JAI GO-5100MP-PGE User Manual

User Manual
GO-5100MP-PGE
5.1M CMOS Digital Progressive Scan
GO-5100MP-PGE_Ver.1.0_Jun.2019
Polarized Camera
Document Version: 1.0
Thank you for purchasing this product.
Be sure to read this manual before use.
The contents of this manual are subject to change without notice for the purpose of improvement.
© 2019 JAI
Contents
GO-5100MP-PGE
Notice/Warranty/Certifications............... 3
Usage Precautions.................................. 5
Features ................................................ 6
Parts Identifications............................... 7
Preparation ........................................... 11
Preparation Process............................. 11
Step 1:Installing the Software(first time
only................................................. 11
Step 2:Connecting Devices................... 12
Step 3:Verifying Camera Operation...... 14
Step 4:Verifying the Connection between
the Camera and PC............................. 14
Step 5:Changing the Camera Settings.. 17
Step 6:Adjusting the Image Quality..... 18
Step 7:Saving the Settings .................. 20
Main Functions ...................................... 22
Basic Function Matrix .......................... 22
GPIO(Digital Input/Output Settings).... 22
Camera Output Formats ...................... 23
Camera Image Output Modes ............... 24
Binning Function .................................. 26
Gain Control ......................................... 38
Line Status ........................................... 38
Blemish Compensation........................... 39
Shading Correction ............................... 40
Sequencer Function............................... 42
Delayed Readout.................................... 44
CounterAndTimerControl Function ......... 44
Chunk Data Function ............................. 46
VideoProcessBypassMode ..................... 46
Setting List ............................................. 47
Feature Properties ................................. 47
Miscellaneous.......................................... 59
Troubleshooting ..................................... 59
Specifications......................................... 60
Frame Rate Reference............................. 62
Spectral Response................................... 62
Dimensions............................................. 63
Comparison of the Decibel Display and
Multiplier Display ................................... 64
User’s Record ......................................... 65
Index........................................................ 66
12-bit Output ....................................... 29
ROI(Regional Scanning Function).......... 29
Image Acquisition Controls.................... 30
Exposure Mode...................................... 32
Trigger Control ..................................... 33
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GO-5100MP-PGE
Notice
The material contained in this manual consists of information that is proprietary to JAI Ltd., Japan and may only be used by the purchasers of the product. JAI Ltd., Japan makes no warranty for the use of its product and assumes no responsibility for any errors which may appear or for damages resulting from the use of the information contained herein. JAI Ltd., Japan reserves the right to make changes without notice. Company and product names mentioned in this manual are trademarks or registered trademarks of their respective owners.
Warranty
For information about the warranty, please contact your factory representative.
Certifications
CE compliance
As defined by the Directive 2004/108/EC of the European Parliament and of the Council, EMC (Electromagnetic compatibility), JAI Ltd., Japan declares that GO-5100MP-PGE complies with the following provisions applying to its standards. EN 61000-6-3 (Generic emission standard part 1) EN 61000-6-2 (Generic immunity standard part 1)
FCC
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
Warning
Changes or modifications to this unit not expressly approved by the party res
void the user’s authority to operate the equipment.
ponsible for FCC compliance could
— 3 —
GO-5100MP-PGE
Supplement
The following statement is related to the regulation on “ Measures for the Administration of the control of Pollution by Electronic Information Products “ , known as “ China RoHS “.
The table shows contained Hazardous Substances in this camera.
mark shows that the environment-friendly use period of contained Hazardous
Substances is 15 years.
— 4 —
Usage Precautions
Notes on cable configurations
The presence of lighting equipment and television receivers nearby may result in video noise. In such cases, change the cable configurations or placement.
Notes on LAN cable connection
Secure the locking screws on the connector manually, and do not use a driver. Do not secure the screws too
tightly. Doing so may wear down the screw threads
on the camera. (Tightening torque: 0.147 Nm or less)
Notes on attaching the lens
Avoiding dust particles When attaching the lens to the camera, stray dust and other particles may adhere to the sensor surface and rear surface of the lens. Be careful of the following when attaching the lens.
• Work in a clean environment.
• Do not remove the caps from the camera and lens until immediately before you attach the lens.
• To prevent dust from adhering to surfaces, point the camera and lens downward and do not allow the lens surface to come into contact with your hands or other objects.
