JAI CV-M91 User Manual

3 CCD RGB Color Camera
CV-M91
Camera: Revision A
Manual: Version 1.1
M91Manualjan19.doc
JPT 19-01-04
CV-M91
Table of Contents
1. General............................................................................................... 2
2. Standard Composition ............................................................................. 2
3. Main Features .......................................................................................2
4. Locations and Functions ........................................................................... 3
5. Pin Assignment ...................................................................................... 4
5.1. 12-pin Multi-connector (DC-IN/Trigger) ....................................................................... 4
5.2. 6-pin Multi-connector (TRIGGER and RS232C)................................................................ 4
5.3. 9-pin Sub D-connector (Video) .................................................................................. 5
5.4. Input and Output Circuits........................................................................................ 5
5.5. Prism unit .......................................................................................................... 6
6. Functions and Operations .........................................................................7
6.1. Input/Output of Signals .......................................................................................... 7
6.1.1. Input/output of HD/VD ................................................................................... 7
6.1.2. Internal sync out/WEN out ............................................................................... 8
6.1.3. Internal pixel clock out ................................................................................... 8
6.1.4. VBS out on pin#4 12 pin................................................................................... 8
6.1.5. Y out/VBS out on pin#6 9 pin sub-D..................................................................... 8
6.1.6. Green out/sync on green on pin#4 9 pin sub-D. ...................................................... 8
6.2. Trigger Modes...................................................................................................... 9
6.2.1. Continuous Operation (Non triggered) ................................................................10
6.2.2. Edge Pre-select Mode ....................................................................................13
6.2.3. Pulse Width Control Mode ...............................................................................14
6.2.4. Start Stop Mode ...........................................................................................15
6.2.5. Long time integration ....................................................................................16
6.3. Other Functions. .................................................................................................17
7. Configuring the Camera ......................................................................... 18
7.1 Switch settings ....................................................................................................18
7.1.1. SW1 on rear panel ........................................................................................18
7.1.2. Switch settings inside ....................................................................................18
7.2. Jumper settings inside ..........................................................................................19
7.3. Switch and jumper positions ...................................................................................20
7.3. RS-232C control ..................................................................................................21
7.4. CV-M91command list ............................................................................................21
7.5. Camera Control Tool for CV-M91 ..............................................................................22
8. External Appearance and Dimensions ......................................................... 23
9. Specifications ..................................................................................... 23
9.1. Spectral sensitivity ..............................................................................................23
9.2. Specification table...............................................................................................24
9.3. CV-M91 Opto-mechanical specifications .....................................................................25
10. Appendix.......................................................................................... 26
10.1. Precautions ......................................................................................................26
10.2. Typical CCD Characteristics...................................................................................26
11. Users Record ..................................................................................... 27
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CV-M91

1. General

The CV-M91 3 CCD RGB color camera is a new updated version of CV-M90. The prism is improved, and new CCD sensors are used. The new CCD sensor has 5 dB higher sensitivity, 15 dB lower smear and 4 dB higher dynamic range. Now there are Y/C output and input for composite sync. Pulse width control shutter is now fully implemented. CV-M91 is a 3 CCD RGB color camera designed for machine vision and image processing applications where excellent resolution, high quality color reproduction are required. The compact 3 CCD C-mount optical prism unit is designed for high color quality, and it allows use of a wide range of C-mount lenses.
CV-M91P is the CCIR PAL version, and CV-M91N is the EIA NTSC version.
The latest version of this manual can be downloaded from: www.jai.com The latest version of Camera Control Tool for CV-M91 can be downloaded from: www.jai.com
For camera revision history, please contact your local JAI distributor.

2. Standard Composition

The standard camera composition consists of the camera main body.

3. Main Features

3 CCD camera for vision applications
3 x 1/3” Hyper HAD CCD sensor
CCIR: 752 (h) x 582 (v) pixels. EIA: 768 (h) x 494 (v) pixels
Compact RGB prism for C-mount lenses
Accepts standard C-mount lenses
RGB output. PAL/NTSC Y/C and composite video output
570 TV lines horizontal resolution. S/N >54 dB
CCD iris and AGC for automatic regulation
Manual or one push white balance
Interlaced /non-interlace. Frame or field accumulation
Edge pre-select and pulse width control external trigger modes
Start/stop exposure and long time exposure by external VD interval
Internal or external synchronization on HD/VD or composite video
Composite sync output or input
HD/VD, WEN, EEN and pixel clock for easy interface
Setup by switches or via serial port
Setup by Windows 98/NT/2000 software via RS 232C
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4. Locations and Functions

