time (in No-Shutter mode). By using
the
Exposure Control Gate (in Shutter-Select or Pulse Width Control trigger modes) the exposure time can be individually set to be shorter than the cycle time (the inverse of line rate). This also allows a fixed exposure time, independent of the line rate. In the LQ-
050CL
the exposure time can be set individually for all four channels.
Dichroic
Prism
Color
Separation
Light
AMP ADC
Auto black, DSNU, PRNU, Shading, Fine Gain, Line Matrix, Knee, Noise
reduction, User black
MPX
Digital Binning
MUX / Camera link IF
AMP ADC
Auto black, DSNU, PRNU, Shading, Fine Gain, Line Matrix, Knee, Noise
reduction, User black
AMP ADC
Auto black, DSNU, PRNU, Shading, Fine Gain, Line Matrix, Knee, Noise
reduction, User black
AMP ADC
Auto black, DSNU, PRNU, Shading, Fine Gain, Line Matrix, Knee, Noise
reduction, User black
OUT PUT
300 400 500 600 700 800 900 1000
300 400 500 600 700 800 900 1000
300 400 500 600 700 800 900 1000
300 400 500 600 700 800 900 1000
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15
Note: The actual 1 line output from the camera is 564 clocks including additional dummy 25 clocks.
Fig.10 Sensor layout
6.2. Operating mode
The LQ-050CL has three operating modes. They are No-Shutter mode, Shutter-Select mode and PWC (Pulse Width Control) mode. The following chapters explain the details of these three modes. The output detail is shown below and is common with all modes.
Fig.11 Video output timing
TP3
TP2
Iso0
I
so2
Iso1
Iso : I solati on Stag es
OB : O ptical Black Pixel s
AP : Ac tive P ixels
TP : Tr ansiti on Pixe ls
・ ・ ・ ・ ・ ・ ・ ・ ・
AP3
AP2
AP1
AP0
10
2
2
10
3
OB0
OB1
OB2
OB3
OB4
OB5
OB6
OB7
OB8
OB9
TP0
TP1
512
539
AP511
A
P
5
1
0
A
P
5
0
9
A
P
5
0
8
DM2
DM4
DM5
D
M
3
DM6
DM7
DM8
DM9
DM0
DM1
Antiblooming / Exposure Control Gate
Transfer Gate
2-phase buried channel CCD Shift Register
Output
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16
6.2.1 No-Shutter mode with internal trigger
In this mode the camera does not accept an external trigger signal, as the line rate is generated from an internal clock (user programmable, command LR). The exposure time is directly proportional to the line rate (T
exp
= 1/line rate). This mode is used when there is no external trigger signal available, and the speed of the object is fixed or can be pre­determined.
The line rate can be varied from 1 line period (L) to 1024L in 1 clock (25ns) steps (19 kHz down to 18 Hz). When using this mode, a special function called “One-push auto line
rate” is available. This mode automatically maintains a constant output level by changing
the line rate. The line rate is automatically adjusted in order to maintain sensitivity without reducing the S/N ratio.
To use this mode: Set function Trigger mode, No-Shutter TR=0 Trigger origin, internal TG=0 Line rate LR=564 to 577536 clocks
(14.10µs to 14.438ms in 25ns
increments) Optional functions when using this mode: One-push auto line rate AR=0 Auto line rate reference AL=0 to 1023 One-push white balance WB
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