• Always use a blower brush to remove any dust that adheres. Never use your hands or cloth, blow with your mouth, or use other methods to remove dust.
GO-5100MP-PGE
Secure manually. Do not secure too tightly.
Phenomena specific to CMOS image sensors
The following phenomena are known to occur on cameras equipped with CMOS image sensors. These do not indicate malfunctions.
• Aliasing When shooting straight lines, stripes, and similar patterns, vertical aliasing (zigzag distortion) may appear on the monitor.
• Blooming When strong light enters the camera, some pixels on the CMOS image sensor may receive much more light than they are designed to hold, causing the accumulated signal charge to overflow into surrounding pixels.This “blooming” phenomenon can be seen in the image, but does not affect the operation of the camera.
• Fixed pattern noise When shooting dark objects in high-temperature conditions, fixed pattern noise may occur throughout the entire video monitor screen.
• Defective pixels Defective pixels (white and black pixels) of the CMOS image sensor are minimized at the factory according to shipping standards. However, as this phenomenon can be affected by the ambient temperature, camera settings (e.g., high sensitivity and long exposure), and other factors, be sure to operate
within the camera’s specified operating environment.
Notes on exportation
When exporting this product, please follow the export regulations of your country or region.
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GO-5100MP-PGE
Features
The GO-5100MP-PGE is a machine vision polarization camera incorporating a monochrome CMOS image sensor with a 2/3-inch global shutter and a four-directional polarization square pixel array that offers 5.1 effective megapixels (2464 × 2056). The unit is compact and lightweight in design and is equipped with a GigE Vision Ver2.0 interface.
Image sensor with four-directional polarization Polarizers are provided for individual pixels to capture polarization.
The numbers in the figure on the left indicate the polarizer angles. Four polarizer angles are available: 0º, 45º, 90º, and 135º.
Also, various functions considered necessary for machine vision are provided. The unit is equipped with pre-processing circuits for shading correction and blemish correction in addition to external trigger, exposure setting, and image level control.
Feature overview
• Compliance with GigE Vision Ver2.0 and GenICam standards
•2/3-inch global shutter and a four-directional polarization square pixel array that offers 5.1 effective megapixels CMOS sensor
• Lens mount: C-mount (flange back: 17.526 mm)
•Pixel size : 3.45 um × 3.45 um
•Effective pixels 2464(H) × 2056(V)
• U
p to 22.7 fps at full resolution
Internal test signal for settings configuration
• eBUS SDK for JAI that supports Windows 7, 8, 10
Connection example:
Camera
PoE-compatible switching hub
External Trigger
AC Adaptor
PC
— 6 —
Parts Identification
GO-5100MP-PGE
⑤ ④
Lens mountC-mount
Mount a C-mount lens, microscope adapter, etc. here. Before mounting a lens, be sure to refer to “Step 2:Connecting Devices” and confirm
the precautions for attaching a lens and the supported lens types.
RJ-45 connector
Connect a Gigabit Ethernet compatible LAN cable (Category 5e or higher, Category 6 recommended) here.
Pin No.
Input / Output
1 In/Out MX1+ (DA+)
2 In/Out MX1– (DA–)
3 In/Out MX2+ (DB+)
4 In/Out MX3+ (DC+)
5 In/Out MX3– (DC–)
6 In/Out MX2– (DB–)
7 In/Out MX4+ (DD+)
8 In/Out MX4– (DD–)
Description
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POWER/TRIG LED
Indicates the power and trigger input status.
LED status and camera status
LED Light Status
POWER/
TRIG LED
Lit amber
Lit green
Camera initializing.
Camera in operation.
GO-5100MP-PGE
Blinking green
During operation in trigger mode, trigger signals are being input.
The blinking interval is not related to the actual input interval of
the external trigger.
ACT LED
Indicates the GigE network status.
LED Light Status
ACT LED
Blinking amber
Network communication in progress
LINK LED
Indicates whether the GigE network connection is established or not.
LED Light Status
LINK LED
Lit green
1000BASE-T Link established
DC IN/TRIG connector6-pin round
Connect the cable for a power supply (optional) or for DC IN / trigger IN here.
HR10A-7R-6PB73)(Hirose Electric or equivalent
Pin No.