CV-M91
11
1. Prism
2. Lens mount (C-mount). Thread max 4 mm
3. Switch SW1 for mode settings
4. 6 pin Trigger input and RS-232C connector
5. 12 pin DC in/Sync connector
6. 9 pin Sub-D connector for video
7. Red gain potentiometer
8. Blue gain potentiometer
9. Switch for one push white balance
10. Mounting hole 1/4” for tripod. ¼ - 20
11. M3 mounting holes 4x
Fig. 1. Locations
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CV-M91

5. Pin Assignment

5.1. 12-pin Multi-connector (DC-IN/Trigger)

Type: HR10A-10R-12PB-01(Hirose) male. Plugs for cable: HR10A-10P-12S (Seen from rear of camera.)
9
1
2
11
3
4
8
10
7
12
6
5
Fig. 2. 12-pin connector.
Factory setting in bold italic.
Refer to “7. Configuring the Camera.”
Pin no. Signal Remarks
1 GND 2 +12 V DC input 3 N/C 4 NC/VBS video out
5 GND 6 HD in/HD out
7 VS in/VD in/VD out
8 GND 9 NC/Pixel clock out
10 GND 11 +12 V DC input 12 GND
Notes:
*) Alternative signal by internal switch/jumper
*), VBS 75 source SW604-1 on for VBS out
75 term. By SW301-1 *), HD out 75 Ω source 75 term. By SW301-2 *), VD out 75 Ω source
*), 75 source

5.2. 6-pin Multi-connector (TRIGGER and RS232C)

Type: HR10A-7R-6PB (Hirose) male Plugs for cable: HR10A-7P-6S Seen from rear.
Pin no. Signal Remarks
1 TXD out
1
6
2
5
3
4
2 RXD in 3 GND 4 EEN output 5 Trigger input 6 WEN output
Fig. 3. 6-pin connector.
Notes:
Refer to “7. Configuring the Camera.”
EEN (Exposure Enable) pulse indicates the duration of the shutter, and can be used for controlling strobe illumination. EEN will be low all the time in normal continous mode if the shutter is off.
WEN (Write Enable) pulse indicates the period of effective video signal output. It is
usefull for setting the timing with framegrabber.
For schematic diagram of the input and output circuit with alternative settings refer to 5.3.
RS-232C RS-232C
75 Ω source 75 termination by int. switch SW301-3
75 source
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CV-M91

5.3. 9-pin Sub D-connector (Video)

Type: male. (Seen from rear of camera.)
Fig. 4. 9-pin connector.
Factory setting in bold italic. *) Alternative signals by internal switch/jumper.
Refer to “7. Configuring the Camera.”
Pin no. Signal Remarks
1 GND 2 GND 3 R output 4 G out or G+S output
5 B output 6 Y video out or VBS out
7 Sync out or WEN out
8 GND 9 C video out
N Notes:
75 source. 75 source.
*) , SW604-4 off for G out 75 Ω source 75 source.
*), SW604-2 off –3 on for Y out 75 source
*), JP303 o JP304 c for Sync out
75 Ω source

5.4. Input and Output Circuits

In the following schematic diagrams the input and output circuits for video and timing signals are shown.
Video outputs
The video output is a 75 DC coupled circuit. The video DC level for video and video + sync are shown with 75 Ω termination.
Fig. 5. Video output.
HD, VD and Trigger input
The inputs are AC coupled. Input level 4 V ±2 V. The trigger input impedance is high. It can be 75 terminated by closing the switch.
Fig. 6. HD, VD and Trigger input.
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VD, HD,
VD, HD,
Trigger
Trigger
75
75
75
input
input
Video
Video
Video
Output
Output
Output
GND
GND
GND
75
75
75
+5V
+5V
+5V
10u
10u
10u
800 mV
800 mV
800 mV
33k
33k
33k
1k2
1k2
1k2
47p
47p
47p
300 mV
300 mV
300 mV
500 mV
500 mV
500 mV
CV-M91
HD, VD, WEN, EEN and PCLK output
The output circuit for HD, VD, WEN, EEN and PCLK are complementary emitter followers with 75 in series. Output level is 4V. (Non-terminated).
Fig. 7. HD and VD output.