1 DC In
Input / Output
Signal Description
DC +12 V ~+24 V
2 In Opto In 1 GPIO 5
3 Out Opto Out 1 GPIO 1
4
Out
Opto Out 2 GPIO 2
5 Opto Common
6 GND
— 8 —
Recommended external input circuit diagram (reference example)
GO-5100MP-PGE
User Side
User side
CAMERA side
JAI Camera
Recommended external output circuit diagram (reference example) Standard circuit diagram example
User Side
User side
CAMERA side
JAI Camera
— 9 —
Characteristics of the recommended circuits for Opto OUT
GO-5100MP-PGE
Camera locking screw holesM3, 3mm depth
Use these holes when attaching an MP-43 tripod adapter plate (optional) or mounting the camera directly to a wall or other structural system. * The smaller holes (x4) are M2 with a depth of 3mm.
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Preparation
Preparation Process
GO-5100MP-PGE
Step 1
Step 2
Step 3
Step 4
Step 5
Step 6
Step 7
Installing the Software (first time only)
Install the software for configuring and controlling the camera (eBUS SDK for JAI) on the computer.
Connecting Devices
Connect the lens, LAN cable, AC adapter, computer, and other devices.
Verifying Camera Operation
Verify whether the camera is turned on and ready for use.
Verifying the Connection between the Camera and PC
Verify whether the camera is properly recognized via eBUS Player for JAI.
Changing the Camera Settings
Refer to the procedure for changing the output format setting as an example, and change various settings as necessary.
Adjusting the Image Quality
Refer to the procedures for adjusting the gain and black level as examples, and adjust the image quality.
Saving the Settings
Save the current setting configurations in user memory.
Step 1: Installing the Software (first time only)
When using the camera for the first time, install the software for configuring and controlling the camera (eBUS SDK for JAI) on the computer.
When you install eBUS SDK for JAI, eBUS SDK for JAI player will also be installed.
Download the eBUS SDK for JAI from the JAI website.
1
URL https://www.jai.com/support-software/jai-software
Install eBUS SDK for JAI on the computer.
2
Caution
eBUS SDK for JAI was released in April 2018 and is the latest software for setting and controlling JAI cameras. When JAI SDK and eBUS SDK for JAI are installed on the same machine, conflicts can occur. Therefore, JAI strongly recommends that JAI SDK is uninstalled before installing eBUS SDK for JAI.
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Step 2: Connecting Devices
GO-5100MP-PGE
(or direct connection)
Lens
Camera body
Direct connection (or MP-45 tripo
ad
apter plate)
DC IN / trigger IN
connection cable
d
LAN Cable
AC adapter(not supplied)
Network card
Computer
Switching hub
to external trigger
or
(power supply)
Lens
C-mount lenses with lens mount protrusions of 9 mm or less can be attached.
9 mm or less
Lens
Lens mount protrusion
・The diagonal of the camera’s CMOS image sensor is 11 mm, the size of
standard 2/3-inch lenses. To prevent vignetting and to obtain the optimal resolution, use a lens that will cover the 11 mm diagonal. Some lens manufacturers offer lenses with an 11 mm format. If not, a 2/3-inch lens is recommended.
Caution
The maximum performance of the camera may not be realized depending on the lens.Attaching a lens with a mount protrusion of 9 mm or longer may damage the lens or camera.
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GO-5100MP-PGE
Note
The following formula can be used to estimate the focal length. Focal length WD /1 W/w
WD Working distance distance between lens and object W Width of object w Width of sensor8.5 mm on this camera
Direct connectionor MP-43 tripod adapter plate
When mounting the camera directly to a wall or other device, use screws that match the camera locking screw holes on the camera (M3, depth: 3 mm). Use the supplied screws to attach the tripod adapter plate.
Caution
For heavy lenses, be sure to support the lens itself. Do not use configurations in which its weight is supported by the camera.
LAN cable
Connect a LAN cable to the RJ-45 connector.
• Use a LAN cable that is Category 5e or higher (Category 6 recommended).
• When supplying power via PoE, connect to a PoE-compatible switching hub or a PoE-compatible network card.
•Refer to the specifications of the cable for details on its bend radius.
Caution
Secure the locking screws on the connector manually, and do not use a driver. Do not secure the screws too tightly. Doing so may wear down the screw threads on the camera. (Tightening torque:
0.147 Nm or less)
Secure manually. Do not secure too tightly.
Network card
Install this in the computer that will be used to configure and operate the camera. As the GO-5100MP-PGE supports PoE, you can also use PoE-compatible network cards. Refer to the instruction manual of the network card, and configure settings on the computer as necessary.
Computer
Use a computer that meets the following requirements.
Operating system (OS):
Microsoft Windows 7/8/10 32-bit/64-bit edition
CPU: Intel Core i3 or higher Memory:
Windows 7/8/10 32-bit edition: DDR3, 4 GB or higher Windows 7/8/10 64-bit edition: DDR3, 8 GB or higher
Graphics card: PCI-Express 3.0 or higher Network card: We recommend using a network card that uses an Intel chip.
— 13 —
DC IN / trigger IN connection cable
AC adapter (power supply) (if necessary)
Connect the AC adapter and the round connector of the connection cable to the DC IN / trigger IN connector on the camera.
Step 3: Verifying Camera Operation
When power is supplied to the camera while the necessary equipment is connected, the POWER/TRIG LED at the rear of the camera lights amber, and initialization of the camera starts.When initialization is complete, the POWER/TRIG LED lights green.
Verify whether power is being supplied to the camera and whether the camera is connected to the network by checking the rear LEDs.
During normal status
GO-5100MP-PGE
Lights or blinks according To the network status
* For details on how to read the LEDs, see “LED status and camera status” in the “Parts
Identification” section.
Lit green
Note
Initialization of the camera will not complete unless it is connected to the network. If the power / trigger LED does not switch to green within minutes of supplying power, check the LAN cable and other connections. After initialization is completed once, the power / trigger LED will remain green, even if the network is disconnected.
Step 4: Verifying the Connection between the Camera
and PC
Verify whether the camera is properly recognized via eBUS Player for JAI.
Connecting the Camera to eBUS Player for JAI.
Startup eBUS Player for JAI
1
eBUS Player for JAI startup screen appears.
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GO-5100MP-PGE
Select the camera you want to configure.
2
Push Select / Connect button
The connected camera is listed. Please select one camera.
— 15 —
GO-5100MP-PGE
3
Check that the settings of the selected camera are displayed.
Push the Device control button. The screen shown below will be displayed. In this window you can adjust various settings of the camera.
This completes the procedure for verifying whether the camera is properly recognized and whether control and settings configuration are possible.
— 16 —
Step 5: Changing the Camera Settings
This section explains how to change settings by describing the procedure for changing the output format as an example.
Configuring the Output Format
Configure the size, position, and pixel format of the images to be acquired. The factory settings are as follows. Change the settings as necessary.
Factory default values
Item Default value
ImageFormatControl
Width 2464
Height 2056
OffsetX (horizontal position) 0
OffsetY (vertical position) 0
PixelFormat Mono8
GO-5100MP-PGE
* You can specify the image acquisition area. For details, see “ROI (Regional Scanning Function)”.
Configuring the [Width] ofImageFormatControl
1
By selecting the item of [Width], you can change the value as shown below.
Note
Depending on the setting item, you need to change visibility. Please switch visibility (Beginner / Expert / Guru) as necessary.
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Step 6: Adjusting the Image Quality
Display the camera image and adjust the image quality.
Displaying the Image
Display the image captured by the camera. When you push [Play] button, the camera image appears in right area.
GO-5100MP-PGE
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Adjusting the Gain
Adjust the image quality using the gain function.
To adjust the image quality
The Visibility must be changed from [Beginner] to [Guru].
Adjust the sensitivity via the analog gain (i.e., master gain). For details on gain control, see “Gain Control” in the “Main Functions” section.
Manual adjustment
Expand [AnalogControl], and set [GainAuto] to [Off].
1
([Off] is default setting.)
Configure the gain.
2
Expand [AnalogControl], and select the gain you want to configure in [GainSelector].
[AnalogAll] (master gain) can be configured.
GO-5100MP-PGE
Configure the gain value in [Gain].
• [AnalogAll] (master gain) can be set to a value from x1 to x16 the analog gain value. The resolution is set in x0.1 steps. Values are configured by multipliers.
Adjusting the Black Level
Expand [AnalogControl], and select the black level you want to configure in
1
[BlackLevelSelector].
[DigitalAll] (master black) can be configured.
Specify the adjustment value in [BlackLevel].
2
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