5.5. Prism unit

For best color performance, the lens should be designed for 1/3” 3CCD camera. Otherwise color shading can be a problem.
Fig. 9. Principle for prism unit.
TTL
TTL
10k
10k
220
220
10k
10k
Blue CCD
Red CCD
67
10
10
10
10
Green CCD
67
GND
GND
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CV-M91

6. Functions and Operations

The different camera modes and functions can be set by switches and jumpers. Some functions like RGB setup and white clip can only be changed via RS-232C. Function names within “ “ are names used in camera control tool.

6.1. Input/Output of Signals

6.1.1. Input/output of HD/VD

In the default setting the camera will accept external HD/VD signals on pin 6 and 7 of the 12 pin Hirose connector. If external HD/VD is applied, the camera will synchronize to it. If no external sync signals are applied, the camera will operate with its internal x-tal controlled sync. The time requirements to the relation between VD and HD are shown in fig. 10. The input is TTL level as factory setting. It can be 75 Ohm terminated by an internal switch. Internal HD/VD signals can be output on pin 6 and 7 by internal jumper settings. The output is TTL level from a 75-Ohm source. In trigger modes a VD pulse will only be output after an external trigger pulse. Refer to “7. Configuring the Camera.”
To use this mode: Set function on PK8407: JP305 s, JP306 o for ext. VD input. Factory default. JP308 s, JP309 o for ext. HD input. Factory default. SW301-1(HD), SW301-2(VD) to OFF for TTL level. Factory default. SW301-1(HD), SW301-2(VD) to ON for 75 termination JP305 o, JP306 s for int. VD output JP308 o, JP309 s for int. HD output Input/output: Ext. VD in or int. VD out on pin 7 on 12-pin connector. Ext. HD in or int. HD out on pin 6 on 12-pin connector.
If only a composite VS signal is available, it is possible to enable an internal sync separator to separate HD and VD from the composite signal.
To use this mode: Set jumper on PK8407: JP312 s, JP313 o, JP315 o, JP318 s, JP319 o for HD/VD input. Default. JP312 o, JP313 s, JP315 s, JP318 o JP319 s for comp. VS input. Input Ext. VS (1Vpp ±30%) on pin 7 on 12 pin connector.
Important notes on using this mode.
External sync system should follow the camera scanning system
Requirements to HD/VD phase is shown in fig. 10
Fig. 10. Ext. HD and VD phase conditions.
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CV-M91

6.1.2. Internal sync out/WEN out

On pin #7 on 9 pin sub-D connector, the factory setting is the internal composite sync signal out. By jumper settings it can be changed to WEN out. Refer to “7. Configuring the Camera.”
To use this mode: Set function on PK8407: JP303 o, JP304 s for sync output. Factory default. JP303 s, JP304 o for WEN output.

6.1.3. Internal pixel clock out

The internal pixel clock can be output on pin #9 on the 12 pin connector. As factory setting it is not connected. Refer to “7. Configuring the Camera.”
To use this mode: Set function on PK8407: JP310 o, for no pixel clock out. Factory default. JP310 s, for pixel clock out.
Important notes on using this mode.
If not used, the pixel clock should not be output.

6.1.4. VBS out on pin#4 12 pin.

On pin #4 on the 12 pin connector, the video signal can be output as a composite signal. Refer to “7. Configuring the Camera.”
To use this mode: Set function on PK8404: SW604-1 on for VBS video signal out on pin #4 12 pin. Factory default. SW604-1 off for no signal out on pin #4 12 pin.

6.1.5. Y out/VBS out on pin#6 9 pin sub-D.

The signal output on pin #6 on the 9 pin sub.D connector can be changed from Y output to composite video output. Refer to “7. Configuring the Camera.”
To use this mode: Set function on PK8404: SW604-2 off, SW604-3 on for Y out on pin #6 9 pin. Factory default. SW604-2 on, SW604-3 off for VBS out on pin #6 9 pin.

6.1.6. Green out/sync on green on pin#4 9 pin sub-D.

The green signal output on pin #4 9 pin sub-D can be changed to be composite sync on green. Refer to “7. Configuring the Camera.”
To use this mode: Set function on PK8404: SW604-4 off for green video out on pin #4 9 pin. Factory default. SW604-4 on for sync on green out on pin #4 9 pin.
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